The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Presented by:

Mike Llapitan, Solutions Architect

Wonderware California

Mobile Workforce EnablementIntelaTrac Mobile Operator Rounds and Decision Support System (APM Portfolio)

IntelaTrac Provides Visibility into the Performance of Non-Instrumented Equipment (40 – 60% of assets)

Why Does Equipment Fail?And can we prevent it?

Source HPI 2011:- 91% of bearings do not reach their conservative design life.

Machines don’t die, we kill them.

• 25% are preventable but not prevented because of an arbitrary decision that is simply not rooted in knowledge or experience

• 15% are predictable but not predicted

• 20% are predicted but not stopped to undertake repair

• 25% are predicted and equipment is shut down

• 14% are other (consequential to an external activity)

• 1% are neither preventable nor predictable

The Traditional Approach

Field results turned in at end of round

Pump fails and secondary damage occurs to exchanger

Hours or Days later data is reviewed, if ever

Pump high vibration noted on paper based system

Data entered into reporting package

Results:•Pump Repair $10K•Exchanger Repair $80K•Lost Production $120K•Time to Repair 4 daysTotal Cost = $220k

Knowledge Transfer

Product Changeover

Alarm and Events

Regulatory Compliance

Lock Out / Tag Out

Process Inspections

Operator Rounds

Collect Stranded Data

MAINTAIN

Digitally Transform Operator TasksImprove Workforce Efficiency

Bearing Temp

How It’s Done with IntelaTrac• Field worker logs into Mobile IntelaTrac on mobile device

• Asset is properly identified using RFID or barcode label

• Tasks are date/time stamped as completed

• Actual field conditions can trigger “focused advice messaging” which directs the field worker to:

• Input more information such as notes

• Take additional measurements

• Or perform a procedure to mitigate the condition

User Administration, Device Management System & Data Center Management

System Administration

Integrated Workflow - IntelaTrac

Procedures, Versioning, Scheduling

Super Users

Operator Rounds, Data Collection Work Requests

Mobile Workers

Round/Route Approval Performance Monitoring Exception Management Shift Handover/Logs

Supervisors

Exception Reports Process/Performance KPI’s Email Notifications

ManagementMinutes not hours, equipment saved

Process HistorianWonderware Historian, Aveva Insight, OSI PI

CMMS / Reliability

SAP, Maximo, Avantis

Enterprise Integration

Pima County Water Deploys Decision Support System

Client:Pima County Water

Workforce Enablement:Using Wonderware IntelaTrac, both facility management and operators can view, evaluate, and modify operations, as well as quickly address any issues that arise.

Results:• Capacity of the plant has doubled

resulting in a 50% increase in operational efficiency

• Overall energy consumption has been reduced by 10%

• Current staff levels were maintained, while still achieving significant operational improvements

• • “Institutional Knowledge” is captured to train future workforce, successfully addressing concerns of the facility’s aging workforce

50% increase in operational efficiency

Energy Consumption

Reduced 10%

Received

$352,000Rebate check from county

$

Maintenance Excellence ChallengesWhile reliability initiatives offer huge benefits to many organizations, there are a host of challenges that prevent most people from achieving the highest levels of reliability:

• Top down organizational support and Employee ownership

• Task Selection/Frequency (Failure Finding, Failure Preventing, and Commitment)

• Many PMs exist outside of CMMS (Data Visibility)

• Deficient training (initial and ongoing) / Institutional knowledge capture

• Lack of procedural enforcement / Global vs. site or regional strategy

• Knowledge transfer between experienced and new operators

• Regulatory compliance with real-time visibility

• Streamline Change Adoption: new work processes/technologies

Combined Hardware & Software SolutionComplete Mobile Operator Round Platform

Procedure Builder– advanced procedure configuration

Auditor Plus– work process and procedure review

Mobile – procedure execution

Schedule Manager– advanced scheduling & workload balancing

Reports – configurable reports, emailing

Bearing Temp

Mobile Workforce EnablementEmpower the operator

• Multiplatform mobile device support (BYOD)

‒ Android, Windows 10, and iOS

• Mobile data capture and recall

‒ Notes, Details, Historical Trends, Pan & Zoom

• File attachments

‒ Documents, Images, Videos

• Vibration probes enable Users with minimal training to capture vibration data that can be alarmed on using ISO 10816 standards

• IR Temperature probes: Capture temperature readings that can produce hard limits or be used in actionable calculations

‒ Compressor Valve Surveys

‒ Seal Flush Surveys

‒ Exchanger Fouling Surveys

• Ultrasonic data enables users to identify issues related to Steam Traps, Check Valves, Bearings, etc.

• Pyrometers enable Users to inspect tube temperatures for “Hot Spots”.

Peripheral Device SupportLeverage advanced inspection techniques

• Using Defined Pick Lists

• Device / Virtual Keyboard

Mobile – Rounds & ProceduresField User is presented with a list of Tasks

• Free Text notes may be added at any time

• Or…triggered by an Action

• Enter free text or select a default note

• Default Notes can be edited

• Note is also available as a Log Entry

Mobile Data CaptureFree Text Notes & Logbook

• Now available at the Task View.

• Includes Notes

• History Details

• Historical Trends

• Pan & Zoom

Mobile History

Enhanced Situational Awareness

Dynamic limits can be configured. Variables can come from Operator

input or from 3rd party external systems.

Enhanced Situational Awareness

Message Text can be calculated or can be delivered from an external system at run time.

Conditional Task(s) activated on the fly as needed.

Enhanced Situational Awareness

View Existing Work Request(s) or if needed, Create a New WOR

Dynamically Launch another

IntelaTrac Procedure.

Review, Trend & Report

• Requires Handwritten Signature: Completion of this task or task group requires the user to input a handwritten signature

• Requires Digital Signature: Completion of this task or task group requires the user to enter his or her login ID and password

Procedure Sign-offImprove accountability

• Enables cultural change and best practices to drive reliability at the front line

• Improves plant reliability, safety and profitability

• Ensures workers execute all field tasks required to achieve reliable operations and maintenance

• Prevent potential “Critical” failure of assets

• Mitigate risk of intolerable economic, safety, and/or environmental consequences

Mobile Operator RoundsDigital workforce enablement

Mobile Operator RoundsReal customer savings