milk harvest cip sanitation systems
TRANSCRIPT
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 1
Milk HarvestCIP & Sanitation Systems
WashersWashers
Guardian™ Pipeline Washerfully programmable pipeline Washer
•CSA,ULandCEtested •230V,50/60Hz
Guardian Washer includes: •ControlmodulewithLCDdisplay •Pumpmodulewiththreechemical
pumps •50ft.(15meters)ofchemical
dispensingtubing •Pressureswitchlevelsensor •Electricdrainvalve,andchemical
tubesupportassembly
Note:ThepositivedisplacementchemicalpumpsprovidedwiththeGuardianWasherhaveamaximumdispenserateof7oz.(200ml)perminute.Thereisnoprovisiontoaddanadditionalpumporalargerpump.Intendedforconcentrateddetergentonly.
Complete Guardian™ Assembliesdeluxe Kit
Assemblies include: •GuardianWasher•Twowatersolenoidvalves(normallyclosed)•Stainlesssteeldivertervalve•Airinjectorvalve
economy Kit
Assemblies include: •GuardianWasher•Twowatersolenoidvalves(normallyclosed)•Plasticdivertervalve•Airinjectorvalve
o R d e R i n f o R m a t i o nGuardianWasher 8510276
o R d e R i n f o R m a t i o n
Guardian Complete deluxe Kit1/2in.watervalves 85120743/4in.watervalves 85120751/2in.watervalveslessairinjectorvalve 85120763/4in.watervalveslessairinjectorvalve 8512077
Complete economy Kit1/2in.watervalves 85107223/4in.watervalves 85107231/2in.watervalveslessairinjectorvalve 85114983/4in.watervalveslessairinjectorvalve 8511499
Guardian Pipeline Washer
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 2
Washers continued
Guardian™ II Pipeline Washer AssemblyWithout Water solenoid Valve
•CSA,UL,andCEapproved•230V,50/60Hz
Guardian II Assembly includes:•ControlmodulewithLCDscreen•Pumpmodulewiththree
chemicalpumps•Temperaturesensor•100feetofchemicaldispensing
(polyethylene)tubing
Washer assembly with Water solenoid Valves
Guardian II Assembly includes:•Guardian IIPipelineWasherAssembly•Twowatersolenoidvalves(normallyclosed)
Complete Washer assembly
Guardian II Assembly includes:•Guardian IIPipelineWasherAssembly•Twowatersolenoidvalves(normallyclosed)•Stainlesssteeldivertervalve,230V•Electricdrainvalve,230Vandonerubbercoupling
Note:PositivedisplacementchemicalpumpsprovidedwithallGuardian II assemblies have a maximum run time of five minutes, andcandispenseamaximumof22oz.perminuteat60Hz(or540mlperminuteat50Hz).Ifyouneedtodispensemorethan110oz.(2700ml)orderextrachemicalpumpsfordetergent.
Guardian™ II Control•ControlLessPumpModule
Extra Chemical Pump
•Forsystemsrequiringmorethan110oz.(2700ml)ofdetergentdispensedperwashcycle
•Enclosurenotincluded
Note:Eachchemicalpumpcandispenseapproximately22oz.perminuteat60Hz(orat50Hzapproximately540mlperminute)andhasamaximumruntimeof5minutes.
Washerso R d e R i n f o R m a t i o n
Guardian II pipeline Washer assemblyWithoutwatervalve 8516983
Washer assembly withWater solenoid ValvesWithtwo1/2in.valves 8516325Withtwo3/4in.valves 8515270
Complete Washer assemblies1/2in.watervalves 85120783/4in.watervalves 85120791in.watervalves 85120801.5in.watervalves 85120812in.watervalves 8512082
Note:Mustalsoorderdrainvalve(230V),divertervalve(230V),andwatersolenoidvalves.
Guardian II ControlWithoutpumpmodule 8504101
o R d e R i n f o R m a t i o nChemicalpump 8515262
8516983 - Guardian II Pipeline Washer Assembly
8515262 - Chemical Pump
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 3
Milk HarvestCIP & Sanitation Systems
accessoriesWasher accessories
Milk Line Position Switch
•Safetyswitchusedtoprohibitoperationofapipelinewasherbeforethesystemissetuptowash
Remote Start Kit
•AllowsusertostartthewashorsanitizecycleatapointawayfromtheGuardian IIcontrolmodule
Includes:•Switchandlamp
Note:Ordertworemotestartkitsifbothwashcycleandsanitizecyclewillberemotestarted.Dealermustsupplyenclosure.
