milling
DESCRIPTION
Milling. Cutting tool is rotated and traversed along 3 axes of motion to produce from simple rectangular plane, slot, hole and complex contour. Milling. Machining center (CNC Milling). C Type. Bridge Type. 5AX M/C. Horizontal M/C. Vertical M/C. - PowerPoint PPT PresentationTRANSCRIPT
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Milling
• Cutting tool is rotated and traversed along 3 axes of motion to produce from simple rectangular plane, slot, hole and complex contour.
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Milling
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Machining center (CNC Milling)
Horizontal M/C
Bridge TypeC Type
Vertical M/C
5AX M/C
http://www.youtube.com/user/GlacernMachineTools
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
• Huge 3+2 axis milling has additional rotation BC axis on head.
• Used for automobile door panel and bumper mold.
http://ma.gnu.ac.kr/vod/machining/Huge_machine_tools.AVI
http://ma.gnu.ac.kr/vod/machining/Huge_5axis.AVI
3+2 axis machining (5 면가공기 )
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
5-axis machining (5 축가공기 )
• Has 2 tinting A C or B C axis on table or head.
Rotary table: http://ma.gnu.ac.kr/vod/Machining/Rotaty_table.MP4
Impeller : http://ma.gnu.ac.kr/vod/Machining/5axis_machining_impeller.MP4
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Automatic Tool Changer (ATC)
Changer Arm
Tool
Spindle
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Automatic Pallet Changer (APC)
Pallet #1
Pallet #2
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Work holding Vise, Clamp ( 치구 )
• Work is fixed by vise or clamp on the table with T-slot
Flex clamp: http://ma.gnu.ac.kr/vod/Machining/Clamp.MP4
http://www.youtube.com/user/GlacernMachineTools#p/u/5/J1VtofzVG24
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Tool holder, Tools
Holder + Collet + Solid Endmill Insert Endmill
http://www.youtube.com/watch?v=IPWGV_EGAHw&feature=related
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Tool holder, Tools
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Milling operations
Face CutterBasic: http://www.youtube.com/watch?v=j0vRYe9uvnI
Face: http://www.youtube.com/watch?v=9OsNUi_o6C4
Endmill: http://www.youtube.com/user/GlacernMachineTools#p/u/1/HfIaISnqHOk
Flat endmill (Slotting)
• Face cutter
• Endmill : Flat, Ball, Rounded
MachiningMachiningManufacturing ProcessesManufacturing Processes
© 2012 Su-Jin Kim GNU© 2012 Su-Jin Kim GNU
Math for milling
• Cutting speed(mm/min) = 3.14 x Diameter x Spindle
V = π D S
• Feed per tooth = Feed / (Spindle x Number of teeth)
• MMR = Depth x Width x Feed MRR = d w F
SnFft /ft
w
d
F (mm/min)