mining-quarry-catalogue-2015
TRANSCRIPT
Total Explosives Solution
Explosives Services ForGeneral MiningQuarry and ConstructionOil and GasDefence Related
Mining & Quarry I Construction I Oil & Gas
Nationalism
Leadership & Profesionalism
Trustworthy and Services
Innovative & Advantage
Global Alliance
4 Certificate
12 Related Services
20
6 Operation Map
22 Pentolite Booster
24 Dabex
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28
Danfo
30
Dayadet Non Electric
10 Drilling and Blasting
8 Explosives Manufacturing
2 Corporate Culture
14 Energetic Material Center
16 Dayagel Magnum
18 Dayagel Permitted
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33
34
35
36
38Dayagel Split
Dayadet Electric
Ammonium Nitrate
Ammonium Nitrate Solution
Detonating Cord
Blasting Machine
Purchasing Guide
Explosives Export Destination
01
Line of Business
DRILLING AND BLASTING
RELATED SERVICES
EXPLOSIVES MANUFACTURING
DAHANA’s line of business covers
Explosives Manufacturing, Drilling
& Blasting Services and Related
Services for customers throughout
Indonesia and ASEAN Regional.
Dahana’s explosives users
comprise of Mining Industries,
both metal and non metal; Quarry
& Construction such as cement,
asphalt and andesite quarries
and construction project such as
dam road, tunneling, irrigation,
harbor and building demolition;
Oil & Gas Sectors such as oil well
perforating, seismic prospecting
and also defense related.
DAHANA is also capable of
providing technical services for
explosives users and consistently
keeps improving its performance
to offer better values for the
customers.
02
Serving the Nation Better
Corporate Values
Nationalism As an SOE, Dahana is capable of remaining a healthy company; has high sustainable competitiveness, technology independency and smart human resources based on spiritual intelligence that is able to keep the nation and country’s honor and dignity, therefore keeping the company existence free from foreign dependency.
Leadership & Professionalism A leadership that is able to build trust and respect from those being led, which is shown from one’s honesty, justice, reliability, high integrity, capability of communicating effectively, consistency and persistency and courage to make bold decisions for the concern of the company, nation and country, supported by knowledge and skills conforming to the demands of their duties and responsibilities.
Every Dahana personnel must have world class competence (hard and soft) embodied in his/her paradigm and behavior and must be able to build strong teamwork in order to win regional and global competition by providing fast and punctual services with competitive quality.
Trustworthy & Services Wholeheartedly able to fulfill reliable commitments to all interested parties (stakeholders) honestly, openly and full of responsibility; providing excellent services to customers while still having high awareness of the environment.
Innovative & Advantage The company supports and provides equal treatment to every Dahana personnel to be able to develop innovative process and/or services, both process and output, based on creative, dynamic and anticipative paradigm and learning behavior.
Dahana provides services that are capable of meeting the demands promised to the customers fast and precisely in terms of time, method, quality and quantity.
Global Alliance Global Alliance is required in order to become a world class company ranked top 5 in blasting services industry in Asia, by expanding network based on equal and mutually beneficial partnership.
INNOVATIVE
LEADERSHIP & PROFESSIONALISM
NATIONALISM
TRUSTWORTHY & SERVICES
INNOVATIVE & ADVANTAGE
GLOBAL ALLIANCE
Certificates & Intelectual Property Rights
04
Dahana has registered more than 20 patents/IPR, 18 of them had already been granted
All Dahana’s products have been SNI certified
* SNI = Indonesian Industrial Standard
Registered by:SAI Global Certification Services Pty Ltd (ACN 108 716 669) 286 Sussex Street Sydney NSW 2000 Australia with PT SAI Global Indonesia Graha Iskandarsyah 4th fl Jl. Iskandarsyah Raya No. 66 C Kebayoran Baru Jakarta 12160 Indonesia (“SAI Global”) and subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to SAI Global upon its request. To verify that this certificate is current please refer to SAI Global On-Line Certification register at http://www.saiglobal.com
This is to certify that:
PT. Dahana ( Persero )
Jl. Letkol Basir Surya Tasikmalaya WEST JAVA INDONESIA
operates a
ENVIRONMENTAL MANAGEMENT SYSTEM
which complies with the requirements of
AS/NZS ISO 14001:2004
for the following scope
The manufacture of commercial explosives and dilwell shaped charges.
