mobile auto-id solutions

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Warehouse & Production

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MOBILE AUTO-ID SOLUTIONSLot/batch and serial number tracking, traceability, track and trace, logistics systems - for the whole supply chain for SAP®, Microsoft Dynamics®, Oracle®, Infor®, Semiramis®, Pro Alpha®, etc.

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SUPPLY CHAINDATAKEY® all along the supply chain

1 - WAREHOUSE & PRODUCTION

Your company‘s competitiveness demands that you get the best productivity and efficiency out of your staff and internal systems in terms of manufacturing and warehousing. By using B&M TRICON®‘s automatic data collection systems you can achieve this goal – components and finished products can be tracked effortlessly along the whole supply and production chain. In addition, your customised auto-ID system can be seamlessly integrated into your existing inventory management and ERP system.

In order to be successful in business, it is essential at all times to be able to keep track of data and use them, together with customers and others involved in the process. This starts with suppliers, who have to supply their customers with the correct parts or products within the shortest possible time.

Successful logistics begins with automatic data collection when goods come in. This means you need to use the best qualified staff for receiving and put-away. On receiving, goods are qualified and tagged for all subsequent supply chain processes.

2 - TRANSPORT & DELIVERY

As soon as your goods have left the plant, central warehouse or distribution centre, they should be tracked over their subsequent route for reasons of cost control and customer satisfaction. B&M TRICON® systems mean you can track and monitor every single individual product or component as accurately as possible – in a clearly more efficient way, since it is evident that your logistics staff save many hours on goods handling and inventory management, as well as on collection and delivery.

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SUPPLY CHAINDATAKEY® all along the supply chain

3 - FIELD SERVICE

Your field service staff supply goods and carry out servicing and repairs directly on customers‘ premises. So that they can do their work quickly and reliably, B&M

TRICON® offers mobile systems which enable access to customer-specific data in real time. The field service staff can call up and process customer

information, job orders and inventory data on site on their mobile devices and create up-to-date documents.

4 - RETAIL

In retail, customer service, inventory control, damage prevention, shelf planning and management along with

price control play an important role as far as customer satisfaction is concerned. B&M TRICON® has a complete

range of products for tracking, scanning and printing data. This means that all data from the cash and back office systems in the

company are linked with those from the storage systems in the distribu-tion centre and are always kept as up to date as possible.

B&M TRICON® can help you to implement an effective, seamless and automatic supply chain as far as the consumer. Goods and services can be precisely supplied to exactly the right place, at exactly the right time, which clearly increases customer satisfaction and demand.


AUTO-ID & MOBILE DATA COLLECTION SOFTWAREDATAKEY® – The data hub

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DATAKEY® has a modular design and offers you a cost-effective solution, as you only buy those modules, which you really need. The modules are standardised and can be tailored to customer requirements if needed. On the one hand, DATAKEY® functions as middleware between MDC devices and the ERP system and on the other hand it is the „data centre“ for mobile solutions and auto-ID systems along the supply chain.

In the BASIC MODULE, all the data traffic is controlled and managed by mobile devices (handheld terminals, PDAs, etc.), from label printing to data exchange with the ERP system. The module runs on the DATAKEY® server, a stand-alone computer. All users of mobile data collection devices are set up and managed here, as well as lists and reports being drawn up. The multilingual capability means it can be used all over the world.

With the HARDWARE MANAGER, installed hardware components, such as MDC devices, label printer, access points or other IT peripherals, can be set up, configured and managed in a well-structured way. You can see both the configuration and the status of the devices straight away, with just one click. The hardware manager offers remote maintenance of the system via remote control.

MDC CLIENT controls data exchange between the mobile software applications of the handheld and the DATAKEY® server. Intelligent and structured programming ensures rapid response times, plausibility checks and reliable and robust data communication, even when there are hundreds of users on the system all round the world. In addition, MDC Client controls the batch or on-line mode in the event of a radio failure. The user‘s workflow is controlled using screen masks. Each step is checked for plausibility and immediately entered into the ERP system via the DATAKEY® server.

