mineralscan lite installation guidelines
DESCRIPTION
MineralScan Lite Installation Guidelines. transmitter, sensor, and battery. RF link (10 m). Ball Mill. Main Unit. i nlet sensor. outlet sensor. (2) sensors to main unit cable (10 m and 30m). (3) 4-20 mA cables (1000m/3000ft max). p ower 90 – 240 VAC 50/60 Hz. - PowerPoint PPT PresentationTRANSCRIPT
MineralScan Lite Installation Guidelines
Digital Control Lab, LLC.4647 NW 6th Street, Suite FGainesville, FL 32609
MainUnit
power 90 – 240 VAC 50/60 Hz(3) 4-20 mA cables (1000m/3000ft max)
BallMill
RF link(10 m)
(2) sensors to main unit cable (10 m and 30m)
transmitter, sensor,and battery
inlet sensoroutlet sensor
Phone: +1 (352) 692-0800Fax: +1 (813) 649-8390
MineralScan Lite– System Components
The Main Unit should be installed near the mill, so the supplied 10 and 30 meter (30 and 90 ft.) cables coils will reach both the Inlet/Outlet bearing sensors from the Main Base Unit.
Fixed Inlet/Outlet Bearings VibrationSensors
Mill Shell Wireless Sensor
Main Unit
Fixed sensors are shipped with a short30 cm (~1 ft.) cable and a IP67 waterproof connector at the end.
DCL supplies 10 meter and 30 meter (30 ft. and 90 ft.) shielded cable coils that each have a connector at one end of the cable and are open in the other end.
These cables are passed (run) through conduit pipes from the sensors to the Main Unit.
MineralScan Lite– Fixed Sensors Connection
MineralScan Lite– Typical Fixed Sensors Installation
Fixed Sensors are magnetically attached to both the inlet and outlet bearings covers.
Run the supplied cables in conduits to the Main Unit, pull the cables inside of the Main Unit, leave the terminals open, DCL will make the connections during commissioning time.
MineralScan LiteMain Unit
MineralScan Lite– Main Unit Cables
120-220 VAC 50/60 Hz
powerconnection
3 x 4-20 mAConnections
to PLC or DCS
3x14 AWGpower cablesupplied &installed by
the customer
3 cables 2x18 AWG
shielded cablesupplied &installed by
the customer
Inlet bearingfixed sensor
cable, supplied by DCL, installed by the customer Inlet
Sensor
OutletSensorOutlet bearing
fixed sensor cable, supplied
by DCL, installed by the customer
Receiver Board
Main Power Circuit Breaker
4-20mA Interfaces(pre-wired by DCL)
MineralScan Lite – Main Unit ComponentsMine Installed Connections Shown in Red
AC PowerConnection
4-20 mAConnections
DCL installed at commission time: 2: Sensor 1 Earth Ground3: Sensor 1 Vibration signal4: Sensor 1 DC+5: Sensor 1 DC-6: Sensor 2 Earth Ground7: Sensor 2 Vibration signal8: Sensor 2 DC+9: Sensor 2 DC-
Mine installed before commissioning time:10: 4-20mA+ (Sensor 1 Level)11: 4-20mA - (Sensor 1 Level)12: 4-20mA+ (Sensor 2 Level)13: 4-20mA - (Sensor 2 Level)14: 4-20mA+ (Wireless Sensor Level)15: 4-20mA - (Wireless Sensor Level)
1. Terminals 2-9 (blue) are the vibration sensor connections and are installed at commission time by Digital Control Lab personnel.
2. AC Power & 4-20mA Outputs (terminals 10-15 in red) should be run and installed ahead of the commissioning date by mine personnel.
Note: All 4-20mA signals requires +24VDC external loop power at PLC.
MineralScan Lite– Main Unit Wiring Definitions Mine Installed Connections in Red
AC Power Circuit Breaker
4-20mA ConnectionsSensor Connections