Certificate No: CEM21088
Issued: 28 September 2012 Originally Certified: 19 October 2009 Expires: 18 October 2015 Current Certification: 28 September 2012
Samer Chaouk Head of Policy, Risk and Certification
Paul Butcher Global Head – Assurance Services
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Registered by:SAI Global Certification Services Pty Ltd (ACN 108 716 669) 286 Sussex Street Sydney NSW 2000 Australia with PT SAI Global Indonesia Graha Iskandarsyah 4th fl Jl. Iskandarsyah Raya No. 66 C Kebayoran Baru Jakarta 12160 Indonesia (“SAI Global”) and subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to SAI Global upon its request. To verify that this certificate is current please refer to SAI Global On-Line Certification register at http://www.saiglobal.com
This is to certify that:
PT. Dahana ( Persero ) Factories : Plant 1 : Jl. Raya Subang – Cikamurang Km. 17 Cibogo SUBANG 41285 INDONESIA Plant 2 : Jl. Letkol Basir Surya Tasikmalaya WEST JAVA INDONESIA
(Refer to Attachment to Certificate of Registration dated 9 October 2012 for additional certified sites)
operates a
QUALITY MANAGEMENT SYSTEM
which complies with the requirements of
ISO 9001:2008
for the following scope The design and development and manufacture of water based emulsion explosives, ammonium nitrate fuel oil (ANFO) based explosives and non-electric detonator. In addition, it covers the importation, sale, delivery, magazining, drilling and blasting services, and disposal of explosives and blasting accessories for Oil and Gas Division, Quarry and Construction Division, and General Mining Division.
Certificate No: QEC10591
Issued: 9 October 2012 Originally Certified: 1 October 1997 Expires: 1 October 2015 Current Certification: 9 October 2012
Samer Chaouk Head of Policy, Risk and Certification
Paul Butcher Global Head – Assurance Services
Operation Map
06
Site Project
1. RPP Contractor Indonesia - Tanito Harum - Tenggarong, Kaltim
2. RPP Contractor Indonesia - WSJ - Tenggarong, Kaltim
3. RPP Contractor Indonesia - ABK - Tenggarong, Kaltim
4. Mega Prima Persada - Tenggarong, Kaltim
5. Bintang Manggala Borneo - Binuang, Kalsel
6. Darmahenwa - Malinau, Kalut
7. J. Resourches - Sago Prima Persada - Seruyung Nunukan, Kalut
8. Pipit Mutiara Jaya - Sebakis Nunukan, Kaltim
9. Prima Sarana Gemilang – Nobel Kota Bangun, Kaltim
10. RPP Contrakctors Indonesia – KTP – Kalteng
11. Putera Sarana Transborneo – KTP – Kalteng
12. Surya Tekhnik Anugerah – BBE – Kaltim
13. Ricobana Abadi (RBA) – Tanito Harum - Tenggarong, Kalitim
14. Harita Panca Utama (HPU) – Tanito Harum - Tenggarong,
Kaltim
15. Harita Panca Utama (HPU) - Harsco Mineral/Pinapan Gali Mas
- Kota Bangun, Tenggarong, Kaltim
16. Pamapersada Nusantara (Pama) – Kartika Caraka Mulia (KCM)
– Sungai Pinang, Kab. Banjar, Kalsel
17. Madhani Talatah Nusantara (MTN) – Wira, Sungai Pinang
– Kab. Banjar, Kalsel
18. Madhani Talatah Nusantara (MTN) – Kalimantan Energi Lestari
(KEL), Kota Baru, Kalsel
19. Faras Pratama, Kab. Solok Selatan, Sumbar
20. Harita Panca Utama (HPU) – Suprabari Mapanindo Mineral (SMM)
– Teweh Tengah, Kab. Barito Utara, Kalteng
21. Multi Prima Universal – Malinau Kalimantan Timur
22. Tunas Muda Jaya – Batu Sopang Kalimantan Timur
23. Cipta Kridatama – Kaltim Jaya Bara, Berau Kalimantan Timur
24. JO Sinohydro
25. PT. Lafarge Cement - Aceh
26. PT. Buminata Aji Perkasa - Morowali Sulteng
27. PT. Lestari Banten Energi, PLTU Salira - Banten
28. PT. Mandiri Karya Makmur - Bangka, Kep Babel
29. PT. Bangun Bumi Bersatu, Karang Ropong - Banten
1
2141 23
2932
27
37
28
35
3642
3342
3144
3
10
2
24
19
25
22
1816175
3411
10 20
912
1415
239
40
3 413
1
411
69
8
75
68
7
38
07
30. PT. Koneweha Makmur, Kendari - Sulteng
31. PT. Holcim Indonesia - Bogor, Jabar
32. PT. Gama Group, Bayah, Banten
33. PT. Indocement Tunggal Prakarsa, Palimanan – Cirebon
34. PT. Conch Cement Indonesia, Tabalong – Kalsel
35. PT. Pembangunan Perumahan, Pelindo – Bojonegara, Banten
36. PT. Selo Bumi Quarry, Sumedang – Jabar
37. PT. Aneka Sumberbumi Jaya, Lampung
38. PT Jhonlin Baratama - Batulicin - Kalimantan Selatan
39. PT Nusa Perdana Indah - Tenggarong - Kalimantan Timur
40. PT Kutama Mining Indonesia - Kapuas - Kalimantan Tengah
41. PT Kalimantan Prima Persada - Malinau - Kalimantan Utara
42. PT Pembangunan Perumahan - Palimanan - Jawa Barat
43. PT Ankora Indonesia - Garut - Jawa Barat
44. PT Waskita Karya - Rumpin Bogor - Jawa Barat
Plants - Magazines
1. Subang, Jawa Barat (Dayadet, Dayaprime, Dabex, Danfo)
2. Tasikmalaya, Jawa Barat (Dayagel, Dayatech)
3. Turen, Malang (Dayadet)
4. Bati-bati, Banjarmasin, Kalimantan Selatan
5. Samarinda, Kalimantan Timur
6. Kasongan Bumi Kencana - Kasongan Mirah Katingan,
Kalteng (On Site Plant)
7. Petrosea – ABN Sanga-Sanga, Kaltim (On Site Plant)
8. Pamapersada Nusantara (Pama) – Trubaindo Coal Mining (TCM)
