mines to mills
TRANSCRIPT
Mines to Mills
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MS AGARWAL FOUNDRIES Pvt. Ltd.
A Primary Steel Producer
Pioneer in Steel Industry since 1961
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We at AF Star are having a fully automated and integrated steel manufacturing unit strategically located at Hyderabad. Also our mega factory of Sponge iron
& power production setup is located at Mantralayam, AP.
We have expertise in manufacturing pure steel for the last 16 years.
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We aim to achieve success through strong team work, manufacturing quality product, and skillsbenefiting the end customer. We would like to be the first choice for our customers by providingcompetitive price, Superior Quality and Prompt service with committed time of delivery. We aim toincrease our manufacturing output to 1 million metric tons by 2030.
Mission
We believe world can be a safe place when high quality steel is available at competitive pricing and thiswill be achieved by using latest technologies, optimizing resources and unwavering commitment fromus. Let’s make this world a better place to live.
Vision
AF STAR
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Client value creationCreating an incredible value by standing out in the area of customer excellence on par with the competitors, byencouraging the culture of serving relentlessly to internal and external customers for achieving better growth.
Respecting individualRespect is a positive element where we believe to “GIVE IT to GET IT” – We Trust that every individual is absolutelyunique when it comes to value – we respect our value to magnify the strength of an individual and develop a cultureof pioneering spirit in our organization.
IntegrityCommitted to the highest standards of integrity in our business practices. Integrity is one of our core values becausewe believe it is an important element in our success.
EmpowermentNothing can make any individual inferior without his/her own concern – Here we believe in EMPOWERMENT acrosslevels with Leadership qualities as a prime focus.
InnovationOur steel is the expression of our passion it has a Blend of pioneering spirits of our people and their unmatched skill-we quote Innovation as ART at our end.
Values
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Production Facilities
MS Agarwal Foundries Private LimitedFactory : Toopran Mandal, Medak, Telangana, We are an
Integrated Plant having Continuous Casting Machine, Steel melting Shop (SMS) & Rolling Mill with Installed capacity of
6 Lacks MT/Annum.
Maruti Ispat & Energy Private LimitedFactory : Madhavaram, Kurnool Andra Pradesh
Our Group company are having facilities Sponge Iron & Power Plant Installed capacity with 6 Lacks MT/Annum & 16 MW.
Advantages of AF Star
Earthquake Resistant
Higher Strength Great Weld-ability
Perfect Roundness
Better Metallurgical Properties
Corrosion Resistance
Customize Product
Precise Gauge Control
Excellent Bend Properties
Cost Effective
Higher Bonding Strength
Finer Grain Structure
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Primary Steel Producer
Iron Ore
Dolomite
Coal DRI Unit Concast CasterElectric Arc FurnaceSponge Iron
Loading / Dispatch Rolling MillTesting Lab
Billets
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Primary Steel Producer
Coal Dolomite Iron Ore
DRI Kiln
Sponge IronControlled by PLC System
Rejection Iron Ore Fine
Rejection Coal Fines Boiler
Power PlantWaste Heat
Charge in Furnace
Addition
Chemical Analysis
Ferro Alloy
Billet Casting Stock yard Rejection
Direct Hot Charging
Rolling Mill
TMT Mill Process
Roughing Mill
Intermediate Mill
Thermo Mechanical Treatment by Thermex
Screening
Automatic Cooling Bed
Inspection by QC dept.
Strip Packing
Stockyard
Dispatch
Rejection Convert to scrap
SMS ProcessThrough Transportation
Sale Out
Melting
Chemical Addition as per requirement
Product Portfolio
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Consistent Diameter & Smooth Wire drawing.Perfect combination of ductility & strength. Soft& Flexible for easy tying.
Binding WireThe chemical composition of the TMT Re-bar is modifiedto prevent corrosion. It enhances the life of steel. Thereis no extra operation required while fabrication
Corrosion Resistance Steel
Critical Control over levels of impurities Computer controlled online heat treatment Higher bend ability,longevity & duct-ability Manufacturing TMT as per IS1786/2008 Standards
TMT BarsHave cut and bend technology. Provide our customerready to use material. It avoids reduction of internalstrength of the bar. It avoids internal stress andfractures.
