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Mining Equipment Operator: Underground Coal

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Curriculum DocumentCurriculum Code Curriculum Title

711101-001 Mining Equipment Operator: UndergroundCoal


Table of ContentsSECTION 1: CURRICULUM OVERVIEW.......................................................................................................................1

Occupational Information.............................................................................................................................................1

External assessment Model.........................................................................................................................................1

Curriculum Information................................................................................................................................................2

Notes Regarding the Progression:...........................................................................................................................2

Curriculum Structure....................................................................................................................................................3

Knowledge Subjects.................................................................................................................................................4

Practical Skills Modules...........................................................................................................................................5

Work Experience Modules.......................................................................................................................................5

SECTION 2: OCCUPATIONAL PROFILE.......................................................................................................................6

Title: Mining Equipment Operator: Underground Coal.................................................................................................6

OFO Code: 711101-001...........................................................................................................................................6

Occupational Purpose..............................................................................................................................................6

Occupational Tasks..................................................................................................................................................6

TASK DEATAILS.........................................................................................................................................................6

TASK 01: (ALL): Complying with standard operating procedures required of equipment operators. (NQF Level: 2).................................................................................................................................................................................6

TASK 02: Installing support units and elements in an underground coal mine........................................................6

(NQF Level: 2)..........................................................................................................................................................6

TASK 03: Operate equipment to cut the coal face...................................................................................................7

(NQF Level: 2)..........................................................................................................................................................7

TASK 04: Operate drilling equipment to drill shot and service holes in a coal mine................................................7

(NQF Level: 2)..........................................................................................................................................................7

TASK 05: Operating continuous mining equipment to win coal (NQF Level: 3)......................................................7

TASK 06: Loading broken coal................................................................................................................................7

(NQF Level: 2)..........................................................................................................................................................7

TASK 07: Hauling and discharging coal...................................................................................................................8

(NQF Level: 2)..........................................................................................................................................................8

SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS....................................................................................9

711101-001-KS-01: Standard operating Procedures.............................................................................................10

711101-001-KS-02: Installing support....................................................................................................................14

711101-001-KS-03: Coal hauling and discharging operations..............................................................................16

711101-001-KS-04: Coal Cutting...........................................................................................................................18

711101-001-KS-05: Drilling....................................................................................................................................20

711101-001-KS-06: Loading Operations...............................................................................................................22

711101-001-KS-07: Continuous Mining.................................................................................................................24

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SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS.............................................................................26

711101-001-PM-01-Complete Start of shift Procedures........................................................................................27

711101-001-PM-02-Participate in conducting inspections and examinations of the environment.........................28

711101-001-PM-03-Conduct pre-use inspections of the equipment.....................................................................31

711101-001-PM-04-Complete end of shift procedures..........................................................................................32

711101-001-PM-06-Identify the position of the holes and position the machine accordingly (NQF Level: 2).......34

711101-001-PM-07-Drill the support and/or service holes (NQF Level: 2)............................................................35

711101-001-PM-08-Install the roof bolt (NQF Level: 2).........................................................................................37

711101-001-PM-10-Prepare the work area and cut the coal face using a coal cutter (NQF Level: 2)..................38

711101-001-PM-13-Drill a coal face using mobile drilling equipment (NQF Level: 2)...........................................40

711101-001-PM-14-Operate continuous mining equipment in coal mines (NQF Level: 3)...................................41

711101-001-PM-15-Operate gathering arm loaders to load out coal faces. (NQF Level: 2).................................43

711101-001-PM-16-Operate equipment to haul and discharge coal (NQF Level: 2)............................................43

SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS........................................................................45

711101-001-WM-01 - Exposed to the safe operating practices and procedures applicable to machine operators...............................................................................................................................................................................46

711101-001-WM-03 - Exposed to the coal cutting operations on the specific mine..............................................47

711101-001-WM-04 - Exposure to the mobile drilling operations on the mine......................................................48

711101-001-WM-05 - Exposure to the full range of continuous mining operations on the specific mine..............49

711101-001-WM-06 - Exposure to the full spectrum of loading operations on the mine.......................................50

711101-001-WM-07 - Exposure to the full range of receiving, hauling and tipping processes on the mine..........51

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SECTION 1: CURRICULUM OVERVIEW

Occupational Information

Associated Occupations Mining Operator

Occupation or Specialisation Addressed by this Curriculum Mining Operator: Roof Bolter (Underground Coal) Mining Operator: Drill Rig (Underground Coal) Mining Operator: Coal Cutter (Underground Coal) Mining Operator: Continuous Miner (Underground Coal) Mining Operator: Loading Equipment (Underground Coal) Mining Operator: Hauling Equipment (Underground Coal)

Alternative Titles used by Industry

Coal Cutter Continuous Miner Operator Rock Drill Operator Roof Bolter Mining Shuttle Car Operator Mining

External assessment ModelThe external assessment will be conducted at mine specific sites. Candidates will be assessed by assessors nominated from a panel of registered assessors who are content experts. Assessors will use nationally prepared assessments in an interview context to assess the practical application of the theory.

Structured interview – maximum two hours Use of photos and videos Make use of simulators

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711101: Mining Equipment Operator: Underground Coal

Support Installation Equipment

Coal Cutting Equipment

Loading Equipment

Continuous Mining Operations

Drilling Equipment

Hauling Equipment


Curriculum Information

Relation of this Curriculum to the Occupation and QualificationProgression

Notes Regarding the Progression: There are six separate qualifications. Each qualification contains a generic component relevant to working in and operating equipment in an underground coal mine. The qualifications then specializes in the areas of:

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Curriculum Structure

Roof

bol

ter

Coal

Cutti

ng

Drill

ing

Conti

nuou

s min

er

Load

ing

Haul

ing

KNOWLEDGE

Title NQF Level

Cre

dits

Standard operating Procedures 1 13 13 13 13 13 13 13Installing support 1 5 5Coal hauling and discharging operations 2 4 4Coal Cutting 1 5 5Drilling 1 6 6Loading Operations 2 6 6Continuous Mining 2 9 9

TOTAL 18 18 19 22 19 17PRACTICAL SKILLS

Title NQF Level

Cre

dits

Complete Start of shift Procedures 1 2 2 2 2 2 2 2Participate in conducting inspections and examinations of the environment

2 99 9 9 9 9 9

Conduct pre-use inspections of the equipment 2 3 3 3 3 3 3 3Complete end of shift procedures 1 2 2 2 2 2 2 2Identify the position of the holes and position the machine accordingly

2 88

Drill the support and/or service holes 2 3 3Install the roof bolt 2 3 3Prepare the work area and cut the coal face using a coal cutter

2 99

Prepare the work area for drilling 2 2 2Drill a coal face using hand held drilling equipment. 2 7 7Drill a coal face using mobile drilling equipment 2 10 10Operate continuous mining equipment in coal mines 2 18 18Operate gathering arm loaders to load out coal faces. 2 4 4Operate equipment to haul and discharge coal 2 8 8

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TOTAL 30 25 35 34 20 24WORK EXPERIENCE

Title NQF Level

Cre

dits

Exposed to the safe operating practices and procedures applicable to machine operators

2 44 4 4 4 4 4

Exposure to the support processes relevant to the mining site

2 1616

Exposed to the coal cutting operations on the specific mine 2 16 16Exposure to the manual and mobile drilling operations on the mine

2 2424

Exposure to the full range of continuous mining operations on the specific mine

2 4949

Exposure to the full spectrum of loading operations on the mine.

2 1616

Exposure to the full range of receiving, hauling and tipping processes on the mine

2 1616

TOTAL 20 20 28100 20 20

TOTAL for the qualifications 68 63 82156 59 61

Roof bolter

Coal Cutting Drilling Co

ntinu

ous

min

er

Loading Hauling

Knowledge Subjects

Number Title NQF Level Credits

711101-001-KS-01 Standard operating Procedures 1 13711101-001-KS-02 Installing support 1 5711101-001-KS-03 Coal hauling and discharging operations 2 4711101-001-KS-04 Coal Cutting 1 5711101-001-KS-05 Drilling 1 6711101-001-KS-06 Loading Operations 2 6711101-001-KS-07 Continuous Mining 2 9

Practical Skills Modules

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711101-001-PM-01 Complete Start of shift Procedures 1 2711101-001-PM-02 Participate in conducting inspections and examinations of the

environment2 9

711101-001-PM-03 Conduct pre-use inspections of the equipment 2 3711101-001-PM-04 Complete end of shift procedures 1 2711101-001-PM-05 Identify the position of the holes and position the machine

accordingly2 8

711101-001-PM-06 Drill the support and/or service holes 2 3711101-001-PM-07 Install the roof bolt 2 3711101-001-PM-08 Prepare the work area and cut the coal face using a coal cutter 2 9711101-001-PM-09 Prepare the work area for drilling 2 2711101-001-PM-10 Drill a coal face using hand held drilling equipment. 2 7711101-001-PM-11 Drill a coal face using mobile drilling equipment 2 10711101-001-PM-12 Operate continuous mining equipment in coal mines 2 18711101-001-PM-13 Operate gathering arm loaders to load out coal faces. 2 4711101-001-PM-14 Operate equipment to haul and discharge coal 2 8Work Experience Modules


711101-001-WM-01 Exposed to the safe operating practices and procedures applicable to machine operators

2 4

T

Total Credits for the qualificationsQualification Knowledge Practical skills Work Experience Total

Credits % Credits % Credits % Credits001: Mining Operator: (Roof Bolt Operator Underground Coal)

18 26% 30 44% 20 29% 68

002: Mining Operator: (Drill Rig Operator Underground Coal)

18 29% 25 40% 20 32% 63

003: Mining Operator: (Coal Cutter Operator - Underground Coal)

19 23% 35 43% 28 34% 82

004:Mining Operator: (Continuous Miner Operator - Underground Coal)

22 20% 34 31% 53 49% 109

005: Mining Operator: (Loading Equipment Operator - Underground Coal)

19 32% 20 34% 20 34% 59

006: Mining Operator: (Hauling Equipment Operator - Underground Coal)

17 28% 24 39% 20 33% 61

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711101-001-WM-02 Exposure to the support processes relevant to the mining site 2 16711101-001-WM-03 Exposed to the coal cutting operations on the specific mine 2 16711101-001-WM-04 Exposure to the mobile drilling operations on the mine 2 16

711101-001-WM-05 Exposure to the full range of continuous mining operations on the specific mine

2 49

711101-001-WM-06 Exposure to the full spectrum of loading operations on the mine. 2 16711101-001-WM-07 Exposure to the full range of receiving, hauling and tipping

processes on the mine2 16


SECTION 2: OCCUPATIONAL PROFILETitle: Mining Equipment Operator: Underground Coal

OFO Code: 711101-001

Occupational Purpose

To operate specialised mining equipment to install support units and elements, drill shot and service holes, cut coal, load and haul coal, in an underground coal mine.

