model 932 multi-gas analyzer - amcsmodel 932 multi-gas analyzer the need the control of many...

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BULLETIN 932 BULLETIN 932 BULLETIN 932 BULLETIN 932 BULLETIN 932 Model 932 Multi-Gas Analyzer Model 932 Multi-Gas Analyzer Model 932 Multi-Gas Analyzer Model 932 Multi-Gas Analyzer Model 932 Multi-Gas Analyzer Model 932 Multi-Gas Analyzer THE NEED The control of many petrochemical and chemical processes requires monitoring of multiple chemical species within your process’s feed, reaction, or effluent gases. Unfortunately, multiple technologies are often required to monitor all of the required species. AMETEK Process Instruments has responded to industry’s need for a rugged, multi-component, multi-technology gas analyzer in an explosion-proof package. The Western Research® Model 932 is designed for a variety of gas monitoring and process control applications. Whether it’s reliable H 2 S and NH 3 analysis for feed-forward control of modern SRU plants, monitoring of H 2 S and COS for the control of amine- based SRU tail gas treating plants, or any one of hundreds of other applications, the 932 analyzer is the best choice for reliable, field-proven, and rugged on-line analysis. For those applications where sample condensation may occur, the Model 932 analyzer system is available with a heated cell option. The fully integrated AMETEK Process Instruments heated cell ensures reliable dew point control without running the risk of plugging, contaminating, or flooding the analyzer. A flexible sampling system, which includes an optional integrated electrically heated acid gas sampling probe (HAG) for safe, reliable acid gas sampling, as well as optional on-board sample switching hardware and software, makes the Model 932 one of the most flexible, explosion-proof, multi-component analyzers available on the market. Many process applications also require the detection of non- UV absorbing species, such as H 2 (for H 2 S/COS/H 2 measurement in amine-based tail gas treating contactor overhead applications). The sensor required for the measurement of H 2 can be incorporated into the Model 932 thereby eliminating the need for additional process analyzers in some applications. No matter what your needs are, this flexible, low-maintenance analyzer design will be the answer to many of your complex process control requirements. THE MEASUREMENT The Western Research® Model 932 uses AMETEK’s proprietary high-resolution UV technology in a dual-beam, dual-wavelength configuration with pulsed UV lamps to ensure optimal performance with low noise and minimal baseline and span drift. Analysis linearity and measurement stability is maximized by using high-intensity, low-energy hollow cathode UV source lamps that provide a resolution that is better than 0.02nm. This high resolution design enables unparalleled linearity over a wide dynamic range (less than 1% deviation over 3 to 4 orders of magnitude), which leads to simple, robust data analysis. Cathode construction of the UV lamp determines the wavelengths available for analysis, making it possible to configure the Model 932 to measure many components that absorb UV/VIS energy. The Model 932 uses only AMETEK-engineered, purpose-built electronics to ensure reliable performance under the harsh environ- mental conditions common in chemical and petrochemical facilities. These electronics provide concentration calculations, data processing, temperature control, calibration and sophisticated self-diagnostics. APPLICATIONS SRU feed gas analysis SRU feed gas analysis SRU feed gas analysis SRU feed gas analysis SRU feed gas analysis Sulfuric acid production Sulfuric acid production Sulfuric acid production Sulfuric acid production Sulfuric acid production Amine-based tail gas treating Amine-based tail gas treating Amine-based tail gas treating Amine-based tail gas treating Amine-based tail gas treating Chemical reaction monitoring Chemical reaction monitoring Chemical reaction monitoring Chemical reaction monitoring Chemical reaction monitoring BENEFITS Multiple technologies in one analyzer (UV/VIS, thermal Multiple technologies in one analyzer (UV/VIS, thermal Multiple technologies in one analyzer (UV/VIS, thermal Multiple technologies in one analyzer (UV/VIS, thermal Multiple technologies in one analyzer (UV/VIS, thermal conductivity) conductivity) conductivity) conductivity) conductivity) Measures up to five species simultaneously Measures up to five species simultaneously Measures up to five species simultaneously Measures up to five species simultaneously Measures up to five species simultaneously More cost efficient installation and maintenance More cost efficient installation and maintenance More cost efficient installation and maintenance More cost efficient installation and maintenance More cost efficient installation and maintenance Closed sample loop return sample to process (with Closed sample loop return sample to process (with Closed sample loop return sample to process (with Closed sample loop return sample to process (with Closed sample loop return sample to process (with HAG probe option) HAG probe option) HAG probe option) HAG probe option) HAG probe option) Minimal sample conditioning required Minimal sample conditioning required Minimal sample conditioning required Minimal sample conditioning required Minimal sample conditioning required Suitable for Class I, Div. 1 and ATEX II 2 G areas Suitable for Class I, Div. 1 and ATEX II 2 G areas Suitable for Class I, Div. 1 and ATEX II 2 G areas Suitable for Class I, Div. 1 and ATEX II 2 G areas Suitable for Class I, Div. 1 and ATEX II 2 G areas without purging without purging without purging without purging without purging

