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t: +44 (0) 1905 728200 f: +44 (0) 1905 767877 e: [email protected] FURNACE DESCRIPTION The MK V Gas Fired Bale Out Furnace provides a high level of thermal efficiency over conventional brick lined furnaces, to keep energy costs low. Radiation losses from the metal are minimised by the use of a well- insulated swing aside cover that can cover the crucible when no baling is needed. The superb insulation allows for excellent melting performance from the compact packaged nozzle mix burner. The advanced insulation materials used in the furnace lining also result in low casing temperatures, providing comfortable working conditions. MORGAN MKV GAS FIRED BALE OUT FURNACE MMP MOLTEN METAL PRODUCTS MORGAN MKV GAS FIRED BALE OUT FURNACE MMP Ltd Unit 7 Crucible Business Park Woodbury Lane Norton Worcester WR5 2BA www.moltenmetalproducts.com MMP MOLTEN METAL PRODUCTS RADIANT PANEL ASSEMBLIES Twelve high alumina radiant panels surround the crucible and generally extend to the full depth of the furnace chamber. The self supporting and interlocking design, provides easy removal, should a panel require changing These panels efficiently convert gas energy into radiant energy. HIGH EFFICIENCY The combination of radiant panels which effectively convert gas convection to radiant heat transfer and the use of advanced insulating materials provide a melting and holding furnace of high efficiency with comfortable working conditions. SIZE RANGE The MK V Gas Fired Bale Out is available in the size range 85kg - 1327kg aluminium. Other crucible patterns than those shown in the table are available to provide the capacity span indicated for each size reference. • Energy Efficient • Good Crucible Life • Low Noise Levels • Environmentally Low Emissions FUEL TYPES The furnace is available for the following gaseous fuels: Natural Gas: 9000 kcals/M³ Propane: 22000 kcals/M³ Butane: 28000 kcals/M³ Dynamic Pressure: 20 - 35mbar Note: Pressures higher than 35mbar will require additional regulation Electrical Supply: 400/415v/480v 3 Phase 50/60hz Size 1/2 230v 1 Phase 50/60 hz Available MkV Gas BO 01/12. MMP reserve the right to change specs. at any time and are not responsible for typographical errors

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Page 1: MMP...FURNACE DESCRIPTION The MK V Gas Fired Bale Out Furnace provides a high level of thermal efficiency over conventional brick lined furnaces, to keep energy costs low. Radiation

t: +44(0)1905728200f: +44(0)1905767877e: [email protected]

FURNACEDESCRIPTIONTheMKVGasFiredBaleOutFurnaceprovidesahighlevelofthermalefficiencyoverconventionalbricklinedfurnaces,tokeepenergycostslow.

Radiationlossesfromthemetalareminimisedbytheuseofawell-insulatedswingasidecoverthatcancoverthecruciblewhennobalingisneeded.

Thesuperbinsulationallowsforexcellentmeltingperformancefromthecompactpackagednozzlemixburner.

Theadvancedinsulationmaterialsusedinthefurnaceliningalsoresultinlowcasingtemperatures,providingcomfortableworkingconditions.

MORGAN MKV GAS FIRED BALE OUT FURNACE

MMPMOLTEN METAL PRODUCTS

MORGAN MKV

GAS FIRED BALE OUT FURNACE

MMP LtdUnit7CrucibleBusinessParkWoodburyLaneNortonWorcesterWR52BA

www.moltenmetalproducts.com

MMPMOLTEN METAL PRODUCTS

RADIANTPANELASSEMBLIESTwelvehighaluminaradiantpanelssurroundthecrucibleandgenerallyextendtothefulldepthofthefurnacechamber.Theselfsupportingandinterlockingdesign,provideseasyremoval,shouldapanelrequirechangingThesepanelsefficientlyconvertgasenergyintoradiantenergy.

HIGHEFFICIENCYThecombinationofradiantpanelswhicheffectivelyconvertgasconvectiontoradiantheattransferandtheuseofadvancedinsulatingmaterialsprovideameltingandholdingfurnaceofhighefficiencywithcomfortableworkingconditions.

SIZERANGETheMKVGasFiredBaleOutisavailableinthesizerange85kg-1327kgaluminium.

Othercruciblepatternsthanthoseshowninthetableareavailabletoprovidethecapacityspanindicatedforeachsizereference.

•EnergyEfficient•GoodCrucibleLife•LowNoiseLevels•EnvironmentallyLowEmissions

FUELTYPESThefurnaceisavailableforthefollowinggaseousfuels:

Natural Gas: 9000kcals/M³Propane: 22000kcals/M³

Butane: 28000kcals/M³

Dynamic Pressure: 20-35mbar

Note: Pressureshigherthan35mbarwillrequire additionalregulation

Electrical Supply: 400/415v/480v 3 Phase 50/60hz Size 1/2 230v 1 Phase 50/60 hz Available

MkVGasBO01/12.M

MPreservetherighttochangespecs.atanytim

eandarenotresponsiblefortypographicalerrors

Page 2: MMP...FURNACE DESCRIPTION The MK V Gas Fired Bale Out Furnace provides a high level of thermal efficiency over conventional brick lined furnaces, to keep energy costs low. Radiation

ADVANCEDDESIGNTheMKVGasFiredBaleOutFurnaceiscompact,ofrobustdesignandwiththeexceptionofthecontrolpanel,hasnoseparatestandalonecomponents.Highreliabilityisobtainedbytheuseofhighqualitycomponentsandapurposedesignedrobustgasburner.