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AUTO-ID & MOBILE DATA COLLECTION SOFTWAREDATAKEY® – The data hub

Modern ERP systems assume there are flexible INTERFACES. DATAKEY® meets this requirement with an open conversion table. This means that all data can be converted, filtered and translated in a short time.

The DATAKEY®-CONTROL CENTRE provides transparency in warehouse and production and enables the Warehouse and Production Manager to be in control and take action. It provides flexible order tracking and processing, which is not offered by ERP

systems. Orders can be allocated, split and tracked using the

control centre. The control centre can be called up

on a desktop terminal or a mobile one.

With the PRINT SPOOLER, labels/lists can be printed out on the spot during the workflow (reception of goods, picking or dispatch). The

print data are processed in a batch job, which means

they are available right across the company. Standards such as GS1 128,

GS1 DataBar, Unicode, etc. are supported for the supply chain.

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Using the DATAKEY®

APPLICATIONS MODULE, supply chain solutions,

amongst others, are created for lot/batch and serial number

tracking, EU178 traceability or track & trace for goods, transport

and/or production containers as well as people. In the process, you define which modules are to be used – according to your requirements. You get a customised solution based on proven software standards, which is sure to be reliable and can be implemented quickly.

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Track & Trace

Logistics Systems

Best Before Date, Batch & S/N Tracking

Traceability

Procurement SalesProduction

SUPPLIER CUSTOMER

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SUPPLY CHAIN OPTIMIZATIONDATAKEY®– the solution at a glance

MAKES ERP SYSTEMS MOBILE.Open interfaces for connecting a really wide range of devices for identification and mobile data collection on all common ERP systems. MAKES THE SUPPLY CHAIN TRANSPARENT.Specially developed industry and application solutions for goods identification and mobile data collection all along the supply chain.

CONNECTS HIGHER-LEVEL SYSTEMS.DATAKEY® functions as a „data hub“ for improved data handling and secure management of data relevant to the process from higher-level systems such as production planning, warehouse management or ERP systems. CREATES CUSTOMISED SOLUTIONS BASED ON STANDARD MODULES.Tried and tested standard solutions are individually tailored to customer requirements in every case – start small and gradually grow in tune with the requirements. GLOBAL AND LOCAL CONNECTIONS – IN REAL TIME.Multilingual capability and the application of state-of-the-art web, browser and data communication technologies, such as GPRS, GPS, GSM, WLAN, BT, etc. allow international use.

DATAKEY®, the auto-ID and MDC software for optimizing the supply chain, is at the heart of B&M TRICON®´s auto-ID solutions!

B&M TRICON®´s hardware and software engineering competence and experience in process, logistics and project management not only ensure a complete one-stop solution provided for you by professionals, but also the most practical and commercially expedient solution, best suited to your requirements.

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SUPPLY CHAIN OPTIMIZATION

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FVK for route accounting / DSD LAG for warehouse operationLIF for proof of delivery EXP for picking/dispatch/shippingROL for rolling stock INV for the inventory PVS for dispatch labelling of various shippers FIL for chain store management MQS for quality assurancePRO for production and manufacturing PBL for pick by light system ADV for field service sales ADS for field servicesTIM for asset management MZE for recording assembly timesTSM for maintenance and testing protocols BTM for container management

New customised DATAKEY® modules can be created or existing ones combined in a flexible way to create a complete solution – according to customer requirements. You can get detailed information on each module from your B&M TRICON® DATAKEY® expert.

CHOOSE THE DATAKEY® MODULE THAT SUITS YOU. GIVE US A CALL!

DATAKEY® – the modular systems solution

DATAKEY® contains numerous tried and tested application modules. Appropriate modules are combined and seamlessly integrated into the corporate processes as turnkey systems to provide DATAKEY® supply chain solutions.