Occupational Tasks

TASK 01: Complying with standard operating procedures required of equipment operators. (NQF Level: 2)TASK 02: Installing support units and elements in an underground coal mine (NQF Level: 2)TASK 03: Operate equipment to cut the coal face (NQF Level: 2)TASK 04: Operate drilling equipment to drill shot and service holes in a coal mine (NQF Level: 2)TASK 05: Operating continuous mining equipment to win coal (NQF Level: 3)TASK 06: Loading broken coal (NQF Level: 2)TASK 07: Hauling and discharging coal (NQF Level: 2)

TASK DEATAILS

TASK 01: (ALL): Complying with standard operating procedures required of equipment operators. (NQF Level: 2)

Unique Product or Service Safe work environment and

equipment

Occupational Responsibilities Complete Start of shift

Procedures Participate in conducting inspections and examinations of the environment Conduct pre-use inspections of the

equipment Complete end of shift

procedures Conduct workplace examinations

Context Exposure to the safe operating practices and procedures applicable to machine operators

TASK 02: Installing support units and elements in an underground coal mine(NQF Level: 2)

Unique Product or ServiceEffectively installed support elements (Including extraordinary support)

Occupational Responsibilities

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Identify the position of the holes and position the machine accordingly Drill the support and/or service holes Install the roof bolt Install additional temporary support

Context Exposure to the support processes relevant to the mining site

TASK 03: Operate equipment to cut the coal face(NQF Level: 2)

Unique Product or ServiceQuality cut coal face

Occupational Responsibilities Prepare the work area and cut the coal face using a coal cutter

Context Exposure to the coal cutting operations on the specific mine

TASK 04: Operate drilling equipment to drill shot and service holes in a coal mine(NQF Level: 2)

Unique Product or ServiceQuality drilled holesOccupational Responsibilities

Prepare the work area for drilling Drill a coal face using mobile drilling equipment

Context Exposure to the manual and mobile drilling operations on the mine

TASK 05: Operating continuous mining equipment to win coal (NQF Level: 3)

Unique Product or ServiceOptimum coal winning from a specific work face

Occupational Responsibilities Operate continuous mining equipment in coal mines

Context Exposure to the full range of continuous mining operations on the specific mine

TASK 06: Loading broken coal(NQF Level: 2)

Unique Product or ServiceCoal faces loaded

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Operate gathering arm loaders to load out coal faces.

Context Exposure to the full spectrum of loading operations on the mine.

TASK 07: Hauling and discharging coal(NQF Level: 2)

Unique Product or ServiceOptimum utilisation of the hauling system

Occupational Responsibilities Operate equipment to haul and discharge coal

Context Exposure to the full range of receiving, hauling and tipping processes on the mine

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SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS

SECTION 3A: KNOWLEDGE SUBJECT SPECIFICATIONS

List of Knowledge Subjects for which Specifications are included


711101-001-KS-01 Standard operating Procedures 1 13711101-001-KS-02 Installing support 1 5711101-001-KS-03 Coal hauling and discharging operations 2 4711101-001-KS-04 Coal Cutting 1 5711101-001-KS-05 Drilling 1 6711101-001-KS-06 Loading Operations 2 6711101-001-KS-07 Continuous Mining 2 9

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711101-001-KS-01: Standard operating Procedures for Mining operators in underground coal mines

Purpose of the Knowledge SubjectThe focus of the learning in this module is on providing learners the opportunity to build their knowledge and understanding of the key occupational health and safety concepts, principles and theories that an operator of mining equipment require to become an effective machine operator.

Topics included in this subject:

TOPIC NUMBER TOPIC TITLE CREDITS711101-001-KS-01:01 Mining sequences for coal winning operations (Basic) 4 10711101-001-KS-01:02 Principles of strata control (Intermediate) 2 10711101-001-KS-01:03 Features indicating unsafe strata (Intermediate) 1 20711101-001-KS-01:04 Characteristics of basic mine gases (Basic) 3 10711101-001-KS-01:05 Principles for identifying hazards related to misfires and

sockets (Basic)1 10

711101-001-KS-01:06 Importance of effective communication to enhance safety and productivity (Intermediate)

1 20

711101-001-KS-01:07 Purpose and process of conducting pre-use checks on equipment (Intermediate)

1 20

711101-001-KS-01:01: Mining sequences for coal winning operations (Basic) (Credits: 4)

Topic Elements to be covered include:Describe the various operations associated with the coal winning: a. installing support; b.coal cutting operations; c. Drilling operations; d. Coal breaking operations; e. Coal Loading operations; f. Coal hauling operations (NQF Level: 2)Explain the typical activities for working in an underground coal mine giving motivation why these activities must be executed: a. Obtain safety equipment from the lamp room (testing and signing for equipment); b. Pre-shift reporting; c. Traveling to working places; d. Waiting place procedures e. Initial examination; f. Pre start inspections (NQF Level: 2)Describe the generic responsibilities of underground production machine operators: a Checking the appropriateness of the underground environment relevant to the working area (ventilation, strata conditions, gas testing, dust suppression); b. Up and down stream communication and clarifying the work instructions; c. Ensuring the availability of consumables; d. Operating of the equipment according to standard. (NQF Level: 2)Indicate the importance of operating according to the planned targets: a. Describe the overall production requirements; b. Need for safe operations to achieve the safety targets; c. Consequences of not achieving the required targets. (NQF Level: 2)Give examples of the application of the relevant Mine Health and Safety Act requirements applicable to operating mining equipment in underground Coal Mines: a. Overall purpose and objectives of the act; b. Rights and Responsibilities of the employees and the employer; c. Rights and powers of the Health and safety representative; d. Consequences for non-compliance with the relevant regulatory requirements. (NQF Level: 3)

Internal Assessment Criteria:Without reference to learning material describe the mining sequence of operations for the winning of coal;Explain without reference to learning material: Lamp room procedures, waiting place procedures, initial examination, mid-shift and end of shift procedures, men and material transport procedures;Without reference to learning material describe all the procedures regarding the inspection of the work environment before, during and after completion of the work;

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Given a range of work environments and conditions learners will be able to describe the safe operation of the equipment in order to achieve the required efficiency standards;Without reference to learning material describe all the legal authorisation (licensing) requirements and duties of the equipment operator.

711101-001-KS-01:02 -Principles of strata control (Intermediate) (Credits: 2)

Topic Elements to be covered include:Overview of the Geology relevant to coal mining: a. How coal was formed; b.Characteristics of different Coal Seams; c. Reasons for exploration boreholes and borehole logging. (NQF Level: 2)Describe the typical geological anomalies found in underground coal mines and indicate the consequences of these anomalies and how to control them: a. Slips; b. Faults; c Dykes; d. Sills; e. Brows. (NQF Level: 2)Indicate how the Presence of water and gases in strata layering impact on the creation of the anomalies: a. Risks associated with the presence of water and gas pressure in the strata layering; b. How to recognise the presence of water and gas pressure; c. Actions to be taken to control and monitor the impact of gas and water pressure. (NQF Level: 2)Explain the overall support requirements for the control of strata conditions in coal mines: a. Primary support (pillars and mining parameters); b. Secondary support (Temporary support, permanent support, special support) (NQF Level: 2)Explain the consequences of intersecting various geological discontinuities and not taking the required precautions (NQF Level: 2)

Internal Assessment Criteria:Given descriptions/ pictures of a working area learners will be able to identify all the geological anomalities and explain how they should be controlled;Describe the primary, secondary support and mining parameters required to manage the given strata conditions

711101-001-KS-01:03 -Features indicating unsafe strata(Intermediate) (Credits: 1)

Topic Elements to be covered include:Describe the conditions that will indicate changes in strata stability: a. Scaling; b.Guttering; c. existence of tension cracks; d. Burnt coal; e. Appearance of water or increase in water or gases; f. Floor heave; g. Slabbing h. Indications of support failure (NQF Level: 2)Explain the required controls when the various indicators are noticed/identified (NQF Level: 2)

Internal Assessment Criteria:Given various geological anomalies learners will be able to describe the features that indicate the anomalies, explain the potential consequences of these anomalies and describe what the equipment operator must do when these anomalies are encountered in the workplace.

711101-001-KS-01:04 -Characteristics of basic mine gases(Basic) (Credits: 3)

Topic Elements to be covered include:Identify the four main gases found in underground coal mines: a. O2; b. CH4; c. CO; d.CO2 (NQF Level: 2)Explain the consequences of the presence of any one of the four gasses (NQF Level: 2)Explain the methods of detecting the presence of the four gases (NQF Level: 1)Describe what must be done to prevent and control the presence of gases in working places (NQF Level: 2)Identify the typical situations and environments where gas could be present (NQF Level: 2)

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Internal Assessment Criteria:

Without reference to learning material name the four main gases and their sources in an underground coal mine and explain how to test for these gases indicating the actions to be taken when these gases are encountered.