GASBURNERThefurnaceisequippedwithahighperformance,lowvelocity,fullyproportioning,nozzlemix,packagedburnerthatconformstoEuropeansafetystandardEN746andotherworldstandards.

CONTROLPANELAmodernhighqualitycontrolpanelprovidesthefollowingfeatures:

• Protectivecircuitbreaker,doorinterlocked• Fullyapproved,flamefailurecontroller• Programmabletimeclock• Fullyproportionaldigitaltemperaturecontroller• Policemanliningprotectionpyrometry• Crucibleandburneroperationalhourmeters• Gasburneroperationdisplay• Temperaturedepressionselectionswitch

METALTEMPERATURECONTROLThetemperaturecanbesensedfromafloating,fixedorcruciblepyrometer.Thedualdisplayprogrammabledigitalcontrollermaintainsclosecontrol,byregulatingtheheatinputtotheburner,relativetoactualmetaltemperatureandsetvalue.

TEMPERATUREDEPRESSIONThisenergysavingandsafetyfeatureenablesalowerholdingtemperaturetobeautomaticallyselectedduringperiodsofnon-use.

Thecontrolpanel’srealtimeclockcanbeprogrammedtoselectreducedtemperatureandtoreturntooperationalvaluewhenrequired.

Thetimeclockcanalsobesettoswitchthefurnaceonandoffatpre-setdatesandtimes.

OUTPUTTHERMOCOUPLEFAILUREPROTECTIONIfthemetalthermocouplefails,thefeatureprovidesaprogrammedlevelofoutputpower,ratherthanswitchthefurnaceoff.Typicallysetto10%theproportionedburnerpowerissufficienttokeepthemetalwithinacceptabletemperaturerangeuntilexchangecanfacilitated.

KEYFEATURES

FurnaceSizeReference Size 1 Size 2 Size 3 Size 4 Size 5

WorkingCapacity Kg 119 165 233 271 444 575 815 1024 762 1310

PowerGas kWh 125 125 145 180 210 210 350 350 390 440

PowerConsumption Covered 11.8 11.8 17.6 19 30 32 38 40 45 50

HoldingkWh Uncovered 27 27 35 37 56 58 73 74 104 110MeltTime(Mins) 1stHeat 105 135 146 150 200 258 230 280 200 285

Subsequent 70 94 115 110 152 198 166 208 150 225 Heats

GasRequirement@20-35mBar 12.5 12.5 14.5 18 21 21 35 35 39 40M³/Hour

GAS FIRED MkV BALE OUT. AIR TEMP. 20C . ALUMINIUM TO 720c

Typicalspecificenergyconsumptions:subsequentheat,1.25kWh/kg.Throughputmelting1kWh/kg*variancessubjecttocruciblepattern

SIZE 1 SIZE 2 SIZE 3 SIZE 4 SIZE 5Capacity by Crucible Capacity Range Capacity Range Capacity Range Capacity Range Capacity Range Kg Al. Kg Al. Kg Al. Kg Al. Kg Al. 85 - 172 163 - 327 310 - 575 595 - 1135 762 - 1327 Pattern Kg Pattern Kg Pattern Kg Pattern Kg Pattern Kg BX166/BU100 85 BX202/BU210 163 BX1264 310 BX850/BN600 595 52100 762 BX167/BU125 103 BX302/BU250 233 BX847/BN500 441 BX851/BN800 810 52330 1098 BX168/BU150 119 BX401/BU300 271 BX247/BU500 444 BX852/BN1100930 52770 1310 BX169/BU175 144 BX402/BU350 327* BX263/BU600 557* BX853 1135 BX171/BU200 165 BX177/BU202 172Furnace A 1190 1190 1420 1526 1625Dimensions B 900 900-980* 1130-1270 1330-1520* 1400-1520(mm) C 1610 1610 1840 2020 2100 D 2125 2125-2205* 2335-2500* 2560-2750* 2630-2750 E 433 510 660 735 850

Shipping (approx) 900 900 1300 2500 3000Net Weight Kg Gross Weight Kg 1100 1100 1500 2750 3350Volume M3 3.7 3.7 5.35 10 11

*Increasedfurnaceheight

NOTE:OPPOSITEHANDAVAILABLE

B

D

C

ASQ.

t: +44 (0) 1905 728200 • f: +44 (0) 1905 767877 • e: [email protected] www.moltenmetalproducts.com

E

POLICEMANCONTROLThefurnaceisequippedwitha‘policeman’controlsystemwhichisdesignedtopreventoverheatingofrefractories,radiantpanelsandcrucible,thusavoidingareductioninlifespan.

PYROMETRYAvarietyofmetaltemperaturepyrometrycanbespecified.

Thisincludesfloatingorfixedimmersiontypesandforholdingapplications,cruciblewallorpocketversions.

MMPMOLTEN METAL PRODUCTS

RadiantPanel

ControlPanel

Databasedonoptimumfoundryconditionsandpractices.Fortypicalfoundryoperationsaperformancefactorof90%ofperformanceratingsshouldbeassumed.

Dataforzincalloysavailableonrequest.


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