- Melak, Kutai Barat, Kaltim (On Site Plant)
9. Adaro Indonesia - Tanjung, Tabalong, Kalsel (On Site Plant)
10. Karimun Besar – Kepulauan Riau (On Site Plant)
11. PT Cipta Kridatama Arutmin, Batulicin Kalimantan Selatan (On
Site Plant)
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We offer Explosives Manufacturing Services for Dahana’s high quality Explosives products, covering :
Explosives Manufacturing
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DAYAGEL SERIES DAYAGEL SEISMIC DANFO DABEX
DAYADET ELECTRIC DAYADET NON ELECTRIC DAYAPRIME DAYATECH
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DAYAGEL MILITER
BLAST EFFECT BOMB
RHAN - 122
BOMB P - 100
DETONATING CORD
SQUIB DETONATOR
DAYAGEL SIVOR
GRENADE DETONATOR
Dahana provides customers services for borehole drilling in accordance with efficient and effective blasting pattern and needs.
Down The Hole Dahana provides explosives blast hole charging services using compatible explosives according to the requirements, furthermore yielding excellent result.
Blasting PT Dahana has a reliable reputation as a total blasting services provider, either for bench blasting, trench blasting, tunnel blasting, cautious blasting or underwater blasting. The previously mentioned total services comprise optimum explosives charge calculation, drill hole preparation, down the hole loading, efficient blast design, blast timing and design configuration, ground vibration, air blast and flyrock control, rock mucking, cost analysis and blast productivity.
Drilling and Blasting Dahana provides drilling and blasting services for customers in accordance with efficient and effective pattern and blasting needs.
Ground Vibration The purpose of this service is to measure vibration and air blast, generated by blasting process, using sophisticated tools. This is beneficial for environmental safety around the blasting area.
Drilling and Blasting
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DOWN THE HOLE
MANUFACTURING TRUCK TRANSFER TRUCK ON SITE PLANT SUPPORTING VEHICLES
DRILLING & BLASTING GROUND VIBRATION ANFO TRUCK
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PT Dahana (Persero) also provides related services such as explosives supply, explosives demolition service, mobilization, magazine/bunker service and explosives handling consultation service.
Demolition Explosives that have exceeded their life cycle (life time) must be disposed due to their economically ineffectiveness and danger.
Explosives Mobilization PT Dahana provides explosives delivery from the supplier magazine to the end user’s, vice versa. Dahana also provides services for explosives importation and exportation.
Magazine In maximizing its explosives service, PT Dahana (Persero) is completed with very adequate magazine facilities. Strategically located magazines are available in Subang, Tasikmalaya, Balikpapan, Banjarmasin and Balikpapan with excellent safety standards as well as large capacity for explosives storage.
Blasting Optimation Dahana provides consultation services for blasting activity handling, particularly to achieve the economic value of blasting which is supported by experienced and professional experts.
Related Services
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The extensive product and process
development of emulsion explosives have
been successfully accomplished for quite a
while.
Supported by well experienced and highly
qualified engineers and scientists as well
as advanced laboratory facilities, Dahana
continues to improve its capabilities to
provide customer satisfaction.
Energetic Material Center activity covers
the fields of Design and Engineering of
Explosives Compositions, ANFO Mixers
and ANFO Delivery Truck, Emulsion
Process System as well as Mobile
Manufacturing Unit and Explosives
Consultation.
ENERGETIC MATERIAL CENTER
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Explosives Composition
This activity focuses on design and
engineering of explosives composition,
especially water based emulsion. The aim
of the activity is to produce explosives
compositions with better performance and
safety to support efficient and effective
operations.
ANFO Mixer and ANFO Truck
Our ANFO Technology started in 1992 with
the implementation of Dahana’s own design
and engineering of ANFO Production facility
in Tasikmalaya and Subang with a capacity of
7,500 MTon/Shift/Year.
Based on that, further development resulted
in the design of portable and permanent
Continuous ANFO Mixer System with
capacities of 4 Ton/hour to 8 Ton/hour.
To serve large blasting customers where the
explosives loading time becomes a decisive
matter, the Energetic Material Center offers
design and engineering of ANFO Trucks with
various capaciities from 4 Ton - 8 Ton.
