minima hinged enclosures - kohlerresources.kohler.com/plumbing/kohleruk/pdf/minima hinged...

1 1213127-W2-A

These instructions must be left with the user

Installation Guide

Minima Hinged Enclosures

301 302

331

305

333

336

364

360 362

362

332

363

These instructions cover the following units. Pleaseread and ensure all steps have been followed,

as this will generally resolve any installation issues

21213127-W2-A

CONTENTS

There are many options within the Minima Range and these instructions give a step by step procedure for fitting all units. Each section covers all enclosures unless otherwise stated.

Tip: Look for the small drawings of the enclosures to identify your unit in each section.

Introduction Page 3

General Information Page 3

Guarentee Page 4

Tools Required Page 4

Pack Contents Page 5

Section 1 - Positioning the wall channels Page 8

Section 2 - Fitting the wall channels Page 13

Section 3 - Fitting the channel guides Page 14

Section 4 - Fitting panels 3

Section 5 - Checking door gaps Page 25

Section 6 - Fitting bracing bars Page 29

Section 7 - Fitting the door Page 31

Section 8 - Fitting the closing door seal Page 35

Section 9 - Finishing off Page 37

Maintenance Page 40

If your installation needs the hinges to be on opposite sideof the enclosure to that shown in these instructions

All units with the exception of extended pentagons and enclosures with bonded panels arereversible. Doors and panels can be turned through 180o as required and fitting is a mirror image of those shown.

Extended pentagons and bonded panels are supplied handed and fitting is a mirror image of those shown.

3 1213127-W2-A

Safety Information1. Careshouldbetakenwhendrillingintowallsandfloorstoavoidanyhiddenpipesor

wires.2. Westronglyrecommendthatallglasspanelsaremovedbyaminimumoftwopeople

andthatanyprotectivepackagingalongtheglassedgesiskeptinplaceforaslongaspossibletopreventdamagebeforeinstallation.

3. Duringinstallationwerecommendadditionalhelpinliftingheavydoorsandsidepanels.4. Wearprotectivefootwearwhenliftingpanels.5. Wearsafetyglasseswhendrilling.

Wall Preparation

GENERAL INFORMATION

The wall channels must be installed onto a tiled or waterproof finished flat andeven wall surface. Failureto do so will result in an unsatisfactoryseal,whichmaycausepropertydamage.

Note! IfbeinginstalledaspartofanenclosurerefertotheSidePanelInstallationandUser Guide.

INTRODUCTIONThankyouforpurchasingaqualityKOHLER®product.Toenjoythefullpotentialofyournewproduct,pleasetaketimetoreadthisguidethoroughly,havingdoneso,keepithandyforfuture reference.Thefollowingpagesaimtoprovidecomprehensiveinstallationinstructions,plusadviceonhowtocareandmaintainyourproduct.Werecommendthattheunitisinstalledbyaqualifiedplumberorengineer.General1. Readalloftheseinstructionsandretainthisguideforlateruse.2. Passonthisguideintheeventofchangeofownershipoftheinstallationsite.3. Followallwarnings,cautionsandinstructionscontainedinthisguide.4. Removeallprotectivetapefromtheenclosurebeforeinstallation.

41213127-W2-A

GUARANTEEFordomestic installations,yourenclosurehasthebenefitofourlifetimeguaranteewhichstartsfromdateofpurchase.

Fornon-domestic installations,weguaranteetheproductagainstanydefectinmaterialsorworkmanshipforaperiodofoneyearfromthedateofpurchase.

Fortermsandconditionsrefertothebackcoverofthisguide.

RecommendedUsageDomestic ü

LightCommercial ü

HeavyCommercial û

Healthcare û

TOOLS REQUIRED

5 1213127-W2-A

3mm

Move sealin or out to

adjust

CFI365D36

SECTION 8 • FITTING THE DOOR CLOSING SEALDOOR TO INLINE PANEL OR BONDED PANEL

305332

Fit door stop seal to the end of the panel

Proceed to Section 9

Panel

Door

DOOR TO SIDE PANELFit door stop seal to the end of the panel

302

3mm

IMPORTANTThe gap between the edge of the door andthe side of the door seal should be 3mm.Adjustment 302 - Undo the glass clampon the door panel enough to allow the

panel and door assembly to move. Adjustuntil the gap is 3mm then retighten the

glass clamp screws.Adjustment 362 - A small amount of

adjustment can be achieved by addingextra gaskets under the hinge brackets.

IMPORTANTAdjust seal until it is 3mm from

edge of door.

Door

Panel


IMPORTANTThe gap between the edgeof the door and the side of the door seal should be parallel from top

to bottom.

Parallel

331, 332, 336, 360 + inline panel, 362 + bonded panel, 363.

305

Door Panel

336360

362 363

331

362

CFI365D 5

Components30

130

233

130

533

333

636

036

236

233

236

3

Sta

ndar

dW

all C

hann

el

Gla

ss C

lam

p

A4

x S

crew

Th

ese

item

s ar

e de

liver

ed fi

tted

toge

ther

.U

ndo

the

alle

n sc

rew

s to

sep

arat

e.

x2x2

x2x2

x2x2

x2x2

Doo

r Sea

l(C

losi

ng s

ide)

Doo

r Sea

l(C

losi

ng &

hin

gesi

de)

Doo

r Sea

l(C

losi

ng s

ide)

Doo

r Sea

l(C

losi

ng &

hin

gesi

de)

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

‘U’ S

ectio

nW

all C

hann

el(a

lso

used

for

mar

king

pos

ition

of

wal

l mou

nted

hin

ges)

Incl

uded

Par

t use

d as

a te

mpl

ate

only

and

is n

ot in

stal

led

x2D

oor S

eal

(Hin

ge s

ide

and/

orcl

osin

g si

de)

Thre

shol

d

Thre

shol

d

Cov

er S

trip

364

364 x2 +1

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

x2

+1+1

x2x2

x2

PACK CONTENTS

61213127-W2-A

CFI365D6

Components

180o H

inge

Ass

embl

y

x2x2

x2x2

x2x2

x2

135o H

inge

Ass

embl

y

Wal

l Mou

ntH

inge

Ass

embl

y

x2

x2x2

x2

C

45o B

raci

ngB

ar A

ssem

bly

C

90o B

raci

ng B

ar A

ssem

bly

Cap

Cap

301

302

331

305

333

336

360

362

362

332

363

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

Spl

ashg

uard

Top

Cap

(LH

/RH

)

x2x2

x2x2

x2x2

x2x2

B

x2 x2

x1 w

ith e

ach

hing

e pa

nel a

nd in

line

pane

l 400

mm

wid

e or

mor

ex1

with

sid

e pa

nel u

p to

100

0mm

x1 fo

r bon

ded

pane

l with

hin

ges.

x2

for 3

63 u

nit o

nly.

x2 w

ith p

enta

gon

unit

x1 w

ith e

ach

side

pan

el 1

200m

m o

r mor

e

Incl

uded

Opt

ion

Bot

tom

Cha

nnel

Plu

gx2

x2x2

x2x2

x2

x4A

CFI365D 35

FITTING THE CLOSING DOOR SEALSECTION 8

301

DOOR TO WALL • STANDARD WALL CHANNEL

IMPORTANTAdjust door seal until it is 3mm from edge of door, then fully tighten screws


adjust 3mm

Fit the door stop seal into the wall channel. Do not fully tighten screws

364

DOOR TO WALL • ‘U’ SECTION WALL CHANNEL



IMPORTANTAdjust door seal until it is 3mm from edge of door.


adjust 3mm

Push the cover strip into the wall channel then fit the door seal(use the unnotched seal).

INSIDE

333

x2364

364

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

+1+1

+1

Cha

nnel

Gui

de

x2x2

x2x2

x2x2

+1+1

7 1213127-W2-A

CFI365D 7

Components

x2x2

x2x2

x2x2

x2

Obl

ique

Han

dle

Ass

embl

y

Bow

Han

dle

Ass

embl

y

4mm

3mmA

llen

Key

s

3mm

Dx6

x6x6

x6x6

x6x6

x6x3

x3x3

Fx2

x2x2

x2x2

Gx2

Scr

ew C

over

x8x8

x8x8

x8x8

x8x4

x4x4

x8

301

302

331

305

333

336

360

362

362

332

363

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

2.5m

m

x2

x6x6

x6x6

x6x6

x6x6

x3x3

x3W

all P

lugE

Wal

l Plu

g

Fit the seal to the hinged side of the door, notch atthe bottom (use appropriate seal, two are supplied

for left or right hand installations).

