mobile connector seriesdimensions are shown in mm. 2 dimensions subject to change mobile connector...

2003

MOBILE CONNECTOR SERIES

Dimensions are shown in mm.Dimensions subject to change2

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Contents

ITT Cannon, a Division of ITT Industries, Inc. manufactures the highest quality products available in the marketplace; however these products areintended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specificationsis not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the partof Cannon.Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to Cannonproducts. Except for obligations assumed by Cannon under this warranty, ITT Industries shall not be liable for any loss, damage, cost ofrepairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence, or strictliability arising in connection with the design, manufacture, sale, use, or repair of the products. Product availability, prices and delivery datesare exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publicationis not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibilityor any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted,indicating the source. However, Cannon‘s prior consent must be obtained in all cases.

Cannon is a trademark of ITT Industries, Inc.The "ITT Engineered Blocks" symbol and "Engineered for Life" are registered trademarks of ITT Industries Inc. (C) 2002

PCB Layouts shown in the catalogue are for guidance use only.

INTRODUCTION- Products and Services 3- Research and Development 4- Engineering and Manufacturing 5

RF CONNECTORS

- LPC MK III 6- LPC MID 7-8- LPC CP1/2 9, 12- LPC SP1 9, 12- LPC DUAL PORT 10- LPC TP-1 11-12

RF ACCESSORIES- Cradle Connectors 13- Test Adapters 13- Board-to-Board 13- Test Cable Assemblies 13- Cable Assembly 13- FAKRA 14-15

ANTENNA CAPABILITIES- Design, Prototype and Simulation 16- Testing 16- Manufacturing 16- Modular Tooling 16- Customer Support 16

LF CONNECTORS- LCD 9 way/10 way 17-18- Pogo Pins 19- FPC 19- Keypad 20- Universal Contact 21-22- Audio Jack 23-24- DC Jack 25- Board -to- Board 26- Battery 27- Mini USB 28- Product Safety Information 29

Dimensions are shown in mm.Dimensions subject to change 3

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Introduction - Products and Services

ITT Industries, Cannon designs and man-ufactures a complete range of connectorsfor the mobile industry.This catalogue features our complete portfolioof connectors dedicated to the mobile phoneand other portable equipments markets.

RFAn extensive range of miniature RF connectorsincludes accessories for different applicationssuch as car cradles, bench testing and in-linetesting.

ANTENNAFocusing on internal antennas and Cannon'sdesign, testing and manufacturing capabilities.

LFA full line of connectors for different applicationssuch as LCD, battery, keypad, power, audio,buzzer vibrator, antenna and board-to-board.

Cannon not only offers standard products butcan quickly design, prototype and manufacturecustom connectors for most mobile applications.

ITT Industries, Cannon: Zhenjiang, China Facility

ITT Industries, Cannon:

Basingstoke, UK Facility

ITT Industries, Cannon: Weinstadt, Germany Facility


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Introduction - Research and Development

Global engineering and integrated productdevelopment.

Cannon's experienced engineering teamslocated throughout the globe work hand-in-hand with customers to advance projects frominitial product concepts to final design and intofull production.

Our teams are experts in computer baseddesign, modeling and analysis to assure robustproduct designs. Cannon utilizes in all itsworldwide facilities Pro/ENGINEER*.Pro/ENGINEER* facilitates development ofproducts and manufacturing processes as wellas simplifying the evaluation of multiple designalternatives and allows better designedproducts, produced faster and at a lower cost.

Cannon's design centers, which are located inEurope, USA and Asia Pacific, have thecapability of electronic file transfer of drawings.In addition they offer:- electromechanical design- rapid prototyping- testing- local technical support

*A Trademark of Parametric Technology Corp.


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Introduction - Engineering and Manufacturing

Worldwide capacity to meet your deliveryrequirements.

Cannon has established centers of excellencefor machining, precision high-speed stamping,plastic and rubber moulding, surface plating,overmoulding and high volume automatedassembly.

Each manufacturing center works closely withdesign and the customer to ensure a smoothand rapid transition into production.Cannon can fully support the customer inpractices such as just-in-time delivery, ship-to-stock and by deploying improvement teams.Cannon has also an extensive footprint ofstate-of-the-art manufacturing facilities in theFar East to fully support customersmanufacturing in countries such as China andTaiwan.

Cannon's UK facility is fully ISO9001 andISO14001 approved.Cannon's German facility is QS-9000 certifiedwith plans for ISO 14001 qualification in 2003.


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RF Connectors

ITT Industries, Cannon has been manufacturing RF connectors for over 25years. With the tremendous growth in the mobile phone industry, Cannonhas been one of the first to introduce miniaturized RF connectors forportable handsets. Closely located to the antenna they are the perfectsolution for testing purposes as well connecting the phone to externalantennas on cars.

Cannon offers a standard range of connectors but it is possible to developcustomized new products for the ever decreasing dimensions of newmobile handsets. Manufacturing can be located worldwide in any of theCannon facilities.

Cannon provides two different types of RF connecting systems. As well asour traditional range of the LPC TP1 Insertion Connector we have developeda range of pressure based connectors LPC MK III, LPC MID, LPC CP1/CP2/SP1 and LPC Dual Port. This is a unique patented system that allows for3 dimensional freedom in the form of a cone by using a spring systemwhich controls the force applied unto the component. The benefits of thistype of interface are that it allows greater angular and positionalmisalignment tolerances in customer systems. The interface also increasesthe mating durability of the connector due to the conical guide feature.In addition to the manufacture of precision connectors the company alsooffers cable assembly facilities to customer specifications. Accessories forvarious applications are also available.

