Process Mechanical Piping Civil/Structural Instrumentation & Control Electrical

Establish Process Design Basis Preliminary Equipment List - Issue for DBM Preliminary Plot Plan Varification of Site Selection I&C Inputs for DBM - IFRElectrical infrastructure and Requirements

Defined

Client business drivers identified Historical mechanical data collected Codes and Standards defined Civil/Structural design criteria definedClient input about Opetations, Control

Phylosophy receivedCodes and Standards defined

Site data collected (

elecations,temperatures)

Dimensions, weighs rough sized in process

engineeringFire protection requirements defined Modularization strategy defined Control Phylosophy defined Local site conditions and profile received

Licensors identified PFD's IFR received Building enclosure philosophy determinedUnderground and above ground existing

facilities identified

Preliminary Control system architecture

issuedPreliminary horsepower data received

Feedstock information collected (

composition, rate,etc.)MSD's - IFR Meteorological data received

Meteorological ( snow, wind etc.)

information compiledStandard & Specification defined

Electrical power studies to define

requirements

Process design criteria identified Vendor packaged equipments identified Existing facilities information collected Preliminary geotechnical report receicedPreliminary Control systen functional

specifications definedPreliminery Electrical equipment list

Product information prepared Critical/long delivery items identified Historical plot plan data collected Land issues involved Control building preliminary sized

Electrical

underground,aboveground,substation

information received

Sparing phylosophy definedLegal and regulatory requirements

determined

Topographic information/ co-ordinates (

under/above ) ground received

Regulatory issues (three level government,

environmental etc.Preliminary PFD's received Electrical design criteria defined

Environmental consideratuiins identifiedSpacing guidelines (

Installation,Hazards,etc.) establishedSite infrastructure information collected

Major equipment process data sheets

received

Preliminary Equipment Pricing ( Quotes ) PFD's IFA receivedTransportation/logistic issues information

collectedCritical inline devices identified Area Classification - IFR

Process Flow Diagram Functional Mechanical specifications Main piping tie-ins identifiedPreliminary plot plan issued by plant layout

(with civil/structural inputPFD IFD received

Licencer information reviewed Mechanical sparing philosophy defined Equipment preliminary data received Preliminary Instrument Index Plot Plan IFR RECEIVED

Heat and material balance completed Vendor list approvedHazardous equipment location analysis

completedCivil input for Plot Plan IFR Instrument tagging procedure Process input to area classification received

Major equipment identified and preliminary

sizing

Process data/rouph equipment datasheets

completed

Civil/Structural input (

ditches,roads,drainage,geotechnical, etc.)Preliminary site grading P&ID's IFD received

Control phylosophy udentified and

preliminary sizing

Critical equipments shop fabrication

milestone identified

Electrical and instrumentation layout input

received

Process input on fire water system and

drainage receivedInline device data sheets IFR Load list - IFD

Control Phylosophy decided ( Including

DCS, PLC etc.Client infrastructurerequirements identified Fire water system layout Area classification IFR received P&ID's IFD received, horsepower defined

Material selection guideline issuedEquipment data sheets-IFQ/Equipment list -

IFDConstruction input received Sewers/drainage system layout Pipe specifications received Equipment list - IFD received

Preliminary tie-in pointsidentifiedMDMT and other temperature design criteria

defined

Logistics and Shipping constraints study

receivedMajor equipment preliminary size received Process and Equipment data received Preliminart electrical vendor information

Modularizationstrategy received

Plot Plan - IFD

Preliminary utility balance MSD's - IFD Spacing guideline/Codes received Control systen I/O Index defined Lighting load estimated

VIP review and simplification completed PFD's-IFD received Plot Plan - PFD Main pipe racks preliminary sized Control system architecture development Heat tracing load estimated

P&ID's IFR receivedField survey of geometer reference points

receivedPreliminary large bore pipe layour received

Shut-down key matrix ( cause and effects)

generated from indexAll electrical load defined

DBM (FEED) items Preliminary hydraulic calculations completed Main pipe racks sizedConstruction and Operational access and

egress studied

Package equipment instrument

specifications issued

Winterization philosophy decided Plot-plan - IFR receivedModularization execution plan ( racks, etc )

establishedLay down areas identified Single Line Diagrams IFD

Start-up/Shutdown philosophy published Sparing philosophy and spare parts definedEquipment datasheets (esp, compressors,

pumps etc) receivedCable tray routing identified Purchase inline devices Modularization strategy defined