SECTION 7 • FITTING THE DOOR

CFI365D34

7

98

6

Check that the door is vertical.


Start to close the door. As the fin of the seal touchesthe wall brackets, using a sharp knife, make slits inthe seal at the top and the bottom of the brackets.

Carefully lift the door into place.IMPORTANT: Keep the door supported at all times.

Fit 4 screws to secure the hinges to the wall.

B

B

Caution2m

m

x5364

364 x5

Incl

uded

Opt

ion

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

Note:If necessary, adjustposition of door byremoving the backplates and rotatingeccentric spacers.

Replace back platesand tighten all

screws as tight aspossible. Retightenafter 10 minutes.

Rou

nd H

andl

e A

ssem

bly

81213127-W2-A

POSITIONING THE WALL CHANNELS

CFI365D8

DOOR WITH HINGES FITTED TOAN INLINE PANEL

20mm

IMPORTANTTray must be level in all planes orenclosure will not install properly.If a seat is being fitted the

distance from the back wallto the glass MUST be

between 750 & 950mm.

WET ROOM FITTING ONLY: Mark equal distance fromback wall on both sides.


SECTION 1

301 331

DOOR WITH HINGES FITTED TO AN INLINE PANELAND CLOSING TO A SIDE OR BONDED PANEL


B

A

If fitting to a tray ensuretray is level in all planes.

If a seat is being fitted the distance from the wallto the glass MUST be between 750 & 950mm.

DIMENSION A302 332

DIMENSION BSide Panel

769 ± 8mm869 ± 8mm969 ± 8mm

1069 ± 8mm1169 ± 8mm1269 ± 8mm1369 ± 8mm1469 ± 8mm1569 ± 8mm1669 ± 8mm

731 ± 8mm769 ± 8mm869 ± 8mm969 ± 8mm1169 ± 8mm1355 ± 8mm

Door & Inline Panel(s)800900

10001100120013001400150016001700

762800900100012001400

CFI365D 33

3

54

2

Open the hinges out (as if the door was open).

Remove the back plates from the hinges.

Fit the hinges to the panel.NOTE:

Coated side of glass goes to the inside.


The dimensions shown will set thedoor approximately 30mm from the

front of the tray, but this can beadjusted if required.

Mark dimensions 'A' & 'B', the distances from theoutside edge of the wall channels to the tiles.

The distance from the outside face of theglass to the tiles will be 7mm less.

Check to see if walls are vertical, adjustdimensions if necessary within range shown.

EccentricSpacers

The height and angle of the door is set by eccentricspacers, turn the spacers using a flat screwdriver.

The positions shown below are recommended as aninitial setting, so the glass is at a slight angleprior to the weight being taken by the hinge.

Further adjustment can be achieved by adding spacergaskets behind the hinge mounting brackets.

Important:Ensure the door is fully supported at all times.

Spacergaskets

Models:360, 362, 364

Door Wall

INSTALLATION

9 1213127-W2-ACFI365D 9

PENTAGON ENCLOSURE

Wall channel positions are determined using the threshold - lay the threshold on the tray or floor.

DO NOT FIX IN PLACE

A AWET ROOM FITTING ONLY:

Mark dimension 'A', then measuredimension 'B' from the inside

edge of the threshold to the tiles.

B B

Mark dimension 'A', the distance from the corner of the threshold to the tiles.Check to see if walls are vertical, adjust 'A' if necessary within range shown.

BESPOKE ENCLOSURES ONLY:Mark dimension 'A', the width

of glass panel minus 24mm, thenadjust for lean of wall if necessary.

Enclosure900100012001400

329 ± 8mm429 ± 8mm629 ± 8mm829 ± 8mm

DIMENSION 'A'

B

C

C

TRAY FITTING ONLY:Measure dimension 'C'

from the inside edge of thethreshold to the outside

edge of the tray. Then mark thedistance from the edge of the tray

to the inside edge of the wallchannel (not including seal) to be

as measurement 'C'.

B

WET ROOM FITTING ONLY:Mark the distance from thetiles to the inside edge of

the wall channel (notincluding seal) to be as

measurement 'B'.

IMPORTANTTray must be level in all planes orenclosure will not install properly.

SECTION 1 • POSITIONING THE WALL CHANNELS

Mark the position of both wall channels on the wall:

1

2

C

C

305


CFI365D32


4

1

Fold hinge so it is at 90o. Fit the door to hingeensuring it is fully supported at all times.

NOTE:Coated side of glassgoes to the inside.

Ensure sealing stripfits behind door

Caution

Note:If necessary, adjust position

of door by removing the backplates and rotating eccentricspacers. Replace back plates

and tighten all screwsas tight as possible.

Retighten after 10 minutes.

FITTING A DOOR WITHWALL MOUNTED HINGES


Drill 4 x 8mmholes in the wall.

8mm

Fit 4 x wall plugs.

The position for the hinge fixing holes shouldalready be marked on the wall - See Section 1,

Page 11.

364 360

362 362 Finally mark the positionof the threshold on the

tray or floor so thatit can be repositioned

later.

Fit the hinges to the panel.

The ballcatch in the

hinge goes tothe door side.

The back platewith holes furtherfrom the edge fits

to the panel.

The back platewith holes nearerto the edge fits

to the door.

101213127-W2-A


CFI365D10

ENCLOSURES WITH HINGES FITTEDTO A BONDED SIDE PANEL

B

A





If a seat is being fitted the distance fromthe back wall to the glass MUST be


333 336

360


762800900

769 ± 8mm869 ± 8mm969 ± 8mm1069 ± 8mm1169 ± 8mm1269 ± 8mm1369 ± 8mm1469 ± 8mm1569 ± 8mm1669 ± 8mm

731 ± 8mm769 ± 8mm869 ± 8mm

DIMENSION A


HINGESIDE

27mm

CLOSINGSIDE

20mm

Mark a position20mm in from theedge of the tray.

WET ROOM:The position of the wall channel is set

by the fitter. The U section wall channeltemplate should be 7mm nearer the

back wall than the standard wall channelon the closing side.

DOOR WITH HINGES FITTED TO THE WALL CLOSING TO AN INLINE PANELIMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall

CFI365D 31

FITTING THE DOORSECTION 7

301

331

302

332

305

333

336

FITTING A DOOR TO AN INLINE PANEL,PENTAGON OR BONDED PANEL

Fit the seal to the edge of the hinge panel.

2 3


363

Inside

Models:301, 302, 331, 332,

333, 336, 363

Inside

Model:305

The dimensions shown willset the door approximately

30mm from the front ofthe tray, but this can be

adjusted if required.






The positions shown below are recommended as aninitial setting, so the door and hinge are at a slightangle prior to the weight being taken by the hinge.


EccentricSpacers

1

Model:305

Models:301, 302, 331, 332,

333, 336, 363

Door Panel

27mm

Place the front edge of theU section wall channel template

against the marked line.

Mark the hingefixing holes.

Note: place the channelso the top fixing hole is

further in from the end ofthe channel than the

bottom fixing hole(there is 40mm

difference).

DISCARD THE TEMPLATEAFTER USE

11 1213127-W2-A

Tighten screw 'C' at the other end to secure thebracing bar to the glass.

C

Fit the cap to the endof the bracing bar.

100mm

X

A

Loosen screw ‘A’ at the wallend and remove the end of

the bracing bar.

Measure from the glass to thewall ('X') - maximum 1175mm.

‘X’ minus45mm

Cut the bracing bar at the marked point with a fine toothed hacksaw.

Measure the bracing barfrom the inside edge of

the glass cutout.Mark a point Dimension

‘X’ MINUS 45mm.

CFI365D30

SECTION 6 • FITTING BRACING BARS

FITTING A 90° BRACING BAR TO A SIDE OR BONDED PANEL

1 2

43

C Loosen screw 'C'at the other end

of the bracing bar.

Loosen screw 'B' and remove thefixing block from the bracing bar.

B

Deburr the cut end of the bracingbar and refit the section. Ensure

the fixings are on top then tighten the screw.

Place the bracing bar on top of theglass and at 90o to the panel.

Make horizontal.100mm

8mm

1 2

3

4

5

6

C

Fit the bracing bar fixing block to the wall.

B

Tighten screw 'B' to secure thebracing bar to the fixing block.


Place the bracing bar on top of theglass at the previous position.

CFI365D 11


2

27mm

DOOR ONLY WITH HINGES FITTED TO THE WALLIMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall

CLOSINGSIDE

27mm

Before fitting the wall channel, mark the fixing position of thehinges on the wall using the wall channel as a template.