LPC MK III is a surface mounted RF connector with a low profile of 3.47mm.The PCB mounting space has been minimized and it features the patentedCannon's ball interface which allows up to 1.95mm offset mating. Theconnector is automatically assembled, 100% inspected and packed intape and reel packaging.

LPC MK III

Materials and Finishes

Top Insulator

Coax Outer Body

Moving Contact

Fixed Contact

Bottom Moulding

Natural LCP

Material Brass, Gold plated

Beryllium Copper, Gold plated


Black LCP

Pick & Place area

1,10 REF

Ø6,30 REF

3,30 ±0,15

2,00 REF

8,10 REF

0.6

0 R

EF

Part Number

120220-0105R

Description

Switchable PCB Connector

LPC MK III

1,00 REF

1,7

0 R

EF

3,4

0 R

EF

CONNECTOR FOOT PRINT

Protrusion, from switch contactend, for camera recognition

0,60±0,10

0,5

0±

0,1

0

Ø 6,9

0±0,

10

8,1

0±

0,2

0

Ø 6,9

0±0,

10

3,47±0,10

1,0

2±

0,1

0


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The LPC MID switchable connector is small insize with a low profile of 3.55mm.

This new generation of mobile phoneconnector uses the latest plated plastictechnology which allows the outer shape tobe modified easily. It also reduces theweight of the connector considerably.

LPC MID is surface mountable with a lowprofile and switching contacts. It ismanufactured both in Europe and Asia,where the product is at all times 100%inspected and subsequently packed in tapeand reel packaging.

LPC MID


Shell

Insulator

Moving Contact

Fixed Contact

LCP, Gold Plated

Natural LCP


Brass, Gold plated

Part Number

120220-0127

120220-0135

Description



LPC MID

5,50

Ø5,00

2,9

4

0,7

0

3,5

5

3,70

2,25 0,85

2,00

1,77

3,24

3,60

4,47

1,05

1,00

4,16

1,00

0,75

R2,74

1,05

1,05

1,05

1,70

1,45


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ELECTRICAL Impedance

Frequency Range

VSWR @900 MHz

@1800 MHz

@2000 MHz

After 5000 matings

@900 MHz

@1800 MHz

@2000MHz

Insertion Loss on customer PCB

(Mismatch losses included)

Through PCB connector (unmated)

@900 MHz

@1800 MHz

@2000MHz

Isolation between switching contacts

@900 MHz

@1800 MHz

@2000MHz

LPC MK III LPC MID

50 Ω Nominal 50 Ω Nominal0 to 2 GHz 0 to 2 GHz

<1.15:1 <1.2:1

<1.2:1 <1.3:1

<1.2:1 <1.3:1

<1.2:1 <1.3:1<1.25:1 <1.4:1<1.2:1 <1.4:1

>30 dB >30 dB>25 dB >25 dB>25 dB >25 dB

<0.1 dB <0.1 dB<0.1 dB <0.1 dB<0.1 dB <0.1 dB

ENVIRONMENTAL Operating Temperature

Humidity

Solder Systems

Salt Mist

Vibration

Shock

Corrosive Atmosphere

-40°C and +85°C

Operable in 90% relative humidity (temp + 40°C)

Infrared and hot air reflow

In accordance with IEC 68-2-11 method Ka

In accordance with IEC 68-2-36 :1.92 10-2g/Hz 5-200Hz in 3 axis

In accordance with IEC 68-2-27: 30g = 294.2 m /s² 6ms ½ sine

6 directions - No discontinuity

In accordance with IEC 68-2-60: SO2H2S No damage

MECHANICAL Mating Force of Ground

Mating Cycles (Mated with Plug)

Offset Mating (Mated with Plug)

>4N and <16N >4N and <7N

10,000 12,000

1.9mm max 0.9mm

Performance Specifications

Tape and Reel to EIA - 481

1200 pieces per reel 2000 pieces per reel

PACKAGING

Packaging Style

Packaging Size


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This high function mobile phone connectoruses a seal with a cold pin that acts as amembrane to prevent dust and waterpenetration as well as minimizing RFemissions in unmated conditions.

LPC CP1/CP2 is surface mountable with a lowprofile. It is manufactured both in Europe andAsia Pacific, 100% inspected and packed intape and reel packaging.

LPC CP1/CP2

LPC CP1/CP2


Shell

Insulator

Moving Contact

Fixed Contact

Cold Pin

Gasket

Brass, Gold Plated

Black LPC


Brass, Gold plated

Brass, Gold Plated

Silicone Rubber

Part Number

120220-0130

120220-0132

Description


LPC CP1 - Ribbed


LPC CP2 - Ribless

This waterproof connector is identical to the LPC CP1/CP2, but it features a special seal which allows it to be IP67 compliant (1 metre of water).

Part Number

120220-0143

Description


LPC SP1

3.00±0.10

1.00±0.10

4.20±0.10

1.40±0.10

0.7

0±

0.1

0

0.9

0±

0.1

0

4.0

3±

0.1

0

0.6

7±

0.1

0

2.5

0±

0.0

5

3.4

3 R

EF (

0.1

35

)

5.0

0±

0.1

0Ø4.60±0.10

Ø3.60±0.10

0.05±0.05COPLANARITY

7.65±0.05

0.51 REF

0.40±0.10

3.00±0.10

SECTION A-A

2.0

0±

0.1

0

Ø4

.20

±0

.10

MEASURE OVER AØ3MM BALLFULLY SEATED IN THE CONE

5.60±0.10


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This unique connector allows dual connectionto both cellular and satellite frequencies. Aswith the other LPC connectors it caters foroffset mating.