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CONFIGURATIONDATAKEY® – the auto-ID middleware

HIGHLY FLEXIBLE.DATAKEY® enables customised solutions, such as individual control centres. HIGHLY RELIABLE.DATAKEY® ensures continuous data collection, even when the ERP system fails.INDIVIDUAL DATA FILTER.While data, such as discrepancies with regard to target values, are really important for warehouse management, they must not be entered into the ERP system straight away. DATAKEY® makes this selec-tion possible.FAIR PRICE PERFORMANCE RATIO.DATAKEY® provides you with greater flexibility and reliability, all at a more reasonable price.RAPID IMPLEMENTATION.The implementation time for a mobile data collection solution on an ERP system is much shorter with a DATAKEY® solution than with a direct link.ABSOLUTE INDEPENDENCE.For strategic reasons, more independence from the central ERP system can be really welcome, especially where there are processes which are critical in terms of success and time, such as in warehousing logistics.HIGH LEVEL OF USER FRIENDLINESS. DATAKEY® offers individual, user-friendly masks and the simplest possible operation.

DATAKEY® is configured in such a well thought-out way that it is possible to integrate it seamlessly into your existing network. The middleware runs on its own server. All MDC data are delivered to this standard computer and commu-nication with the ERP system also runs via this device.

With DATAKEY® mobile devices show exactly the information which users need for their work. User groups can retrieve data relevant to the process at any time, independently from the ERP system. Multilingual capability and the application of state-of-the-art data communication technologies mean DATAKEY® can be used internationally. If required, icons/pictograms can be used and coloured highlighting of aspects such as degrees of priority or work progress can be displayed.

INCREASE THE FLEXIBILITY OF YOUR ERP SYSTEM WITH DATAKEY®!

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DATAKEYBASIC MODULE

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CONFIGURATIONDATAKEY® – the auto-ID middleware DATAKEY® architecture


More transparency in warehouse & production

DATAKEY® CONTROL CENTRE

DATAKEY®-Silver Star Control Centre – the control centre for management, warehouse and production controlThe DATAKEY® control centre is the „information hub for goods“, enables dynamic retrieval of warehouse and production data for management, planning and control of the flow of goods for inventory and production management and allows all authorised operational staff to access the information about goods which they are looking for via their mobile terminals (or a desktop terminal). Orders can be allocated, split and tracked by the Warehouse Manager using the control centre.

In the latest version of DATAKEY® 4.2, the desktop-based applications, that is the DATAKEY® control centre and B&M TRICON®‘s admin tool, have been programmed using Microsoft Silverlight technology. The aim of this development was even greater user-friendliness to allow intuitive operation

DATAKEY® 4.2 enables data from previously installed DATAKEY® applications to be transferred.

Have a twenty/twenty vision with DATAKEY®!

the division or allocation of picking requests (to specific warehouse staff as well)

the simple and intelligent splitting of orders using drag & drop

drill-down from a rough overview to an individual pick

the control and status display (open, in progress, completed) of all orders at any time

the overview of who is processing which orders at any time

consistent use of symbol colours

The DATAKEY® control centre enables free configuration of the work screen

filter function for selection of defined fields

drag & drop

simple monitoring of system errors and warnings

photo management, in order to locate documentation quickly in the event of damage

central installation on the server, which means simple updating

„thin“ client ensures quick data processing

The DATAKEY® software offers

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REFERENCE PROJECTS

The Lenzing Group is the market leader in celluloid staple fibres. The

hub for maintaining the gigantic production facility in the main factory

is the central spare parts warehouse, with over 20,000 different items.

Now, a B&M TRICON data collection system is being used, which

enables on-line recording of all warehouse transactions via DATAKEY

middleware in the SAP system.

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ERCO produces lighting control systems. In order to fulfil high market

requirements even better, production at the Lüdenscheid plant has been

revamped with the support of a DATAKEY system from B&M TRICON ,

in such a way that many of the numerous light fitting options can be

manufactured, checked and packed, up to batch size 1.