HINGESIDE

TRAY FITTING ONLY:Mark a vertical plumb line on thewall from the tray to above theposition of the top hinge 27mmfrom the front edge of the tray.

WET ROOM FITTING ONLY:The position of the vertical

plumb line is set by the fitter. 1On the closing side, mark the position of the wall channel on the wall.

TRAY FITTINGONLY:Mark a line 27mm from the front

edge of the tray.

WET ROOM FITTING ONLY:Mark a line on the wall equal to the distance

from the wall to the vertical plumb line onthe hinge side.

364

27mm











difference).

121213127-W2-A


CFI365D12


A


DOOR WITH HINGES FITTED TO THE WALLAND CLOSING TO A PANEL

362 362


ENCLOSURES WITH BONDED PANELSON BOTH SIDES OF THE DOOR

363

A


B B

B

HINGESIDE

Place the front edge of the U section wall channel templateon the tray or floor and mark the position of the hinge fixing holes.

SEE PAGE 10 FOR MORE INFORMATION

IMPORTANT: Hinges can only be mountedon a perfectly vertical and flat wall

B

Fit the cap tothe end of thebracing bar.

Tighten screw 'B' at the other end to secure thebracing bar to the glass.

A

Loosen screw 'A' and remove the fixing blockfrom the bracing bar.

Loosen screw 'B'at the other endthe bracing bar.

Place the bar on top of the glass and make horizontal,so centre line of bar is level with top of glass.

A

B

CFI365D

45° BRACING BARS

29

SECTION 6

1

4

2

3

FITTING BRACING BARS

8mm

1 2

3

4

C

5

6

Tighten screw 'A' to secure the bracing bar to thefixing block.



Place the bracing bar on top of the glass at theprevious position.


For dimension 'A', the distance from the outsideface of the glass to the tiles will be 7mm less.


Mark dimension 'A', the distance across theoutside edges of the wall channels.

The distance across the outside facesof the glass will be 14mm less.

FOR TRAY FITTING ONLY:Dimension 'B' must be equal on both sides.

DIMENSION A


668 ± 0mm768 ± 0mm868 ± 0mm968 ± 0mm

1068 ± 0mm1168 ± 0mm1268 ± 0mm1368 ± 0mm

724 ± 8mm762 ± 8mm862 ± 8mm962 ± 8mm1162 ± 8mm1348 ± 8mm

Door (& Inline Panel)70080090010001100120013001400

762800900

100012001400

DIMENSION A

1190 ± 0mm1290 ± 0mm1390 ± 0mm1490 ± 0mm1590 ± 0mm

Door & Panels12001300140015001600


13 1213127-W2-A

Wall channelsMUST be

plumb

x5

6mm

x5

x5

x5

E

x3

8mm

x3


plumb

x3

x3

Note:Glass seal will extend

out of wall channel

D

CFI365D 13


Place the outside edge ofthe wall channel against

the mark on the wall.

Make the wallchannel plumb.

Mark the position of the3 fixing holes on the wall.

Remove the wall channeland drill 3 x 8mm holes at

the marked points.

Fit 3 wall plugs.

Screw the wall channel tothe wall just enough to hold

it in position.

Lay a bead of sealant behindthe wall channel.

Fully tighten screws to fix thewall channel to the wall.

Check wall channel is plumb.Use slots to adjust if necessary.

FITTING A ‘U’ SECTION WALL CHANNEL







the marked points.

Fit 5 wall plugs.


it in position.

Lay a bead of sealant behind thethe wall channel.


FITTING THE WALL CHANNELSSECTION 2

FITTING A STANDARD WALL CHANNEL

SECTION 5 • CHECKING DOOR GAPS

CFI365D28


A

A

A

DOOR WITH WALL MOUNTED HINGES ANDCLOSING TO A SIDE OR BONDED PANEL

362

The gap between wall and wallchannel must be the width ofdoor plus 17 to 19mm at allpoints 'A'. If adjustment is

required remove the side paneland the channel guide. Redrill

the hole and fit the channelguide in the new position.

Refit the side panel and checkthe gap between wall and wall

channel again.

When the glass is in the correct position, fully tighten glass clamp screws.

Retighten the screws after 10 minutes.


A

A

A

DOOR MOUNTED TO A BONDED PANEL

If adjustment is required remove the side panel(s) and the channel guide(s).Redrill the hole(s) and fit the channel guide(s) in the new position.

Refit the side panel(s) and check the gap again.



A(Width of door plus 17 to 19mm)


362

333363

(Width of door plus 10 to 12mm)A


333

363

The gap between wallchannel and the edge of the bonded panel (333) or between both bonded

panels (363) must be the width of door plus

10 to 12mm at all points 'A'.

141213127-W2-A

FITTING THE CHANNEL GUIDES

REMOVE THE THRESHOLDScrew the channel guide

to tray or floor.

Mark guide position(s) by laying the threshold on the tray or floor

DO NOT FIX IN PLACEThe inside edge of the threshold should be 7mm back from the

marks made for the wall channel in Section 1.When fitting to a tray visually check that the threshold

is parallel to edge of tray.

30mm

CFI365D14

6mm90°

Drill a hole, for each inline panel 6mm in fromthe end of the threshold. Drill 3mm for tray fitting.

Size of hole for wet room fitting is dependenton floor specification. Installer to supply drill

and plugs.F

DOOR ONLY WITH HINGESFITTED TO AN INLINE PANEL


1

2

SECTION 3

301 331

7mm

7mm 7mm

301: The end of the threshold at the closing sideshould be 30mm from the wall.

331: Measure the width of each inline panel (they may bedifferent widths). Mark the end position of each panel on

the tray or floor. Centre the threshold between the marks.

= =


A

A

A

CFI365D 27

DOOR ONLY WITH WALLMOUNTED HINGES



DOOR WITH WALL MOUNTED HINGESAND CLOSING TO AN INLINE PANEL

A

A

A 364

A

364

The gap between wall and wall channel must bethe width of door plus 17 to 19mm at all

points 'A'. If adjustment is required, movethe inline panel in the wall channel.



(Width of door plus 17 to 19mm)


=

=

15 1213127-W2-A

REMOVE THE THRESHOLDScrew the channel guides

to tray or floor

F

CFI365D 15

ENCLOSURE WITH HINGES FITTED TO AN INLINE PANEL AND CLOSING TO A SIDE PANEL

Dimensions 'A' & 'B'Are the measurements from the outside

edges of the wall channels to the tiles, asmarked in Section 1.

Dimensions 'C' & 'D'Mark 'C' from the tiles to the outer

edge of the threshold.Dimension 'C' is 'A' minus 7mm.

Mark 'D' from the tiles to the insideedge of the threshold.

Dimension 'D' is 'B' minus 7mm.

When fitting to a tray visually check thatthreshold is parallel to edge of tray.

B

A

C

D

6mm90° 40mm

6mmDrill 3mm holes fortray fitting. Size ofholes for wet roomfitting is dependent

on floor specification.Installer to supply

drill and plugs

SECTION 3 • FITTING THE CHANNEL GUIDES

1

2

302

When the glass is in the correctposition, fully tighten glass clamp screws.


CFI365D26

DOOR HINGED ON AN INLINE PANELAND CLOSING TO A SIDE PANEL




A

PENTAGON

A

A

A

±0mm

Ensure panels are vertical.The gap between panels

should be 687mm.If adjustment is required,move the panels in the

wall channels.

687mm

When the glass panels are in the correctposition, fully tighten glass clamp screws.


302

305

The gap between panel and wallchannel must be the width of

the door plus 10 to 12 mmat all points 'A'. If adjustmentis required, move the inlinepanel in the wall channel.


Mark guide positions by laying the threshold on the tray or floor

DO NOT FIX IN PLACE

161213127-W2-A


to tray or floor

F

6mm90°

Drill 3mm holes fortray fitting. Size ofholes for wet roomfitting is dependent


drill and plugs

A minus 13mm

B minus40mm

ENCLOSURE WITH HINGES FITTED TO AN INLINEPANEL AND CLOSING TO A BONDED PANEL

B

A

C

1


CFI365D16


332

Dimensions 'A' & 'B'are the measurements from the outsideedges of the wall channels to the tiles,

as marked in Section 1.Dimensions 'C', 'D' & 'E'

Mark 'C' from the tiles to the insideedge of the threshold.

Dimension 'C' is 'B' minus 7mm.Mark 'D' from the inside of the wall

channel to the edge of the inline panel.Dimension 'D' is the width of the panel.