711101-001-KS-01:05 -Principles for identifying hazards related to misfires and sockets (Basic) (Credits: 1)

Topic Elements to be covered include:Explain what is meant by misfires and indicate the potential dangers associated with misfires (NQF Level: 2)Describe what precautions must be taken when a potential misfire is detected/identified:

Barricade the area; b. report to the supervisor (NQF Level: 2)Explain what a socket is and what the potential dangers are relating to sockets (NQF Level: 2)Describe what precautions must be taken when sockets are detected/identified. (NQF Level: 2)Internal Assessment Criteria:

Given pictures of a work environment where misfires and sockets are present learners will be able to identify all the misfires and sockets and describe what the operator must do when these are encountered in the workplace.

711101-001-KS-01:06 -Importance of effective communication to enhance safety and productivity (Intermediate) (Credits: 1)

Topic Elements to be covered include:Explain what is meant by effective communication and identify the barriers that could prevent communication from being effective (NQF Level: 3)Describe various practical steps that can be taken to improve the effectiveness of communication (NQF Level: 2)Explain the basic steps to ensure effective communication using telephones (NQF Level:1)Describe the different applications of communication; a. Instructions; b. Feedback; c. Reporting; d. Problem Solving; e. Use of meetings to communicate; f. Use of notice boards and written communication (NQF Level: 2)Internal Assessment Criteria:Given descriptions of various underground situations where communication is required learners will be able to identify the barriers to poor communication in each of the situations, explain what can be done to improve the communication indicating the potential consequences of inefficient communication and give examples of how the operator can improve the communication situation.

711101-001-KS-01:07 -Purpose and process of conducting pre- use checks on equipment (Intermediate) (Credits: 1)

Topic Elements to be covered include:Explain the purpose of pre-use checklists (NQF Level: 1)Describe the processes to be followed when executing a pre-use inspection on equipment(NQF Level: 1)Explain how the information gathered from pre-use inspections are used to improve safety and productivity (NQF Level: 1)Describe the actions to be taken when deviations are detected during pre-use inspections(NQF Level: 1)Explain the meaning of the various classifications of hazards on pre-use inspections (NQF Level: 1)

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Internal Assessment Criteria:Given various completed pre-use checklists and pictures of the actual equipment learners will be able to indicate if the checklists have been correctly completed and describe the actions required to deal with defects indicated on the checklists

Provider Accreditation Requirements for the Subject:

Physical Requirements:1. Professional lecture room facilities with the required, material, models and electronic media to present the

learning.

Human Resources Requirements:

1. Facilitators of learning must be in possession of a recognised general education and training certificate at NQF level 2 and proof of completing the FLC;

2. Facilitator of learning must be in possession of a recognised Facilitator and Assessment certificate;3. Facilitators of learning must have at least two years’ experience working in a production environment in an

underground coal mine; 4. Facilitator to learner ration must not exceed 1:15

Legal Requirements:

None

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711101-001-KS-02: Installing support in Underground Coal Mines

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the installation of support to control the strata conditions in an underground coal mine.


TOPIC NUMBER TOPIC TITLE CREDITS711101-001-KS-02:01 Features, benefits and application principles of a full range of

support elements used in underground coal mines (Basic)1

711101-001-KS-02:02 Operating principles of a roof bolting machine (Basic) 4

TOTAL TOPIC CREDITS: 5

711101-001-KS-02:01 -Features, benefits and application principles of a full range of support elements used in underground coal mines (Basic) (Credits: 1)

Topic Elements to be covered include:1. Explain how a roof bolt works to create a support beam (NQF Level: 2)2. Explain the principles of various types of roof bolt applications and indicate the typical conditions where each of them will be applicable: a. Point anchor; b. Full column; c. Mechanical bolts; c. Resin bolts; d. Extraordinary support (W Straps) (NQF Level: 2)3. Describe how to identify incorrectly installed roof bolts and explain the consequences of incorrectly installed roof bolts (NQF Level: 2)4. Explain what corrective action must be taken to rectify incorrectly installed roof bolts (NQF Level: 2)5. Describe the required hole dimensions for effective roof bolting in different applications: a. Drill bit size; b. Auger diameter and length; c. Roof bolt diameter and length (NQF Level: 2)6. Describe the typical support patterns and the required sequence of installing the support(NQF Level: 2)7. Explain the difference between spin to stall and timed resin (NQF Level: 2)

Internal Assessment Criteria:Given descriptions and pictures of various roof bolt installations learners will be able to indicate defects in the installation and describe the possible causes thereof.

711101-001-KS-02:02 -Operating principles of a roof bolting machine (Basic) (Credits: 4)

Topic Elements to be covered include:1. Identify the basic controls and components of the machine and explain the purpose and functions of these controls and components during the various operating processes: a. Normal operations; b. Emergency situations; c. Shut down and lock out; d. End of shift. (NQF Level: 2)2. Describe the capabilities and limitations of the roofbolting machine and indicate the consequences of exceeding these capabilities/limitations (NQF Level: 2)3. Identify the various performance monitoring indicators on the machine and explain what the allowed parameters are for each of the indicators: a. Pressure; b. Fluid levels; c. Heat indicators; d. automatic gas detectors; e. Proximity control devices (NQF Level: 2)4. Describe the operating sequence for installing the required roofbolts and indicate the standard times for completing the work effectively: a. Position the machine; b. Installing temporary support; c. Drilling the hole; c.

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Installing the roofbolt (NQF Level: 2)5. Explain the need for and application of dust suppression during drilling operations: a. Using water (wet drilling); b. Use vacuum (Dry drilling) (NQF Level: 2)6. Describe the physical indicators of problems with the operation of the machine: a. Noise;b. Vibrations; c. Leaks. (NQF Level: 2)7. Explain the key principles of the power supply to the machine: a. Electrical power supply and cable handling and protection; b. Diesel/Electrical powered machines (NQF Level: 2)8. Explain how the safety of people around the machine must be protected: a. Safety of the cable handler; b. Safety of other workers in the area; c. Personal safety of the operator (NQF Level: 2)9. Describe what conditions in the environment must be continually monitored and indicate what actions must be taken to deal with changes in the environment (NQF Level: 2)

Internal Assessment Criteria:Given descriptions of the specific equipment as set out in the OEM manuals and various operations that must be executed learners will be able to identify all the major components, controls, operating capabilities and operating procedures of the equipment.

Provider Accreditation Requirements for the Subject:Physical Requirements:

Professional lecture room facilities with the required, material, models and electronic media to present the learning.

Human Resources Requirements: Facilitators of learning must be in possession of a recognised general education and training certificate

at NQF level 2 and proof of completing the FLC; Facilitator of learning must be in possession of a recognised Facilitator and Assessment certificate; Facilitators of learning must have at least two years’ experience working as a roofbolting machine

and/or drilling equipment operator in a production environment in an underground coal mine; Facilitator to learner ration must not exceed 1:15

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711101-001-KS-03: Coal hauling and discharging operations

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the coal hauling and discharging operations on an underground coal mine.


TOPIC NUMBER TOPIC TITLE CREDITS

711101-001-KS-03:01 Role and impact of the hauling operations on the coal mining process (Intermediate)

1

711101-001-KS-03:02 Operating principles of the coal hauling equipment(Advanced)

3


711101-001-KS-03:01 -Role and impact of the hauling operations on the coal mining process (Intermediate) (Credits: 1)

Topic Elements to be covered include:Identify where and when coal hauling takes place in the coal mining cycle Describe the interface between loading and coal hauling operations and give examples of the consequences of poor interfacing between loading and hauling: a. Positioning of people; b. Positioning of the machines; c. Safety of the cable handler d. Change out points and tramming routes; e. Generic Tipping area processes (Man machine interface)Identify and describe the hazards associated with loading, hauling and discharging coalDescribe the typical sequences of hauling with trailing cable and non-trailing cable haulers.

Internal Assessment Criteria:Given descriptions of various coal loading and hauling situations and accidents/incidents learners will, without reference to learning material correctly identify the most probable causes of the incidents/accidents and indicate how these accidents./incidents could have been prevented through the correct man/machine interface during the loading/hauling operations.

711101-001-KS-03:02 -Operating principles of the coal hauling equipment (Advanced) (Credits: 3)

Topic Elements to be covered include:Identify and describe all the components of shuttle mining equipment (Distinguish between the mechanical, electrical and hydraulic components of shuttle mining equipment) (NQF Level: 2)Identify all the controls on the shuttle mining equipment and indicate the function of each of them. (NQF Level: 2)Describe the operation of the on-board safety systems on the shuttle mining equipment (Emergency switches, fire extinguishers, and lock-out, pre-start and tramming alarms, proximity devices) (NQF Level: 2)Explain the minimum legal requirements that must be adhered to when operating shuttle mining equipment (Licensing, Dust suppression, Ventilation, Support required, and Gas Monitoring) (NQF Level: 1)Explain the process of pre-use inspections on shuttle mining equipment (What, where, when, how and why) (NQF Level: 2)

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Internal Assessment Criteria:Given descriptions of various coal loading and hauling situations and accidents/incidents learners will, without reference to learning material correctly identify the most probable causes of the incidents/accidents and indicate how these accidents./incidents could have been prevented through the correct man/machine interface during the loading/hauling operations






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711101-001-KS-04: Coal Cutting

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the coal cutting operations on an underground coal mine.