Cut & Bend
Torkari Fe550 grade steel satisfies all the Physical &Chemical parameters as per IS 1786- 2008 for Fe 550grade steel
Torkari : Wire
Product Portfolio
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We have our own DRI unit equipped with modernsophisticated sponge iron manufacturing facility. Weuse virgin iron ore from sponge iron production. We areusing the best quality DRCLO grade iron ore from NDMC
Quality of Steel is reflected in the quality of billets fromwhich it is manufactured. Steel produced from Billets ismore superior in its quality, with better elongationproperties.
BilletsSponge Iron
(IS 432-part-1) Size – 8MM to 32MM Grades - E: 250.It is well used in PQR Road (Cemented Road)
MS Round Bars
TMT Rebar
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o MS Agarwal Foundries Pvt. Ltd. is the leading manufacturers and
suppliers of TMT Steel Bar
o Dia – 6MM to 32MM
o Length - 1M to 18M
o Grades -Fe500D, Fe550D
o We are using RO water quality less than 100 PPM to avoid the rusting
tendency & get the specified properties (Strength, elongation &
particular grade)
o Features: High tensile strength, Toughness, Excellent bending ability,
Sturdiness, Earthquake Resistance.
o It is widely used for bridge, Indian Railway, Metro Construction, BHEL,
NHAI, Building Constructions & many more.
TMT Rebars Properties
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Grades Yield (min. Mpa) UTS (min. Mpa) Elongation (min %)
BIS AF Star BIS AF Star BIS AF Star
Fe-500D 500 530 545 630 16 18
Fe-550D 550 580 585 640 14.5 18
BIS AF Star
Carbon (Max %) 0.30 0.2 – 0.25
Managanese (Max %) 0.5 0.5 – 1.20
Sulphur & Phosphorus As per IS: 1786/08 As per IS: 1786/08
Physical Property
Chemical Properties
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TMT Rebars Properties
Observed Running Mass/Meter
Specific BIS Range Tolerance AF Star Range Tolerance
Size (mm) Kg/mtr Kg/mtr Kg/mtr
(Min) (Max) (Min) (Max) %
6 0.222 0.206 - 0.237 0.206 - 0.237 +7
8 0.395 0.367 – 0.423 0.367 – 0.395 +7
10 0.617 0.574 – 0.660 0.574 – 0.617 +7
12 0.888 0.844 – 0.932 0.844 – 0.888 +5
16 1.580 1.500 – 1.659 1.500 – 1.580 +5
20 2.470 2.396 – 2.544 2.396 – 2.470 +3
25 3.850 3.735 – 3.965 3.735 – 3.850 +3
28 4.830 4.685 – 4.975 4.685 – 4.830 +3
32 6.310 6.120 – 6.499 6.120 – 6.310 +3
Torkari Wire
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Advantages of Torkari Wire
• Saves Steel.• Saving in construction cost, i.e. transport labour, sales tax etc.• Advancement in construction technology.• Advancement in technology of steel processing.• Speeding up of construction work due to use of precast units and in the form of welded mats.• Can be bended and welded.
Dia:- 4, 5, 6, 7, 8, 9, and 10mm.(up to 12mm.).Standards:- IS :1786/1985 Grand :- Fe 550 DIN : 488,BS : 4483 Use:- Torkari-Bar can be used as a general purpose concrete reinforcement and in R. C. C. spun pipes, electricity poles, railway sleepers, precast units, runways, as skin reinforcement, slabs, beams, pre stressed concrete units etc.Quality:- Kari- Wire Ribbing Wires are totally cold processed materials. It is produced from tested quality of mild steel materials with restricted carbon range (0.20%max.) whereas TMT bars are hot rolled.