Mark 'E' from the tiles to the edgeof the bonded panel.

Dimension 'E' is 'A' minus 7mm, thenminus the width of the bonded panel.Place the threshold centrally between

'D' and 'E'.

E

2

D

= =

A

A

A

The gap between panel and wall channel must be thewidth of door plus 10 to 12 mm at all points 'A'.

If adjustment is required, move the inline panel inthe wall channel.

A

A

A

When the glass is in the correct position, fully tighten glass clamp screws.Retighten the screws after 10 minutes.

CFI365D 25

DOOR ONLY HINGEDFROM AN INLINE PANEL


SECTION 5


DOOR HINGED FROM AN INLINEPANEL AND CLOSING TO AN INLINE

PANEL OR BONDED PANEL

When the glass is in the correct position, fullytighten glass clamp screws.



CHECKING DOOR GAPS

301

332331




336

A

B

Mark first guide position by laying the threshold on the tray or floor

DO NOT FIX IN PLACE

Mark second guide position.


17 1213127-W2-A

SECTION 3 • FITTING THE CHANNEL GUIDESPENTAGON

C

C

Mark guide positions by replacing thethreshold in its original position, as

marked in Section 1.This will set the inside edge of eachside of the threshold in line with the

inside edge of each wall channel(not including the seal).

DO NOT FIX IN PLACE

CFI365D 17

6mm 90°

Drill holes 6mm in from each end ofthreshold. Drill 3mm for tray fitting.

Size of holes for wet room fitting isdependent on floor specification.Installer to supply drill and plugs

REMOVE THE THRESHOLDScrew the channel guides to the tray or floor

F


1

2

305

Ensure the white foam stripsare still on the bottom edge

of the glass, inside theH section.

Glass needs to be at least8mm into wall channel.

8mm Minimum

Fit the panel ensuring thebottom channel fits overthe channel guide 'A'. Rest glass against seal

of wall channel 'B'.

A

FITTING BONDED PANELS

1 2

x4A

Fit the glass clamp and turn thescrew until it lightly grips the glass.

Place a blob of sealant at baseof wall channel and glass panel.

Keep the panel supported atall times.

Fit the plug at the end of thebottom channel.

CFI365D24


3 4 5

SECTION 4

Caution B

Repeat for a 2nd panelwhere required.

B

B

181213127-W2-A


CFI365D18

ENCLOSURE WITH HINGES FITTEDTO A BONDED SIDE PANEL

B

A

Screw the channel guide to tray or floor

F

Drill a 3mm hole fortray fitting. Size ofhole for wet room

fitting is dependenton floor specification.

Installer to supplydrill and plugs.


1

2

333

A minus 13mm

B minus 40mm

FITTING PANELSSECTION 4

Fit the panel ensuring the bottomchannel fits over channel guide'A'. Rest glass against seal of

wall channel 'B'.SUPPORT THE GLASS PANEL

UNTIL THE GLASS CLAMPIS FITTED

A

B

Hinge sidehas holes


8mm Minimum

Caution

Ensure the white foam stripsare still on the bottom edge ofthe glass, inside the H section.

FITTING INLINE PANELS AND SIDE PANELS TO WALL CHANNELS

1 2

x4

A







CFI365D 23


3 4 5

Approx180mmIf a seat is being

fitted, position theglass so the hole

in the glass isapproximately 180mm

from the wall.

Mark guide position.Dimensions 'A' & 'B'

are the measurements from theoutside edges of the wall

channels to the tiles, as markedin Section 1.

19 1213127-W2-A


CFI365D 19

REMOVE THE THRESHOLDScrew the channel guides to tray or floor

F



drill and plugs.


1

2

6mm90°


336

A minus13mm

B minus40mm

B

A

C

ED

= =


Screw the channel guides to the tray or floor

F

Drill a 3mm hole each sidefor tray fitting. Size of holes

for wet room fitting isdependent on floor

specification. Installer tosupply drill and plugs.

CFI365D22


1

2

363

ENCLOSURES WITH TWO BONDED PANELS

A

CC

Mark guide positions.Dimension 'A' is the measurement across the outside edges of the wall

channels, as marked in Section 1.Dimension 'B' is 'A' minus 26mm, marked equally about the centre line.

Dimension 'C' is the depth of the bonded panels minus 40mm.

A

B

B= =


DO NOT FIX IN PLACE








'D' and 'E'.

= =



201213127-W2-A


REMOVE THE THRESHOLDScrew the channel guide to tray or floor.

6mm90°

Drill a hole 6mm in from the end of thethreshold. Drill 3mm for tray fitting. Size ofhole for wet room fitting is dependent onfloor specification. Installer to supply drill

and plugs.

F

CFI365D

DOOR ONLY WITH HINGES FITTED TO THE WALL

20


1

2

360

=

= =

Width of doorplus 30mm

Using a fine toothedhacksaw cut the threshold

to the width of the doorglass plus 30mm. Cut the

wall end at 90o to thethreshold.

90o


CFI365D

ENCLOSURES WITH HINGES FITTED TO WALL

21

1

362

362

Drill a 3mm holefor tray fitting.

Size of hole forwet room fittingis dependent on

floor specification.Installer to supply

drill and plug.

A

B minus40mm

A minus 13mm


F


2

= B

Mark guide position by laying the threshold on the tray or floor


mark made for the wall channel in Section 1.

7mm


are the measurements from the outside edges of the wall channel and of the‘U’ section wall channel template to the tiles, as marked in Section 1.

When fitting to a tray visually check that the thresholdis parallel to edge of tray.

21 1213127-W2-A


REMOVE THE THRESHOLDScrew the channel guide to tray or floor.

6mm90°

Drill a hole 6mm in from the end of thethreshold. Drill 3mm for tray fitting. Size ofhole for wet room fitting is dependent onfloor specification. Installer to supply drill

and plugs.

F

CFI365D

DOOR ONLY WITH HINGES FITTED TO THE WALL

20


1

2

360

=

= =

Width of doorplus 30mm

Using a fine toothedhacksaw cut the threshold

to the width of the doorglass plus 30mm. Cut the

wall end at 90o to thethreshold.

90o


CFI365D

ENCLOSURES WITH HINGES FITTED TO WALL

21

1

362

362

Drill a 3mm holefor tray fitting.

Size of hole forwet room fittingis dependent on

floor specification.Installer to supply

drill and plug.

A

B minus40mm

A minus 13mm


F


2

= B

Mark guide position by laying the threshold on the tray or floor


mark made for the wall channel in Section 1.

7mm


are the measurements from the outside edges of the wall channel and of the‘U’ section wall channel template to the tiles, as marked in Section 1.

When fitting to a tray visually check that the thresholdis parallel to edge of tray.

221213127-W2-A


CFI365D 19

REMOVE THE THRESHOLDScrew the channel guides to tray or floor

F



drill and plugs.


1

2

6mm90°


336

A minus13mm

B minus40mm

B

A

C

ED

= =


Screw the channel guides to the tray or floor

F

Drill a 3mm hole each sidefor tray fitting. Size of holes

for wet room fitting isdependent on floor

specification. Installer tosupply drill and plugs.

CFI365D22


1

2

363

ENCLOSURES WITH TWO BONDED PANELS

A

CC

Mark guide positions.Dimension 'A' is the measurement across the outside edges of the wall

channels, as marked in Section 1.Dimension 'B' is 'A' minus 26mm, marked equally about the centre line.

Dimension 'C' is the depth of the bonded panels minus 40mm.

A

B

B= =


DO NOT FIX IN PLACE








'D' and 'E'.

= =



23 1213127-W2-A


CFI365D18


B

A


F

Drill a 3mm hole fortray fitting. Size ofhole for wet room

fitting is dependenton floor specification.

Installer to supplydrill and plugs.


1

2

333

A minus 13mm

B minus 40mm

FITTING PANELSSECTION 4

Fit the panel ensuring the bottomchannel fits over channel guide'A'. Rest glass against seal of

wall channel 'B'.SUPPORT THE GLASS PANEL

UNTIL THE GLASS CLAMPIS FITTED

A

B

Hinge sidehas holes


8mm Minimum

Caution

Ensure the white foam stripsare still on the bottom edge ofthe glass, inside the H section.

FITTING INLINE PANELS AND SIDE PANELS TO WALL CHANNELS

1 2

x4

A







CFI365D 23


3 4 5

Approx180mmIf a seat is beingfitted, position theglass so the hole

in the glass isapproximately 180mm

from the wall.


are the measurements from theoutside edges of the wall

channels to the tiles, as markedin Section 1.