711101-001-KS-04:01 Coal mining cycle and the purpose of coal cutting(Intermediate)

1

711101-001-KS-04:02 Criteria for a quality cut (Intermediate) 1711101-001-KS-04:03 Operating principles of a coal cutter (Basic) 3


711101-001-KS-04:01 -Coal mining cycle and the purpose of coal cutting (Intermediate) (Credits: 1)

Topic Elements to be covered include:1. Describe the coal mining cycle and give reasons for applying the cycle 2. Explain the concept of free face creation as applied in a coal mining operation

Internal Assessment Criteria:Given descriptions of a range of coal mining situations and the related problems associated with the mining cycle learners will be able to determine the root cause of the problems and indicate how effective coal cutting will contribute towards the prevention of the stated problems.

711101-001-KS-04:02 -Criteria for a quality cut (Intermediate) (Credits: 1)

Topic Elements to be covered include:Explain the process of face preparation prior to cutting Describe the process of marking off the face for cuttingIdentify the criteria that will indicate a quality cut: (Depth, elevation, width, position on the face, cleanliness) Describe the reasons for having a quality cut and give examples of the consequences for not achieving a quality cut (Burden, effect on safety factor, overhangs, frozen faces etc)

Internal Assessment Criteria:Given descriptions of various mining conditions and photos of a range of coal faces that have been cut, learners will be able to identify areas where the coal cuts are not up to standard and will indicate the reasons for the below standard results.

711101-001-KS-04:03 -Operating principles of a coal cutter (Basic) (Credits: 3)

Topic Elements to be covered include:Identify and describe all the components of the coal cutter (Distinguish between the mechanical, electrical and hydraulic components of the coal cutter)

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Identify all the controls on the coal cutter and indicate the function of each of them.Describe how the on-board safety systems on the coal cutter works (Emergency switches, fire extinguishers, lock out, pre-start and tramming alarms, proximity devices)Explain the minimum legal requirements that must be adhered to when operating a coal cutter (Licensing, Dust suppression, Gas monitoring, Ventilation, Support required) Explain the process of pre use-inspections on the coal cutter (What, where, when, how and why)


Given descriptions of different types of coal cutting equipment learners will, without reference to learning material:a. Correctly identify all the components and accurately explain the purpose of each of the components;b. Correctly explain all the processes to be followed to operate the equipment and to deal with emergencies;c. Accurately describe the legal requirements that must be adhered to when operating a coal cutter






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711101-001-KS-05: Drilling

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the drilling operations on an underground coal mine.


TOPIC NUMBER TOPIC TITLE CREDITS711101-001-KS-05:01 Role of drilling operations in the mining cycle (Advanced) 1711101-001-KS-05:02 Operating principles of electrical hand held drilling equipment

(Intermediate)2

711101-001-KS-05:03 Operating principles of mobile drilling equipment(Intermediate)

3


711101-001-KS-05:01 -Role of drilling operations in the mining cycle (Advanced) (Credits: 1)

Topic Elements to be covered include:1. Within the mining cycle identify where/when drilling is done and explain the purpose of drilling at each stage of the cycle 2. Describe the face preparation requirements that must be adhered to before drilling operations can commence 3. Explain the different elements for quality drilling and indicate the consequences of not adhering to these requirements

Internal Assessment Criteria:Given descriptions of various drilling situations in underground coal mines and accidents/incidents learners will, without reference to learning material correctly identify the most probable causes of the incidents/accidents and indicate how these accidents./incidents could have been prevented through the correct man/machine interface during the drilling operations

711101-001-KS-05:02 -Operating principles of electrical hand held drilling equipment (Intermediate) (Credits: 2)

Topic Elements to be covered include:1. Identify and describe all the components of electrical hand held drilling equipment2. Describe how the control on the drilling equipment work

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3. Identify and describe the purpose of all the tools and ancillary equipment required to operate an electrical hand held drill4. Explain the entire drilling process and give examples of not adhering to the process 5. Describe the minimum health and safety requirements associated with the drilling operations (Environmental monitoring, support and safe work environment, safe handling of the equipment, PPE) 6. Explain the minimum legal requirements that must be adhered to when operating an electrical hand held drill (Licensing, Dust suppression, Gas monitoring, Ventilation, Support required)


Given a range of typical problems that can occur when using hand held drilling equipment in underground coal mines learners will be able to identify the root causes of the problems and accurately describe what an operator can do to prevent these problems from occurring.

711101-001-KS-05:03 -Operating principles of mobile drilling equipment (Intermediate) (Credits: 3)

Topic Elements to be covered include:1. Identify and describe all the components of the mobile face drill (Distinguish between the mechanical, electrical and hydraulic components of the mobile face drill) 2. Identify all the controls on the mobile face drill and indicate the function of each of them.3. Describe how the on-board safety systems on the mobile face drill work (Emergency switches, fire extinguishers, and lock out, pre-start and tramming alarms, proximity devices) 4. Explain the minimum legal requirements that must be adhered to when operating a mobile face drill (Licensing, Dust suppression, Gas monitoring, Ventilation, Support required) 5. Explain the process of pre-use inspections on the mobile face drill (What, where, when, how and why)

Internal Assessment Criteria:Given a range of typical problems that can occur when using mobile drilling equipment in underground coal mines learners will be able to identify the root causes of the problems and accurately describe what an operator can do to prevent these problems from occurring.






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711101-001-KS-06: Coal Loading Operations

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the loading operations on an underground coal mine.



711101-001-KS-06:01 Operating principles of the loading equipment (Advanced) 3711101-001-KS-06:02 Role and impact of the loading operations on the coal mining

process (Intermediate)3


711101-001-KS-06:01 -Operating principles of the loading equipment (Advanced) (Credits: 3)

Topic Elements to be covered include:Identify and describe all the components of the Gathering Arm Loader (Distinguish between the mechanical, electrical and hydraulic components of the Gathering Arm Loader) Identify all the controls on the Gathering Arm Loader and indicate the function of each of them. Describe the operation of the on-board safety systems on the gathering arm loader (Emergency switches, fire extinguishers, lock out, pre-start and tramming alarms, proximity devices) Explain the minimum legal requirements that must be adhered to when operating a gathering arm loader (Licensing, Dust suppression, Gas monitoring, Ventilation, Support required) Explain the process of pre-use inspections on the gathering arm loader (What, where, when, how and why)

Internal Assessment Criteria:Given descriptions of different types of coal loading equipment learners will, without reference to learning material:d. Correctly identify all the components and accurately explain the purpose of each of the components;e. Correctly explain all the processes to be followed to operate the equipment and to deal with emergencies;f. Accurately describe the legal requirements that must be adhered to when operating coal loading

equipment

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711101-001-KS-06:02 -Role and impact of the loading operations on the coal mining process (Intermediate) (Credits: 3)Topic Elements to be covered include:Identify where and when loading takes place in the coal mining cycleDescribe the interface between loading with hauling operations and give examples of the consequences of poor interfacing between loading and hauling a. Positioning of people; b. Positioning of the machines; c. Safety of the cable handler (Man machine interface) Identify and describe the hazards associated with loading a blasted face Describe the sequence of loading a blasted face


Given a range of typical problems that can occur when conducting coal loading in underground coal mines learners will be able to identify the root causes of the problems and accurately describe what an operator can do to prevent these problems from occurring.






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711101-001-KS-07: Continuous Mining

Purpose of the Knowledge SubjectThe focus of the learning in this module is on building knowledge and understanding of the key concepts, theories and principles associated with the continuous mining operations on an underground coal mine.


TOPIC NUMBER TOPIC TITLE CREDITS711101-001-KS-07:01 Role of continuous mining operations in the total coal mining

value chain. (Intermediate)3

711101-001-KS-07:02 Impact of continuous mining operations on occupational health and safety (Intermediate)

2

711101-001-KS-07:03 Operating principles of continuous mining equipment(Advanced)

4


711101-001-KS-07:01 -Role of continuous mining operations in the total coal mining value chain. (Intermediate) (Credits: 3)

Topic Elements to be covered include:Describe the principle of continuous mining operations and explain the potential benefits of this type of mining (Benefits in terms of: Health and Safety, Productivity, Cost, Impact on work conditions) Explain the potential disadvantages of continuous mining operations Describe the interface between loading with coal hauling operations within a continuous mining section and give examples of the consequences of poor interfacing between loading and hauling a. Positioning of people; b. Positioning of the machines; c. Safety of the cable handler and the CM operator (Man machine interface) Explain the difference between continuous mining operations and conventional mining operations Describe the cutting sequence applicable to continuous mining operations (The sequence of faces to be cut) Explain a typical cutting cycle applicable to continuous mining operations (Sump, shear down and trim)

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Internal Assessment Criteria:Given descriptions of different coal mining conditions and operations learners will be able to indicate where it will be appropriate to use a continuous miner and accurately explain the benefits of using this type of mining;

Without reference to learning material learners will accurately describe the coal cutting cycle applicable to a continuous mining operation

711101-001-KS-07:02 -Impact of continuous mining operations on occupational health and safety (Intermediate) (Credits: 2)

Topic Elements to be covered include:Explain how continuous mining impacts on dust and how the dust suppression systems work and are maintained on the continuous miner Describe the impact of continuous mining on strata conditions and explain the consequences of not adhering to mining parameters. Describe the start of shift tests that must be done by the continuous mining operator and artisans (Zero calibration test and gas calibration on the flammable gas monitoring system, Water flow test, Water pressure test)

Internal Assessment Criteria:Given descriptions of various occupational health and safety accidents and incidents associated with continuous mining operations in underground coal mines learners will, without reference to learning material, identify the potential causes of these accidents and incidents and indicate what a continuous miner operator could do to prevent such accidents and incidents.

711101-001-KS-07:03 -Operating principles of continuous mining equipment (Advanced)(Credits: 4)

Topic Elements to be covered include:Identify and describe all the components of the continuous miner (Distinguish between the mechanical, electrical, electronic and hydraulic components of the continuous miner) Identify all the controls on the continuous miner and indicate the function of each of them. Describe how the on-board safety systems on the continuous miner work (Emergency switches, fire extinguishers, lock out, pre-start and tramming alarms, proximity devices, gas monitoring system) Explain the minimum legal requirements that must be adhered to when operating a continuous miner (Licensing, Dust suppression, Gas monitoring, Ventilation, Support required, cutting distance)Explain the process of pre-use inspections on the continuous miner (What, where, when, who, how and why) Explain the procedures for changing cutter picks and sleeves on the continuous minerDescribe the processes for cable and water hose management in the continuous mining operations.