ANFO Truck is also equipped with Loading
Control System to increase the field
operational effectiveness. Several types and
makes of 4x4 or 6x4 trucks are available by
request.
Emulsion Process Systems
Continuing the success of the technology
transfer of Emulsion licensed products,
Dahana has extended the capabilities by
developing On Site Bulk Emulsion Plant which
had been successfully operating at more than
8 jobsites, from Karimun to the Continuous
OSP at Adaro.
Mobile Manufacturing Unit (MMU)
The increase of Bulk Emulsion explosives
consumption will increase the demand of
Bulk Emulsion Explosives which will also
increase the demand of Explosives Processing
and Delivery Equipments.
Starting with the experiences of developing
MMU for Karimun Project, the Energetic
Material Center .had recently developed
the capability to provide customers with
the Research and Engineering of Mobile
Manufacturing Unit with various design
capacities of 2 up to 20 ton.
The MMU units produced by PT Dahana
(Persero) have been tested and proven to
operate under tropical climate conditions
where ambient temperature and extreme
humidity have great impacts on the
operation of the equipments.
The main driving power of screw conveyor
and all pumping systems are designed to
operate using Hydraulic packs to achieve
high flexibility in the operation and
maintenance.
Loading Control System is adopted to
the MMU to increase the operational
effectiveness of the MMU. Several types and
makes of 4x4 or 6x6 trucks are available by
request.
Explosives Consulting
The Energetic Material Center also provides
general consultation on the explosives
fields covering explosives technology and
applications, product knowledge information,
blasting technology and also explosives
demolition.
SAFETY THROUGH DESIGN
To ensure the product output of Our
Engineering Center meets the safety
requirements, a HAZOP STUDY is carried
out on every stage of the design process
starting from design planning to the trial run
of the equipments.
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DAYAGELMAGNUMHigh Strength and Robust Detonator Sensitive Emulsion Explosives
Dayagel Magnum is an especially high strength and robust detonator sensitive emulsion explosives. The product is grey in colour with a firm putty-like consistency.
DAYAGEL MAGNUM has been designed as a detonator sensitive explosives and will deliver maximum energy and efficiency when initiated by a No. 8 detonator or greater strength.
MAGNUM
The Fist and Only Plant in IndonesiaThe First and Only Plant in Indonesia
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PACKAGINGØ 25 Ø 30 Ø 32 Ø 35 Ø 50 Ø 65
Length (mm) 200 200 200 200 200/400 245
Cartridges per Case (ea) 150 110 100 80 40/20 20
Weight per Cartridge (gr) 133 182 200 250 500/1000 1000
Weight per Case (gr) 20 20 20 20 20 20
TECHNICAL PROPERTIESEnergy
For diameter between 25 mm & 38 mm @ operating density 1.23 gr/cm3
- REE*-Weight Strength (relative to ANFO) = 100% @ 0.8 gr/cm3 119%
- REE*-Bulk strength (relative to ANFO = 100% @ 0.8 gr/cm3 183%
For diameter between 45 mm & 130 mm @ Operating Density 1.25 gr/cm3
- REE*-Weight Strength (relative to ANFO = 100% @ 0.8 gr/cm3 122%
- REE*-Bulk Strength (relative to ANFO = 100% @ 0.8 gr/cm3 194%
*The “Relative Effective Energy” (REE) of an explosive is the energy calculated to do effective blasting work.
VELOCITY OF DETONATIONEnergy
Unconfined in 25 mm@ 10 oC 4.6 – 5.0 km/s
Unconfined in 32 mm@ 10 oC 5.0 – 5.4 km/s
Unconfined in 55 mm@ 10 oC 5.4 – 5.6 km/s
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
Detonator Sensitive Emulsion Explosives for Underground Coal Mining
Dayagel Permitted is a detonator sensitive emulsion explosives, p1 permitted designed for application in underground coal mining.
Due to its greater water resistance, DAYAGEL PERMITTED is particularly suitable in wet conditions where the explosives may be exposed to water for many hours before the blast is fired. While the explosives may not normally be subject
to prolonged exposure to water, tests indicate that in static water conditions, it is unaffected after 1 month of immersion.
The recommended initiator for DAYAGEL PERMITTED is a No.8 strength Permitted detonator.
DAYAGELPERMITTEDPERMITTED
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The First and Only Plant in IndonesiaThe First and Only Plant in Indonesia
PACKAGINGDiameter (mm) 25 30
Length (mm) 200 200
Mass (gm) 133 182
Cartridges per Case 150 110
TECHNICAL PROPERTIESEnergy@ operating density 1,16g/cm3
Calculated Available Energy 2.8 MJ/Kg
- REE*-Weight Strength (relative to ANFO) = 100% @ 0.8 g/cc 80%
- REE*-Bulk strength (relative to ANFO = 100% @ 0.8 g/cc 80%
* The “Relative Effective Energy” (REE) of an explosive is the energy calculated to do effective blasting work.