241213127-W2-A

SECTION 3 • FITTING THE CHANNEL GUIDESPENTAGON

C

C

Mark guide positions by replacing thethreshold in its original position, as

marked in Section 1.This will set the inside edge of eachside of the threshold in line with the

inside edge of each wall channel(not including the seal).

DO NOT FIX IN PLACE

CFI365D 17

6mm 90°

Drill holes 6mm in from each end ofthreshold. Drill 3mm for tray fitting.

Size of holes for wet room fitting isdependent on floor specification.Installer to supply drill and plugs

REMOVE THE THRESHOLDScrew the channel guides to the tray or floor

F


1

2

305

Ensure the white foam stripsare still on the bottom edge

of the glass, inside theH section.


8mm Minimum

Fit the panel ensuring thebottom channel fits overthe channel guide 'A'. Rest glass against seal

of wall channel 'B'.

A

FITTING BONDED PANELS

1 2

x4A





CFI365D24


3 4 5

SECTION 4

Caution B


B

B

25 1213127-W2-A


to tray or floor

F

6mm90°



drill and plugs

A minus 13mm

B minus40mm

ENCLOSURE WITH HINGES FITTED TO AN INLINEPANEL AND CLOSING TO A BONDED PANEL

B

A

C

1


CFI365D16


332








'D' and 'E'.

E

2

D

= =

A

A

A



A

A

A

When the glass is in the correct position, fully tighten glass clamp screws.Retighten the screws after 10 minutes.

CFI365D 25

DOOR ONLY HINGEDFROM AN INLINE PANEL


SECTION 5


DOOR HINGED FROM AN INLINEPANEL AND CLOSING TO AN INLINE

PANEL OR BONDED PANEL

When the glass is in the correct position, fullytighten glass clamp screws.



CHECKING DOOR GAPS

301

332331




336

A

B


DO NOT FIX IN PLACE



261213127-W2-A


to tray or floor

F

CFI365D 15

ENCLOSURE WITH HINGES FITTED TO AN INLINE PANEL AND CLOSING TO A SIDE PANEL

Dimensions 'A' & 'B'Are the measurements from the outside

edges of the wall channels to the tiles, asmarked in Section 1.

Dimensions 'C' & 'D'Mark 'C' from the tiles to the outer

edge of the threshold.Dimension 'C' is 'A' minus 7mm.

Mark 'D' from the tiles to the insideedge of the threshold.

Dimension 'D' is 'B' minus 7mm.


B

A

C

D

6mm90° 40mm

6mmDrill 3mm holes fortray fitting. Size ofholes for wet roomfitting is dependent


drill and plugs


1

2

302

When the glass is in the correctposition, fully tighten glass clamp screws.


CFI365D26

DOOR HINGED ON AN INLINE PANELAND CLOSING TO A SIDE PANEL




A

PENTAGON

A

A

A

±0mm

Ensure panels are vertical.The gap between panels

should be 687mm.If adjustment is required,move the panels in the

wall channels.

687mm

When the glass panels are in the correctposition, fully tighten glass clamp screws.


302

305

The gap between panel and wallchannel must be the width of

the door plus 10 to 12 mmat all points 'A'. If adjustmentis required, move the inlinepanel in the wall channel.


Mark guide positions by laying the threshold on the tray or floor

DO NOT FIX IN PLACE

27 1213127-W2-A

FITTING THE CHANNEL GUIDES

REMOVE THE THRESHOLDScrew the channel guide

to tray or floor.

Mark guide position(s) by laying the threshold on the tray or floor


marks made for the wall channel in Section 1.When fitting to a tray visually check that the threshold

is parallel to edge of tray.

30mm

CFI365D14

6mm90°

Drill a hole, for each inline panel 6mm in fromthe end of the threshold. Drill 3mm for tray fitting.

Size of hole for wet room fitting is dependenton floor specification. Installer to supply drill

and plugs.F

DOOR ONLY WITH HINGESFITTED TO AN INLINE PANEL


1

2

SECTION 3

301 331

7mm

7mm 7mm

301: The end of the threshold at the closing sideshould be 30mm from the wall.

331: Measure the width of each inline panel (they may bedifferent widths). Mark the end position of each panel on

the tray or floor. Centre the threshold between the marks.

= =


A

A

A

CFI365D 27

DOOR ONLY WITH WALLMOUNTED HINGES



DOOR WITH WALL MOUNTED HINGESAND CLOSING TO AN INLINE PANEL

A

A

A 364

A

364

The gap between wall and wall channel must bethe width of door plus 17 to 19mm at all

points 'A'. If adjustment is required, movethe inline panel in the wall channel.





=

=

281213127-W2-A


plumb

x5

6mm

x5

x5

x5

E

x3

8mm

x3


plumb

x3

x3

Note:Glass seal will extend

out of wall channel

D

CFI365D 13







the marked points.

Fit 3 wall plugs.


it in position.

Lay a bead of sealant behindthe wall channel.


Check wall channel is plumb.Use slots to adjust if necessary.

FITTING A ‘U’ SECTION WALL CHANNEL







the marked points.

Fit 5 wall plugs.


it in position.

Lay a bead of sealant behind thethe wall channel.


FITTING THE WALL CHANNELSSECTION 2

FITTING A STANDARD WALL CHANNEL


CFI365D28


A

A

A

DOOR WITH WALL MOUNTED HINGES ANDCLOSING TO A SIDE OR BONDED PANEL

362

The gap between wall and wallchannel must be the width ofdoor plus 17 to 19mm at allpoints 'A'. If adjustment is

required remove the side paneland the channel guide. Redrill

the hole and fit the channelguide in the new position.

Refit the side panel and checkthe gap between wall and wall

channel again.




A

A

A

DOOR MOUNTED TO A BONDED PANEL

If adjustment is required remove the side panel(s) and the channel guide(s).Redrill the hole(s) and fit the channel guide(s) in the new position.

Refit the side panel(s) and check the gap again.





362

333363



333

363

The gap between wallchannel and the edge of the bonded panel (333) or between both bonded

panels (363) must be the width of door plus

10 to 12mm at all points 'A'.

29 1213127-W2-A


CFI365D12


A


DOOR WITH HINGES FITTED TO THE WALLAND CLOSING TO A PANEL

362 362


ENCLOSURES WITH BONDED PANELSON BOTH SIDES OF THE DOOR

363

A


B B

B

HINGESIDE

Place the front edge of the U section wall channel templateon the tray or floor and mark the position of the hinge fixing holes.

SEE PAGE 10 FOR MORE INFORMATION

IMPORTANT: Hinges can only be mountedon a perfectly vertical and flat wall

B

Fit the cap tothe end of thebracing bar.

Tighten screw 'B' at the other end to secure thebracing bar to the glass.

A

Loosen screw 'A' and remove the fixing blockfrom the bracing bar.

Loosen screw 'B'at the other endthe bracing bar.

Place the bar on top of the glass and make horizontal,so centre line of bar is level with top of glass.

A

B

CFI365D

45° BRACING BARS

29

SECTION 6

1

4

2

3

FITTING BRACING BARS

8mm

1 2

3

4

C

5

6

Tighten screw 'A' to secure the bracing bar to thefixing block.



Place the bracing bar on top of the glass at theprevious position.


For dimension 'A', the distance from the outsideface of the glass to the tiles will be 7mm less.


Mark dimension 'A', the distance across theoutside edges of the wall channels.

The distance across the outside facesof the glass will be 14mm less.

FOR TRAY FITTING ONLY:Dimension 'B' must be equal on both sides.

DIMENSION A


668 ± 0mm768 ± 0mm868 ± 0mm968 ± 0mm

1068 ± 0mm1168 ± 0mm1268 ± 0mm1368 ± 0mm

724 ± 8mm762 ± 8mm862 ± 8mm962 ± 8mm1162 ± 8mm1348 ± 8mm

Door (& Inline Panel)700800900

10001100120013001400

762800900

100012001400

DIMENSION A

1190 ± 0mm1290 ± 0mm1390 ± 0mm1490 ± 0mm1590 ± 0mm

Door & Panels12001300140015001600


301213127-W2-A

Tighten screw 'C' at the other end to secure thebracing bar to the glass.

C

Fit the cap to the endof the bracing bar.

100mm

X

A

Loosen screw ‘A’ at the wallend and remove the end of

the bracing bar.

Measure from the glass to thewall ('X') - maximum 1175mm.

