modal nudging of aerospace structures

12
Modal nudging of aerospace structures Olivia Leão Supervisors: Alberto Pirrera and Rainer Groh 8 th CDT Conference 16 th April 2019 Sponsored by

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Page 1: Modal nudging of aerospace structures

Modal nudging of

aerospace structures

Olivia Leão

Supervisors: Alberto Pirrera and Rainer Groh

8th CDT Conference

16th April 2019

Sponsored by

Page 2: Modal nudging of aerospace structures

Outline2

• Nonlinearities in design process

• Modal nudging • Concept

• Stiffened structure example

• Limitations

• Current/future work

• Summary

Modal nudging of aerospace structures

Page 3: Modal nudging of aerospace structures

Well-behaved nonlinear structures3

• Instabilities ≠ structural failure

• Large deformations in material linear elastic range:

Novel functionality and lighter structures

• Well-behaved nonlinearities can be robustly controlled

Improved structural efficiency through the incorporation of well-behaved nonlinearities in the design process

[1] shellbuckling.com[2] wikipedia.org/wiki/Boeing_Truss-Braced_Wing

[1]

[2]

Modal nudging of aerospace structures

Page 4: Modal nudging of aerospace structures

[3] B.S. Cox et al./ J Mech Phys Solids 116 (2017) 135–49. [4] R.M.J. Groh et al./ Comput. Methods Appl. Mech. Engrg. 331 (2018) 394–426.

Modal nudging4

[3]

Original structure

Nonlinearpost-buckling

response information

Small change in geometry

Improved structural response:

Load-carrying capacity

Stiffness/compliance

Sensitivity to imperfections

Nonlinear FE +

Numerical continuationsolver

Insignificant change in

mass

[4]

Nonlinear response tailoring method based on post-buckling information

Modal nudging of aerospace structures

Page 5: Modal nudging of aerospace structures

1. Identify isolated stable region of interest.

2. Extract deformation mode 𝐮state.

3. Superpose to initial geometry 𝐱𝟎.

4. Restart analysis using nudged geometry 𝐱.

5. If necessary, increase nudging factor 𝜂. Repeat from 3.

Steps and results5

𝑢 𝑥 𝑦

𝑧

Clamped edge

Clamped edge

Higher load-carrying solution

Unstable gap onoriginal path Region of interest

(physically unattainable)

Stable orig. pathUnstable orig. pathCritical pointNatural path

Natural physicalresponse

Buckling

Original structure

Modal nudging of aerospace structures

Page 6: Modal nudging of aerospace structures

1. Identify isolated stable region of interest.

2. Extract deformation mode 𝐮𝐬𝐭𝐚𝐭𝐞.

3. Superpose to initial geometry 𝐱𝟎.

4. Restart analysis using nudged geometry 𝐱.

5. If necessary, increase nudging factor 𝜂. Repeat from 3.

66

𝐮state(Scaled up for clarity)

Higher load-carrying solution

Region of interest

Stable orig. pathUnstable orig. pathCritical point

Steps and results

Modal nudging of aerospace structures

Page 7: Modal nudging of aerospace structures

1. Identify isolated stable region of interest.

2. Extract deformation mode 𝐮state.

3. Superpose to initial geometry 𝐱𝟎.

4. Restart analysis using nudged geometry 𝐱.

5. If necessary, increase nudging factor 𝜂. Repeat from 3.

77

𝐱 = 𝐱0 + 𝜂ഥ𝐮state𝜂: nudging factor

𝜂~thickness

ഥ𝐮state: normalised 𝐮state

𝐮state(Scaled up for clarity)

Higher load-carrying solution

Region of interest

Stable orig. pathUnstable orig. pathCritical point

Steps and results

Modal nudging of aerospace structures

Page 8: Modal nudging of aerospace structures

1. Identify isolated stable region of interest.

2. Extract deformation mode 𝐮state.

3. Superpose to initial geometry 𝐱𝟎.

4. Restart analysis using nudged geometry 𝐱.

5. If necessary, increase nudging factor 𝜂. Repeat from 3.

88

Stable orig. pathUnstable orig. pathCritical pointStable nudged path

Nudged geometry 𝐱(Exaggerated nudge:

Actual nudge imperceptible)

Nudged load-carrying capacity

Higher load-carrying solution

𝐱 = 𝐱0 + 𝜂ഥ𝐮state𝜂: nudging factor

𝜂~thickness

ഥ𝐮state: normalised 𝐮state

Closes unstable gap

Steps and results

Modal nudging of aerospace structures

Page 9: Modal nudging of aerospace structures

Limitations and Current/future work9

Manufacturability

Modal nudging Feature nudging

Aerodynamic surface change

Geometrical surface change NA change

Modal nudging of aerospace structures

Page 10: Modal nudging of aerospace structures

Summary10

• Modal nudging is a robust method for improving structural efficiency

• Negligible increase in mass Improvement in load carrying capacity/stiffness

• Effective for stiffened structures and can be adapted for different cases

Modal nudging of aerospace structures

Page 11: Modal nudging of aerospace structures

Acknowledgements11

The authors would like to acknowledge CNPq and Embraer for their support of this research.

Modal nudging of aerospace structures

Page 12: Modal nudging of aerospace structures

Thank you!

Any questions?

[email protected] by