Corrosion Resistance Steel
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Advantages of Corrosion resistance steel
o Longer Life: Due to higher corrosion resistance it ensures the longevity of the structures.
o Cost saving: Higher Strength of the Re-bars result in lower tonnage requirement, thus reducing construction cost.
o Low maintenance cost: Due to higher life no maintenance cost during fabrication.
o Easy handling: No extra precaution for material handling & transportation, because it is not coated material.
o Good ductility & bendability: High yield strength coupled with good ductility and bendability
The coastal & marine borders are susceptible to serious corrosion of metal.
Corrosion has a tendency to weaken the steel quality due to the salinity in the air
or ground water or air borne acid particles. The life span of the RCC structures
like bridges, buildings , dams, industrial plans , is considerably reduced due to
these extreme conditions. Keeping the above short – coming in mind MS
Agarwal provides Corrosion resistant steel.
Cut & Bend
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o It is made from specialized machinery.
o Cutting is done in a controlled factory environment
o It gives the ACCURACY
o Zero WASTGE, we supply the steel with the exact specification of the blue print.
o Customers get solutions that are customized for the specific requirement .
o Customers do not have to worry about selling/reselling of scrap.
o It hinders better utilization of space and increases on-site inventory.
o It saves your TIME.
TMT structures designed by architects and structural engineers need steel rebars to be cut and bend to exact specifications, ensuring
precision and consistency.
MS Round Bar
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o (IS 432-part-1) Dia – 8MM to 32MM
o Grades - E: 250.
o Length - 1M to 12M
o These round bars are available in different length, width and dimensions which
can be further customized as per the requirement of our clients.
o MS Round Bars are used by PQC Road (Cemented Road), forging industries, bright
bar industries, auto-ancillaries, foundation and anchor bolts, pins, rollers, bushes,
Automotive, chemicals, Fertilizers, Sugar Mills, Distilleries and many more
engineering industries.
AF Star Center supplies a wide range of Mild Steel (MS) Round Bars.
Binding Wire
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o The wire is very soft & doesn’t break easily.
o Uniform size (20G) throughout its length & ensures savings to customers
o Doesn’t scale & hurt the mosons.
o Distinct packaging to protect the wire from rusting.
o Available in standard packing weight of 10 Kg, 25 Kg & 5X5 Kg.
Approvals
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o RDSO (Research Development & Standard Organization)o Rail Vikas Nigam Limitedo Delhi Metro Rail Corporation (DMRC)o Bharat Heavy Electricals Limited (BHEL)o Various National Highway Authority of India (NHAI) projects.o T.N.P.W.D & M.P.P.W.Do Petronet LNG Limitedo Army Welfare Hsg. Organization, Central Govt. Hsg. Organizationo Engineering Projects India Limitedo Life Insurance Corporation of Indiao A.P. Govt. S.O.R List(Brand Enlistment)o GHMC & Transmission Corp. Of A.Po HMDA (The Hyderabad Metropolitan Development Authorityo A.P.Housing Board , T.N.Housing Board & Karnataka Hsg. Boardo APGENCO Projectso Karnataka State Road Transport Corp. & Urban Infrastructureo Karnataka Rural Infrastructure Devep. Ltd. & State Po. Hsg. Corp.o Various MoRTH’s Projectso TANGENCOo MAHAGENCO
Our Clients
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Certificates
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BIS 432 Part-I(MS Round bar)
BIS 2830:1992Carbon Steel Cast Billet
BIS1786:2008TMT/HYSD BARS as perFe-415/415D/ Fe-500/500D/Fe-550/550D/Fe-600
ISO 9001:2015 Quality Management System
Environmental Management System
Occupational Health & Safety
Awards & Appreciation
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Government of Telangana I&C Dept. Industry Awards– 2018 : The Best Employee Practices under Medium Industry for the FY 17-18
Top 10 TMT Iron & Steel Manufacturers, 2021Industrial Outlook Magazine, 2021
Energy Efficient technologies, 2015Best TMT Steel Award 2006, Government of India
CSR
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Giving certificates to employees of Eye checkup Camp Free TB checkup for our factory employees & their family
Tree plantation in Rangiyapalli Village Medical camp at “Cheers Foundation Orphanage”
Thank you
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