‘X’ minus45mm

Cut the bracing bar at the marked point with a fine toothed hacksaw.

Measure the bracing barfrom the inside edge of

the glass cutout.Mark a point Dimension

‘X’ MINUS 45mm.

CFI365D30

SECTION 6 • FITTING BRACING BARS

FITTING A 90° BRACING BAR TO A SIDE OR BONDED PANEL

1 2

43

C Loosen screw 'C'at the other end

of the bracing bar.

Loosen screw 'B' and remove thefixing block from the bracing bar.

B

Deburr the cut end of the bracingbar and refit the section. Ensure

the fixings are on top then tighten the screw.

Place the bracing bar on top of theglass and at 90o to the panel.

Make horizontal.100mm

8mm

1 2

3

4

5

6

C


B

Tighten screw 'B' to secure thebracing bar to the fixing block.


Place the bracing bar on top of theglass at the previous position.

CFI365D 11


2

27mm

DOOR ONLY WITH HINGES FITTED TO THE WALLIMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall

CLOSINGSIDE

27mm

Before fitting the wall channel, mark the fixing position of thehinges on the wall using the wall channel as a template.


HINGESIDE

TRAY FITTING ONLY:Mark a vertical plumb line on thewall from the tray to above theposition of the top hinge 27mmfrom the front edge of the tray.

WET ROOM FITTING ONLY:The position of the vertical

plumb line is set by the fitter. 1On the closing side, mark the position of the wall channel on the wall.

TRAY FITTINGONLY:Mark a line 27mm from the front

edge of the tray.

WET ROOM FITTING ONLY:Mark a line on the wall equal to the distance

from the wall to the vertical plumb line onthe hinge side.

364

27mm











difference).

31 1213127-W2-A


CFI365D10

ENCLOSURES WITH HINGES FITTEDTO A BONDED SIDE PANEL

B

A





If a seat is being fitted the distance fromthe back wall to the glass MUST be


333 336

360


10001100120013001400150016001700

762800900

769 ± 8mm869 ± 8mm969 ± 8mm

1069 ± 8mm1169 ± 8mm1269 ± 8mm1369 ± 8mm1469 ± 8mm1569 ± 8mm1669 ± 8mm

731 ± 8mm769 ± 8mm869 ± 8mm

DIMENSION A


HINGESIDE

27mm

CLOSINGSIDE

20mm


WET ROOM:The position of the wall channel is set

by the fitter. The U section wall channeltemplate should be 7mm nearer the

back wall than the standard wall channelon the closing side.

DOOR WITH HINGES FITTED TO THE WALL CLOSING TO AN INLINE PANELIMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall

CFI365D 31

FITTING THE DOORSECTION 7

301

331

302

332

305

333

336

FITTING A DOOR TO AN INLINE PANEL,PENTAGON OR BONDED PANEL

Fit the seal to the edge of the hinge panel.

2 3


363

Inside

Models:301, 302, 331, 332,

333, 336, 363

Inside

Model:305









The positions shown below are recommended as aninitial setting, so the door and hinge are at a slightangle prior to the weight being taken by the hinge.


EccentricSpacers

1

Model:305

Models:301, 302, 331, 332,

333, 336, 363

Door Panel

27mm







difference).

DISCARD THE TEMPLATEAFTER USE

321213127-W2-ACFI365D 9

PENTAGON ENCLOSURE

Wall channel positions are determined using the threshold - lay the threshold on the tray or floor.

DO NOT FIX IN PLACE

A AWET ROOM FITTING ONLY:

Mark dimension 'A', then measuredimension 'B' from the inside

edge of the threshold to the tiles.

B B

Mark dimension 'A', the distance from the corner of the threshold to the tiles.Check to see if walls are vertical, adjust 'A' if necessary within range shown.

BESPOKE ENCLOSURES ONLY:Mark dimension 'A', the width

of glass panel minus 24mm, thenadjust for lean of wall if necessary.

Enclosure900

100012001400

329 ± 8mm429 ± 8mm629 ± 8mm829 ± 8mm

DIMENSION 'A'

B

C

C

TRAY FITTING ONLY:Measure dimension 'C'

from the inside edge of thethreshold to the outside

edge of the tray. Then mark thedistance from the edge of the tray

to the inside edge of the wallchannel (not including seal) to be

as measurement 'C'.

B

WET ROOM FITTING ONLY:Mark the distance from thetiles to the inside edge of

the wall channel (notincluding seal) to be as

measurement 'B'.



Mark the position of both wall channels on the wall:

1

2

C

C

305


CFI365D32


4

1

Fold hinge so it is at 90o. Fit the door to hingeensuring it is fully supported at all times.


Ensure sealing stripfits behind door

Caution

Note:If necessary, adjust position

of door by removing the backplates and rotating eccentricspacers. Replace back plates

and tighten all screwsas tight as possible.

Retighten after 10 minutes.

FITTING A DOOR WITHWALL MOUNTED HINGES


Drill 4 x 8mmholes in the wall.

8mm

Fit 4 x wall plugs.

The position for the hinge fixing holes shouldalready be marked on the wall - See Section 1,

Page 11.

364 360

362 362 Finally mark the positionof the threshold on the

tray or floor so thatit can be repositioned

later.

Fit the hinges to the panel.

The ballcatch in the

hinge goes tothe door side.

The back platewith holes furtherfrom the edge fits

to the panel.

The back platewith holes nearerto the edge fits

to the door.

33 1213127-W2-A

POSITIONING THE WALL CHANNELS

CFI365D8

DOOR WITH HINGES FITTED TOAN INLINE PANEL

20mm

IMPORTANTTray must be level in all planes orenclosure will not install properly.If a seat is being fitted the

distance from the back wallto the glass MUST be


WET ROOM FITTING ONLY: Mark equal distance fromback wall on both sides.


SECTION 1

301 331

DOOR WITH HINGES FITTED TO AN INLINE PANELAND CLOSING TO A SIDE OR BONDED PANEL


B

A



DIMENSION A302 332


769 ± 8mm869 ± 8mm969 ± 8mm

1069 ± 8mm1169 ± 8mm1269 ± 8mm1369 ± 8mm1469 ± 8mm1569 ± 8mm1669 ± 8mm

731 ± 8mm769 ± 8mm869 ± 8mm969 ± 8mm1169 ± 8mm1355 ± 8mm


10001100120013001400150016001700

762800900

100012001400

CFI365D 33

3

54

2

Open the hinges out (as if the door was open).


Fit the hinges to the panel.NOTE:

Coated side of glass goes to the inside.


The dimensions shown will set thedoor approximately 30mm from the

front of the tray, but this can beadjusted if required.




EccentricSpacers


The positions shown below are recommended as aninitial setting, so the glass is at a slight angleprior to the weight being taken by the hinge.

Further adjustment can be achieved by adding spacergaskets behind the hinge mounting brackets.


Spacergaskets

Models:360, 362, 364

Door Wall

341213127-W2-ACFI365D 7

Components

x2x2

x2x2

x2x2

x2

Obl

ique

Han

dle

Ass

embl

y

Bow

Han

dle

Ass

embl

y

4mm

3mmA

llen

Key

s

3mm

Dx6

x6x6

x6x6

x6x6

x6x3

x3x3

Fx2

x2x2

x2x2

Gx2

Scr

ew C

over

x8x8

x8x8

x8x8

x8x4

x4x4

x8

301

302

331

305

333

336

360

362

362

332

363

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

2.5m

m

x2

x6x6

x6x6

x6x6

x6x6

x3x3

x3W

all P

lugE

Wal

l Plu

g

Fit the seal to the hinged side of the door, notch atthe bottom (use appropriate seal, two are supplied

for left or right hand installations).


CFI365D34

7

98

6

Check that the door is vertical.


Start to close the door. As the fin of the seal touchesthe wall brackets, using a sharp knife, make slits inthe seal at the top and the bottom of the brackets.

Carefully lift the door into place.IMPORTANT: Keep the door supported at all times.

Fit 4 screws to secure the hinges to the wall.

B

B

Caution

2mm

x5364

364 x5

Incl

uded

Opt

ion

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

Note:If necessary, adjustposition of door byremoving the backplates and rotatingeccentric spacers.

Replace back platesand tighten all

screws as tight aspossible. Retightenafter 10 minutes.