The LPC Dual Port is surface mountable, easyto assemble and very robust. It is 100%inspected and packed in tape and reelpackaging.

LPC Dual Port

LPC DUAL PORT


Shell

Upper Insulator

Lower Insulator

Signal Contact

Brass, Gold Plated

Black LCP

Black LCP

Beryllium Copper, leg inserted with Brass Pin, Gold Plated

Part Number

120220-0113

Description

PCB ConnectorOVER_6_PADS

18.00 ±0.200.10

Swelling at bottom ofshell to 8.20 MAX over10.6 length

AA

10.00

Section A - A

15.62±0.10

7.81±0.05

7.68±0.108.84±0.10

Ø1.75±0.05

65.0°±1.0°

45.0°±1.0°

4.6

0±

0.0

5

8.84±0.107.68±0.10

45.0°±1.0°

65.0°±1.0°

4.6

0±

0.1

03

.01

±0

.10

1.10

±0.

10


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The ultra-small LPC TP-1 has been developedas an antenna test port for portable terminalinterfaces and the inspection of PCB boards.

It is the ideal solution for applications thatdo not require a very high number of matingcycles. The connector is 100% inspected andpacked in tape and reel packaging.

LPC TP-1

LPC TP-1


Shell

Insulator

Moving Contact

Fixed Contact

Brass, Gold Plated

Black LCP

Beryllium Copper, Gold Plated

Brass, Gold Plated

Part Number

120220-0129

Description


5.80

0.40

0.40

2.80

Ø5.00

3.90 2.

70

0.65

5.57

4.40

Ø3.40

6.60

0.90

0.65

0.80

4.00

3.60

2.4

0

6.0

0


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LPC CP1/CP2 LPC DUAL PORT LPC TP-1

50 Ω Nominal 50 Ω Nominal 50 Ω Nominal

0.8 to 2 GHz 0.8 to 1.7 GHz 0 to 2 GHz

<1.2:1 <1.2:1 <1.2:1

<1.2:1 <1.2:1 (1700 MHz) <1.2:1

<1.2:1 - <1.2:1

<0.1 dB <0.1 dB <0.15 dB

<0.1 dB <0.15 dB (1700 MHz) <0.15 dB

<0.1 dB - <0.15 dB

-40°C and +85°C



IEC 68 -2-11, Method Ka IEC 68-2-11, Method Ka IEC 68-2-11, Method Ka

+3dB/octave 20-80Hz 1.92 10-2g/Hz 5-200Hz in 3 axis 0.04G2 /Hz 10-2000Hz

0.053G2 /Hz 80-350Hz

+3dB/octave 350-2000Hz

105g 6 directions over 30g = 294.2 m/s² 100 g 6 directions over

3 axis 6ms ½ sine 6 directions 3 axis

Battele class II IEC 68-2-60: SO2H2S No damage

>4N and <7N >3N 20N max

12,000 10,000 500 min

0.95mm 0.5mm --------

ELECTRICAL Impedance

Frequency Range

VSWR @900 MHz

@1800 MHz

@2000 MHz

Insertion Loss on customer PCB

(Mismatch losses included)

Through PCB connector (unmated)

@900 MHz

@1800 MHz

@2000MHz

Performance Specification

ENVIRONMENTAL Operating Temperature

Humidity

Solder Systems

Salt Mist

Vibration

Shock

Corrosive Atmosphere

MECHANICAL Mating Force of Ground

Mating Cycles

Offset Mating


1000 pieces per reel 600 pieces per reel 1500 pieces per reel

PACKAGING

Packaging Style

Packaging Size


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RF Accessories

CRADLE CONNECTORSITT Industries, Cannon can provide a very extensive range of cradle connectors to mate withits various LPC mating halves. The cradle connectors are the ideal solution for applicationssuch as car kits. Cannon offers a series of standard cradle connectors, but can quickly developcustom solutions to address specific needs. The connectors are optimized for the patented ballinterface thus maximizing the number of mating cycles and allowing angular misalignment ofup to 10°.

TEST ADAPTERSThe test adaptors are designed to connect between SMA test interfaces and the LPC RFconnectors. They offer the highest performance and are fully RF tested. They can withstand aminimum of 100,000 mating cycles which makes them an excellent product for end of the lineautomatic testing of the handsets.

BOARD-TO-BOARDTo realize an RF connection between 2 PCB boards Cannon can offer standard or customisedboard-to-board connectors. These are based on the robust designs of the LPC series and canbe produced with different heights to satisfy different requirements.

TEST CABLE ASSEMBLIESCannon can produce a range of test cable assemblies for bench testing. This includes avariety of standard cable assemblies with male/female SMA, with or without shroud to clip onthe PCB mating half. For customized needs Cannon can also design and manufacture bespokecable assemblies.

CABLE ASSEMBLYCannon can manufacture cable assemblies for many applications featuring Cannon and othervendors' connectors.