VELOCITY OF DETONATION Unconfined in 37 mm diameter at 100C = 4.8 – 5.2 km/sec
FUME CHARACTERISTIC product has zero oxygen balance and is suitable for underground application
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
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High Strength, Excellent Water Resistance,Precision Blasting
DAYAGEL SPLIT ® is specifically designed for use in Pre-Split blasting and delivering smooth walls and a safer controlled blast. It is most suited to hard rock operations where the smaller diameter holes are drilled.When initiating with a detonator, ALWAYS attach the detonator directly to the external trace detonating cord on the DAYAGEL SPLIT packaged emulsion.
DAYAGEL SPLIT can be cut to fit the desired load length or spliced to increase the load length.DAYAGEL SPLIT ® is not suitable for use in reactive ground.DAYAGEL SPLIT ® must not be used at hole temperatures greater than 55oC
DAYAGELSPLITSPLIT
The First and Only Plant in IndonesiaThe First and Only Plant in Indonesia
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PACKAGINGStandard cartridge sizes are as follows :
PRODUCT DIAMETER (mm) LENGTH (mm)
DAYAGEL SPLIT 26 26 44
DAYAGEL SPLIT 32 32 44
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
TECHNICAL PROPERTIESNominal Density: 1.23g/cc
Relative Weight Strength 112%
Relative Bulk Strength (to ANFO @ 0.8 g/cc) 188%
Minimum Velocity of Detonation 4500 - 5500 m/s
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DAYAPRIME® Pentolite Boosters provide high initiating energy for a wide range of explosive applications in mining and quarry operations being both safe and reliable primers of booster- sensitive explosive columns.
DAYAPRIME® are cast boosters manufactured using state- of the-art technology. Specially designed booster formulations generate high
levels of energy with optimal blasting efficacy, -consistently outperforming all other types of commercial boosters.
DAYAPRIME® boosters are easy to use. The cap well of booster is designed so that -the non-electric or electric detonator can be inserted into it only in the correct position and orientation. The boosters are designed to be specifically initiated by quality non-electric or electric initiating systems.
PENTOLITEBOOSTERDAYAPRIME
The First and Only Plant in IndonesiaThe First and Only Plant in Indonesia
High initiating energy optimal blasting efficacy
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SPECIFICATIONSDensity 1.60 + 0.02 g/cc
Velocity of Detonation 7800 + 150 m/sec
Water Resistance Excellent
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
PACKAGING
Product BoosterWeight
BoosterColour
Quantityper Case
Net Weight
per Case
Dayaprime - 400 400 g Green 40 nos 16 kg
Dayaprime - 200 200 g Orange 80 nos 16 kg
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High StrengthHigh Water ResistanceNon Cap Sensitive Bulk Emulsion
DABEX is a water resistant bulk emulsion explosives designed to deliver high energy in relatively high density column explosives in mining, quarrying and general blasting work. This product has been formulated to be used in a wet blast holes where water resistant charging is required and can be loaded in holes down to 100 mm of diameter, depending on the emulsion content and hole depth.
DABEX can be used by 100 % emulsion or in blend up to 40 % by weight of ANFO. Gassing of
the DABEX emulsion phase provides controlled modification of final blended product densities, detonation pressure, bulk explosives strength and gas volume.
The density of Bulk Emulsion can be varied by adding chemical gasses in accordance with the condition of the blast holes. DABEX are blended with solid particulate oxidizer salt and coated fuel oil to form a low cost explosives of excellent blasting performance.
DAHANA BULK EMULSION EXPLOSIVESDABEX
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SPECIFICATIONSDABEX 64
DABEX 73
DABEX 82
DABEX 91
Sensitized Density (g/cc) 120 1.20 1.20 1.20
Emulsion Content (Vol %) 60 70 80 90
Energy : (MJ/kg at 0.1 Mpa) 2.98 3.07 3.14 3.25
RWS : (0% to ANFO) 71 77 8 87
RBS : (% to ANFO) 118 123 127 129
VOD (m/s) 5200 5300 5300 5400
Min. Recommended Hole Diameter (mm) 5200 5300 5300 5400
Water Resistance 100 100 90 75
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
Fume CharacteristicDabex has zero oxygen balance and is suitable for underground application.
Non-cap sensitive free flowing Ammonium Nitrate and Fuel Oil Base explosives.
DANFO (DAHANA ANFO) is a non-cap sensitive Ammonium Nitrate and Fuel Oil base explosives, manufactured by PT Dahana (Persero).
DANFO is suitable for charging in dry blast holes and will remain dry until initiation. It is designed to deliver high energy and used as a column charge in surface and underground mining,
quarry and general blasting work where water is not present.
The recommended priming method for DANFO is either a cap-sensitive Emulsion Explosives such as Dayagel Series or Nitroglycerine based explosives.