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Page 1: Model 932 Multi-Gas Analyzer - AMCSModel 932 Multi-Gas Analyzer THE NEED The control of many petrochemical and chemical processes requires monitoring of multiple chemical species within

BULLETIN 932BULLETIN 932BULLETIN 932BULLETIN 932BULLETIN 932

Model 932 Multi-Gas Analyzer

Model 932 Multi-Gas AnalyzerModel 932 Multi-Gas AnalyzerModel 932 Multi-Gas AnalyzerModel 932 Multi-Gas AnalyzerModel 932 Multi-Gas Analyzer

THE NEEDThe control of many petrochemical and chemical processesrequires monitoring of multiple chemical species within yourprocess’s feed, reaction, or effluent gases. Unfortunately, multipletechnologies are often required to monitor all of the requiredspecies. AMETEK Process Instruments has responded toindustry’s need for a rugged, multi-component, multi-technologygas analyzer in an explosion-proof package.

The Western Research® Model 932 is designed for a varietyof gas monitoring and process control applications. Whether it’sreliable H

2S and NH

3 analysis for feed-forward control of modern

SRU plants, monitoring of H2S and COS for the control of amine-

based SRU tail gas treating plants, or any one of hundreds ofother applications, the 932 analyzer is the best choice for reliable,field-proven, and rugged on-line analysis.

For those applications where sample condensation mayoccur, the Model 932 analyzer system is available with a heatedcell option. The fully integrated AMETEK Process Instrumentsheated cell ensures reliable dew point control without running therisk of plugging, contaminating, or flooding the analyzer.

A flexible sampling system, which includes an optionalintegrated electrically heated acid gas sampling probe (HAG) forsafe, reliable acid gas sampling, as well as optional on-boardsample switching hardware and software, makes the Model 932one of the most flexible, explosion-proof, multi-componentanalyzers available on the market.

Many process applications also require the detection of non-UV absorbing species, such as H

2 (for H

2S/COS/H

2 measurement

in amine-based tail gas treating contactor overhead applications).The sensor required for the measurement of H

2 can be incorporated

into the Model 932 thereby eliminating the need for additionalprocess analyzers in some applications.

No matter what your needs are, this flexible, low-maintenanceanalyzer design will be the answer to many of your complexprocess control requirements.

THE MEASUREMENTThe Western Research® Model 932 uses AMETEK’s proprietaryhigh-resolution UV technology in a dual-beam, dual-wavelengthconfiguration with pulsed UV lamps to ensure optimal performance withlow noise and minimal baseline and span drift.

Analysis linearity and measurement stability is maximized byusing high-intensity, low-energy hollow cathode UV source lampsthat provide a resolution that is better than 0.02nm. This highresolution design enables unparalleled linearity over a widedynamic range (less than 1% deviation over 3 to 4 orders ofmagnitude), which leads to simple, robust data analysis. Cathodeconstruction of the UV lamp determines the wavelengths availablefor analysis, making it possible to configure the Model 932 tomeasure many components that absorb UV/VIS energy.

The Model 932 uses only AMETEK-engineered, purpose-builtelectronics to ensure reliable performance under the harsh environ-mental conditions common in chemical and petrochemical facilities.These electronics provide concentration calculations, dataprocessing, temperature control, calibration and sophisticatedself-diagnostics.