Rou

nd H

andl

e A

ssem

bly

35 1213127-W2-ACFI365D6

Components

180o H

inge

Ass

embl

y

x2x2

x2x2

x2x2

x2

135o H

inge

Ass

embl

y

Wal

l Mou

ntH

inge

Ass

embl

y

x2

x2x2

x2

C

45o B

raci

ngB

ar A

ssem

bly

C

90o B

raci

ng B

ar A

ssem

bly

Cap

Cap

301

302

331

305

333

336

360

362

362

332

363

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

Spl

ashg

uard

Top

Cap

(LH

/RH

)

x2x2

x2x2

x2x2

x2x2

B

x2 x2

x1 w

ith e

ach

hing

e pa

nel a

nd in

line

pane

l 400

mm

wid

e or

mor

ex1

with

sid

e pa

nel u

p to

100

0mm

x1 fo

r bon

ded

pane

l with

hin

ges.

x2

for 3

63 u

nit o

nly.

x2 w

ith p

enta

gon

unit

x1 w

ith e

ach

side

pan

el 1

200m

m o

r mor

e

Incl

uded

Opt

ion

Bot

tom

Cha

nnel

Plu

gx2

x2x2

x2x2

x2

x4A

CFI365D 35

FITTING THE CLOSING DOOR SEALSECTION 8

301

DOOR TO WALL • STANDARD WALL CHANNEL

IMPORTANTAdjust door seal until it is 3mm from edge of door, then fully tighten screws


adjust 3mm

Fit the door stop seal into the wall channel. Do not fully tighten screws

364

DOOR TO WALL • ‘U’ SECTION WALL CHANNEL



IMPORTANTAdjust door seal until it is 3mm from edge of door.


adjust 3mm

Push the cover strip into the wall channel then fit the door seal(use the unnotched seal).

INSIDE

333

x2364

364

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

+1+1

+1

Cha

nnel

Gui

de

x2x2

x2x2

x2x2

+1+1

361213127-W2-A

3mm


adjust

CFI365D36

SECTION 8 • FITTING THE DOOR CLOSING SEALDOOR TO INLINE PANEL OR BONDED PANEL

305332

Fit door stop seal to the end of the panel


Panel

Door

DOOR TO SIDE PANELFit door stop seal to the end of the panel

302

3mm

IMPORTANTThe gap between the edge of the door andthe side of the door seal should be 3mm.Adjustment 302 - Undo the glass clampon the door panel enough to allow the

panel and door assembly to move. Adjustuntil the gap is 3mm then retighten the

glass clamp screws.Adjustment 362 - A small amount of

adjustment can be achieved by addingextra gaskets under the hinge brackets.

IMPORTANTAdjust seal until it is 3mm from

edge of door.

Door

Panel


IMPORTANTThe gap between the edgeof the door and the side of the door seal should be parallel from top

to bottom.

Parallel

331, 332, 336, 360 + inline panel, 362 + bonded panel, 363.

305

Door Panel

336360

362 363

331

362

CFI365D 5

Components

301

302

331

305

333

336

360

362

362

332

363

Sta

ndar

dW

all C

hann

el

Gla

ss C

lam

p

A4

x S

crew

Th

ese

item

s ar

e de

liver

ed fi

tted

toge

ther

.U

ndo

the

alle

n sc

rew

s to

sep

arat

e.

x2x2

x2x2

x2x2

x2x2

Doo

r Sea

l(C

losi

ng s

ide)

Doo

r Sea

l(C

losi

ng &

hin

gesi

de)

Doo

r Sea

l(C

losi

ng s

ide)

Doo

r Sea

l(C

losi

ng &

hin

gesi

de)

321

321

321

321

324

324

323

320

320

300

300

300

330

300

300

300

360

360

360

330

337

337

337

337

337

337

322

‘U’ S

ectio

nW

all C

hann

el(a

lso

used

for

mar

king

pos

ition

of

wal

l mou

nted

hin

ges)

Incl

uded

Par

t use

d as

a te

mpl

ate

only

and

is n

ot in

stal

led

x2D

oor S

eal

(Hin

ge s

ide

and/

orcl

osin

g si

de)

Thre

shol

d

Thre

shol

d

Cov

er S

trip

364

364 x2 +1

(’+1’

sig

nifie

s ex

tra c

ompo

nent

s n

ot n

eede

d fo

r ins

talla

tion)

+1+1

x2

+1+1

x2x2

x2

37 1213127-W2-A

5mm

Fit the splashguard to the bottom of the door.

Ensure the splashguard clearsthe threshold when door opens.

Inside ofenclosure.

IntroductionThe following pages aim to provide comprehensive installation instructions, plus advice on how to care and maintain your product.We recommend that the unit is installed by a qualified Plumber or Engineer.Please retain this document for future reference.Note: Due to our desire to always improve our products, Daryl reserve the right to change specification without prior notice.

Safety PrecautionsCaution: Care should be taken when drilling into walls and floors to avoid any hidden pipes or wires.We strongly recommend that all glass panels are moved by a minimum of two people and that any protective packaging along the glass edges is kept in place for as long as possible to prevent damage before installation.

Wear protectivefootwear whenlifting panels

Wear safetyglasses whendrilling

Care & MaintenanceThe unit should be wiped down immediately after each use. Use a non abrasive cleaner with a pH value between4 & 8, applied with a soft cloth. A 50:50 solution ofvinegar & water can be used on lime scale deposits,rinsing off thoroughly after use. Do not use alkalissuch as caustic soda.Under no circumstances should scourers or powerful detegents be used as these can damage the metallic surface of the frame and the surface ofthe tray or bath, and also tarnish the glass coating.If fitted correctly the unit should not require any maintenance other than cleaning. If problems dooccur contact the Daryl Technical Helpline Tel: 0844 571 0067

People not familiar with the fitting of Daryl Products may requirethe assistance from another person at certain stages of the procedure. We have indicated these points in the process with the Caution Symbol. Caution

Made in the UK by: Kohler Daryl LimitedAlfred Road, Wallasey, Wirral, CH44 7HY England

Tel 44 (0)844 571 0067 Fax 44 (0)844 571 71574 CFI365D

Locate the threshold by pulling a small amount of thebacking off each end. When threshold is in the correctposition remove rest of backing and secure in place.

Place the threshold on the floor or tray.

CFI365D 37

SECTION 9

1

4

2

3

FINISHING OFF • ALL VERSIONS

362 362

A

UNITS WITH WALL MOUNTED HINGES ONLYUsing a fine toothed hacksaw cut the threshold

at the wall end at 90o.

90o

364

362 - With side panel. Cut at wall end only. ‘A’ = Width of door glass PLUS 15mm.362 - With bonded panel. Cut at wall end only. ‘A’ = Width of door glass PLUS 30mm.364 - Cut BOTH ends. ‘A’ = Distance between walls.

301, 333 - Place one end against the wall channel.302 - Place one end to the outer edge of the side panel.305 - Place in original marked position.331, 332, 336, 363 - Place equally about the centreline of the door.360, 362 - Place cut end(s) against the wall.

ALL UNITS:Move the threshold forwards by 5mm.

Ensure the area aroundthe threshold is clean and

dry before fitting

381213127-W2-A

STANDARD WALL CHANNELS:Cut the seals exposed at top with a sharp knife.

Fit the screwcovers.

G

STANDARD WALL CHANNELS:Fit the top caps.

OBLIQUE DOOR HANDLERemove screw ’A’ and then remove the inner handle.

A

A

B

B

C

Check that the 2 gaskets ‘B’ and the sleeve ‘C’ are inposition. Fit the pin through the hole in the glass.

Reattach the inner handle. Refit screw ‘A’, turn handleto the desired orientation and tighten the screw.

CFI365D 3

ContentsThere are many options within the Minima Range and these instructions give a step by step procedure for fitting all units. Each section covers all enclosures unless otherwise stated.

Tip: Look for the small drawings of the enclosures to identify your unit in each section.

Introduction Page 4

Safety Precautions Page 4

Care & Maintenance Page 4

Components Page 5

Section 1 - Positioning the wall channels Page 8

Section 2 - Fitting the wall channels Page 13

Section 3 - Fitting the channel guides Page 14

Section 4 - Fitting panels Page 23

Section 5 - Checking door gaps Page 25

Section 6 - Fitting bracing bars Page 29

Section 7 - Fitting the door Page 31

Section 8 - Fitting the closing door seal Page 35

Section 9 - Finishing off Page 37

If your installation needs the hinges to be on opposite sideof the enclosure to that shown in these instructions

All units with the exception of extended pentagons and enclosures with bonded panels arereversible. Doors and panels can be turned through 180o as required and fitting is a mirror image of those shown.

Extended pentagons and bonded panels are supplied handed and fitting is a mirror image of those shown.