DAHANA ANFO
DANFO
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The Fist aPlant in IndonesiaThe First Plant in Indonesia
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SPECIFICATION & PERFORMANCEClassification Blasting Agent
Type Of Explosives Non Cap sensitive
Consistency Free Flowing Prills
Priming Cast Booster
Cartridges Emulsions Explosives
NG Based Explosives / Dynamite
or Equivalent
Water Resistance Poor
Bulk Density (gr/cc) 0.8 – 0.84
Critical Diameter Borehole (Inch) 1.5
VOD (m/s) in 25” diameter confined Borehole 3000 - 3300
Relative Weight Strength to Blasting Gelatin (%) 55
Color Rose
Weight in Bags Net (kg) 25
Storage Life (Month) 6
DANFO has zero oxygen balance and is suitable for underground application
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
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Great Velocity of detonation, greater sensitivity and a longer shelf life
Using reliable technology from African Explosives Ltd (AEL), this product has excellent performance for either open pit or underground blasting operation, and also quarries and civil works.
Used for in hole delay detonators, Dayadet Non-Electric detonators have high strength with accurate and precise pyrotechnic delay timing for additional delay options within or between
blasting patterns. The Product is offered in a six-tube block capacity which is color-coded based on the delays.
Dayadet Non-Electric denotators are used for blasting initiation and offered in various shock tube length customized based on the demands.
DAYADET NON ELECTRIC DETONATOR
NONEL
The Fist and Only Plant in IndonesiaThe First and Only Plant in Indonesia
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PACKAGINGLegwire Non Electric Detonator (m) Detonator Per Case
Benchmaster 500 msLw. 5 and 6 175Lw. 7 150Lw. 9 125Lw. 12 100Lw. 15 and 18 75Lw. 20, 21 and 24 50Trunkmaster Delay : 17, 25, 42, 67, 109, 200 MSLw. 4.5 175Lw. 5, 6 and 7 150Lw. 9 100Lw. 12 75Tunnelmaster No. 0-19Lw. 4 and 4.5 200Lw. 9 100NoisemasterLw. 500 and 650 1
TECHNICAL PROPERTIESEnergy
For diameter between 25 mm & 38 mm @ operating density 1.23 gr/cm3
- REE*-Weight Strength (relative to ANFO) = 100% @ 0.8 gr/cm3 119%
- REE*-Bulk strength (relative to ANFO = 100% @ 0.8 gr/cm3 183%
For diameter between 45 mm & 130 mm @ Operating Density 1.25 gr/cm3
- REE*-Weight Strength (relative to ANFO = 100% @ 0.8 gr/cm3 122%
- REE*-Bulk Strength (relative to ANFO = 100% @ 0.8 gr/cm3 194%
*The “Relative Effective Energy” (REE) of an explosive is the energy calculated to do effective blasting work.
VELOCITY OF DETONATIONEnergy
Unconfined in 25 mm@ 10 oC 4.6 – 5.0 km/s
Unconfined in 32 mm@ 10 oC 5.0 – 5.4 km/s
Unconfined in 55 mm@ 10 oC 5.4 – 5.6 km/s
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
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Strong, Delay Accurate and User Friendly
Dayadet electric detonators are specially designed to provide precise control necessary to produce accurate and consistent blasting result. Dayadet in copper shell has a wide range of applications, for example: Open cut production blasting, underground production blasting (where no firedamp or coal dust is present), quarry blasting, and general purpose
applications. With more powerful base charge and heavier copper alloy shell, Dayadet detonators provide greater assurance of blasting initiation in severe conditions. In addition to their overall dependability, they are easy to handle and have excellent storage characteristic. They are well protected against water pressure.
DAYADET ELECTRIC DETONATOR
DAYADET
The First and Only Plant in IndonesiaThe First and Only Plant in Indonesia
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RESISTANCE/PACKAGING Legwire Length (m) Total Resistance (ohms) Detonator Per Case
1.8 0.96 640
3 1.2 480
4.5 1.5 320
6 1.8 320
9 2.6 240
Other legwire lengths are customizable
TECHNICAL PROPERTIES Shell Copper
Legwire resistance 0.55 ± 0.15 ohm/m
No. Fire Current 0.25 A for 30 seconds
Primary Charge DDNP
Base Charge PETN
Water Resistance 4 kg/cm2 for 2 hours
DISCLAIMER !All Information contained in this Data Sheet is as accurate and as up to date as possible. Since DAHANA can not anticipate or control the conditions under which this information and its products may be used. Each user should review the information in the specific context of the intended application. DAHANA will not be responsible for damage of any nature resulting from the use of or reliance upon the information. No expressed of implied warranties are given other than those implied mandatorily by Government.
COLOR CODED NUMBERING TAG Legwire Length (m) Color Code Tag
1.8 White
3 Pink
4.5 Light Blue
6 Yellow
9 Orange
12 Light Green
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The main component of popular explosives ANFO and Emulsion
Ammonium Nitrate can be used for explosives. Ammonium Nitrate is a widely used bulk industrial mixture. It consists of 94 percent porous prilled AN. AN acts as the oxidizing agent and absorbent for the fuel . Ammonium
nitrate is used to modify the detonation rate of other explosives, such as water based emulsion explosives, for example bulk emulsion.