120220-0136 Cable assembly + FME120220-0146 Cable assembly +SMAB55-605-9079A90 LPC test adaptor onlyB55-605-9099A90 LPC test adaptor (LN/S/H)B55-605-9189A90 LPC test adaptor (LN/W/S)B55-605-9199A90 LPC calibaration adaptorB55-605-9209A90 LPC test adaptor

120220-0109 Cable Conn MK III120220-0124 MK III Connector Kit120220-0140 LPC MK III R/A cable assy +SMA120220-0142 LPC MK II R/A cable assy + TNCB55-605-9029A90 LPC MK III calibration adaptorB55-605-9039A90 LPC MK III test adaptor dia 9mmB55-605-9049A90 LPC MK III test adaptor (LN/S/H)B55-605-9059A90 LPC MK III test adaptor onlyB55-605-9089A90 LPC MK III Test adaptor dia 8.4mm

threaded interface

120220-0133 Cradle Connector120220-0134 Cradle Connector

078161-0110 Cable assembly + SMA078161-0111 Cable assembly +SMA + Shroud078161-0210 Cable assembly +Female SMA

B55-605-9059A90 LPC test adaptor with flangeB55-605-9069A90 LPC test adaptor onlyB55-605-9179A90 Calibration adaptor

RF ACCESSORIES

LPC MID ACCESSORIES

LPC CP1/CP2 ACCESSORIES

LPC MK III ACCESSORIES


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RF FAKRA

FAKRA is a standard developed by the DINgroup for RF connectors used in "Road Vehicle"applications. Connectors are fitted with a colourcoded and polarized diecast housing. Theconnectors will support features as CDMAboards for cell phones, Global PositioningSystems and Bluetooth application connectors.

Fakra connectors are comprised of one solidpiece of metal. They are board mounted witha solder connection.

Fakra Connectors are available in 1 and 3 wayright-angle PCB version. They are ideally suitedfor circuit miniaturization and are offered in awide range of configurations which includesBlack (A), Natural (B), Blue (C), Violet (D), andBeige (I).

The desirable feature of the new 50 ohm Fakraconnector is its consistent low force matingand unmating and high electrical performanceat 4GHz. Along with this low consistent mating/unmating force, outer contact resistance valuesare maintained from connector to connector.

Product Features

• Connector made of one solid metal piece.

• Supports 0-4 GHz transferring speed.

• Available in a variety of colours.

• Thru-Hole instead of Surface Mount.


RF ACCESSORIES

Description Material Finish

Housing Zinc Alloy Tin Lead

Contact Brass or Beryllium Copper Gold

Barrel High Temperature Plastic, -

Glass-filled

Outer Conductor Brass Nickel

Dielectrics Teflon -

One Piece Diecast Fakra offers robustsolution to Automotive OEM Telematicsapplication.Packaging - All connectors are packagedtape and reel unless otherwise specified.

Applications for the FAKRA connector:

♦ Global Positioning Satellite

♦ Satellite Radio

♦ Vehicular Internet Access

♦ Remote Vehicle Diagnostics

♦ Bluetooth


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Connector Durability

Contact Resistance, Inner Conductor

Contact Resistance, Outer Conductor

Corona Level

DWV (Pin to Case)

Impedance

Insertion Loss

Mating Force

Number of Circuits

Packaging

Peak Solder Temperature Exposure

RF Leakage

Storage Temperature

Temperature Rating

VSWR


9.13

8.00

25.70

16.70

13.97

9.36

3 x Ø0.97±0.05

50 mating cycles min.

6.0 mΩ max. before environment

8.0 mΩ max. after environment

2.0 mΩ max.

190 V min.

750 V ac rms

50 Ω0.8 to 2 GHz: 0.35 dB max.

2 to 3 GHz: 0.45 dB min.

1 Way: 75 N max.

2 Way: 90 N

3 Way: 100 N max.

1 - 3

1 & 2 Way: Tape & Reel to EIA - 481

3 Way: Tubes of 20 pieces

30 s

0.8 to 3 GHz: -40 dB min.

-40°C to 105°C (-104°F to 221°F)

-40°C to 105°C (-104°F to 221°F)

1.2 max. at 3 GHz


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Antenna Capabilities

ITT Industries, Cannon is the ideal partner for the development and manufacture of internal antennas thanks to its extensive RF experience,state-of-the-art simulation and testing facility combined with global manufacturing skills.

Cannon’s capability ranges from Dual and Tri Band antennas, to Bluetooth, Stub antennas and cordless phones.

Design, Prototype and SimulationCannon uses latest Pro/ENGINEER Parametric design modeling enabling fast communication with the customer.By having access to one of the best facilities in Europe and by using the latest numerical simulation tools the design of the antenna can befinalized and perfected before starting the prototype stage.

Cannon has a rapid prototyping area with segregated industrial engineering, logistics and manufacturing control systems.This allows a very fast 2 week turnaround from the initial design phase to the manufacture of prototypes.

TestingThe fully functional prototypes can be tested in a state-of-the-art laboratory which can measure:

- Spherical dualpolarised radiation patterns- Antenna efficiency- Total radiated power (EIRP)- Total Receiver Sensitivity (EIRS)

In a short period of time Cannon can provide a fully operational antenna sample which demonstrates RF performance, radiating characteristicsand efficiency.

ManufacturingCannon has a global manufacturing footprint spreading over 3 continents: Europe, Asia, America.Cannon has been supplying antennas, switches, connectors, keypads and dome arrays to the mobile market for several years, serving all themajor handset manufacturers.Cannon provides in their facilities worldwide:

- Stamping and forming- Plating- MID plastic plating- Moulding and over moulding- Modular tooling- Automatic and hand assembly

Modular ToolingCannon utilizes unique modular stampingand assembly tools.