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Rational AG is the global market leader in professional appliances for

thermal food preparation. The logistics of this model company is

supported by a B&M TRICON wireless data transmission on-line

booking system and Intermec handheld terminals.

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40,000 sheets of paper saved

System ensures seamless recording of warehouse transactions in the

SAP system

Mixed use of 1D and 2D codes

B&M TRICON system enables paperless and error-free work

Access to the spare parts warehouse right around the clock – even

without warehouse staff

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Production up to batch size 1

Fully integrated auto-ID solution with DATAKEY

Flexibility thanks to pick by light

No more set-up times – reduced throughput times

Minimisation of the possibilities of faults

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on-line booking in SAP with DATAKEY via WLAN

DATAKEY allows goods registration, picking, relocation and inventorying

supported by screen templets

The process structure enables throughput times of 3 hours (!), from

customer order to completion, and this is supported by DATAKEY

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Wireless mobile data collection system

in the maintenance warehouse

Pick by Light in the ERCO lighting plant –

individual auto-ID solution for production

Manufacture of large kitchen appliances

with SAP middleware

www.bm-tricon.com

RFID-Antenne

RFID-Antenne

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REFERENCE PROJECTSSummary of successfully implemented logistics solutions

At the plant in Plettenberg, around 12,000 tonnes of nuts are produced

each year and supplied to automotive producers all over the world.

B&M TRICON 's customised DATAKEY RFID system now supports

picking and shipping of nuts that have been produced to customer-

specific requirements.

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The requirements of EU178/2 with regard to complete traceability are

being met by Melitta Salzburg using a B&M TRICON wireless data

collection system, which is linked to the Group's central SAP system

via DATAKEY middleware. The project team have successfully

achieved the goal of creating a transparent process, whose individual

steps are all immediately recorded on line.

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With more than 2,000 different types of wine and sparkling wine, a staff

of 220, 13 chain stores, 5 bar outlets and an annual turnover of 42

million euros, Wein & Co is Austria's number 1 fine wine merchant.

B&M TRICON was commissioned to perfect the logistics system.®

Increased efficiency of the existing logistics systems

Cost-effective RFID solution for metal containers

Flexibility of order assignment via DATAKEY control centre

Time saving through Tara RFID tags

Flexible interfaces from the handheld terminal to the AS400

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EU178 requirements met with WLAN data collection system &

DATAKEY SAP middleware

DATAKEY control centre – hub for paperless warehouse

Middleware solution preferred to SAP consoles due to flexibility

DATAKEY makes data collection independent from the central SAP server

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Continuous mobile data collection with Intermec CK3 and the DATAKEY

auto-ID and MDC software, from reception of goods right through to the

chain store

Complete continuity of media all along the supply chain

Mobile chain store inventory

Internet shop: 300% higher productivity in dispatch

Clear fault reduction

Flexibility and productivity of pickers clearly increased with MDC

WLAN network from B&M TRICON

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Innovative RFID solution increases stock

efficiency for an automotive supplier

MELITTA Salzburg meets EU178 requirements –

generation change from paper to DATAKEY®

Mobile data collection with DATAKEY for the

central warehouse, chain stores and on-line shop

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B&M TRICON Group. Subject to changes.

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REFERENCE PROJECTS

So as to be able to operate the 24-hour delivery service precisely,

DATAKEY and mobile computers now support frozen food, fresh food

and warehousing logistics, vehicle-based sales and field service sales. In

this way, KRÖSWANG ensures consistent implementation of the HACCP

concept according to ISO 22000:2005 and complete traceability according

to the EU178 regulation all along the supply chain.

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The Geis Group has a logistics networks covering Germany and the whole

of Europe. Over 4 million transport orders are processed every year from

84 sites. With the introduction of a B&M TRICON wireless data collection

network based on central WLAN controllers, IT administration has been

simplified and radio coverage has been still further improved.