AMMONIUMNITRATE
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DescriptionAmmonium Nitrate Solution is the solution form of Ammonium nitrate with the formula NH4NO3. It is composed of nitric acid and ammonia. Ammonium Nitrate solution appears in a colorless to slightly opaque liquid with a slight ammonia odor which crystallizes when the water composition evaporates or if it is cooled down to its crystallization temperature in accordance with the solution concentration. It decomposes in temperature normally well above 200oC, or in the presence of impurities.
SafetyHot ammonium nitrate solution can produce very severe burns not only due to its high temperature which is above its crystallization temperature, but also because of its oxidizing properties. It should not be stored near flammable chemical/materials. Heating under confinement can lead to violent reaction or explosion.
ApplicationAmmonium nitrate solution can be used as bulk industrial mixture which acts as the oxidizing
agent and processed to produce water based emulsion explosive, for example bulk emulsion. Ammonium nitrate solution can also be processed further to produce solid prilled form of Ammonium nitrate.
Storage and HandlingStore in compatible and insulated tank away from any combustible and incompatible substances. Avoid confinement when heating is necessary to prevent excessive pressure build up. Avoid acidification of solution and maintain solution temperature between crystallization and thermal decomposition temperature in accordance with its concentration.
DisposalThe forming of waste should be avoided or minimized wherever possible. Avoid dispersal of spilled material contact with soil, waterways, drains and sewers. Disposal of this product and any by-product should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements
AMMONIUMNITRATE SOLUTION
SPECIFICATIONSParameters Quality Standard
Concentration (NH4NO3) (%) 82 - 85
Crystallization Temperature (oC) 82 - 85
pH of 10% ANS 63 - 75
Iron (fe) (ppm) 4.5 – 5.5
Chloride (Cl) (ppm) 10 Max
C – Organic Matter (ppm) 50 Max
Manufactured/Produced by JO DAHANA - BBRI
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Detonating Cord is used primarily for initiating commercial explosives. It is a flexible cord with a core containing PETN and explosives.
When Detonating Cord is initiated with a blasting cap, it detonates along its entire length at a velocity of 6300-7500 metres/sec (20,665-24,600 feet/sec) depending on the charge weight of its explosive core.
The center of Detonating Cords includes the explosives PETN encapsulated in a polypropylene tape, and fibrillated polypropylene yarn countering. The protective covering over the countering yarn enables
our detonating cord to be used in various conditions encountered in the field while using commercial explosives. The construction makes the product user friendly. It also provides qualities required to meet physical conditions viz., tensile strength, flexibility, resistance to abrasion and extremes of heat and cold, water and oil penetration.
DETONATINGCORD
SPECIFICATIONSParameters Quality Standard
Velocity of Detonation (VOD) (m/s) 6,300 - 7,500
Tensile Strength (kg) 50 - 60
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Our blasting machine have just come into the world with defects of the former product eliminated.
FEATURE
GOOD DESIGNThe case made of abs synthetic resin is beautiful and so light and small that it is easy to carry. Morever it is a waterprof good to last under any bad situation and prevent possible misfiring owing to a shortcircuit.
RELIABILITYThe blasting machine is capable of transforming electricity from a low to high voltage with a dc-dc converter transistor unit and charging the condenser. The electric detonators will be charged by an instantaneous discharge and the blasting machine will be operated, thus they are more reliable to operate.
EASY TO HANDLEFor the purpose of preventing possible accident during operating, these blasting machines are designed to be short circuited instantaneously without the terminal hole charged, when hands are taken off.
CHARGING AND DISCHARGINGInsert the safety key into the safety switch hole and push the charge botton switch and after 5 seconds the pilot lamp will light up. After the lamp is turned on, push the fire push button switch under the condition of pushing the charge switch which will charge the terminal hole and blasting will be completed.
PERFECT SAFETY DEVICEThe blasting machine is secure and safely designed to make contact by itself. Therefore it is free from poor operation caused by corrosion of contacting parts such as the key, of which has been a problem of other products. The machines are also equipped with the circuit to prevent overcharge.
BLASTING MACHINE
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PT Dahana (Persero) is appointed based on The Presidential Decree 27/1982 to provide explosives and services in accordance to the regulations.
Based on The Presidential Decree No. 125/1999, the procurement and usage of explosives is detailed in the Minister of Defense Regulation No. 36/2012 regarding Guidelines on regulation, supervision and development of explosives industry and Chief of National Police Regulation No. 2/2008 concerning supervision, control and safety of commercial explosives.
Purchase and Usage Permit (P2 Permit)Purchase of explosives can only be fulfilled if customer owns Purchase and Usage Permit (P2 Permit) issued by the National Police Chief (Kapolri) which is valid for 6 (six) months and only given to customers who already own Explosives Ownership, Authorization and Storage Permit (P3 Permit) which is also issued by the National Police Chief.