Internal assessment criteriaGiven descriptions of continuous mining equipment learners will, without reference to learning material:g. Correctly identify all the components and accurately explain the purpose of each of the components;h. Correctly explain all the processes to be followed to operate the equipment and to deal with emergencies;i. Accurately describe the legal requirements that must be adhered to when operating continuous mining

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equipment






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SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS

List of Practical Skills Modules for which Specifications are included:


711101-001-PM-01 Complete Start of shift Procedures 2 2711101-001-PM-02 Participate in conducting inspections and examinations of the

environment2 9

711101-001-PM-03 Conduct pre-use inspections of the equipment 2 3711101-001-PM-04 Complete end of shift procedures 2 2711101-001-PM-05 Identify the position of the holes and position the machine

accordingly2 8

711101-001-PM-06 Drill the support and/or service holes 2 3711101-001-PM-07 Install the roofbolt 2 3711101-001-PM-08 Prepare the work area and cut the coal face using a coalcutter 2 9711101-001-PM-09 Prepare the work area for drilling 2 2711101-001-PM-10 Drill a coal face using hand held drilling equipment. 2 7711101-001-PM-11 Drill a coal face using mobile drilling equipment 2 10711101-001-PM-12 Operate continuous mining equipment in coal mines 2 18711101-001-PM-13 Operate gathering arm loaders to load out coal faces. 2 4711101-001-PM-14 Operate equipment to haul and discharge coal 2 8

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711101-001-PM-01-Complete Start of shift Procedures

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to execute start of shift procedures.

List of Practical Skills Included in this Module:

Number Title Credits

711101-001-PM-01-PS01 Complete lamp room procedures 1711101-001-PM-01-PS02 Complete the waiting place procedures 1

711101-001-PM-01-PS01 Complete lamp room procedures (Credits: 1)Scope of Practical Skill:

Conditions for performance:Given a certified lamp room equipped with all legally required lamps, emergency and testing equipment for working in an underground coal mine.Be Able to:1. Collect and conduct visual inspection of cap-lamps and self-rescuer2. Inspect and conduct a calibration test on the flammable gas measuring instruments3. Inspect the instrument and test the calibration on the velometer4. Sign and accept accountability for the issued equipment5. Indicate the destination where the equipment will be utilised and the time that the equipment was takenApplied Knowledge1. Testing techniques applicable to the specific instruments2. The calibration ranges associated with the various instruments3. Procedures for dealing with any variances of faults detectedInternal Assessment:1. Test understanding of the applied knowledge, learners must without reference to learning material, describe the operating procedures and related parameters correctly.2. Observe the extent to which the learner complies with all the inspection and testing processes as set out in the standard checklist

711101-001-PM-01-PS02 Complete the waiting place procedures (Credits: 1)

Scope of Practical Skill:

Condition for performance:Given a waiting place that complies with all legal requirements and a production team in a simulated or controlled work environmentBe Able to:1. Identify the location of all relevant safety and emergency facilities2. Explain the procedure that will be followed at the waiting place3. Participate in the structured discussions and procedures at the waiting place4. Identify the notice board and explain the content of the various notices on the board5. Identify any special instructions

Applied Knowledge1. Purpose of the waiting place and the procedures that will be followed2. Techniques of reporting and asking questions during waiting place discussions

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Internal Assessment:1. Test understanding of the applied knowledge - learners will, without reference to learning material be able to correctly explain the specific waiting place procedures.2. Observe the extent to which the learner actively participates in the procedures and uses appropriate interpersonal skills to report critical information and ask the correct questions.3. Evaluate the accuracy of the interpretation of relevant notices and special instructions

Provider Accreditation Requirements:

Physical Requirements: Providers must have proven access to the facilities, work environments and/or simulations as stated in

the conditions of performance for each of the practical skills.


at NQF level 2 and proof of completing the FLC; Facilitator of learning must be in possession of a recognised Facilitator and Assessment certificate; Facilitators of learning must have at least two years’ experience in the practical field specified in the

module; Facilitator to learner ration must not exceed 1:5

711101-001-PM-02-Participate in conducting inspections and examinations of the environment

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to conduct inspections and examinations in an underground coal mining environment.


Number Title Credits711101-001-PM-02-PS01 Conduct hazard identification and risk assessment 1711101-001-PM-02-PS02 Conduct physical and visual inspection of the roof and rib sides 3711101-001-PM-02-PS03 Check the appropriateness of ventilation flows 2711101-001-PM-02-PS04 Execute gas testing 2711101-001-PM-02-PS05 Check the availability of utilities and services 1

711101-001-PM-02-PS01 Conduct hazard identification and risk assessment (Credits: 1)Scope of Practical Skill:

Condition for performance:Given a simulated or controlled work area in an underground coal mine with the required safety equipment and the relevant documentation.Be Able to:1. Identify all hazards in the given work area2. Identify and describe the various energy sources present in the area3. Take immediate appropriate action to mitigate or eliminate serious risks4. Record and report all the risks in the area

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Applied Knowledge1. Techniques for identifying hazards and risks2. Process and implication of the cause and effect principleInternal Assessment:1. Observe the extent to which the learners apply and correctly describe the generally accepted HIRA process to identify the hazards and specify the risks.2. Evaluate the completed risk assessment document - all hazards must be identified and the correct and appropriate remedial actions taken3. Evaluate the accuracy of the completed documentation.

711101-001-PM-02-PS02 Conduct physical and visual inspection of the roof and rib sides (Credits: 3)


Condition for performance:Given a controlled work environment in an underground coal mine and the required safety equipment.Be Able to:1. Examine and determine the fitness for use of all the required tools and equipment2. Examine the conditions of the floor and take appropriate action where required3. Remove temporary mechanical support4. From a safe position visually inspect the roof and rib sides5. Use the sounding equipment sound the roof and rib sides6. Identify all geological disturbances/anomalities7. From under a supported roof area, use the barring equipment to bar loose material from the roof and rib sides8. Take appropriate action to remove people, fence off and report any abnormal/hazardous/dangerous conditions9. Identify and mark hollow sounding roof areas10. Install temporary mechanical props where needed11. Identify, read and report tell-tale indicatorsApplied Knowledge1. Techniques for sounding and barring roof and rib sides2. Processes and techniques for installing temporary support3. Techniques for identifying hazardous roof and rib side conditions (loose layers, overhangs, tension cracks, incorrectly installed or damaged support etc.)Internal Assessment:1. Observe the extent to which the learner follows the accepted and logical process to conduct the inspections2. Observe the extent to which the learner complies with all the minimum safety requirements3. Evaluate the performance of the learner against the requirements (accuracy in describing the processes and the reasons for the processes)4. Evaluate that all hazardous conditions were identified and that the correct remedial actions were taken5. Evaluate the safe and effective installation and removal of the mechanical prop

711101-001-PM-02-PS03 Check the appropriateness of ventilation flows (Credits: 2)


Conditions for performance:Given a simulated or controlled work environment where the ventilation flow can be changed and various

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tools to check ventilation flow (Velometer, smoke tube and measuring tape and stop watch, stone dust.)Be Able to:1. Use the given tools to measure the velocity of the air flow and evaluate against the required standard2. Report any deviations from standard3. Identify the possible leakages of the ventilation in the specific work area.Applied Knowledge:1. Techniques of using the various measuring methods2. Reasons for ventilation and the consequences of poor ventilationInternal Assessment:1. Observe the extent to which the learners conduct the inspections according to the accepted processes and comply with the methodology2. Evaluate that the velocities are correctly determined and that the appropriate corrective actions are initiated.

711101-001-PM-02-PS04 Execute gas testing (Credits: 2)


Condition for performance:Given a simulated or controlled work environment and the appropriate gas testing/monitoring instrumentsBe Able to:1. Examine the instrument and test the fitness for use and zero calibration2. Test for the presence of flammable gas (correct positions, heights and for the correct time period) before taking the roof bolt machine into the workplace3. Suspend instrument in the correct position for continuous monitoring of flammable gas4. Explain the appropriate actions to be taken if gas is detectedApplied Knowledge1. Techniques for checking the equipment2. Reasons for testing at specific positions3. Operating principles of the testing equipment4. Accepted and legally permissible limits for the presence of flammable gasInternal Assessment:1. Test understanding of the applied knowledge - learners must, without reference to learning material, explain and demonstrate understanding of all the applied knowledge.2. Observe the extent to which learners comply with the procedures and processes for testing for flammable gas.3. Evaluate that learners can correctly determine gas concentrations

711101-001-PM-02-PS05 Check the availability of utilities and services (Credits: 1)


Conditions for performance:Given a controlled work environment with all the required utilities.Be Able to:1. Check the availability of water and water pressure2. Determine the availability of power supply3. Check the availability of consumables4. Inspect the condition of the cable and identify possible damage to the cableApplied Knowledge1. The required water pressure and the techniques for determining the water pressure in the system

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2. Required isolation and lock out procedures3. Indicators of problems with power supplyInternal Assessment:1. Observe the extent to which learners use an appropriate and safe method to determine the water pressure2. Observe the extent to which the learner follows safe practices for inspecting the power supply







711101-001-PM-03-Conduct pre-use inspections of the equipment

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to conduct pre use-inspections on mobile equipment in an underground coal mining environment.List of Practical Skills Included in this Module:

