model 1903 drill rifle disassembly and assembly instructions
TRANSCRIPT
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Model 1903 Drill RifleDisassembly and Assembly Instructions
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Contents of this CD
• Parts assembly drawing and parts list (slides 3 and 4)
• Tool requirements (slide 5)
• Complete Parts Photo (slide 6)
• Disassembly step-by-step instructions with photos (slides 7 through 26)
• Assembly step-by-step instructions with photos (slides 27 – 46)
• Contact information (slide 47)
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Parts Assembly Drawing
This file is available on this CD as a viewable pdf and jpeg file(“1903 Parts List and Drawing” ) so that you can enlarge to view or print.
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Parts List
This file is available on this CD as a viewable pdfand jpeg file (“1903 Parts List and Drawing”)
so that you can enlarge to view or print.
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Necessary Tools
To disassemble and reassemble Daisy’s 1902 Drill Rifle, the following tools are required:
• #2 Phillips-head screwdriver
• 1/8”, 3/16”, 9/64” Hex wrench
• 3/16”, 11/64” Punch
• Nippers
• Hammer
• Leather or hard rubber hammer
• Note: To ensure trigger guard front and rear screws remain in place, we recommendusing a drop of Loctite brand “277”.
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Photo of All Parts
This photo shows a completely-disassembled Daisy Model 1903 Drill Rifle.Please refer to parts drawing for part numbers.
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Using a 1/8” hex wrench, remove the stock band screws (138263-000) from thestock band muzzle end (138238-000).
Disassembly
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Then remove the stock band screw (138263-000) from the stock band sling mount(138239-000).
Disassembly
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Shown are the two sets of bands, screws and swivels.
Disassembly
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Spread the bands to remove over the muzzle.
Disassembly
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Using a 3/16”punch andhammer, drivethe front bandroll pin (138358-100) out of thefront band(138244-100).
Disassembly
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Note: Once the roll pin is removed, the top fore end (138231-000) is removed.
Disassembly
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Using a 3/16” hex wrench, remove the trigger guard rear screw (138250-000) from thetrigger guard plate (138236-100).
Disassembly
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Using a 3/16” hex wrench, remove the trigger guard front screw (138251-000) fromthe trigger guard plate (138236-100).
Disassembly
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Remove the trigger guard plate (138236-100) from the stock (138232-100).Note: Barrel/receiver/bolt assembly is now free from the stock.
Disassembly
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Using a #2 Phillips head screwdriver, remove the swivel plate screws (138260-000)from the stock.
Disassembly
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This removes the butt stockswivel plate (138243-100),swivel ring (138256-000) andring retainer (138255-000).
Disassembly
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To remove the butt plate (138237-000), use a #2 Phillips head screwdriver to removethe butt plate screws (138259-000) from the top and end of the butt plate.
Disassembly
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To remove the bolt assembly (169807-000), use a 3/16” hex wrench to remove thebolt stop screw (138330-000).
Disassembly
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Remove the bolt (169807-000) then retrieve the bolt spring (138258-000) out of thereceiver (138234-100).
Disassembly
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Using a 9/64” hex wrench, remove the two rear sight screws (138247-000) from therear sight (138240-000) to detach from receiver (138234-100).
Disassembly
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Using nippers, grasp pin (138364-000) firmly.
Disassembly
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Using a leather or hard rubber mallet, strike the top of the front end of the receiver whileholding the receiver in a suspended position.
Disassembly
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Slide the receiver hand guard ring (138242-100) forward onto the barrel.
Disassembly
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Using an 11/64” punchand hammer, remove thedowel pin (138320-000),which retains the barrel,from the side of thereceiver (138234-100).
Disassembly
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Separate the barrel (138235-000) from the receiver (138234-100).
Disassembly
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Insert the barrel (138235-000)into the receiver (138234-100)and drive the dowel pin (138320-000) into the hole in the side ofthe receiver.
Assembly
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Note: It is critically important that the flat side of the receiver hand guard ring(138242-000) faces the rear and the cavity side faces forward, toward the muzzle inorder to receive the top fore end (138231-000).
Assembly
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Slide the receiver hand guard ring (138242-100) back onto the receiver and install the pin(138364-000). Insert the knurled end into the receiver and tap flush with a hammer.
Assembly
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Using a 9/64” hex wrench, reattach the rear sight (138240-000) using two rear sightscrews (138247-100).
Assembly
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Insert spring (138258-000) into the receiver.
Assembly
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Insert bolt (169807-000) into receiver (138234-100).
Assembly
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Assembly
Using a 3/16” hex wrench, screw the bolt stop screw (138330-000) into thebolt (169807-000).
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Reattach the butt plate (138237-000) to the stock (138232-100)
Assembly
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Be sure the weld on the swivel ring (138256-000) is positioned between the swivelplate (138243-100) and the ring retainer (138255-000).
Assembly
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Using a #2 Phillips head screwdriver, reassemble and install the swivel plate assembly.
Assembly
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Align the receiver hand guard ring (138242-100) with the notch on the stock as youinstall the receiver/barrel assembly into the stock (138232-100).
Assembly
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Reattach the trigger guard plate (138236-100), using a 3/16” hex wrench to reattach thefront (138251-000) and rear (138250-000) trigger guard screws.
Assembly
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First reinstall the stockband sling mount(138239-000) over themuzzle. Then installthe stock band muzzleend (138238-000) overthe muzzle.
Assembly
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Tuck the rear end of the top fore end (138231-000) under the lip of the receiver handguard ring (138242-100).
Assembly
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Grasp the front end of the top fore end and slide the stock band sling mount (138239-000) behind the notch on the stock.
Assembly
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Slide the stock band muzzle end (138238-000) into place. (photo 42)
Assembly
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Slide the front band (138244-100) into place and align holes. (photo 43)
Assembly
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Using a hammer, insert the roll pin (138358-100) into the front barrel and tap until thepin is flush.
Assembly
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Using a 1/8” hex wrench, secure the stock band sling mount (138239-000) and stockband muzzle end (138238-000) using stock band screws (138263-000).
Assembly
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A rubber butt plate(138384-000) isavailable as an optionalaccessory.
To install it, remove thestandard stamped buttplate and replace it withthe rubber butt plate.
Assembly
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Additional Assistance
If you have specific questions or need assistance trouble-shootinga problem, don’t hesitate to contact Daisy’s Customer ServiceDepartment.
1-800-71-DAISY
1-800-713-2479
Daisy Customer Service Department
308 W. Stribling Drive
Rogers, AR 72756
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