APPLICATIONS••••• SRU feed gas analysisSRU feed gas analysisSRU feed gas analysisSRU feed gas analysisSRU feed gas analysis

••••• Sulfuric acid productionSulfuric acid productionSulfuric acid productionSulfuric acid productionSulfuric acid production

••••• Amine-based tail gas treatingAmine-based tail gas treatingAmine-based tail gas treatingAmine-based tail gas treatingAmine-based tail gas treating

••••• Chemical reaction monitoringChemical reaction monitoringChemical reaction monitoringChemical reaction monitoringChemical reaction monitoring

BENEFITS••••• Multiple technologies in one analyzer (UV/VIS, thermalMultiple technologies in one analyzer (UV/VIS, thermalMultiple technologies in one analyzer (UV/VIS, thermalMultiple technologies in one analyzer (UV/VIS, thermalMultiple technologies in one analyzer (UV/VIS, thermal

conductivity)conductivity)conductivity)conductivity)conductivity)

••••• Measures up to five species simultaneouslyMeasures up to five species simultaneouslyMeasures up to five species simultaneouslyMeasures up to five species simultaneouslyMeasures up to five species simultaneously

••••• More cost efficient installation and maintenanceMore cost efficient installation and maintenanceMore cost efficient installation and maintenanceMore cost efficient installation and maintenanceMore cost efficient installation and maintenance

••••• Closed sample loop return sample to process (withClosed sample loop return sample to process (withClosed sample loop return sample to process (withClosed sample loop return sample to process (withClosed sample loop return sample to process (withHAG probe option)HAG probe option)HAG probe option)HAG probe option)HAG probe option)

••••• Minimal sample conditioning requiredMinimal sample conditioning requiredMinimal sample conditioning requiredMinimal sample conditioning requiredMinimal sample conditioning required

••••• Suitable for Class I, Div. 1 and ATEX II 2 G areasSuitable for Class I, Div. 1 and ATEX II 2 G areasSuitable for Class I, Div. 1 and ATEX II 2 G areasSuitable for Class I, Div. 1 and ATEX II 2 G areasSuitable for Class I, Div. 1 and ATEX II 2 G areaswithout purgingwithout purgingwithout purgingwithout purgingwithout purging

Page 2: Model 932 Multi-Gas Analyzer - AMCSModel 932 Multi-Gas Analyzer THE NEED The control of many petrochemical and chemical processes requires monitoring of multiple chemical species within

One of a family of innovative process analyzer solutions from AMETEK Process Instruments. Specifications subject to change without notice.

www.ametekpi.com www.ametekpi.com www.ametekpi.com www.ametekpi.com www.ametekpi.com© 2004, by AMETEK, Inc. All rights reserved.

932 (12/14/04)

PROCESS INSTRUMENTSPROCESS INSTRUMENTSPROCESS INSTRUMENTSPROCESS INSTRUMENTSPROCESS INSTRUMENTS

SUPPORTSUPPORTSUPPORTSUPPORTSUPPORTLOCATIONSLOCATIONSLOCATIONSLOCATIONSLOCATIONS

USA - TexasUSA - TexasUSA - TexasUSA - TexasUSA - TexasPh. 281-463-2820Fax 281-463-2701

CHINA - BeijingCHINA - BeijingCHINA - BeijingCHINA - BeijingCHINA - BeijingPh. 86-10-85262111Fax 86-10-85262141

CHINA - ShanghaiCHINA - ShanghaiCHINA - ShanghaiCHINA - ShanghaiCHINA - ShanghaiPh. 86 21 6426 7049Fax 86 21 6426 7054

FRANCEFRANCEFRANCEFRANCEFRANCEPh. 33 1 30 68 69 20Fax 33 1 30 68 69 29

GERMANYGERMANYGERMANYGERMANYGERMANYPh. 49 21 59 91 36 0Fax 49 21 59 91 3680

MIDDLE EAST - DubaiMIDDLE EAST - DubaiMIDDLE EAST - DubaiMIDDLE EAST - DubaiMIDDLE EAST - DubaiPh. 971-4-881 2052Fax 971-4-881 2053

SINGAPORESINGAPORESINGAPORESINGAPORESINGAPOREPh.65-6484-2388Fax 65-6481-6588

USA - PennsylvaniaUSA - PennsylvaniaUSA - PennsylvaniaUSA - PennsylvaniaUSA - Pennsylvania USA - DelawareUSA - DelawareUSA - DelawareUSA - DelawareUSA - Delaware150 Freeport Road 455 Corporate Blvd.Pittsburgh, PA 15238 Newark, DE 19702Ph. 412-828-9040 Ph. 302-456-4400Fax 412-826-0399 Fax 302-456-4444

CANADACANADACANADACANADACANADA USA - OklahomaUSA - OklahomaUSA - OklahomaUSA - OklahomaUSA - Oklahoma2876 Sunridge Way N.E 2001 N. Indianwood Ave.Calgary, AB T1Y 7H9 Broken Arrow, OK 74012Ph. 403-235-8400 Ph. 918-250-7200Fax 403-248-3550 Fax 918-459-0165