- Modular stamp tooling allows for potentialchanges during the development of thephone which may require antennamodification.

- Modular assembly tools are the idealsolution to be able to accommodate variousphone platforms with different antennavariations.

Customer SupportCannon offers an account managementapproach to ensure a strong link and closeworking relationship with the customer forthe fastest and most accurate response totheir needs.

ANTENNA CAPABILITIES


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LF INTRODUCTION

ITT Industries, Cannon provides a wide range of LF connectors for the mobile market to cover various applications including battery connection,audio and power jacks, USB, Input/Output all with standard or customized products.

LF

LCD Connector

Cannon offers this compact connector thatprovides a low cost connection between theLCD panel and the printed circuit board witha minimum height. The LCD connector isavailable in a 9 or 10 way configuration. Thisconnector can also be used on applicationsother than LCD where a connection is neededto bridge a short distance i.e. PCB to PCB.

The contact design is very robust with atleast 0.2N contact force and a maximum of0.6N. Different plating surfaces are available.

To ensure quality and coplanarity, 100%automated video inspection is employed.


Insulator

Contacts

Contact Pitch

Black LCP


1,5mm

Part Number

120220-0013

Description

LCD 9 Way Connector

8 x 1,5 = 12,00

5,3

1,50,79x

0,5

1,2

0,05 0,05A

A

0,5

0,0

5

0,6

6,7

0,3

3

15,55

2,1

2,1

5±

0,1

5

0,6 A - A

5,2±0,2

1


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Part Number

120220-0014

Description

LCD 10 Way Connector

9 x 1,5 = 13,5

0,7±0.05 10 x

0,05

0,3

1,5

0,05

A

5,3

0,1A

2,1

5±

0,1

5

5,2±0,2

0,6

1,1

A

A-A

0,0

5

0,5

0,7

2,1

17,15

3

0,4

0,3

6,8

Dielectric Withstanding Voltage

Operating Temperature

Humidity

Solder Systems

Vibration Sinusoidal

Vibration Random

Contact force on the tab at contact point

X=1.4mm from PCB


X=0.7mm from PCB


X=1.1mm from PCB after first insertion

Deflection of contact total

Mating cycles

-40°C and +85°C



In accordance with IEC 68-2-6 test FC

5 to 200Hz, 5g, 2h/axis

Contact interruption 10ns max.

Test According to IEC 68-2-34 test Fd

5-500Hz, ASD 0,01 g2/Hz 5-20

20 Hz – 500 Hz –3dB/octave

3 h/axis

0.2N min.

0.6N max.

0.2N min.

0.7mm max.

10 max.

Contact/Contact V r.m.s.

Contact/Ground (holdowns) V r.m.s.

Contact Resistance

Insulation Resistance

ENVIRONMENTAL

ELECTRICAL

MECHANICAL

1,2


500 V/AC

500V/AC

Initial 30mΩ max; 50mΩ max after test

100 MΩ min


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FPC Connectors

Product Features

Applications

Pogo Pins

POGO PINS

The ITT Industries, Cannon connectorproduct range includes various types ofPogo pins for many applications.Pogo pins can be supplied on their own orwithin a housing for customisedapplications.

Main applications are Battery and RFConnectors.

• Low resistance.

• Compact.

BatteryBattery contacts are designed to optimisecontact performance in high-reliability,multiple cycle interconnect applications.They are typically extremely rugged andcompact with electrical performancemaximised to provide a reliable powersupply connection or signal path.

• Long life – more than a million cycles• Superior electrical performance up to

7 amps• Customisation

Coax ProbeCoax probe allows interconnection with theleast amount of contact resistance.The probes can be used for signalfrequencies as high as 3 GHz.

The pogo pins are available with severaltermination options.

• Wide range of tip styles.

• Advanced plating technology.

• Extensive choice of materials.

Cannon offers a selection of top andbottom touch flexible printed circuitconnectors.Pitch: 0.5mmPositions: 14 to 60.


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Keypad Connector

Keypad Connector

The keypad connector can be integrated in akeypad module.

The manufacturing process utilizesovermoulding and 100% inspection, whichensures that stringent coplanarity andquality requirements are met.

This connector is pre-loaded and has acontact anti - lifting feature.


Insulator

Contacts

Contact Pitch

Black high temperature polymer

Gold Plated, high tensile copper alloy

1,0mm

ELECTRICALContact Resistance 20mΩ max.

ENVIRONMENTALOperating Temperature

HumiditySolder Systems

VibrationShock

Salt and mist

-40°C and +85°COperable in 90% relative humidity (temp + 40°C)Infrared and hot air reflowIn accordance with IEC 68-2-36In accordance with IEC 68-2-27, 30gIn accordance with IEC 68-2-11, Method Ka

MECHANICALInitial Pre-Load Force

Initial Mating Force

Deflection

Mating Cycles

0.2N min. after 3 x reflow processes

1.0N max. at 1,0mm

1.0mm max.

10 min.

Part Number

120220-0200

Description

Keypad Connector

15,00

13,50

3,50

0,50 OVER PAD

4,0

0 O

VER

PA

DS

3,8

0 M

AX

DEF

LEC

TIO

N1

,00

MM

1,20 OVER PADS

2,6

0

Packaging Tape and Reel to EIA - 481


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Universal Contact

Universal Contact

The Universal Contact offers a standardinterface for speakers, microphones, buzzers,antennas and other devices on the PCB inmobile phones.

