February 2011

No. 322E

8 Mpps resolution! It has never been easier to achieve this level of functionality and performance!

QD65PD2

Multi-Function Counter/Timer Module

Mitsubishi Programmable Controller

Counting speed up to 8 Mpps (4 multiples of 2 phases) is double the speed of the previous solution.

Perform extremely accurate position tracking!

2x faster!

*1

4 times as many output

points!*4

Point1Point1Point1

Perform precise position tracking using a high-resolution encoder for demanding applications such as semiconductor and LCD manufacturing.

Pulse measurement functionWith a resolution of 100 ns, it is possible to perform highly accurate pulse measurement.

PWM output functionPrecisely control PWM output up to 200 kHz.With a resolution of 0.1 μs, superfine control of the duty cycle is possible.

Cam switch functionConfigure up to 16 cam settings and use up to 8 dedicated outputs. The cam switch function enables highly accurate timing control.

Multiple functions designed for ease of use!

Industry first*3

Pulse measurement resolution

100 ns

Point2Point2Point2

Coincidence output functionSupport complex control applications using up to 8 outputs for a channel.

General-purpose I/O functionEquipped with 6 inputs and 8 outputs of general-purpose I/O.

Supports complex applications!

Point3Point3

QD65PD2

QD65PD2CON1CON2

RUN

ERR.φA

CH1 CH2

φZφB

New!

New!

New!

New!

*3: For counter/timer modules(As of October, 2010)

*2: Compared to competitors products (as of Oct. 2010)

*1: Compared to QD64D2

*4: Compared to the QD64D2

Improve efficiency by reducing the required man hours.

Maximum counting speedMaximum

counting speedMaximum

counting speed 8 Mpps8 Mpps8 Mpps

Fastest in the industry*2

Features

Pulse measurement function

It has never been easier to achieve this level of functionality and performance!

Point1Point1 Counting speeds up to 8 Mpps allow extremely accurate position tracking!

The speed of products on the conveyer is detected with very high accuracy

Point2Point2 Multiple functions designed for ease of use!

*1: (0.1 μs), the ON time must be ≤ the cycle time.

New!

New!

QD65PD2

QD65PD2CON1CON2

RUN

ERR.φA

CH1 CH2

φZφBWafer positioning

Supports differential line inputs and DC inputs

Count inputs up to 8 Mpps

Pulse measurement resolution100 ns

QD65PD2

QD65PD2CON1CON2

RUN

ERR.φA

CH1 CH2

φZφB

The duty cycle is controlled by the ON ratio

Perfect for applications where high positional accuracy is required such as semiconductor and liquid crystal display. Perform precise positional tracking using high resolution encoders.

With a pulse measurement resolution of 100 ns and highly accurate signal pulse width (on/off time) measurement, this module is useful for detecting products on a conveyer belt and managing the speed. It supports a wide range of applications.

High precision PWM (pulse width modulation) control up to 200 kHz. With a resolution of 0.1 μs, superfine control of the duty cycle is possible. Simply input the ON time and cycle time to drive a wide range of devices from motors and heaters to precision inspection equipment requiring high resolution performance.

Machine operation speed can be increased while maintaining precision.

Less programming is required in the user application

High precision PWM control up

to 200 kHz

DC motor

PULL

USB

PULL

Q25HCPU

MODERUNERR

USERBAT

BOOT

RS-232

POWER

Q61P-A1

QJ71C24 QJ71C24

QD70QX10

QJ71LP21-25

Duty cycle

25%

25%

Duty cycle

50%

50%

Duty cycle

75%

75%

D: Duty cycleτ: ON timeT: Cycle time

D=τT

PWM output ON time

PWM outputcycle time

PWM ON time setting*1 0 or 10 to 10000000 *1

Set the ON time of output pulse

PWM cycle setting*1 50 to 10000000 *1

Set the cycle time of output pulse

Setting Range(High speed coincidence output) Description

Count input pulses up to 8 Mpps (4 multiples of 2 phases).

PWM output function

1

4

Maximum counting speed 8 Mpps

Coincidence output function

General-purpose I/O function

Point3Point3 Supports complex applications!

Cam switch enables highly accurate timing control

Cam switch function New!

There are 8 output points with 16 cam switch settings per point available. Achieve highly accurate timing control with a difference of 100 μs or less between each output axis. The module is perfect for timing control applications such as packaging machines, food processing machines, press machines, printing machines, and various assembly machines. Also, because the internal clock can be used as a cam axis, it is not necessary to use an encoder or pulse generator and the system cost can be reduced.

Up to 8 coincidence output points can be assigned to a channel. (2 CH, 8 points total) Coincidence detection compares the count value with a user range. The comparison results are enabled using an input signal and an interrupt program can be run when the values match.