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AL-KO KOBER AG has its head office in Kötz near Ulm and is an industrial

enterprise which is active all over the world. At the Lutherstadt Wittenberg

AL-KO site components are produced for large air-conditioning systems.

In addition to air-conditioning systems, AL-KO is particularly well-known

for trailer and automotive components, along with equipment for

gardening and hobbies (lawnmowers).

MDC-supported warehousing logistics down to -22°C

Printing of delivery notes and cash sales invoices on the spot with customers

Advising, ordering, noting – in real time; on-line access to customer data

DATAKEY control centre for centralised order control

Complete transparency and inventory accuracy, even with weight-led goods

Continuous data collection for mobile DSD route accounting – from the

warehouse to the customer

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Introduction of a wireless data collection network with central WLAN

controllers

IT administration simplified and radio coverage further improved

Specific security settings on the individual sites can be made remotely

Where necessary, errors can be searched for and corrected remotely

Logistics processes have been optimized through the use of mobile

terminals

RFID logistics for product delivery

Optimized works transport between company sites with RFID gates

Continuous automatic recording of reception and dispatch of goods by

RFID system

Delivery note is generated by data read with RFID in SAP

Direct assignment of the RFID writer module from the SAP system

Work scheduling receives just-in-time information about reception of goods

Robust gate design withstands the toughest demands

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Fresh food logistics supply chain

optimization with DATAKEY®

Top WLAN quality for top full service logistics

Optimized parts transport with RFID gates

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REFERENCE PROJECTS

Within the framework of this project, around 5,000 IT components and the

associated infrastructure, right down to individual server racks, have

been tagged on 3 sites using RFID transponders. Installation options for

various devices made of metal, plastic and glass enable durable and

flexible marking of the server on the front.

Bene service teams are on the move all over the world to provide

professional and efficient installation of equipment that has been tailored

to customer requirements. In the process, Bene fitters are supported by

mobile handheld terminals which, as well as providing time recording, are

also the "on-line interface" to enterprise resource planning and marketing

tools.

A staff of over 500 develop, produce and market the high-tech hearing

implants of Tyrolean manufacturer MED-EL and its subsidiary Vibrant-

Medel. Medical devices are subject to the strict regulations of the FDA

and EN 13485, which also include complete production documentation

and traceability of each individual part. This is now achieved with the

support of a B&M TRICON system, which is based on DATAKEY ERP

middleware and intelligent Honeywell radio frequency terminals.

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Quick and efficient inventorying

Increased operational reliability through clear identification of the IT

components, no confusion!

Complete documentation of IT components, infrastructure and inventory

Direct time recording during installation on site

Solution based on DATAKEY ERP middleware

System covers external staff, temporary staff and the company's own

employees

Data input via screen templets on handheld terminals

Data are transferred via GPRS directly to payroll accounting

Enables a target/actual comparison and precise final costing

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Radio frequency terminals are connected to Microsoft Dynamics via

DATAKEY middleware

DATAKEY control centre enables the precise assignment of picking

orders and increases reliability

Small part identification with Data Matrix code

Scanning of serial numbers eliminates input errors

System helps save time and reduces errors

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Efficient and transparent asset management

through DATAKEY TIM®

On-line and on the spot mobile assembly

time collection with DATAKEY®

Patient safety through 2D code: DATAKEY

ensures serial number tracking

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B&M TRICON Group. Subject to changes.

Summary of successfully implemented logistics solutions

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Over 2,000 pallets of organic products are supplied every month from the

Steyr production site and they can now be found in every supermarket.

Processing in the reception and dispatch warehouses is controlled with

a B&M TRICON wireless data collection system. Around 800,000

accesses are recorded with the system every year. For this, DATAKEY

functions as a link to the Baan ERP system.