Number Title Credits711101-001-PM-03-PS01 Do visual inspection of the equipment according to the checklist,

identify and report defects.2

711101-001-PM-03-PS02 Check the availability and functionality of consumables. 1

711101-001-PM-03-PS01 Do visual inspection of the equipment according to the checklist, identify and report defects. (Credits: 2)


Conditions for performance:Given a simulated or controlled work environment with the specific equipment and the appropriate pre-use checklistBe Able to:1. Identify all component as per the pre-use checklist (Indicate the specific component on the equipment)2. Explain how, why and when each component must be inspected3. Physically inspect the equipment according to the checklist4. Complete the checklist and obtain the necessary signatures5. Report all defects

Applied Knowledge1. The actual components of the machine in relation to the checklist

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2. Techniques and processes for checking each of the items on the checklist3. Reasons for checking each of the items and the consequences of failures of the various components of the machineInternal Assessment:1. Observe and evaluate the process used to conduct the checks - all physical visual checks must be done correctly2. Evaluate the completeness of the checklists and that the correct reporting procedures were followed

711101-001-PM-03-PS02 Check the availability and functionality of consumables. (Credits: 1)Scope of Practical Skill:

Conditions for performance:Given a range of consumables required for the specific operation and descriptions of various mining conditions.Be Able to:1. Determine the required consumables to execute the operation2. Check all consumables for fitness for use3. Determine the appropriateness of the consumables for the various conditions4. Indicate what actions are required to deal with defects in the consumablesApplied Knowledge1. The required consumables for various tasks and conditions2. Requirements for the fitness for use of each of the consumables3. Consequences of using incorrect or defective consumables4. Required actions to deal with problemsInternal Assessment:1. Evaluate that the learner has correctly identified the required consumables and inspected them according to the required standards.







711101-001-PM-04-Complete end of shift procedures

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the end of shift procedure in an underground coal mining environment.


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Number Title Credits711101-001-PM-04-PS01 Remove the machine into a designated area 1711101-001-PM-04-PS04 Complete end of shift lamp room procedures 1

711101-001-PM-04-PS01 Remove the machine into a designated area (Credits: 1)


Conditions for performance:Given a machine at the end of a shift and a controlled work environment.Be Able to:1. Identify the designated area for parking the machine2. Check the designated area to ensure that it is safe to park the machine there3. Tram the machine to the designated area4. Shut down the machine and release all stored energy5. Isolate and lock out the machine6. Shut down the water valve at the manifold7. Identify and report any deviations, work done, consumables used and potential defects to the supervisorApplied Knowledge1. Techniques for reportingInternal Assessment:1. Observe the extent to which learners comply with all the required processes and procedures for the safe parking and shut down of the machine.2. Evaluate the accuracy and completeness of the end of shift report given to the supervisor(Verbal)

711101-001-PM-04-PS04 Complete end of shift lamproom procedures (Credits: 1)


Condition for performance:Given a simulated or controlled lamproom and all instruments used during the shiftBe Able to:1. Clean and examine the self-contained self-rescuer, cap lamp and relevant instruments2. Report defects3. Place the cap lamp and self-rescuer on the charging rack and ensure that the cap lamp is charging4. Hand instruments back to the lamps man and sign the appropriate register with time includedApplied Knowledge

Internal Assessment:1. Evaluate the handed in instruments and the signed register against the requirements




Human Resources Requirements:

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Facilitators of learning must be in possession of a recognised general education and training certificate at NQF level 2 and proof of completing the FLC;

Facilitator of learning must be in possession of a recognised Facilitator and Assessment certificate; Facilitators of learning must have at least two years’ experience in the practical field specified in the


711101-001-PM-05-Identify the position of the holes and position the machine accordingly (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to position the roof bolting machine and install temporary support.List of Practical Skills Included in this Module:

Number Title Credits711101-001-PM-05-PS01 Identify the specific support patterns for different mining conditions 4

711101-001-PM-05-PS02 Install temporary support 4

711101-001-PM-06-PS01 Identify the specific support patterns for different mining conditions (Credits: 4)


Conditions for Performance:Given a controlled work environment and various mine standards containing a range of geological conditions where systematic and extraordinary support is required, an operatingRoof bolter and all the required tools, equipment and material.Be Able to:1. Identify the area to be supported2. Describe the required support pattern for each of the mining conditions3. Demonstrate on the machine which controls and devices must be used to determine the support spacing in accordance to the required patterns4. Demonstrate how to use additional measuring tools to determine the spacing (Use of T- Bar)Applied Knowledge1. Techniques for identifying the different geological discontinuities2. Techniques for determining the required support patterns and spacing required3. Techniques of operating the devices on the machine to determine support pacing4. Techniques for using physical measuring devicesInternal Assessment:1. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards.2. Evaluate the extent to which learners are able to accurately indicate the use of all the controls and devices on the machine and demonstrate the use of physical measuring equipment.3. Observe and evaluate the extent to which learners can identify the different geological discontinuities and indicate the appropriate support patterns/spacing’s required, all discontinuities must be correctly identified and the correct support patterns must be described for each of the given conditions.

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711101-001-PM-06-PS02 Install temporary support (Credits: 4)


Condition for performance:Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards, an operating Roof bolter and all the required tools, equipment and material. (Include mine poles, mechanical and hydraulic props)Be Able to:1. Identify the appropriate temporary support methods to be used for each of the given conditions.2. Install and remove mine poles (Can only remove the temporary support after the permanent support has been installed)3. Install and remove mechanical props (Can only remove the temporary support after the permanent support has been installed)4. Install and remove hydraulic props (Can only remove the temporary support after the permanent support has been installed)5. Position the roof bolter to install temporary supportApplied Knowledge1. Techniques for measuring and selecting the appropriate temporary support for the different conditions2. Techniques for identifying the correct angle and position of the temporary supportInternal Assessment:1. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards.2. Evaluate that learners have selected the correct type and length of support and have correctly identified the positioning and angle of the support.3. Observe and evaluate that learners have properly examined and prepared the area where the support must be installed4. Observe and evaluate the extent to which learners follow the correct sequence for installing each of the types of support5. Evaluate the extent to which learners follow the correct procedures for safely removing the various types of support

711101-001-PM-06-Drill the support and/or service holes using a roof bolting machine (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the end of shift procedure in an underground coal mining environment.List of Practical Skills Included in this Module:

Number Title Credits711101-001-PM-06-PS02 Attach drill steel and drill bits to a roof bolter for different drilling

operations1

711101-001-PM-06-PS03 Drill a full range of holes using a roof bolter 2

711101-001-PM-07-PS02 Attach drill steel and drill bits to a roof bolter for different drilling operations (Credits: 1)

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Condition for performance:Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards, an operating Roofbolter and all the required tools, equipment and material, including substandard drill steel and drill bits

Be Able to:1. Position the roof bolter correctly to install the temporary support for drilling roofbolt holes2. Check the condition of the drill steel and drill bits and identify defects3. Remove and attach drill bit to the drill steel using the correct tools4. Insert and remove drill steel into and from the drill chuckApplied Knowledge1. Techniques for identifying defective drill steel and drill bits2. Safe methods of installing and removing drill bits and drill steel into and from the drill chuck on a roofbolterInternal Assessment:1. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards.2. Evaluate that learners have correctly positioned the roofbolter and installed the on board hydraulic support correctly for each of the given mining conditions3. Observe and evaluate the extent to which learners follow the correct processes and procedures for installing and removing drill steel and drill bits. All procedures must be safely and correctly followed and all appropriate tools must be used correctly.

711101-001-PM-07-PS03 Drill a full range of holes using a roofbolter (Credits: 2)


Condition for performance:Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards , an operating Roofbolter fitted with various dust suppression systems (water and vacuum), with the correct drill steel installed and all the required tools, equipment and material.Be Able to:1. Drill a roofbolt hole at the correct angle and depth2. Position the roofbolter for the drilling of roofbolt holes3. Initiate the hole and ensure that the dust suppression system is workingApplied Knowledge1. Techniques for dust suppression during drilling2. Techniques and processes of operating the drilling equipment on the roofbolter3. Techniques of preventing drill steel from getting stuck in the drill hole or damaging the drill steelInternal Assessment:1. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards2. Evaluate the quality of the drilled holes. Holes must be drilled at the correct depth, angle and position without damage to the drill steel or equipment and without getting stuck in the drill hole.

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711101-001-PM-07-Install roof bolts using a roof bolting machine (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the install roof bolts in an underground coal mining environment.


Number Title Credits711101-001-PM-07-PS01 Check a full range of roof bolt installations and identify poorly

installed roof bolts - indicate what must be done to rectify1

711101-001-PM-07-PS02 Install different lengths of roof bolts 2

711101-001-PM-08-PS01 Check a full range of roof bolt installations and identify poorly installed roof bolts - indicate what must be done to rectify (Credits: 1)


Condition for performance:Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support has been installed (some of the roof bolts must be damaged and incorrectly installed) and various mine standards, an operating Roof bolter and all the required tools, equipment and material.Be Able to:1. Identify damaged and incorrectly installed roof bolts2. Describe the appropriate actions required to correct the damaged and incorrectly installed roof bolts3. Install replacement roof boltsApplied Knowledge1. Techniques for identifying incorrectly installed roof bolts (indicators of damaged or incorrectly installed roof bolts - Bent/loose washers, incorrect thread length, rounded nuts etc.)2. Techniques for identifying damaged roof boltsInternal Assessment:1. Evaluate the ability of the learner to identify damaged or incorrectly installed roof bolts.Learners must be able to identify all instances deviations2. Evaluate the learner’s ability to install replacement roof bolts according to the set procedures and standards

711101-001-PM-08-PS03 Install different lengths of roof bolts (Credits: 2)


Condition for performance:Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support must be installed and various mine standards, an operating Roof bolter and all the required tools, equipment and material. (Including resin injectors)Be Able to:1. Identify the correct roof bolts and resins for the required conditions2. Insert resin into the holes in the correct sequence with and without resin injectors3. Insert the roof bolt spinning adapter into the roof bolter chuck4. Select and insert the roof bolt into the spinning adapter

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5. Insert the roof bolt behind the installed resin push it to the end of the hole and spin it for the specified period as per resin specification6. Hold the roof bolt for the specified period and torque appropriately7. Lower the chuck and remove the spinning chuckApplied Knowledge1. Techniques of identifying the correct roof bolts, resins and resin specifications2. Process for installing roof bolts safely and correctlyInternal Assessment:1. Observe and evaluate the extent to which learners follow the prescribed procedures and processes2. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards3. Evaluate the quality of the installation. All roof bolts in the installation must comply with the given standards and manufacturers specifications

711101-001-PM-10-Prepare the work area and cut the coal face using a coal cutter (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to operate a coal cutter and cut coal in an underground coal mine.