Bag feederBag openerProduct fillerPowder applicationVibratorAir removal and heat sealingCooling and product dispatch

0° 45° 90° 135° 180° 225° 270° 315° 0° 45°

Cam switch output 1

Cam switch output 2

Cam switch output 8

Point 1

Point 1

Point 2 Point 3

Point 2 Point 1Point 1

Point 2 Point 16

8 coincidenceoutput points

8 general-purposeoutput points

6 general-purposeinput points

QD65PD2

QD65PD2CON1CON2

RUN

ERR.φA

CH1 CH2

φZφB

Rotary packaging machine

It's a high-speed counter module and general I/O module combined!

This allows a more compact system design!

Reduce the amount of necessary programming

Equipped with 6 inputs and 8 outputs of general-purpose I/O.

Function List

Item Description Operation mode*1

Linear counter functionThis function counts pulses between -2147483648 and 2147483647, and detects an overflow/underflow when the count value is outside the range.

Ring counter function

Comparison output function

Latchcounterfunction

Coincidence output function

Preset/replace (at coincidence output) function

Coincidence detectioninterrupt function

Cam switch function

This function repeatedly counts pulses between the upper limit value and lower limit value of the ring counter.

Counterfunctionselection

Latch counter function This function latches the count value, and stores it to the buffer memory.

This function outputs an interrupt signal to the CPU module and starts an interrupt program when the count value matches with the preset comparison condition.

This function compares the count value with the preset output status (ON/OFF address) of the coincidence output, and outputs on or off signal from the coincidence output when they match.The points for ON/OFF switch can be used up to 16 points.

Count disable function This function stops counting pulses while CH1 Count enable command (Y06) is on.

Latch counter function by latch counter input terminal

This function latches the count value, and stores it to the buffer memory. The function is executed by the latch counter input terminal (LATCH1) of the connector for external devices.

Latch counter function(counter function selection)

This function latches the count value, and stores it to the buffer memory. The function is executed by CH1 Selected counter function start command (Y07) or by the function input terminal (FUNC1) of the connector for external devices.

This function executes the counter function selection using both the sequence program and the function input terminal (FUNC1) of the connector for external devices, or using either of them.

This function replaces the count value with any preset numerical value at the rise time of the coincidence output 1 and 2.

This function compares the count value with the preset comparison condition, and outputs on or off signal when they match.

Normal mode

Normal mode

Preset/replace function

This function replaces the count value with any preset numerical value.The function is executed by CH1 Preset/replace command (Y03) or by the phase Z input terminal (Z1) of the connector for external devices.

Sampling counter function This function counts pulses that are input during the preset sampling period.

Periodic pulse counter function

Periodic interrupt function

Count disable/preset function

Latch counter/preset function

According to the status change of the function input terminal (FUNC1) of the connector for external devices, this function executes the count disable function and preset/replace function without switching the functions.

According to the status change of the function input terminal (FUNC1) of the connector for external devices, this function executes the latch counter function and preset/replace function without switching the functions.

This function counts the pulses of the pulse input terminals in phase A and B, and automatically calculates the frequency.

This function measures the function input terminal (FUNC1) of the connector for external devices or the latch counter input terminal (LATCH1), and calculates the ON width.

This function outputs an interrupt signal to the CPU module and starts an interrupt program by the cycle time using the periodic pulse counter function.

This function stores the current value and difference value to the corresponding buffer memories by the preset cycle time.

Normal mode

Frequencymeasurement mode

Rotation speedmeasurement mode

Pulsemeasurement mode

Common toall modes

Internal clock function

Frequency measurement function

This function does the count based on the clock incorporated in the QD65PD2.

PWM output modePWM output functionThis function outputs the specified PWM waveform from any coincidence output terminals.

This function counts the pulses of the pulse input terminals in phase A and B, and automatically calculates the rotation speed.

Rotation speed measurement function

This function stores the status of the general input 1 to 6 terminals (IN1 to IN6) of the connector for external devices to the input signal (X signal).

General input function

This function stores the status of the general output 1 to 8 terminals (OUT1 to OUT8) of the connector for external devices to the output signal (Y signal).

General output function

Pulse measurement function

When an error occurs in the QD65PD2, this function sends the error description to the CPU module. The error description is stored to the memory inside the CPU module as a module error collection.

Module error collection function

*1: The operation mode can be set using switch settings.

2

*1: Counting speed switch setting can be done using the switch setting.*2: Note that the count may be done incorrectly by inputting pulses whose

phase difference is small between the phase A pulse and phase B pulse. To check the input waveform of the phase A pulse and phase B pulse, or to check phase difference between the phase A pulse and phase B pulse.

*3: The counting speed is affected by the pulse rise/fall time.The number of pulses that can be counted depending on the counting speed is listed below. Note that the count may be done incorrectly by counting pulses with long rise/fall time.