Norprene HoseReplacement Hose for positive displacement pumps
•1/4inchID
Contactor
•40Amp,2-pole,240V•NeededifGuardian IIisusedwithmorethanonepulsationcontroller•PreventsoverloadingoftheGuardian IIcontrolmodule
Air Injector Accessoriesallows Guardian II to be the air injector Control
Cyclone air injector Less Controller
Hand Held Serial Printerfor dealer diagnostic Use, or on-farm Use
Includes: •Powersupply•RS-232serialcableassemblyusedto
connectGuardian IIcontrolmoduletotheserialprinter
o R d e R i n f o R m a t i o nMilklinepositionswitch 4017302
o R d e R i n f o R m a t i o n
norprene Hose1/4in.hose,25ft.roll 8515267Kit,(3)10in.longhoses 8516164
o R d e R i n f o R m a t i o nRemotestartkit 8515276
o R d e R i n f o R m a t i o nContactor 4012938
o R d e R i n f o R m a t i o n
air injector accessoriesTransformer 8514091Cycloneairinjectorlesscontroller 8503938
o R d e R i n f o R m a t i o n
serial printer115V 3556397230V 3556421
4017302 - Milk Line Position Switch
8515276 - Remote Start Kit
Serial Printer
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 4
accessoriesWasher accessories continued
Dari-Chem Dispensing Unitprogrammable Liquid Chemical dispensing Unit
•Threeindependentlyprogrammableperistalticpumpseconomicallydispensechemicalsforapipelinewasher
Dari-Chem Dimensions•6in.Hx13.75in.Wx6.75in.D
(15.2cmx35cmx17cm)
Water Solenoid Valvesnormally Closed
•230V,50/60Hz
o R d e R i n f o R m a t i o nDari-Chemdispensingunit 8502705
o R d e R i n f o R m a t i o n
Water solenoid Valves0.5in.valve 85030750.75in.valve 85030761.0in.valve 85030771.5in.valve 85030782.0in.valve 8503079
8502705 - Dari-Chem Pipeline Washer Kit
8503075 - 0.5 in. Water Solenoid Valve
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 5
Milk HarvestCIP & Sanitation Systems
accessoriesWasher accessories continued
Diverter Valves diverts Wash solution during Recirculation or Clear Water Rinse phases
•Mountsonsink
plastic Valves•Plasticdivertervalve•Electric,230V,50/60Hz
Note:ValvesarenotCSAapproved.On-siteinspectionisrequiredforCanada.
stainless steel Valves•Stainlesssteeldivertervalve•Electric,230V,50/60Hz
Drain Valvesair-operated
•Mountsonsinkwitha2in.milklineclampandgasket
Kit includes:•230Vacairsolenoid•Connectors•Clamp•Gasket
Electric Drain Valvesnormally open
•ULlistedandCSAapproved•230V,50/60Hz
o R d e R i n f o R m a t i o n
plastic electric diverter Valves230V,60Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8506294115V,60Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8505085230V,50Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8502796
stainless steel electricdiverter Valves230V,50/60Hz,2in.inlet 8518594230V,50/60Hz,1.5in.inlet 8518558
o R d e R i n f o R m a t i o n
air-operated drain ValvesKit,sinkdrain,air-operated 8510269Drainvalveonly 8509980
o R d e R i n f o R m a t i o n
electric drain Valves - 2 in.2in.valve,230V,50/60Hz 8518176Rubbercouplingw/hoseclamps 8517737
Note:1.5in.nominalor2in.(5.1cm)ODpipeoutlets
electric drain Valves - 3 in.3in.valve,230V,50/60Hz 8518177Rubbercouplingw/ohoseclamps 8518671
Note:2.5in.nominalor3in.ODpipeoutlets
accessoriesHoseclamp 8514035
8506294 - Plastic Diverter Valve
8518594 - Stainless Steel Diverter Valve
8509980 - Air-Operated Drain Valve
8518176 - Electric Drain Valve
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 6
air injectors
Cyclone Air Injector Systemproduces soil-Loosening turbulence and slugging impact for High-Velocity milk line Cleaning
•Adjustableforupto300CFMcapacityat15in.HgVac•Full2in.(5.1cm)connection•Independentlyadjustableonandofftimes•Resettablecircuitbreakerswitchtoprotectcomponents• Foam-type filter keeps insects and contaminants out of the system
duringcleanup•230Vaccontrollerinput,50/60Hz•CSAandCEapproved
Complete Cyclone air injector system•Foruseonanyexistingwashsystem
Includes:•Airinjectorcontroller•Airinjector
Note:Thecompletesystemincludesanairinjectorcontrollerandanairinjector.
air injector Controller only•Input:230V,50/60Hz•Output:24V,50/60Hz•Capacity:TwoCycloneairinjectors
Cyclone air injector only
Includes: •Cycloneairinjector•Filter•Adaptercoupling•Clamps
Note:Controllernotincluded.