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M&R Automation manufactures assembly and production facilities on

behalf of renowned customers from the automotive, electronics,

consumer goods and pharmaceutical industries. Radio frequency

terminals and B&M TRICON ’s DATAKEY ERP middleware are used

in production for quality assurance and also to record transactions of

goods in the warehouse.

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The solution implemented by B&M TRICON with two redundant wireless

switches and 48 access ports covers the whole production area, along

with meeting rooms and office space, for the leading office paper manu-

facturer – comprehensive WLAN provision according to state-of-the-art

security standards. The high speed connection means that data-intensive

receiving and shipping procedures can be accelerated and productivity

can be further increased.

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EU178-compliant processing in the dispatch warehouse with WLAN data

collection system

DATAKEY middleware and mobile WLAN data collection for optimum

reliability and great flexibility

Simple operation

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Barcode use in warehouse, production and quality assurance

DATAKEY supplies MDC data directly to Microsoft Dynamics NAV

Production: Order assignment with wirless terminal and DATAKEY

control centre

Quality assurance: Approval of the components checked by the Zeiss

measuring machine with a radio frequency terminal

Label printing can be initiated directly from the handheld terminal

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Maximum security through high encryption and authentication

Central management via redundant wireless switch solution

Modular expandability on a licence basis

Simple replacement in the event of failure by automatic configuration

Unbeatable price performance ratio

BIOQUELLE has created a new logistics centre

with the B&M TRICON data collection system®

Mobile DATAKEY barcode WLAN data collection

solution in production, QA and warehouse

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New WLAN infrastructure increases

reliability and productivity

www.bm-tricon.com

REFERENCE PROJECTS

www.bm-tricon.com

Let´s identify!

GS1 DataBar, Data Matrix, QR-Code, Code 128

The best auto-ID solutions only succeed in the long term through competent service provision and effective customer care.

B&M TRICON® offers you Many years‘ experience in project

implementation, with its own engineering and software department

Comprehensive competence in providing solutions over the entire supply chain

Know-how in auto-ID technologies - hardware & software

Optimum customer benefit through selective or combined use of auto-ID technologies, such as RFID, barcode, 2D code, image processing

Complete service from consultancy to roll-out, installation and training

Certified servicing & maintenance

B&M TRICON® does not just supply you with hardware, software or clever concepts – we stand by your side as a partner right from the start, throughout the implementation phase and after your solution has been commissioned as well.

B&M TRICON

B&M TRICON® is active in the whole D-A-CH region and is a leading supplier of products and solutions for automatic identi-fication (auto-ID) for industry, commerce, healthcare, transport and logistics.

Make your ERP system mobile – with DATAKEY®!

And contact your own personal B&M TRICON® auto-ID expert in a location really close by!

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Warehouse & Production

Transport & Delivery

Container Management

Quality Assurance

Assets & Inventory

Field Services

B&M Automatische TRICON Consulting GmbH & Co. KGDatenerfassung GmbH Johann Roithner-Str. 131, A 4050 TraunRautenweg 37, A 1220 Vienna Tel. +43 7229 74100-0, Fax -600Tel. +43 1 258 97 77-0, Fax -99

B&M Auto-ID Systeme GmbH TRICON Consulting GmbH & Co. KGAugsburger Str. 1, D 86637 Wertingen German branch Tel. +49 8272 9936-0, Fax -40 Heinrichstr. 67, D 44805 Bochum Tel. +49 234 68727-0, Fax -20

B&M and TRICON are TRIERENBERG Holding AG companies.

Barcode RFID Imaging Mobile WLAN Locating & 2D code sensor technology

www.bm-tricon.com | [email protected]

B&M TRICON® offers you one-stop auto-ID logistics: going from the design and implementation of complete solutions, via the development of customer-specific electronic components and software right through to sales of auto-ID products made by renowned manufacturers. Our professional maintenance and repair service means we can support you during the whole life cycle of the system.

Put your faith in the number 1 in auto-ID and give us a call!

mobile auto-id solutions

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