Ownership, Authorization and Storage Permit (P3 Permit)
P3 Permit is an Explosives Ownership, Authorization and Storage Permit. P3 Permit is issued by the Indonesian Police Chief and is valid for 5 (five) years in accordance to the validity of the magazine permit issued by The Directorate General of Mineral & Coal, The Directorate General of New Energy, Renewable and Conservation of Energy.
Before P2 Permit or P3 Permit is issued by the Chief of Indonesian Police, a recommendation from The Chief of regional Police (Kapolda)
is required. For projects/companies under the Directorate General of General Mining or Directorate General of Oil and Gas, aside from recommendation from the Chief of Provisional Police, a recommendation from either of the abovementioned Directorate is also required. Moreover, in order to obtain recommendation from the Chief of regional Police, a recommendation from the Regional Police (Polres) is also required.
PURCHASE
1. Customer submits written inquiry by stating the type and quantity of explosives along with the explanation on the purpose of usage.
2. Based on the material requisition, Dahana will submit quotation to the customer and if desired, Dahana may assist in preparing and completing the necessary permits.
3. After purchase agreement is reached between Dahana and the customer, the purchase requirements will be stated in the purchase order/PO or service order/SO.
4. Based on the order, Dahana will determine the procurement plan, whether it will be fulfilled from available stock, produced or imported.
5. Goods will be delivered after permit and payment requirements are met in accordance to the delivery schedule.
Explosives are extremely dangerous and sensitive, thus for the purpose of safety and security, there needs to be specific monitoring and control. Commercial explosives are various chemical products that can be used as explosives for mining work, civil work or in certain production for commercial purposes.
Purchasing Guide
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MINING & QUARRY SECTOR
No Requirements P1 New P2 New P3 P3 Extension
1 Requisition Letter p p p p
2 Schedule of Explosives Purchase & Usage p
3 End User’s Certificate p p
4 Regional Police Recommendation p p p p
5 Mining Magazine Permit p p p p
6 Directorate of General Mining Recommendation p
7 P3 Permit p p
8 Company Data/SIUP p p p
9 SIPD Permit p p
10 Copy of Monthly Report, previous 1 month p
11 KIM and Blaster Certificate p p
12 Technical Chief Assignation Data p p
13 Magazine Declaration p p
14 Copy of Monthly Report, previous 6 months p
15 List of Security Personnel p
16 Magazine Location/Layout p
17 Mining Data p
18 Basis for Extended Permit p p
19 Explosive Stock Declaration p
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CHAD
EGYPT
IRAN
OMAN
QATAR
SINGAPORE
THAILAND
BRUNEI
AUSTRALIA
PHILIPPINES
The quality of PT Dahana’s explosives has been proven at an international level. Our safe-explosives technology are worldwide renown and supported by very adequate production facilities.
Explosives Export Destination
We continue to make significant progress in building stronger partnerships throughout the world with business entities in the sector of explosives and other related service. With high quality products, competitive price and first class service, we have gained reputation from our clients all around the world for the services we offer.
By carrying out a Total Explosives Solution, our products and services have been exported to many countries around the world to support our clients’ growth.
EGYPT
OMAN
QATAR
THAILANDTIMOR LESTE
AUSTRALIA
PHILIPPINES
The quality of PT Dahana’s explosives has been proven at an international level. Our safe-explosives technology are worldwide renown and supported by very adequate production facilities.
Explosives Export Destination
We continue to make significant progress in building stronger partnerships throughout the world with business entities in the sector of explosives and other related service. With high quality products, competitive price and first class service, we have gained reputation from our clients all around the world for the services we offer.
By carrying out a Total Explosives Solution, our products and services have been exported to many countries around the world to support our clients’ growth.
Energetic Material Center Jl. Raya Subang - Cikamurang Km.12 Cibogo, Subang 41285 T. +62.260.7423333 F. +62.260.7423888
Jakarta Office Menara MTH Lt. 17 Jl. MT. Haryono Kav. 23 Jakarta 12820 T. +62.21.83782317 F. +62.21.83782327
Tasikmalaya Factory Jl. Letkol Bahar Suryo PO Box 11 Tasikmalaya 4 Phone. +62 206 331 853 Fax. +62 206 310 410
Karimun Production Unit Jl. Sepedes Kec. Meral Kab. Karimun, Kepulauan Riau
Balikpapan Office Ruko Sentra Eropa Blok AA 4 No.9 Balikpapan Baru, Balikpapan - Kalimantan Timur
Detonator Manufacturing (JO Pindad - Dahana) Jl. Jendral Sudirman No.1 Turen - Malang 65175
DABEX Manufacturing (JO Dahana - BBRI) Lhoktuan - Bontang Kalimantan Timur
South Kalimantan Warehousing Jl. Achmad Yani Km. 33 Bati Bati, Kab. Tanah Laut Banjarmasin - Kalimantan Selatan
Batam Services Unit Komplek Lumbung Rejeki Blok B No.4 Jl. Raja Ali Haji - Batam
www.dahana.id [email protected]
Explosives Services ForGeneral MiningQuarry and ConstructionOil and GasDefence Related