Performance Specifications

T

t t

*Counting speed=1/T(pps)

ItemSpecifications

Differential input

Counting speed switch setting*1

10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps

Number of occupied I/O points

Counter

Coincidence detection

32 points (I/O assignment: Intelligent, 32 points)

1 multiple

DC input

10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps/4 Mpps 10 kpps/100 kpps/200 kpps

EIA Standards RS-422-A, differential line driver level(AM26LS31 [manufactured by Texas Instruments] or equivalent)

5/12/24 V DC, 7 to 10 mA

2 multiples

Counting speed (Maximum)*2*3 8 Mpps (4 multiples of 2 phases) 200 kpps

Counting range 32-bit signed binary (-2147483648 to 2147483647)

1-phase input (1 multiple/2 multiples), CW/CCW

(Minimum pulse width in 2 multiples of 1 phase: 0.25 μs)

1-phase input (1 multiple/2 multiples), CW/CCW

Format

Minimum count pulse width(Duty ratio 50%)

Count, subtraction count, Linear counter format, ring counter format, Preset/replace function, latch counter function

Comparison range

Comparisoncondition

32-bit signed binary

Coincidence output Setting value < Count value, Setting value = Count value, Setting value > Count value

In-range output Setting value (lower limit value) ≤ Count value ≤ Setting value (upper limit value)

Not-in-range output Count value < Setting value (lower limit value), Setting value (upper limit value) < Count value

Interrupt Equipped with a coincidence detection interrupt function

Number of channels

Count input signal

2 channels

Phase

Signal level (φA, φB)

1-phase input (1 multiple/2 multiples), 2-phase input (1 multiple/2 multiples/4 multiples), CW/CCW

10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps/4 Mpps/8 Mpps4 multiples

0.5 μs

0.25 μs 0.25 μs

(Minimum pulse width in 2 multiples of 1 phase: 2.5 μs)

5 μs

2.5 μs 2.5 μs

2-phase input (1 multiple/2 multiples/4 multiples)

(Minimum pulse width in 4 multiples of 2 phases: 0.125 μs)

2-phase input (1 multiple/2 multiples/4 multiples)0.5 μs

0.25 μs

0.125 μs

0.25 μs

20 μs

10 μs

5 μs

10 μs

(Minimum pulse width in 4 multiples of 2 phases: 5 μs)

External input

External output

EIA Standards RS-422-A, differential line driver level(AM26LS31 [manufactured by Texas Instruments] or equivalent): 2 points

Phase Z 5/12/24 V DC, 7 to 10 mA: 2 points

Function 5/12/24 V DC, 7 to 10 mA: 2 points

Latch counter 5/12/24 V DC, 7 to 10 mA: 2 points

General input (high speed) 24 V DC, 7 to 10 mA: 2 points

General input (low speed) 24 V DC, 3 mA: 4 points

2 Mpps4 Mpps8 MppsCounting speed

switch setting

Rise/fall time Both 1- and 2-phase inputs

t=0.125 μs 2 Mpps

t=0.5 μs or less

t=0.25 μs or less 1 Mpps

t=1.25 μs or less

t=25 μs or less

t=2.5 μs or less

t=500 μs

1 Mpps

500 kpps

1 Mpps

500 kpps

500 kpps

500 kpps

200 kpps

200 kpps

200 kpps

200 kpps

200 kpps

100 kpps

100 kpps

100 kpps

100 kpps

100 kpps

10 kpps

100 kpps

10 kpps

10 kpps

10 kpps

10 kpps

10 kpps

10 kpps

500 pps

1 Mpps 500 kpps 200 kpps 100 kpps 10 kpps

Cam switch

Transistor (sink type) output: 2 points 12/24 V DC 0.1 A/point, 0.8 A/common

Measurement item Pulse width (ON width/OFF width)

Measurement resolution 100 ns

Number of output points 8 points

Maximum 16 steps/point

Measurement points 2 points/channel

Control cycle 1 ms

Coincidence output (high speed)

Applicable connector for external wiring (sold separately) A6CON1, A6CON2, A6CON4

External dimensions 98 (H) × 27.4 (W) × 90 (D) mm

Weight 0.15 kg

Internal current consumption (5 V DC)

Applicable wire size

0.23 A

Pulse measurement

PWM output

Number of steps per output point

Duty ratio

Output frequency range

Any ratio (Can be set by 0.1 μs)

100 μs or lessDifference between each output duration in a channel

DC and up to 200 kHzCoincidence output (high speed)

DC and up to 2 kHzCoincidence output (low speed)

Transistor (sink type) output: 6 points 12/24 V DC 0.1 A/point, 0.8 A/commonCoincidence output (low speed)

Transistor (sink type) output: 8 points 12/24 V DC 0.1 A/point, 0.8 A/commonGeneral output

0.3 mm2 (22 AWG)(A6CON1 and A6CON4), 0.088 mm2 to 0.24 mm2 (24 to 28 AWG)(A6CON2)

3

1102 (MDOC) Specifications subject to change without notice.Printed in Japan on recycled paper.

HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANNAGOYA WORKS: 1-14, YADAMINAMI 5, HIGASIKU, NAGOYA, JAPAN

Sales office

Mitsubishi Electric Automation Inc.500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA

MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Av Paulista, 1439-Cj. 72 Cerqueira Cesar CEP 01311-200,Sao Paulo, SP, CEP: 01311-200, Brazil

Mitsubishi Electric Europe B.V. German BranchGothaer Strasse 8, D-40880 Ratingen, Germany

Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK

Mitsubishi Electric Europe B.V. Italy Branch Viale Colleoni 7-20041 Agrate Brianza (Milano), Italy

Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80E-08190 Sant Cugat del Valles (Barcelona), Spain

Mitsubishi Electric Europe B.V. French Branch25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France

Mitsubishi Electric Europe B.V. Czech Branch Avenir Business Park, Radlická 714/113a CZ-158 00 Praha 5

Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska 50 32-083 Balice, Poland

Mitsubishi Electric Europe B.V. Moscow Office 52/3, Kosmodamianskaya nab., 115054, Moscow, Russia

Circuit Breaker Industries Ltd.Private Bag 2016, ZA-1600 Isando, South Africa

Country/Region

USA

Brazil

Germany

UK

Italy

Spain

France

Czech Republic

Poland

Russia

South Africa

Tel/Fax

Tel: +1-847-478-2100Fax: +1-847-478-0327

Tel: +55-11-3146-2200Fax: +55-11-3146-2217

Tel: +49-2102-486-0Fax: +49-2102-486-1120

Tel: +44-1707-276100Fax: +44-1707-278992

Tel: +39-039-60531Fax: +39-039-6053312

Tel: +34-93-565-3131Fax: +34-93-589-1579

Tel: +33-1-5568-5568Fax: +33-1-5568-5757

Tel: +420-251-551-470Fax: +420-251-551-471

Tel: +48-12-630-47-00Fax: +48-12-630-47-01

Tel: +7-812-633-3497Fax: +7-812-633-3499

Tel: +27-11-928-2000Fax: +27-11-392-2354

Sales office

Mitsubishi Electric Automation (China) Ltd.17/F Chong Hing Finance Center, No.288 West Nanjing Road, Shanghai 200003, China

Setsuyo Enterprise Co., Ltd.6F., No.105 Wu-Kung 3rd.Rd, Wu-Ku Hsiang, Taipei Hsine, Taiwan

Mitsubishi Electric Automation Korea Co., Ltd.1480-6, Gayang-dong, Gangseo-ku, Seoul 157-200, Korea

Mitsubishi Electric Asia Pte, Ltd.307 Alexandra Road #05-01/02, Mitsubishi Electric Building Singapore 159943

Mitsubishi Electric Automation (Thailand) Co., Ltd.Bang-Chan Industrial Estate No.111 Soi Serithai 54, T.Kannayao, A.Kannayao, Bangkok 10230 Thailand

P.T. Autoteknindo Sumber MakmurMuara Karang Selatan Block A/Utara No.1 Kav.No.11, Kawasan Industri/Pergudangan, Jakarta-Utara P.O. Box 5045 Jakarta 11050, Indonesia

Messung Systems Pvt., Ltd.Electronic Sadan NO: III Unit No.15, M.I.D.C. Bhosari, Pune-411026, India

Mitsubishi Electric Australia Pty. Ltd.348 Victoria Road, Rydalmere, N.S.W. 2116, Australia

Country/Region

China

Taiwan

Korea

Singapore

Thailand

Indonesia

India

Australia

Tel/Fax

Tel: +86-21-2322-3030Fax: +86-21-2322-3000

Tel: +886-2-2299-2499Fax: +886-2-2299-2509

Tel: +82-2-3660-9552Fax: +82-2-3664-8372

Tel: +65-6470-2480Fax: +65-6476-7439

Tel: +66-2-517-1326Fax: +66-2-517-1328

Tel: +62-21-663-0833Fax: +62-21-663-0832

Tel: +91-20-2712-3130Fax: +91-20-2712-8108

Tel: +61-2-9684-7777Fax: +61-2-9684-7245

External Dimensions

Product List

Multi function counter/timer module

Product name Model Model code

QD65PD2 1W4620

Unit: mm (inch)

QD65PD2

Maximum counting speed 8 Mpps

90 (3.54) 47 (1.85)

137 (5.39)

98 (

3.86

)4

(0.1

6)

ACH1 CH2

BZ

CON2CON1

ERR.

QD65PD2

QD65PD2

RUN

27.4 (1.08)

23 (0.92)