Preliminary drivers identified Area classification drawing - IFD received P & ID's IFR receivedTransportation, lifting and logistic issues

definedVendor list approved Eletrical Equipment datasheets IFD

Process datasheets finished Modularization plan defined Material selection diagram received Process hydraulic calculation received Scope and Specification finalized

Process hazard analysis completed Battery limit conditions defined Piping studies for critical lines Civil Input for Plot Plan ifd Piping specifications IFD received Electrical bidders list approved

Process logic discription finished Specification and standards issued Fire hazards areas defined Major building (size, location)finalized Final process data provided to instruments

data sheetsElectrical control schematics IFD

Preliminary material selection digram

issued

Packaged equipment instrument spacs

issuedPlot plan client review approval

Major pipe racks and large bore piping

design frozen ( including stress design)Area classifications IFD received Electrical control pjhilosophy issued

Piping material classes published P & ID's IFD receivedUnderground scope, location and services

identifiedClient review and approval of datasheets

Mechanical vendor information/packed

equipment information received

Stream information firm Equipment issued for purchase All undergrounds receivedElectrical underground, aboneground

substation information receivedBidder's specifications/vendor data IFD Variable frequency drive requirement defined

Drafp DBM for reviewAll equipment data sheets issued for

purchaseHydro test phylosophy defined

Preliminary vendor data (major vessels,

equipment )receivedSparing philosophy finalized

Client/opetations input received Vendor quotes ( data drawings ) finished Major equipment coordinates frozen Access/ egress finalized and confirmed Control system purchase Vendor list approved

Front-end PFD Frozen Shop fabrication schedule Major cable routing frozen I/O count / loop drawings IFD Area clarricication IFD

Process flow diagram - IFD Technical evaluation finalized Plot plan - IFC Major equipment coordinates received Shutdowm keys IFC

DBM Document issuedCommercial review input (bid summaries ,

reccomendations client approvalFinal vendor dimensional data collected

Preliminary mechanical equipment loads (

static and dynamic) and GA's received

Marshalling Philosophy issued and

approved Cable and Tray Schedule IFC

General arrangement - PFD Building sizing and layout receivedPreliminary electrical equipment loads and

G.A's receivedControl system hardware footprint defined Cable tray routing/location defined

P&ID's and UFD's - IFR Hydraulic calculations finalizedFinal civil, road and drainage drawing

received

Preliminary piping drawing (rack,

underground stress )receivedPanel layouts / termination issued Plot plan IFC received

Mechanical equipment identification and

sized

Logistics input - lifting,

transportation,routing,receiving and storageHeat trading LTD's IFD

Pollution abatement ( equipment and

facilities definedElectrical equipment layout IFC

Discipline - Specific specification and

standards publishedClient operation and maintence review Inline components defined Loading diagrams defined Control room layout IFD Control systems layout IFC received

Battery limit tables finishedCommissioning support - review of spare

parts, training process and vendor supportLarge bore stress analysis completed All juction box lacations defined

All tie-ins identifiedLarge bore piping design and layout

completedRough Grading Plan IFC Instrument Index - IFC

Certified packaged equipment Electrical data

received

Lines -sized specified Vendor certified data Utility piping definition copleted Logic/control narratives received Piping layout and/3D Model completed

Relief requirements identified Equipment list finalized Electrical single line IFD received Deep underground IFC FAT procedures and test plan defined Single line diagrams IFC

Major instrument list commenced Data lists finalizedElectrical, I & C Cable trays requirements

and data receivedP&ID's IFC received

Other systems defined (CCTV, fire systems,

LAN). Third party input completed

Major valves identified Vendor data finalized Input of plot plan - IFC All I&C Purchase orders issued

Major control valves identified and sized Scope of specification finalized Tie - in list IFC Electrical Heat Tracing ISO''s

Licencer P&ID reviewed Start-up and commissioning plan defined P& ID's - IFC received Pilling - IFC FAT Piping ISO's IFC received