Air Injector Milk Line direct mount adapter and Cleaning Kit
•Adapterandcleaningkitrequiredwhenmountingairinjectordirectlytomilkline
Cyclone Air Injector Filter Kit Upgrades older Cyclone air injectors without foam air filter
•Clearcovernotincluded
air injectorso R d e R i n f o R m a t i o n
Cyclone air injector systemCompletesystem 8506243Controlleronly 8518532Airinjectoronly 8503938
o R d e R i n f o R m a t i o nAir injector filter andcleaningkit 8581887
o R d e R i n f o R m a t i o n
Cyclone air injector filter KitAir injector filter kit 8503024Drip-proofcover 8503904
8518532 - Cyclone Air Injector Controller
8503938 - Cyclone Air Injector
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 7
Milk HarvestCIP & Sanitation Systems
Jetters
Jetter Drawer Assemblyfor Clean-in-place Washing of milking Units
•Usedinparlorsforclean-in-placewashingofmilkingunits
•Storesoutofthewayduringmilking
Assembly includes:•Jettercups•Stainlessdistributortee•Duckbilldrainvalve• Restrictor orifice•Stainlesssteelhooktoposition
clawduringwashing
Fold-Down Jetterdesigned for parlors with a platform overhang too small to allow the Use of the Jetter drawer
Features:•Stainlesssteeldoorandenclosure•Latchholdsdoorclosedduringmilking•Compact-8-1/2in.Wx9-1/8in.Hx
3-1/2in.D(216x232x89mm)whenfoldedup
•Rubberjettercups(fit most BouMaticliners)
Not included with Jetter:• Restrictor orifice, wash line•Clawsupport,dealerfabricated,ifrequired•Automaticdrain(s)
Standard Jetter Assembly & Partsfor Clean-in-place Washing of milking Units
• Used in parlors or flat barns
Assembly includes: •Stainlesssteelholder•Stainlessdistributorteewithairvent•Jettercups•Drainvalve
o R d e R i n f o R m a t i o n
Jetter drawer assemblyJetterdrawerassembly,Magnumseries/R-series,stretchcap 8503144Jetterdrawerassembly,RM-1/DKliner 8503145Jetterdrawerassembly,competitive 8510949
o R d e R i n f o R m a t i o n
standard Jetter assembly and partsJetterassemblycompletewithholder 8514751Stainlessdistributorteew/.078in.(2mm)vent 8514752Plasticdistributorw/.078in.(2mm)vent 8514721Plastictee 8514719
o R d e R i n f o R m a t i o nFold-downjetterassembly 8509935
Jetters
8503144 - Jetter Drawer Assembly
8509935 - Fold-Down Jetter Assembly
8514751 - Jetter Assembly Complete with Holder
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 8
accessories & Jetter Cups
Wash Line AccessoriesRestrictors
•Restrictorsareintendedtobeinstalledbetweentheairinjectorandthewashsink
Wash Line Restrictor Kit includes: •Twoeachofvarioushole
sizesof1.5in.and2in.stainlesswashers
Jetter Cups
•Jettercupsshouldbereplacedannually
o R d e R i n f o R m a t i o n
Jetter CupsR/Magseries 8503022DKseries/RMI 8503023Short,R/Magseries 8503691Short,DKseries/RMI 8503692Competitive 8510176Shortcompetitive 8510177Originalstyle 8514723
Check ValveDuck-bill 8517844
o R d e R i n f o R m a t i o n
Wash Line accessoriesWashlinerestrictorkit,1.5in.and2in. 85155641.5in.(38mm)washlinerestrictor,.19in.(4.7mm)ID(10/bag) 85162352in.(51mm)washlinerestrictor,.19in.(4.7mm)ID(10/bag) 8516236Jetterin-linerestrictor 8518076
Order the in-line restrictor to balance flow in largersystems.
Jetter Cups
8518076 - Jetter In-Line Restrictor
8515564 - Jetter Line Accessories
8510177 • 8503691 • 8503692
8514723 • 8510176
8503023 • 8503022
LockingRing
new photo?
