military airframe, land & sea based applications for titanium

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Military Airframe, Land & Sea Based Applications for Titanium Richard J. Harshman Chairman, President and Chief Executive Officer of ATI Titanium 2012 | Atlanta, GA | October 8, 2012

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Page 1: Military Airframe, Land & Sea Based Applications for Titanium

Military Airframe, Land & Sea Based Applications for Titanium Richard J. Harshman Chairman, President and Chief Executive Officer of ATI Titanium 2012 | Atlanta, GA | October 8, 2012

Page 2: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 2

Forward Looking Statements

This presentation contains forward-looking statements. Actual results may differ

materially from results anticipated in the forward-looking statements. These and

additional risk factors are described from time to time in the Company’s filings with the

Securities and Exchange Commission, including its Annual Report on Form 10-K for

the year ended December 31, 2011.

Page 3: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 3

Titanium’s History in Defense Applications

F-4

F-22

1950s 1960s 1970s 1980s 1990s 2000s 2010s

F-117

Stilleto

SR71 F-35

A400M Bradley

C-17

C-130

CH53K Howitzer

Stryker

Abrams

HMMWV

Submarines

Photos courtesy of DoD

Page 4: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 4

• Performance – Speed, mobility, maneuverability – Compatibility with composites

• Payload – Extends range & capacity – Fuel efficiency

• Protection – Enhanced survivability

Why Titanium?

Performance, Payload and Protection Drives Ti Usage in Military Applications

Payload

Optimum Design & Balanced Trades

Page 5: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 5

• Initial raw material cost – Higher vs. traditional materials

• Life-cycle costs aren’t typically considered • Uncertainty of demand

– No long-term firm backlog – Sequestration – Government budget cuts

Challenges for Titanium in Military Applications

Page 6: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 6

• Fighters – F-35 – F-15 – Eurofighter – F-22

• Transports – C-130 – C-17 – A400M

• Helicopters

Military Airframe Programs

Photos courtesy of DoD

Page 7: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 7

Military Airframe Applications using Titanium Fasteners Brackets, Fittings & Clips Hydraulic Tubing Bulkheads

Cockpit Window Surrounds

Intake & Auxiliary Vent Doors

Wing Clips & Brackets

Rear Spar Aileron Strongback

Lower Keel Chord

Tail Fin Spars Aft Keel Structure

Engine Bay Doors

Aft Frame

Spars & Structures

Pylon Castings Front Spar

Side of Body Chord

Landing & Weapons Bay Doors

Landing Gear & Tail Hook Components

Page 8: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 8

Military Airframe Applications using Titanium Fasteners Small Bellow Components

Erosion Shields

Root Fittings

Window Surrounds Belly Armor

Core of Blade

Structural Components

Stabilator Components

Tall Rotor Blades

Rotor Hubs Spindles/Cuffs

Structural Beams

Hub Wing Plate

Rotor Yoke

Page 9: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 9

Military Airframe Applications using Titanium

Fighter Jet Bulkheads

Rotor Yoke Rotor Hub

*Photo courtesy of PCC Wyman Gordon

* *

*

Page 10: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 10

Examples of Titanium Uses in Land & Sea Defense Applications

– Existing Applications • Abrams Main Battle Tank • Leopard Main Battle Tank • Bradley Fighting Vehicle • MRAP • Lightweight Howitzer • CVN Aircraft Carriers • USN Submarines • Stryker

– Projected Future Applications • GCV • MAPV • MPC • Others

Photos courtesy of DoD

Page 11: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 11

Land Defense Applications Examples of Titanium Uses • Critical element in heavy armor recipes • Add-on passive armor panels • Reactive Armor Boxes • Suspension components • Hatches • Howitzer components • Gunner Protection Kits • Structures on next generation vehicles

Reactive Armor Boxes

Bradley Fighting Vehicle*

Example of titanium structure for future combat vehicles**

*Photo courtesy of DoD | **Photo courtesy of AM General

Page 12: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 12

Titanium: Military Vehicle’s Lightweight Alternative

Source: US Army ARDEC (1) Not including internal armor modifications

RHA Steel Titanium (Kg) (%)311 229 82 26%227 160 67 30%168 132 36 21%498 358 140 28%160 90 70 44%

80 56 24 30%146 92 54 37%

1590 1117 473 30%

Weight (Kg) Weight Saved

TOTAL (1)

Abrams M1A2 Main Battle Tank

Commander's independent thermal viewer

Replacement ComponentsTurret blow-off panelsGunner's primary sight GPS coverNBC coverEngine top coverTurret pivot rackCommander's hatch

Photo courtesy of DoD

Page 13: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 13

Examples of Titanium Uses in Non-Aerospace Defense • Mission module structures • Pipe and fittings • MAST components • Fasteners • Structural hardware components and

systems • Ship hull structural applications • Castings for valve and pump bodies

and internals

Naval Programs

Virginia Class Submarine*

CVN*

Ti Impeller

Ti Pipe

*Photo courtesy of DoD

Page 14: Military Airframe, Land & Sea Based Applications for Titanium

© ATI 2012. All Rights Reserved. 14

DoD has created MIL-DTL-46077G for Titanium Armor • Reduced some processing requirements to further reduce costs • Created a ballistic specification for 4 classes of non-aerospace Ti

– Class 1 and 2 are the same chemistries as Ti-6-4 ELI and standard grade 5 – Class 3 allows for higher levels of oxygen – Class 4 removes the requirement for aluminum and vanadium as long as it still falls into

the alpha-beta range of alloys and meets all other requirements of the MIL-DTL-46077 specification. ATI 425®-MIL alloy falls in Class 4

• ARL believes that the ATI 425®-MIL Alloy “offers the best potential to increase applications for both commercial and military platforms”*

* ARL Report - The Design and application of Titanium Alloys to U.S. Army Platforms – 2010

Page 15: Military Airframe, Land & Sea Based Applications for Titanium

Military Airframe, Land & Sea Based Applications for Titanium Richard J. Harshman Chairman, President and Chief Executive Officer of ATI Titanium 2012 | Atlanta, GA | October 8, 2012