Pressure relief valves preliminary sized LTD's IFC's received Structural pipe rack model All graphics built MSO Material Selection Diagram

HT- & I requirements identifiedPre-Commissioninf/

commissioning/Commissioning plan

Survey of pipe wall thickness - Metallurgy

receivedPreliminary structural design Configuration completed MTO Material Take Offs

Manufacturing records ( as built data-

book,certified perfomance) compiledOperations philosophy received Foundajtions drawings NDE Non Destructive Examination

P&ID's, UFD's and TD's -IFD Operations manuals finalizedSchedule of plant planned shutdown

receivedEquipment loads and GA's received GLOSSARY OEM Original Equipment Manufacturer

Flare and relief calculations and completed OEM supportClient approval for operations and

engineering

Underground piping and electrical locations

fixedDBM Design Basis Memorandum P&ID Process and Instrument Diagram

All client input completed Large bore pipe stress design frozen CCTV Closed Circuit TV PFD Process Flow Diagram

Hydraulic calculations finished Final client model/layout reviewInstallation plan (Hoisting and craning

requirementsdefinedFAT Factory Acceptance Test PRV Pressure Relief Valve

VIP's implemented as applicable Plot plan IFC FEEDFront End Engineering Design (Includes

FEL 2 & 3 )SIL Safety, Intergrity Level

Start - up system defined Large bore piping layout completed Foundations/Sitework Concrete IFC FEL Front End Loading SOC Supplier of Choice

Shut-down keys defined Large bore stress analysis finishedFinal Mechanical Equipment loads ( static &

dynamic) and GA's receivedGA Genetal Arrangement UFD Utility Flow Diagram

Final line sizing by process engineering P&ID's - IFCFinal Electrical equipment loads and GA's

receivedHAZOP Hazard and Operation analysis IPS Uninterrupted Power Supply

Final control valve and PRV sizing All hydraulic calculations completedPiping drawings IFC (

rack,underground,stress) receivedHT&I Heat tracing and Insulation VIP Valve Improving Practices

HAZOPP review held Structural - pipe racks modeledAll penetrations and embeds identified by

other disciplinesHVAC Heating, Ventilation, Air Conditioning

SIL review held ( if applicable) Equipment modules design finalizedVendor package equipment loads and GA's

CERTIFIEDIFC Issued for Construction

Vendor data received Building design IFD IFD Issued for Design IPA Definitions

P&ID's IFC Electrical tray modeled IFQ Issued for Quotation

Final equipment list applicable Clash analysis completed Structural steel IFC IFR Issued for Review

Detailed vendor's information (Specification

sheet,datasheet,auxilaries,utitilities) receivedConstructability review completed

pIping drawing IFC (RACK,

underground,stress)IPA Independent Project Analysis Inc. IPA Definitions

HAZOP issued resolvedOperations and Maintenance (O & M) review

completedHVAC Drawing IFC ISO Isometric Drawings FEL 1 (Block Flow)

Vessel levels finalized (Operations &

Elevations)IFC line list completed Mechanical drawings IFD LAN Local Area Network FEL 2 ( Process Flow)

Critical small bore piping (high

pressure,Toxic, utility/tracing etc. identified

and mideled

Final electrical epuipment load and gas

receivedLDT Line Designation Table FEL 3 ( P & ID's)

Operating guidelines defined Inline componenets includedVendor package equipment loads and GA's

certifiedMDMT Minimum Design Metal Temperature Detailed Design

Commussioning/Start-up assistance

plannedAll large bore valves indicated Building design IFD

Location for cable trays identified Small bore piping routing completed

Secondary supports indicated

Review Structure Steel Shop Drawing

First ISO Issue

Certified vendor equipment drawings

received\Final Grading and Paving IFC

Welding hydro equipment drawings received Civil drawing IFC (fencing , signage)

Welding hydro test and NDE specifications

IFC

All piping details and standards IFC

(Supports, hangers,etc)

MSD IFC

MILESTONE CHECKLIST

Contruction Field Rework: Total direct cost of redoing work in the field regardless of initiating cause of saurce

Fabrication philosophy determined (

field/shop)