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 9
Milk HarvestCIP & Sanitation Systems
Group Backflush
Sure-San Backflush Valvefor Use in a group flush system
•Useonevalveperstall•Maybeusedwithanybranddetacher•Mountingbracketsaredealer-supplied•9-1/4in.Hx2in.Wx2in.D
(23.5cmx5.1cmx5.1cm)
Releaser Assembly for Collection and Removal of Fluids in Group Backflush Systems
Includes: •Vacuumvalves•Releaserandgatevalveassembly
Note:Notrequiredwhenwaterring-typevacuumpumpisused.
Claw Backflush Hangers•Mountoverclawoutletsoclawrotates
upside down for backflushing
Milk Sweep Valve•Removesresidualmilkfromtheclawandmilkhose
prior to backflushing•Requiredwhenusedwithdetacherswithoutseparate
solenoidvalveforshutoff
Group Backflusho R d e R i n f o R m a t i o nSure-San backflush valve 8512600
o R d e R i n f o R m a t i o nReleaserassembly,stainlesssteelbody 8509971
o R d e R i n f o R m a t i o nKit,milksweepvalve 8515896
Orderonevalvepereachdetacher.
o R d e R i n f o R m a t i o nKit,milksweepvalve 8515896
Orderonevalvepereachdetacher.
o R d e R i n f o R m a t i o n
Claw Backflush HangersHanger,3/4in.(19mm)Visi-Clawoutletor5/8in.(16mm)Flo-Starclawoutlet 3553452Hanger,3/4in.(19mm)Flo-Starclawoutlet 3557788
Sample Backflush OrderPRODUCt Qty. PARt NUMbER
Valve, backflush 24 8512600Spacesaverhose,12in.w/3/4in.(19mm)ends 24 3556147Control, backflush 1 3554044 Releaserassembly 1 8509971Bracket,mounting,PVC(asneeded) 10 3554043Hanger, claw, backflush 24 3553452Kit,milksweepvalve(1perdetacherw/oseparatevalveforshutoff) 24 8515896Powersupply,12-unit 1 3554142DEALER SUPPLIED ItEMS:
• Chemical pump, mixing chamber (water filter housing)• Back flow preventer, RPZ•Separatevacuumsupply(6.5cfmperunit)•5/32in.(4.0mm)airtubing(asneeded)•3/8in.(4.5mm)poly.tubing(3553413asneeded)•Compressedairsupply• Backflush valve mounting bracket (24)•1.5in.(38.1mm)schedule80PVC(asneeded)•1in.(25.4mm)schedule80PVC(asneeded)
8512600 - Backflush Valve
8509971 - Releaser Assembly
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 1 0
Group Backflush continued
Auto Start Valve
•Usedtoprovideanautomaticstartpulsefor the group backflush after all units have beendetached
Sure San Group Backflush ControlProvides Control of Backflush Timing Cycles for Valve Boxes, solutions and Releaser
Includes:• Control and four fluid valves •Maybeusedtocontrolupto
twogroupswithuptosixunitspergroup
Note:Usessystempowersupply.
Dealer Supplied Parts:•Waterpressureof45PSItopanel
throughoutcycle•Vacuumsupplyincludinggauge,
trapandregulator(6.5cfm/unit)•Mountinghardwareforcontrols,
fluid mixing panel, valve boxes and fluid and airlines
•Watersupplyplumbing•Powersupply(seeInformation
Management Systemcatalogsectionforloadratings)
• RPZ backflow preventer
Pipe Mounting bracketmaintains support Beneath the Curb for Valve Control Lines and fluid manifold
•Holdstwo3/4in.andone1in.pipes
Space Saver Hoseprevents pinching of milk Hose
•5/8in.(16mm)insidediameter
o R d e R i n f o R m a t i o n
sure san groupBackflush ControlControlassemblyw/fourchemicalvalves 3554044Airoperatedchemicalvalve,1in.NPT 3554773Controlassemblylesschemicalvalves 8509990
o R d e R i n f o R m a t i o nPipemountingbracket,triple 3554043
Orderoneper4feetofPVCpipe.
o R d e R i n f o R m a t i o nSpacesaverhose,12in.with3/4in.(19mm)ends 3556147
Group Backflusho R d e R i n f o R m a t i o nValve,autostart,5/32in.(5.1cm) 8516962
Orderonevalveforeachdetacher.