Number Title Credits711101-001-PM-10-PS01 Mark off the cutting parameters 1

711101-001-PM-10-PS02 Cut a standard coal face 8

711101-001-PM-10-PS01 Mark off the cutting parameters (Credits: 1)Scope of Practical Skill:

Condition for performance:Given a controlled work environment containing a supported coal face and various mine standards, an operating coal cutter and all the required tools, equipment and material.Be Able to:1. Identify the correct center line from the survey pegs using a survey sight and a laser2. Extend the center line up to the face3. Measure the correct distances from the center line to determine the width of the cut and demarcate it.Applied Knowledge1. Techniques of measuring the width of the coal cutInternal Assessment:1. Evaluate that the coal cut demarcation is correctly measured out2. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards

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711101-001-PM-10-PS02: Cut a standard coal face (Credits: 8)


Condition for performance:Given a controlled work environment containing a correctly supported and marked coal face and various mine standards, an operating coal cutter and all the required tools, equipment and material.Be Able to:1. Position the coal cutter correctly2. Sump in the full cutter jib horizontally at the correct height at the demarcated position3. Start the cutting chain and dust suppression system4. Slew the jib until reaching the correct width5. Pick up the front wheels and move them in the same direction as the cut and lower them6. Utilise the stabelising bars to stabilise the backside of the coal cutter7. Repeat the process until the demarcated cutting width is achieved8. Repeat the total process in reverse to clean the cut9. Withdraw the jib out of the cut and switch the cutter chain offApplied Knowledge1. Techniques for ensuring dust suppression during the cutting operations2. Techniques of manipulating the controls of the coal cutter3. Coal cutting processInternal Assessment:1. Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards2. Observe each phase of the cutting process and evaluate the extent to which the learner complies with the operating procedures. Learners must comply with all procedures without damaging the equipment.3. Evaluate the quality of the cut. (Cut must be within the mining parameters, depth must be the full length of the cutter jib and the cut must be horizontal and clean)

711101-001-PM-11-Prepare the work area for drilling (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to prepare the work area for drilling operations with mobile drilling equipment.


Number Title Credits711101-001-PM-11-PS01 Identify and assist with the treatment of misfires and sockets 1

711101-001-PM-11-PS03 Mark the face for drilling according to the miners guidelines 1

711101-001-PM-11-PS01 Identify and assist with the treatment of misfires and sockets (Credits: 1)


Conditions for performance:Given a simulated or controlled coal face with sockets and misfires, all the required tools and equipmentBe Able to:

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1. Identify all misfires2. Identify all sockets3. Treat misfires4. Treat socketsApplied Knowledge1. Techniques for identifying misfired explosives and explosive accessories2. Techniques for recognizing sockets and the hazards associated with sockets3. Generic processes for treating misfires and explosives4. Techniques for using the tools and equipment to treat misfires and socketsInternal Assessment:1. Observe and evaluate the extent to which the learner complies with the generic procedures for identifying

and treating sockets and misfires, all steps in the process must be followed in the correct sequence.

711101-001-PM-11-PS03 Mark the face for drilling according to the miners guidelines (Credits: 1)


Condition for performance:Given a simulated or controlled work environment with a cut coal face, all the necessary equipment.Be Able to:1. Identify the appropriate reference point to start marking the face2. Mark off the position of the holes to be drilled indicating a. Spacing (position of holes relevant to each other - burden), direction and elevation3. Assess the face conditionApplied Knowledge1. Techniques for reading various geological conditions in coal faces2. Techniques for marking coal faces and adjusting markings to deal with sockets and irregularities (changes in the coal seam, overhangs, steps in the floor, geological discontinuities)Internal Assessment:1. Evaluate the final marked off face and determine the extent to which the learner: a. Complied with the given procedures for marking a coal face; b. Made appropriate adjustments to deal with geological discontinuities and sockets; c. Indicated the elevation lines taking the mining horizon into consideration

711101-001-PM-13-Drill a coal face using mobile drilling equipment (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to operate mobile drilling equipment and drill shot and service holes in an underground coal mine.


Number Title Credits711101-001-PM-13-PS01 Operate mobile drilling equipment to drill holes in an underground

coal mine10

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711101-001-PM-13-PS01 Operate mobile drilling equipment to drill holes in an underground coal mine (Credits: 10)


Conditions for performance:Given a simulated or controlled work environment with a marked off and prepared coal face, all the required tools and equipment and a functional mobile drill rig.Be Able to:1. Fit drilling consumables to the mobile drilling equipment2. Position the machine for drilling operations3. Drill holes on the correct position, to the correct depth, elevation and direction4. Apply dust suppression during the drilling operationsApplied Knowledge1. Techniques of operating and manipulating a mobile drill rig2. Techniques of operating drilling equipment to drill various shot holes at the required position, depth, direction and elevation3. Techniques for effective dust suppressionInternal Assessment:1. Evaluate the quality of the drilled holes. all holes must be in the correct position, have the correct direction, elevation and depth.2. Observe and evaluate the extent to which the learner follows a safe and productive process when operating the mobile drill rig. Learners must complete the drilling of a given face safely and efficiently within a specified level of productivity

711101-001-PM-14-Operate continuous mining equipment in coal mines (NQF Level: 3)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to continuous mining equipment in an underground coal mine.


Number Title Credits711101-001-PM-14-PS01 Manage the cable and water supply of a continuous miner 1

711101-001-PM-14-PS02 Position the machine for the cutting cycle 1711101-001-PM-14-PS03 Initiate and control the cutting and loading cycle 16

711101-001-PM-14-PS01 Manage the cable and water supply of a continuous miner (Credits: 1)


Condition for performance:Given a simulated or controlled work environment with a fully equipped continuous miner,Cable Handler and cable handling assistantsBe Able to:1. Place the water hose and the cable according to laid down standards2. Suspend the cable and water hose ensuring that it is safeguarded against other moving machines3. Lay the unsuspended cable and water hose in a figure of eight format

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Applied Knowledge1. Equipment operating techniques;2. Equipment maintenance requirements;3. Equipment fault finding indicators.Internal Assessment:1. Evaluate the extent to which the cable and water hose are positioned safely according to the laid down standards within a specified time limit.

711101-001-PM-14-PS02 Position the machine for the cutting cycle (Credits: 1)Scope of Practical Skill:

Condition for performance:Given a simulated or controlled work environment with a fully equipped remote control continuous miner, Cable Handler and cable handling assistantsBe Able to:1. Determine the correct position for the machine according to the given cutting cycle(Include Boxing to start off a split)2. Set up (suspend) the direction control device (laser beam) according to the laid down standard and on the correct elevation.3. Ensure that the Cable Handler is correctly positioned4. Ensure that the hose and cable is safeguarded5. Take up the correct safe position for operating the machineApplied KnowledgeTechniques for operating the continuous miner

Internal Assessment:1. Evaluate that the machine and personnel is correctly and safely positioned prior to commencing cutting. Positioning must comply with the generic standards for quality and safety.

711101-001-PM-14-PS03 Initiate and control the cutting and loading cycle (Credits: 16)


Condition for performance:Given a controlled work environment with a fully equipped remote control continuous miner and Cable Handler and appropriate coal hauling equipment.Be Able to:1. Operate the machine to cut the coal face according to the correct cycle and sump depth2. Repeat the cutting operation to achieve the required cutting distance (Maximum specified legal requirement)3. Maintain the correct mining parameters4. Retreat the continuous miner under supported roof and visually inspect the condition of all the picks, pick sleeves and water sprays safely and correctly5. Fill the coal hauler6. Replace and install picks when required and clean water sprays7. Check and clean filters on the scrubber systemApplied Knowledge1. Techniques for following the correct cutting cycle2. Techniques for remaining within the mining parametersInternal Assessment:1. Observe and evaluate the extent to which the learner follow operating practices and procedures and

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respond to emergency alarms and signals.2. Evaluate the cut heading in terms of: a. Level of roof control; b. Level of floor control; c. Level of direction control; d. Advance of heading - Controls, levels and advance must be in accordance with the given mining parameters.

711101-001-PM-15-Operate gathering arm loaders to load out coal faces. (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to operate a gathering arm loader to load coal in an underground coal mine.List of Practical Skills Included in this Module:

Number Title Credits711101-001-PM-15-PS01 Operate the gathering arm loader to attain the full capacity of the shuttle

mining equipment.4

711101-001-PM-15-PS01 Operate the gathering arm loader to attain the full capacity of the shuttle mining equipment. (Credits: 4)


Condition for performance:Given a controlled work environment with a blasted coal face, a fully functioning gathering arm loader and coal hauling equipment as well as a Cable Handler.Be Able to:1. Identify misfires and unused explosives and explosive accessories2. Manage the man machine interface3. Position the loader for effective loading operations4. Control dust during loading operations5. Load coal in the correct sequence6. Manage cable and water hoseApplied Knowledge1. Techniques of manipulating the controls of a gathering arm loaderInternal Assessment:1. Observe and evaluate the extent to which the learner follows the correct sequence of loading out the coal

face within a specified time frame into a coal hauler (Hauler must be filled without over or under filling)

711101-001-PM-16-Operate equipment to haul and discharge coal (NQF Level: 2)

Purpose of the Module:The focus of the learning in this module is on providing learners an opportunity to practice the skills required by equipment operators in an underground coal mine to operate hauling equipment to haul and discharge coal in an underground coal mine.