MANUFACTURINGMANUFACTURINGMANUFACTURINGMANUFACTURINGMANUFACTURINGLOCATIONSLOCATIONSLOCATIONSLOCATIONSLOCATIONS

DIMENSIONS (or Charts)

PERFORMANCE SPECIFICATIONSMethodology:Methodology:Methodology:Methodology:Methodology: Multiple wavelength, high resolution, non-dispersive UV/VIS

Full Scale Ranges:Full Scale Ranges:Full Scale Ranges:Full Scale Ranges:Full Scale Ranges: ppm and % vol are standard, other rangesare available (please consult AMETEK)

Accuracy:Accuracy:Accuracy:Accuracy:Accuracy: Better than ±1% of full scale range*

Repeatability: Repeatability: Repeatability: Repeatability: Repeatability: Better than ±0.5% of full scale range*

Linearity:Linearity:Linearity:Linearity:Linearity: Better than ±1% of reading*

Zero Drift:Zero Drift:Zero Drift:Zero Drift:Zero Drift: Better than 2% of full scale range, with auto zerowith auto zerowith auto zerowith auto zerowith auto zerodisableddisableddisableddisableddisabled, over 24 hour period

Speed of Response: Speed of Response: Speed of Response: Speed of Response: Speed of Response: typically less than 30s to T90 (excludingsample system)

Number of Gases: Number of Gases: Number of Gases: Number of Gases: Number of Gases: up to 5

Zero gas:Zero gas:Zero gas:Zero gas:Zero gas:Gas: Nitrogen, Instrument AirLiquid: Application Specific

Typical Sample Flow:Typical Sample Flow:Typical Sample Flow:Typical Sample Flow:Typical Sample Flow:Gas: 5 SCFH (2.5 l/min)Liquid: Application Specific

Sample Transport: Sample Transport: Sample Transport: Sample Transport: Sample Transport: Application Specific (options includeaspiration, pump etc)

OutputsOutputsOutputsOutputsOutputs: Up to 4 isolated 4 to 20 mA, loop or self-powered; 4non-isolated 1 to 5 V; 5 independent sets of SPDT, Form C,potential free relay contacts, 2 A at 250 VAC

Digital Communication: Digital Communication: Digital Communication: Digital Communication: Digital Communication: RS485 Modbus port; RS232/RS485service port

Utility Requirements:Utility Requirements:Utility Requirements:Utility Requirements:Utility Requirements: 115 VAC ±10%, 47 to 63 Hz; 230 VAC±10%, 47 to 63 Hz

Power Consumption: Power Consumption: Power Consumption: Power Consumption: Power Consumption: 500 W maximum (with heated cell andprobe), sample lines or additional heated sample componentsnot included

Ambient Temperature:Ambient Temperature:Ambient Temperature:Ambient Temperature:Ambient Temperature: 0°C to 50°C (32°F to 122°F)

Some Options Include:Some Options Include:Some Options Include:Some Options Include:Some Options Include:

- Fully integrated, heated probe assembly with heated aspiratorand integrated sample and vent valves (for gas applications,also see AMETEK Heated Acid Gas Brochure for details)

- Pressure compensation

- Heated cell for high water or acid dew point sampling

- Propietary membrane/coalescer filter assembly (for sweet orsour natural gas sampling)

- Heated and unheated pressure reduction- Complete system integration (enclosures) for any hazardous

location and corrosive environment

- Stream switching capability

Approvals and Certifications:Approvals and Certifications:Approvals and Certifications:Approvals and Certifications:Approvals and Certifications:CEC Class I, Division 1, Groups C & D; Ex d IIB T3NEC Class I, Division 1, Groups C & D; AEx d IIB T3ATEX II 2 G EExd IIB T3Russian Ex Proof Certification; 1ExdIIBT3 XRussian Gosstandart Pattern ApprovalComplies with all relevant European directives

Consult AMETEK Process Instruments for additional featuresand options available for the Model 932 Multi-Gas Analyzer.

* Typical for most applications

MM

[IN]

MAY NOT BE EXACTLY AS SHOWN

FLOOR

1016 [40"] RECOMMENDED

HEIGHT

688.8[27.1"]

USE 3/8" x 1 1/2" ORM10 X 40mm STUDS

(4 PLACES)

APPROX. 574mm [22.6"]DOOR SWING

232[9.1"]

22[0.87"]

780 [30.7"]736 [29.0"]

139[5.47"]

1185[46.65"]

357.2[14.1"]