This product is pre-loaded and incorporatesanti - lifting protection. It allowsstandardization of parts across platforms,therefore reducing qualification testing. Italso eleminiates individual spring contacts onmodular components.

Its small size, with a minimal pitch of 1.5mm,allows for placement under very smallcomponents, such as a microphone whichgives design freedom to position this contactaround a component at any angle.

The design also allows x, y and z movementbetween the contact and componentassembly during shock and vibration.


Base Material

Plating

Beryllium Copper

Selective AU spot in contact area 0.5 µm min. over AU stripe

0.05-.1 µm over Ni 1.0 - 2.0 µm.

ELECTRICALContact Resistance

Max. Current Rating(at 3.0 VDC)

Max. change after environmental exposure 10mΩ2.0 amps nominal 3.0 amps peak

-40°C and +85°C



In accordance with IEC 68-2-36

In accordance with IEC 68-2-27, 30g

MECHANICAL

Pre-Load Force

Force at maximum deflection

Spring Rate of Beam

Max Beam Deflection

Minimum recommended working deflection

0.24N min. after 3 x reflow cycles@220°C Min 0.21N @260°C

0,60N max. at 1,0mm deflection after 3 x reflow cycles

0.15N/mm

1.0mm, the contact will not overstress at max beam deflection

0.15 mm

SPECIFICATION

ENVIRONMENTAL


Humidity

Solder Systems

Vibration

Shock


6K per reel

PACKAGING

Packaging Style

Packaging Size


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Part Number

120220-0154

Description

Universal Contact

Universal Contact cont'd

0,10

PICK & PLACE

POSITION

1,3

5

MIN

PIT

CH

5,50 MIN PITCH

BETWEEN PADS

3,77 PAD

LENGTH

1,0

0 P

AD

WID

TH

3,57 MAX

5,00 MAX

1,3

5

3,36

Solder Pad

0,8

5

0,0

5 M

IN

1,1

0

R1,25

2,4

5

DEF

LEC

TIO

N

1,0

0m

m

CONTACT POINT

1,50 MIN

2,26 MAX WHEN

FULLY COMPRESSED

Pick & PlaceArea

USE Ø1,0 mm NOZZLE FOR PICKPLACE MAX FORCE TO BEAPPLIED TO CONTACTDURING PLACEMENT = 1.0N

0,7

5M

AX

0,7

0 M

AX

1,04 MAX

2,18 MIN


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Audio Jack

Audio Jack

2.5 mm high mini Audio Jack for hands-freeapplications.

Available in:4:4 positions5:5 positions6:6 positions

Mating halves to this connector are alsoavailable from Cannon.


Insulator

ContactsThermoplastic, glassed filled.

Copper alloy

POSITIONS 4:4/5:5 6:6

ELECTRICAL

Voltage

Current

Contact Resistance


Dielectric Withstanding voltage

12 VAC (R.M.S.) 50 VAC (R.M.S.)

1 Amp max. per contact 1 Amp max. per contact

100mΩ max. 100mΩ max.

100MΩ min. 500MΩ min.

500 VAC at sea level 500 VAC at sea level

ENVIRONMENTALOperating Temperature -40°C and +85°C -40°C and +85°C

MECHANICAL

Insertion Force

Withdrawal Force

Contact Force

Mating Cycles

Packaging

2N to 30N 8 + 5N

2N to 30N 8 + 5N

0.8N 0.8N

6,000 min. 10,000 min.

Tape & Reel to EIA - 481

Part Number

120220-1000

Description

Audio Jack Family


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4:4 Positions

5:5 Positions

6:6 Positions

1.3±0.3

6,4

±0

,5

1,0 1,2 R0

,30

7,4±0,5

1,0±0,3

R0,3 TYP 5,0±0,2

0,1

4,0±

0,2

2,0±

0,1

2,5±0,1 9,5±0,1

C0,2

Ø2

,6±

0,0

4

Ø4

,0±

0,1

C0,2 0,80MAX

0,80

SEE VIEW A

1,30

1,0

01

,00

2,50

2,80

Ø1,00

0,5

0

Ø2,

60

0,10

0,1

0±

0,10

0,15

1,80 10,20

Ø4

,00

45° x 0,20

5,00

1,30

0,1

0_

+0

,10,

05

1,6

0 3,2

0

Ø4,00Ø2,60±0,04

ALL CONTACT PLANCOPLANARITY 0,10mm Max

0,6

0

R0,20

3,20

±0,

1 4,0

5,01,001,0

0,5

4,3

1,5 1,7 3,7 3,7 1,4

3 51

1,0

Ø1,40±0,05

1,5

5,0

2 4

6,0

6

0,9


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DC Jack

DC Jack

Cannon offers a wide range of DC Jacksvarying in size and current ratings. All DCand Power Jacks have been tested inaccordance with the EIA and MIL - STDguidelines. Coplanarity of 0.1mm from theseating place can be held.


Housing

Centre Pin

Sleeve Spring 1

Sleeve Spring 2

High Temperature Resin, UL 94V-0

Copper Alloy

Copper Alloy

Copper Alloy

ELECTRICAL

Voltage

Current

Contact Resistance


Dielectric Withstanding voltage

12 VAC (R.M.S.)

1 Amp max. per contact

100MΩ max.

100MΩ min.