8516962 - Auto Start Valve
3554773 - Air Operated Chemical Valve
8509990 - Control Assembly
3554043 - Pipe Mounting bracket
3556147 - Space Saver Hose
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 1 1
Milk HarvestCIP & Sanitation Systems
Wash sinks
Single Compartment SinksComplete with drain Hardware Note:Ordermountingkitsseparately.
Floor Stand Leg Kitfor Use on standard single and double Compartment sinks
Kit includes:•Twolegbracketsandmounting
hardware•Bracketsare33-3/8inchhigh•Sinktopwillbe33-1/2inchfrom
the floor
Wall Mounting bracket Kitfor Use on standard single and double Compartment sinks
Kit includes:
•Twobrackets
o R d e R i n f o R m a t i o nFloorstandlegkit 8590048
o R d e R i n f o R m a t i o nWallmountingbracketkit 8590049
o R d e R i n f o R m a t i o n
single Compartment sinks22in. 18gallon 859011029in. 23gallon 859004536in. 29gallon 859020049in. 39gallon 859011160in. 48gallon 859018172in. 57gallon 8590180
Wash sinks
8590110 - Single Compartment Sink
8590048 - Floor Stand Leg Kit
8590049 - Wall Mounting bracket Kit
Milk Harvest1 s t e d i t i o n d a i R y e q U i p m e n t R e t R o f i t s & U p g R a d e s
CIP & Sanitation Systems
w w w . b o u m a t i c . c o m
5 g . 1 2
Wash sink accessories
Stallcock Wash tubestainless steel
• Order in multiples of five
Claw Hanger bracketadjustable
•Mountsonsink•HoldsFlo-Starclawinproper
positionduringwashup
Vertical Wash Sinksspace saving, especially for Large Capacity systems
•Reducedsurfaceheatlosscomparedtohorizontalstylesinks
•Sturdy,notchedlegdesign,leganchors,adjustablestainlessfeet,andexternalsighttube
•Madeof16gaugestainless
• Interior finish is no. 4• Exterior finish is no. 3,
whichmeetssanitaryrequirements
•Allsizescomewitha2in.straightdrainoutlet
•Allsinksare28.5in.indiameter
Note:Stainlesslidsnotincluded.Customsinklidswithextrudedholesareavailableforverticalwashsink.
o R d e R i n f o R m a t i o n
Claw Hanger BracketAdjustablehanger 8506882
o R d e R i n f o R m a t i o n
stallcock Wash tubeStainlesssteeltube—5/8in.dia.x3in. 8512200
o R d e R i n f o R m a t i o n
Vertical Wash sinks99gallon,55in.tall 8517775132gallon,67in.tall 8517776163gallon,79in.tall 8517777
sink Lids for VerticalWash sinksBlank, flat 8517778Blank,hinged 8517779
Notes:PleasecontacttheCustomerServiceDepartmentforapricequote.Orderformonnextpagemustbeusedtoorderthecustomlid.
Wash sinks
8512200 - Stainless Steel tube
8506882 - Claw Hanger bracket
8517779 - Hinged Sink Lid for Vertical Wash Sink
R e t R o f i t s & U p g R a d e s d a i R y e q U i p m e n t 1 s t e d i t i o n
w w w . b o u m a t i c . c o m
5 g . 1 3
Milk HarvestCIP & Sanitation Systems
Vertical Wash sink Custom Lidspecial order form
This order form must be completed and submitted for all customized stainless vertical wash sink lids. Only one sink lid per order form. Please make copies of this form as needed.
DealerName____________________________________________DealerNumber_____________________
PONumber____________________DateOrdered_____/_____/_____DateRequired_____/_____/_____
1. select stainless Lid style:_____Hingedlidwithhandle _____Flatlidwithouthandle
2. size and number of pullouts:
PulloutNo. Size OffsetFromEdge(A) OffsetFromEdge(B)
1.
2.
3.
4.
5.
Note:Availablesizesofpulloutsinclude1.5,2,2.5and3inch(3.8,5.1,6.4and7.6cm).Offsetsaremeasuredtocenterofpullout.ForBouMaticplasticdivertervalveusea2.38inch(6.05cm)offsetfromedge.ForaBouMaticstainlesssteeldivertervalve,use6.12inch(15.54cm)offsetfromedge.
3. diagram position of pullout:
foR offiCe Use onLy:
SalesOrder#____________________________________DateReceived_____/_____/_____
PurchaseOrder#__________________________ShipwithSalesOrder#________________
Custom Lid ordering
Your Drawing
CenterlineCenterline
A1
A2
A3
B1
B2
B3
ExampleExample your drawing