model 300 dispensing systems user guide - dymax · pressurizing the components in the dispensing...

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Model 300 Dispensing Systems Systems User Guide

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Page 1: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Dispensing Systems

Systems User Guide

Page 2: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

2

Contents Safety ................................................................................................................. 2 Using Safe Operating Pressures ................................................................................2

Systems Using a Cartridge Retainer .................................................................... 3 Packaged Components .............................................................................................3 Assembled System ....................................................................................................4 System Connections (All System Configurations) .....................................................5 Dispensing Tips (All System Configurations) .............................................................6

Systems Using a Bottle Drop-In Tank .................................................................. 7 Packaged Components .............................................................................................7 Assembled System ....................................................................................................8 Installing the Fluid Line to the Reservoir ..................................................................8

Systems Using a 10-Gallon Pressure Tank ........................................................... 9 Packaged Components .............................................................................................9 Assembled System ..................................................................................................10 Installing the Fluid Line to the Reservoir ................................................................11

Safety

Using Safe Operating Pressures

Pressurizing the components in the dispensing system beyond the maximum recommended

pressure can result in the rupturing of components and serious personal injury. To minimize

the risk of rupturing components and injury, do not exceed the maximum operating pressure

of the components in your fluid dispensing system.

Operating Specifications

Recommended compressed air supply pressure to air filter/regulator = 80 to 100 psi

(5.5 to 6.9 bar)

Recommended pressure setting at air filter/regulator = 75 psi (5.2 bar)

Maximum pressure setting at air filter/regulator = 100 psi (6.9 bar)

Power required = 110V power receptacle (customer supplied)

Page 3: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

3

Systems Using a Cartridge Retainer

Packaged Components

T17020 Model 300 Diaphragm Valve

T15279 Lab Stand, 24"[5.08 cm]

T15466 Valve Stand

T17697 System User Guide

T11146 DVC-345 Controller

Cartridge Reservoirs 6 oz T15257

12 oz T14085 20 oz T15223

T16629 High-Precision Regulator

T16307 Filter Regulator

T16787 3/8 OD Fluid Line Kit

T16786 Controller Air Line Kit

T16789 Reservoir Air Line Kit

Page 4: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

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Assembled System

T17020 Model 300

Diaphragm Valve

T15279 Lab Stand,

24"[5.08 cm] T15466

Valve Stand T11146

DVC-345 Controller

Cartridge Reservoir 6 oz T15257

12 oz T14085 20 oz T15223

T16629 High-Precision

Regulator

T16307 Filter Regulator

T16786 Controller Air Line Kit

T16787 Fluid Line Kit,

3/8" OD

T16789 Reservoir Air

Line Kit

Page 5: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

5

System Connections (All System Configurations)

NOTE: Figures 1-3 apply to all systems.

Figure 1. Valve Air & Material Connections

Figure 2. Controller Connections, Rear Panel

Fluid in from Reservoir

Air in from Controller

Air in From Filter Regulator

Power Supply Input

Footswitch Input

Air Out to Valve

Page 6: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

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Figure 3. High-Precision Regulator Connections

Dispensing Tips (All System Configurations)

A variety of both needle and taper dispense tips in various lengths, gauges, and shapes are

available from Dymax. Tip selection is critical when precision is required and the length, shape,

and size of the tip used will define the shape of the fluid deposit and the performance of your

dispense system. For assistance in optimal tip selection, contact the Dymax Application

Engineering team.

Visit www.dymax.com/dispensing_tips to see Dymax’s dispensing tip selection.

Air in from Filter Regulator

Air out to Reservoir

Page 7: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

7

Systems Using a Bottle Drop-In Tank

Packaged Components

T17020 Model 300 Diaphragm Valve

T17004 1 Gallon Bottle Drop-In Tank

T15466 Valve Stand

T17697 System User Guide

T11146 DVC-345 Controller

T16307 Filter Regulator

T16787 Fluid Line Kit, 3/8" OD

T16786 Controller Air Line Kit

T16789 Reservoir Air Line Kit

Page 8: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

8

Assembled System

Installing the Fluid Line to the Reservoir

Tube length from

top of fitting: 14.5"

End of tubing must

be cut at an angle.

T17020 Model 300

Diaphragm Valve

T15466 Valve Stand

T11146 DVC-345

Controller T17004

1 Gallon Bottle Drop-In Tank

T16307 Filter Regulator

T16786 Controller Air Line Kit

T16787 Fluid Line Kit,

3/8" OD

T16789 Reservoir Air

Line Kit

Page 9: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

9

Systems Using a 10-Gallon Pressure

Tank

Packaged Components

T17020 Model 300 Diaphragm Valve

T16864 10-Gallon Pressure Tank

T15466 Valve Stand

T17697 System User Guide

T11146 DVC-345 Controller

T16307 Filter Regulator

T16787 Fluid Line Kit,

3/8" OD

T16786 Controller Air Line Kit

T16789 Reservoir Air Line Kit

Page 10: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

10

Assembled System

T17020 Model 300

Diaphragm Valve

T15466 Valve Stand

T11146 DVC-345 Controller

T16864 10-Gallon

Pressure Tank

T16307 Filter Regulator

T16786 Controller Air Line Kit

T16787 Fluid Line Kit,

3/8" OD

T16789 Reservoir Air

Line Kit

Page 11: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

Model 300 Systems User Guide

11

Installing the Fluid Line to the Reservoir

Tube to be flush

with the bottom

of the lid tube

Page 12: Model 300 Dispensing Systems User Guide - Dymax · Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components

© 2013 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Delrin and Teflon are registered trademarks of DuPont.

The data contained in this bulletin is of a general nature and is based on laboratory test conditions. Dymax Europe GmbH does not warrant the data contained in this bulletin. Any warranty applicable to products, its application and use is strictly limited to that contained in Dymax Europe GmbH’s General Terms and Conditions of Sale published on our homepage www.dymax.com/de/pdf/dymax_europe_general_terms_and_conditions_of_sale.pdf. Dymax Europe GmbH does not assume any responsibility for test or performance results obtained by users. It is the user’s responsibility to determine the suitability for the product application and purposes and the suitability for use in the user’s intended manufacturing apparatus and methods. The user should adopt such precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons. Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent. Dymax Europe GmbH recommends that each user adequately test its proposed use and application of the products before actual repetitive use, using the data contained in this bulletin as a general guide. T17697 MAN058EU 5/21/2013

Dymax Corporation 860.482.1010 [email protected] www.dymax.com

Dymax Oligomers &Coatings 860.626.7006 oligomers&[email protected] www.dymax-oc.com

Dymax Europe GmbH +49 (0) 611.962.7900 [email protected] www.dymax.de

Dymax UV Adhesives & Equipment (Shenzhen) Co Ltd +86.755.83485759 [email protected]

www.dymax.com.cn

Dymax UV Adhesives & Equipment (Shanghai) Co Ltd +86.21.37285759 [email protected] www.dymax.com.cn

Dymax Asia (H.K.) Limited +852.2460.7038 [email protected] www.dymax.com.cn

Dymax Korea LLC 82.2.784.3434 [email protected] www.dymax.co.kr