500 VAC at sea level

ENVIRONMENTAL


Vibration

Shock

-40°C and +85°C

In accordance with EIA364-28, Test condition V, Test Letter A

In accordance with EIA, Test condition H

MECHANICAL

Insertion Force

Withdrawal Force

Centre Pin Push Force

Mating Cycles

2N to 20N

5N min.

36.4N

6,000 min.

Part Number

120220-1100

Description

DC Jack Family

5,00±0,10 2,75

8,20±0,2

1,40

5,0

0±

0,1

03

,0±

0,2

01

,00+

0-0

,02

0,65 +0-0,05

12,00

11,00

6,67

2,0 TYP

C1,0

7,5

0±

0,2

0

4,87 Terminal 2

Terminal 1

Terminal 3

8,2

0

A A

Packaging Tape & Reel to EIA - 481


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Board-to-Board

Board-to-Board

Board-to-board solution.Available with 14, 20, 30, 32, 36, 40, 50, 60positions.

Height: 3mm

Mating halves to this connector are alsoavailable from Cannon.


Housing

Hold-Down left and right

Contacts

Male/FemaleThermoplastic, UL 94V-0

Copper Alloy

Copper Alloy, Gold Plated

ELECTRICAL

Voltage

Current

Contact Resistance



50 V DC

0.3 Amps

50MΩ max.

500MΩ min.


ENVIRONMENTAL


Vibration

Shock

-40°C and +85°C

In accordance with EIA364-28, Test condition V, Test Letter A


MECHANICAL

Positions

Insertion Force (N) Max

Withdrawal Force (N) Min

Contact Retention Force

Mating Cycles

14 20 30 32 36 40 50 60

2 2.86 4.29 4.57 5.14 5.71 7.14 8.57

0.75N min.

50 min.

14 20 30 32 36 40 50 60

Part Number

120220-1200

Description

Board to Board Family

4,60

2,45±0,2

1,5±0,1

3,80±0,2

0,40±0,1

4,2

0±

0,2

3,8

0±

0,2

3,0

0±

0,1

0,5

0±

0,0

5 TYP

0,2

5±

0,0

5

3,0

0±

0,2

0 4,0

0±

0,2

3,0

0±

0,1

0,5

0±

0,0

5 TYP

3,60±0,2

1,5±0,1

0,2

0±

0,0

5

0,50±0,1



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Battery

Battery

Cannon offers a wide range of batteryconnectors either standard or customized tomeet specific requirements.From conventional stamped contact to themore innovative wire formed. The latter cansignificantly reduce tooling costs and offer animproved contact surface leading toincreased battery life.

Stamped and overmoulded contacts


Housing

Contacts

High Temperature Resin

Beryllium Copper, Gold Plated

Wire Contacts


Contacts Copper Nickel Alloy, Selectively Gold Plated

Modular Battery Connector


Contacts Copper Nickel Alloy, Selectively Gold Plated



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Mini USB

Mini USB

Mini USB for Data interchange applications.

♦ 5Pin (one ID Pin), 0.8mm pitch, super

mini connector.

♦ Reduced mounting space.

♦ 3 versions to meet future industry

requirement.

♦ Fully compliant with current USB 2.0

specifications.

♦ Smaller and lighter than exiting USB

connector for portable and handhelddevices.


ShellHousing

Contacts

Copper Alloy, Tin Plated

High Temperature Thermoplastic, UL 94V-0

Copper Alloy, Selectively Gold Plated

ELECTRICAL

Voltage

Current

Contact Resistance



Contact Capacitance

ENVIRONMENTAL


Vibration

Shock

0°C and +50°C

In accordance with EIA364-28 Test condition V, Test Letter A


MECHANICAL

Insertion Force

Connector Unmating Force

Centre Pin Push Force

Mating Cycles

2N to 20N

7 N min.

35 N

5,000 min.

Part Number

120220-1300

Description

MINI USB Family


12 VAC (R.M.S.)

1 Amp Max per contact

100MΩ max.

100MΩ min.


2pF

Product Safety Information

Fire can then result in the presence ofcombustible materials and this may releasenoxious fumes. Overheating may not bevisually apparent. Burns may result fromtouching overheated components.

HANDLINGCare must be taken to avoid damage to anycomponent parts of electrical connectorsduring installation and use. Although thereare normally no sharp edges, care must betaken when handling certain componentsto avoid injury to fingers.Electrical connectors may be damaged intransit to the customers, and damage mayresult in creation of hazards. Products shouldtherefore be examined prior to installation/use and rejected if found to be damaged.

DISPOSALIncineration of certain materials may releasenoxious or even toxic fumes.

APPLICATIONConnectors with exposed contacts shouldnot be selected for use on the currentsupply side of an electrical circuit, becausean electric shock could result from touchingexposed contacts on an unmated connector.Voltages in excess of 30 V ac. or 42.5 V dcare potentially hazardous and care shouldbe taken to ensure that such voltages cannotbe transmitted in any way to exposed metalparts of the connector body. The connectorand wiring should be checked, beforemaking live, to have no damage to metalparts or insulators, no solder blobs, loosestrands, conducting lubricants, swarf, orany other undesired conducting particles.Insulation resistance should be checked tomake certain that no low resistance jointsor spurious conducting paths are existingbetween contacts and exposed metal partsof the connector body. Further, the contactresistance of the connectors should bemeasured within the electrical circuit inorder to identify high resistances, whichresult in excessive connector heating.