Number Title Credits711101-001-PM-16-PS01 Operate the hauling equipment 8

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Condition for performance:Given a controlled work environment with a coal face to be loaded, operating loading equipment and functional shuttle mining equipment.Be Able to:1. Manage the cables of the hauling equipment2. Identify and follow the correct tramming routes and change out points3. Position the hauler for loading4. Control the proper filling of the load on the hauler5. Haul the load to the tipping point6. Tip coal into designated discharge pointsApplied Knowledge1. Processes for identifying and adhering to the designated tramming routes2. Techniques for manipulating the controls on the hauling equipment3. Processes for receiving a load and tipping (Tips and hints for determining the correct proximity)Internal Assessment:1. Observe and evaluate the extent to which the learner adhere to the loading, tramming and tipping procedures.

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SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS

List of Work Experience Module Specifications


711101-001-WM-01 Exposure to the safe operating practices and procedures applicable to machine operators

2 4

711101-001-WM-02 Exposure to the support processes relevant to the mining site 2 16711101-001-WM-03 Exposed to the coal cutting operations on the specific mine 2 16711101-001-WM-04 Exposure to the manual and mobile drilling operations on the

mine2 16

711101-001-WM-05 Exposure to the full range of continuous mining operations on the specific mine

2 48

711101-001-WM-06 Exposure to the full spectrum of loading operations on the mine. 2 16711101-001-WM-07 Exposure to the full range of receiving, hauling and tipping

processes on the mine2 16

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711101-001-WM-01 - Exposure to the safe operating practices and procedures applicable to machine operators

Purpose of the ModuleThe focus of the learning in this module is on providing learners the opportunity to gain experience in applying all the occupational health and safety practices that will enable them to safely operate mobile mining equipment in an underground coal mine.

List of Experiences included in this module

Number Title Credits711101-001-WM-01-01 Complete the mine induction 4

711101-001-WM-01-01: Complete the mine induction

Guidelines for Work Experience1. Attend and complete the mining induction2. Complete the assessments to obtain the Learners License for the specific equipmentContextual Workplace Knowledge1. Site specific Hazard Identification, risk assessment and control2. Site specific procedures and code of practice relating to trackless mobile machines relevant to the role of a machine operator3. Site specific strata control and systematic support standard procedures relevant to machine operators4. Site specific ventilation and explosion prevention standards5. Site specific emergency and evacuation procedures6. Site specific lock out proceduresSupporting Evidence1. Copy of the mine specific learner license

Criteria for Workplace Approval:

Physical Requirements: Operating underground coal mine with at least one production sections

Human Resources Requirements: All the legally required staff must be appointed in terms of the Mine Health and Safety Act and

Regulations. The learner must work under the direct supervision of a qualified operator

Legal Requirements: Learners must be issued with mine specific equipment authorisation (License)

711101-001-WM-02 - Exposure to the support processes relevant to the mining site

Purpose of the ModuleThe focus of the learning in this module is on providing learners the opportunity to gain experience in executing all the duties required to effectively operate the mine specific equipment and to gain the mine specific licenses for the specific equipment. The exposure will also ensure that learners are exposed to the specific manufacturer’s specifications and procedures for the equipment.


Number Title Credits

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711101-001-WM-02-01 Operate mine specific roofbolting equipment for a period of twenty shifts. 16

711101-001-WM-02-01: Operate mine specific roofbolting equipment for a period of twenty shifts.

Guidelines for Work Experience1. Install support under normal conditions (No major geological anomalies)2. Install support in abnormal conditions (Presence of geological discontinuities)3. Install extraordinary support used on the siteContextual Workplace Knowledge1. Site specific support standards relevant to the roofbolt machine operator2. Site specific pre-use checklists for the roofbolter3. Machine specific hazards and risk assessments (issue based risk assessments)4. Site specific continuous risk assessment procedures for installing supportSupporting Evidence1. All pre-use checklists completed correctly2. At least three planned task observations completed by the supervisor for all the support tasks3. At least three completed risk assessments identifying changing strata conditions






711101-001-WM-03 - Exposed to the coal cutting operations on the specific mine

Purpose of the ModuleThe focus of the learning in this module is on providing learners the opportunity to gain experience in executing all the duties required to effectively operate the mine specific equipment and to gain the mine specific licenses for the specific equipment. The exposure will also ensure that learners are exposed to the specific manufacturer’s specifications and procedures for the equipment.List of Experiences included in this module

Number Title Credits711101-001-WM-03-01 Cut a range of coal faces for a period of twenty shifts 16

711101-001-WM-03-01: Cut a range of coal faces for a period of twenty shifts

Guidelines for Work Experience1. Tram and position the coal cutter correctly for different operations2. Start off a split3. Holing into an adjacent roadway4. Trimming of rib-sides, roof and floors5. Cut a normal headingContextual Workplace Knowledge

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1. Site specific checklist for the coal cutter2. Machine specific hazards and risk assessments (issue based risk assessments)3. Site specific continuous risk assessment procedures for cutting a coal face4. Site specific mining parameters5. Site specific holing procedures6. Site specific standards for changing picks7. Site specific policies for dealing with geological discontinuities when cutting a coal faceSupporting Evidence1. Completed pre-use checklists for the coal cutter2. At least three planned task observations completed by the supervisor for all the cutting tasks3. At least three completed risk assessments identifying changing strata conditions4. Production report reflecting the achievement of the required targets






711101-001-WM-04 - Exposure to the mobile drilling operations on the mine



Number Title Credits711101-001-WM-04-01 Operate mobile drilling equipment to drill shot and service holes in coal faces

for a period of twenty shifts.16

711101-001-WM-04-01 Operate mobile drilling equipment to drill shot and service holes in coal faces for a period of twenty shifts.

Guidelines for Work Experience1. Tram and position the mobile drilling machine correctly for different operations2. Start off a split3. Holing into an adjacent roadway4. Drill a normal headingContextual Workplace Knowledge1. Site specific checklist for the drill rig2. Machine specific hazards and risk assessments (issue based risk assessments)3. Site specific continuous risk assessment procedures for drilling a coal face4. Site specific mining parameters

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5. Site specific holing procedures6. Site specific standards for changing drill steel7. Site specific policies for dealing with geological discontinuities when drilling a coal faceSupporting Evidence1. Completed pre-use checklists 2. At least three planned task observations completed by the supervisor3. At least three completed risk assessments identifying changing strata conditions4. Production report reflecting the achievement of the required targets






711101-001-WM-05 - Exposure to the full range of continuous mining operations on the specific mine



Number Title Credits711101-001-WM-05-01 Operate a continuous miner for a period of sixty shifts 53

711101-001-WM-05-01: Operate a continuous miner for a period of sixty shifts

Guidelines for Work Experience1. Tram and position the continuous miner correctly for different operations2. Start off a split3. Holing into an adjacent roadway4. Trimming of rib-sides, roof and floors5. Cut a normal headingContextual Workplace Knowledge1. Site specific checklist for the coal cutter2. Machine specific hazards and risk assessments (issue based risk assessments)3. Site specific continuous risk assessment procedures for cutting a coal face4. Site specific mining parameters5. Site specific holing procedures6. Site specific standards for changing picks7. Site specific policies for dealing with geological discontinuities when cutting a coal faceSupporting Evidence

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1. Completed pre-use checklists for the coal cutter2. At least three planned task observations completed by the supervisor for all the cutting tasks3. At least three completed risk assessments identifying changing strata conditions4. Production report reflecting the achievement of the required targets






711101-001-WM-06 - Exposure to the full spectrum of loading operations on the mine.



Number Title Credits711101-001-WM-06-01 Operate the mine specific loading equipment for a period of twenty shifts. 16

711101-001-WM-06-01: Operate the mine specific loading equipment for a period of twenty shifts.

Guidelines for Work Experience1. Tram and position the loader correctly for different operations2. Loading whilst holing into an adjacent roadway3. Load out a normal heading4. Load out a splitContextual Workplace Knowledge1. Site specific checklist for the loader2. Machine specific hazards and risk assessments (issue based risk assessments)3. Site specific continuous risk assessment procedures for loading a coal face4. Site specific holing procedures5. Site specific policies for dealing with geological discontinuities when loading a coal face6. Site specific rules related to the man machine and machine/machine interfaceSupporting Evidence1. Completed pre-use checklists 2. At least three planned task observations completed by the supervisor 3. At least three completed risk assessments identifying changing strata conditions4. Production report reflecting the achievement of the required targets


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711101-001-WM-07 - Exposure to the full range of receiving, hauling and tipping processes on the mine


List of Experiences included in this moduleNumber Title Credits

711101-001-WM-07-01 Operate hauling equipment for a period of twenty shifts. 16

711101-001-WM-07-01 Operate hauling equipment for a period of twenty shifts.

Guidelines for Work Experience1. Tram and position the machine correctly for different operations2. Load coal from different mining operationsContextual Workplace Knowledge1. Site specific checklist 2. Machine specific hazards and risk assessments (issue based risk assessments)3. Site specific continuous risk assessment procedures4. Site specific mining parameters5. Site specific holing procedures6. Site specific policies for dealing with geological discontinuitiesSupporting Evidence1. Completed pre-use checklists 2. At least three planned task observations completed by the supervisor 3. At least three completed risk assessments identifying changing strata conditions4. Production report reflecting the achievement of the required targets






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mining equipment operator: underground coalbenvanas.co.za/downloads/mqa/pages/mining...

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