SECTION 9 • FINISHING OFF

87

5 6

38 CFI365D

ROUND DOOR HANDLE

Spacer found inmain parts pack

39 1213127-W2-A

BOW DOOR HANDLERemove screw ’A’ and then remove the inner handle.

A

Remove screw ‘B’and the spacer.

B

C

D

A

Check that the 2 gaskets ‘E’are in position. Fit the sleeve

in the hole ‘F’ in hole theglass. Refit screw ‘B’

and tighten.

E EF

B

2 CFI365D

Kohler Daryl LimitedAlfred Road, Wallasey, Wirral, CH44 7HY England Tel 44 (0)844 571 0067 Fax 44 (0)844 571 7157

www.daryl-showers.co.uk E-mail [email protected]

Keeping your enclosure beautiful throughout its lifetime is easy withproducts from the Daryl care programme

The Daryl Care Programme

Using state of the art bespoke machinery combined with the latest technology, all Daryl doors and panels are coated with a glass protector in highly controlled factory conditions.The protector acts as an invisible barrier on the glass toprevent build up of limescale, soap scum, stains and dirt.The factory applied protector will last from months to years depending on use and the hardness of water in your area.It will never crack, peel, discolour or build up. Coated surfaces are kept clean simply by rinsing or wiping with a damp cloth and regular use of Daryl Glass Cleaner.

There are two separate elements to caring for your Darylshower door, enclosure or bath screen.

1 Daryl Glass Cleaner for the regular cleaning of your shower door, enclosure or screen

2 Daryl Care Kit comprising of Glass Treatment and Glass Protector suitable for use where glass protector has not already been applied or for topping up factory coated protector

Daryl Glass Cleaner

For occasional cleaning of glass treated with Daryl GlassProtector or for more regular maintenance of untreatedsurfaces, we recommend using Daryl Glass Cleaner. TheCleaner cleans and polishes without smearing or streak-ing and rejuvenates the Glass Protector.

Daryl Glass Treatment and Daryl Glass Protector

Available in one care kit, the Treatment and Protector areused on new or existing shower installations where Protector has not already been applied and for topping up factory coated glass after a reasonable length of time. The Treatment must always be used on existing shower installations to prepare for the Protector. The Treatment is a cleaning material that is applied to the glass to ensure it is in the cleanest condition possible prior to application of the Protector. If this process is not under-taken, there is the likelihood of locking in dust, dirt and stains under the Protector.

Daryl Protector acts as an invisible barrier on the glass toprevent the build up of lime scale, soap scum, stains and dirt. Applied like a polish, one application will last from months to years depending on use and the hardness of water in your area. It will never crack, peel, discolour or build up. Coated surfaces are kept clean simply by rinsing or wiping with a damp cloth and regular use of Daryl Glass Cleaner.

Regular cleaning• Mildew thrives in damp, unventilated areas. It is, therefore, important to always wipe down, with a soft cloth or towel, the glass and metal sections inside the shower every time it is used

• Do not allow water to remain on glass and metal sections for long periods of time

• Every week or two, use Daryl Glass Cleaner to polish the enclosure (including metal sections) ensuring all surfaces are wiped down

• In hard water areas, do not allow lime scale to build up.Stubborn deposits of lime scale can usually be removedby using a 50:50 solution of vinegar and water, whichshould be rinsed off thoroughly and dried after use

• Regular cleaning is required to remove the smallamounts of residue that are not repelled by the Protector

Everyday CareWipe down the glass and metal sections with a soft cloth or towel and warm water after each time the shower is used.Do not allow water to remain on glass and metal sections for long periods, do not allow the build up of lime scale and do not use caustic cleaners or abrasives.

Daryl showers traysIf you have a Daryl shower tray scuffs and marks on acrylic trays can often be removed by the light use of a mildly abrasive cleaner applied with a damp cloth and polished off.

Other cleaning materialsEnsure that if you use a non-Daryl cleaning product, it has a pH level between 4 & 8 and is non-abrasive. Prolonged useof cleaners with a pH level outside the specified range can cause damage to metal sections and possibly affect the safe operation of your Daryl Shower. All cleaning material (including Daryl’s) must be wiped down after application.Do not use ‘spray and leave’ cleaning products on the metal surface as these may cause damage to your door or enclosure.

CFI365D 39

SECTION 9 • FINISHING OFF

9 10

11 12

Check that the 2 gaskets ‘C’ and the sleeve ‘D’ are inposition. Fit the pin through the hole in the glass.

Reattach the inner handle. Refit and tighten screw ‘A’ ensuring it is facing downwards.

STANDARD WALL CHANNEL: Seal between the wall channel and the wall.

‘U’ SECTION WALL CHANNEL: Seal between the wall channel and the wall.

401213127-W2-A

Fitting Instructions

CFI365D

Minima Hinged Enclosures

301 302

331

305

333

336

364

360 362

362

332

363

These instructions cover the following units. Pleaseread and ensure all steps have been followed,

as this will generally resolve any installation issues

Lay a thin bead of sealantaround the threshold and

the bottom channels.

24hrs

Do not use the enclosure forat least 24 hours

13 14

MAINTENANCEGeneral MaintenanceProviding theshowerenclosurehasbeencorrectly installedand isoperated inaccordancewith theinstructionscontainedinthisguide,difficultiesshouldnotarise.Ifanymaintenanceisrequiredthenitmustbecarriedoutbyacompetenttradespersontowhomthemaintenanceinstructionsareprovided.Beforereplacinganypartsensuretheunderlyingcauseofthemalfunctionhasbeenresolved.CleaningWarning!Manyhouseholdcleanerscontainabrasiveandchemicalsubstancesandshouldnotbeusedforcleaningpainted,platedorplasticfittings.Thesefinishesshouldbecleanedwithamildwashingupdetergentorsoapsolutionandthenwipeddryusing a soft cloth.CareTopreservethebeautyofyourshowerenclosureformanyyears,pleaseobservethefollowingcareinstructions:Rinseglassandframewithclearwateraftershowering.Removewaterdropletswithasqueegee.Donotrubdry!Tocleanyourshowerhygienicallyandeasily,werecommendtheuseofabiodegradablecleanser.Regularcleansingwithabiodegradablecleanserpreventsstubbornstainsandensuresacleanandhygienicsurfaceformanyyears.Donotusescouringorcausticcleansersunderanycircumstances!Thesecandamagethesurfaceoftheframe,glassanddecorativepartsaswellastheplasticparts.Chrome PartsUseonlycleansersexpresslyspecifiedforchrome!

41 1213127-W2-A

NOTES

421213127-W2-A

43 1213127-W2-A

441213127-W2-A ©KohlerCo.March2013

0044 844 571 0048

Kohler Mira LimitedCustomer Services Dept,1 Penrose Place,Skelmersdale,WN8 9PR

To Contact Us: UK

Fax: 0044 844 571 7157

CUSTOMER SERVICE

E-mail: [email protected]

To Contact Us: Eire Only

0844 571 0048

Fax: 0844 571 7157

Helpdesk ServiceOur Customer Services Team is comprehensively trained and can offer help and advice, spare parts, accessories or a service visit.

We will need you to have your model name, model number and date of purchase.

KOHLER® Website (www.KOHLER.co.uk)From our website you can download additional user guides or request a service visit.

Spares and AccessoriesWe hold the largest stocks of genuine Kohler spares and accessories.Contact us for a price and to purchase spares or accessories.

Service / RepairsNo one knows our products better than our nationwide team of Service Technicians. We can carry out service or repair work to your product both during and after the guarantee period.

Ask about our fi xed price service repairs.

GuaranteeYour enclosure has the benefi t of our lifetime guarantee which starts from the date of purchase.To activate this guarantee, you must return your completed registration card with a copy of proof of purchase from an approved Kohler retailer within 30 days of purchase.This guarantee is in addition to your statutory rights and is subject to conditions (see registration card).

What to do if something goes wrongIf your product does not function correctly when you fi rst use it, contact your installer to check that it is installed in accordance with the instructions in this manual.

If this does not resolve the issue, contact our Customer Services Team who will offer you or your installer help and advice.

Kohler Mira Limited, Cromwell Road, Cheltenham,Gloucestershire, GL52 5EP, UK

13EN 14428:2004 + A1: 2008

By Post:

Kohler is a registered trade mark.The company reserves the right to alter product specifi cations without notice.

(301,302,305,331,332,333,336,360,362,363,364)

minima hinged enclosures - kohlerresources.kohler.com/plumbing/kohleruk/pdf/minima hinged...

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