Always use the correct application tools asspecified in the Data Sheet/Catalogue.

Do not permit untrained personnel to wire,assemble or tamper with connectors.

For operation voltage please seeappropriate national regulations.

IMPORTANT GENERAL INFORMATION

(i) Air and creepage paths/OperatingvoltageThe admissible operating voltages depend onthe individual applications and the validnational and other applicable safetyregulations.For this reason the air and creepage path dataare only reference values. Observe reductionof air and creepage paths due to PC board and/or harnessing.

(ii) TemperatureAll information given are temperature limits.The operation temperature depends on theindividual application.

(iii) Other important informationCannon continuously endeavours to improvetheir products. Therefore, Cannon productsmay deviate from the description, technicaldata and shape as shown in this catalog anddata sheets.

(iv) Harnessing and Assembly InstructionsIf applicable, our special harnessing and/orassembly instruction has to be adhered to.This is provided on request.

THIS NOTE MUST BE READ INCONJUNCTION WITH THE PRODUCTDATA SHEET/CATALOGUE. FAILURE TOOBSERVE THE ADVICE IN THISINFORMATION SHEET AND THEOPERATING CONDITIONS SPECIFIED INTHE PRODUCT DATA SHEET/CATALOGCOULD RESULT IN HAZARDOUSSITUATIONS.

MATERIAL CONTENT AND PHYSICAL FORMElectrical connectors do not usually containhazardous materials. They containconducting and non-conducting materialsand can be divided into two groups.a) Printed circuit types and low cost audiotypes which employ all plastic insulatorsand casings.b) Rugged, fire barrier and high reliabilitytypes with metal casings and either naturalrubber, synthetic rubber, plastic or glassinsulating materials.Contact materials vary with type ofconnector and also application and areusually manufactured from either: Copper,copper alloys, nickel, alumel, chromel orsteel. In special applications, other alloysmay be specified.

FIRE CHARACTERISTICS AND ELECTRICSHOCK HAZARDThere is no fire hazard when theconnector is correctly wired and usedwithin the specified parameters.Incorrect wiring or assembly of theconnector or careless use of metal toolsor conductive fluids, or transit damageto any of the component parts maycause electric shock or burns. Livecircuits must not be broken byseparating mated connectors as thismay cause arcing, ionisation andburning.Heat dissipation is greater at maximumresistance in a circuit. Hot spots may occurwhen resistance is raised locally by damage,e.g. cracked or deformed contacts, brokenstrands of wire. Local overheating mayalso result from the use of the incorrectapplication tools or from poor qualitysoldering or slack screw terminals.Overheating may occur if the ratings in theproduct Data Sheet/Catalogue are exceededand can cause breakdown of insulationand hence electric shock.If heating is allowed to continue it intensifiesby further increasing the local resistancethrough loss of temper of spring contacts,formation of oxide film on contacts andwires and leakage currents throughcarbonisation of insulation and trackingpaths.

Austria

Heinrich von Buol Gasse 10

Vienna, 1210FAX: 43.1.259.47.42 PH: 43.1.259.47.71

Belgium

Residence Leopold Genevestreet 10

Brussels, 1140FAX: 32.2.7269201 PH: 32.2.7267594

China

No. 24, Block 2

Taohuawu New DistrictZhenjiang, Jiangsu 212003FAX: 86.511.880.3616 PH: 86.511.880.3210

Denmark

Kirkebjergalle 84

BrØndby. 2605FAX: 45.43.43.58.58 PH: 45.43.45.52.88

France

2, Ave Sablons Bouillants

Meaux, 77109FAX: 33.1.64.33.16.82 PH: 33.1.60.24.51.51

Germany

Postfach 1120, 71365 Weinstadt

Cannonstrasse 1, 71384 WeinstadtFAX: 49.7151.699.217 PH: 49.7151.699.0

Hong Kong

Unit 901 & 912, West Tower

Shun Tak Center168-200 Connaught RoadCentralFAX: 852.2732.2919 PH: 852.2732.2720

Italy

Via Panzeri 10

Milano, 20123FAX: 39.2.8372036 PH: 39.2.58180.1

Cannon Worldwide Facilities

Japan

11-3, 5-Chome, Hibarigaoka

Zama-shi, 228-0003FAX: 81.462.57.1680 PH: 81.462.57.2010

Korea

620, Changkang Bldg.

#22,Dohwa-dong, Mapo-kuSeoulFAX: 82.2.717.7330 PH: 82.2.702.7111

Netherlands

FAX: 31.35.691.8796 PH: 31.35.691.6855

Spain

Edificio Italia 1 a Planta

Parque Empresarial San FernandoSan Fernando de Henares, 28831FAX: 34.91.656.15.83 PH: 34.91.656.03.11

Switzerland

Herzogenmühle 18

Wallisellen, 8304FAX: 41.830.3104Toll free: 41.1.830.3888 PH: 41.1.830.3613

UK

Jays Close, Viables Estate

Basingstoke, RG22 4BAFAX: 44.1256.323356 PH: 44.1256.311200

USA

100 New Wood Road

Watertown, Ct., 06796FAX: 1.860.635.2010 PH: 800.683.7666

Toll free: 1.800.683.7666

Internet

www.ittcannon.com

Mobile Connector Series 1/0103 2003 ITT Industries, Inc. Printed in the United Kingdom. All Rights Reserved

mobile connector seriesdimensions are shown in mm. 2 dimensions subject to change mobile connector...

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