mil std 461e
TRANSCRIPT
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MIL-STD-461
DEPARTMENT OF DEFENCEINTERFACE STANDARD
Requirements for the control of Electromagnetic Interference Characteristics of
Subsystems & Equipment
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MIL-461A MIL-461B MIL-461C MIL-461D MIL-461E
1968 1980 1986 1993 1999
MIL-461F
2007
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RF Absorber Loading Diagram
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Test Setup for non-conductive surface mounted EUT
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Test setup for free standing equipment
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Scope & General Requirements
• For testing EMI characteristics of– Electronic, Electrical, Electromechanical equipment &
subsystems– Enclosures no larger than equipment rack– Electrical interconnections & power inputs
• Not for entire platforms• Tailoring of requirements allowed• CE / CS / RE / RS requirements• Test setup boundary : EUT & 2m leads• Switching transients due manually actuated switching
functions are exempt
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Scope & General Requirements
• Tolerances– Distance: +/- 5%– Frequency: +/2 %– Amplitude: +/2 dB or +/- 3 dB– Time: +/- 5%
• Shielded enclosures required– Attenuation (ambient at least 6 dB down from limits)– RF absorber material
• For RE / RS measurements• Minimum absorption at normal incidence
– 80 MHz to 250 MHz : 6 dB– Above 250 MHz : 10 dB
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Scope & General Requirements
• Ground Plane– That simulates actual installation
• If no gnd plane in installation, place EUT on non-conductive table
– Else metallic ground plane• Greater than 2.25 sq m area• Smaller side no less than 76 cm• Surface resistance no greater than 0.1 milliohms• DC resistance between gnd plane & SE less than 2.5
milliohm• Bonded to SE every 1 m or less
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Scope & General Requirements• Power source impedance
– LISN used on input power leads (power end)• Orientation of EUTs
– Which produce max RE– Bench mounted 10+/-2cm from edge of ground plane
• Interconnecting leads– Lengths same as actual installation– If greater than 10 m at least 10 m used– First 2 m run parallel to front boundary of setup– Individual cables separated min 2 cm– 5 cm above ground plane
• Input power leads– 2 m parallel to front boundary of setup– Not more than 2.5 m from LISN– 5 cm above ground plane
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Scope & General Requirements
• Electrical & mechanical interfaces– Electrical i/p & o/p interfaces terminated with• Actual equipment• Or loads which simulate actual installation
– All signal i/ps applied• Mechanical o/ps– Loaded suitably (worst case)
• Antenna ports terminated with shielded matched loads
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Scope & General Requirements
• Operation of EUT– Operating modes that
• Produce max RE• Most susceptible mode
– Sufficient modes (software controlled) tested– Rationale for mode selection included in TP
• Operating Frequency– Not less than 3 freq in each band
• Mid band• +/- 5 % from end of bands
– FH (min 30% hop set used)– DS (at highest possible data transfer rate)
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Scope & General Requirements
• Detector– Peak detector
• Bandwidths & scan times
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Scope & General Requirements• Emission data presentation
– Continuous display– Account for all correction factors– Include limits– Min freq resolution 1% or twice the receiver BW– Min amp resolution 1 dB
• Susceptibility freq scanning (3 sec min for stepped)
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Emission Tests
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Susceptibility Tests
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Requirements Matrix
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CE101, conducted emissions, power leads, 30 Hz to 10 kHz
• Power leads, including returns, that obtain power from other sources not part of the EUT– Submarines, Army & Navy Aircraft (ASW)– For AC : starting at 2nd harmonic of power freq
• no requirement on output leads from power sources– Output power governed by power quality standards
• To restrict Hull Currents & THD– virtual alternating current (AC) ground at each electrical load due to
capacitance to chassis though supply ungrounded– unbalance between the virtual grounds at each electrical load causes AC
currents to flow in the hull– hull currents degrade performance of electronic equipment, upset
ground detectors, and counteract degaussing– controlled by limiting the amplitude of harmonic currents / THD
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CE101 : Measurement Setup
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CE101 : Measurement System Check
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CE101-1 Limit : Submarines, DC
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CE101-2 Limit : Ships/Submarines, 60Hz
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CE101-3 Limit : Ships/Submarines, 400Hz
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CE101-4 Limit : Aircraft
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CE102, conducted emissions, power leads, 10 kHz to 10 MHz
• Power leads (AC / DC) including returns that obtain power from other sources not part of the EUT
• no requirement on output leads from power sources
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CE102• Concept
– In lower frequency portion • to ensure that the EUT does not corrupt the power quality (allowable
voltage distortion) on the power buses present on the platform – power quality documents : MIL-STD-704 for aircraft, MIL-STD-1399 for ships, MIL-
STD-1539 for space systems, and MIL-STD-1275 for military vehicles
– At higher frequencies• CE102 limit serves as a separate control from RE102 on potential radiation
from power leads that may couple into sensitive antenna-connected receivers
• CE102 limit should not radiate above the RE102 limit– RE = (x-40) dBmV/m, where “x” is CE voltage in dBmV– E.g. if signal level 60 dBmV on the lead, detected electric field is approx 20 dBmV/m
– Upper frequency 10 MHz due to allowable 2.5 meter length of power lead in the test setup approaching resonance• If tailoring done to impose the requirement at higher frequencies, test setup
should be modified for CE102 to shorten the allowable length of the power leads
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CE102 Measurement Setup
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CE102 Measurement System Checkup
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CE102 Limit
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CE106, conducted emissions, antenna terminal, 10 kHz to 40 GHz
• antenna terminals of transmitters, receivers, and amplifiers– not applicable to equipment designed with antennas
permanently mounted– not applicable within the EUT necessary bandwidth
and within ±5 percent of the fundamental frequencyEUT Operating Frequency Range
Start Frequency of Test End Frequency of Test
10 kHz to 3 MHz 10 kHz 40 GHz or 20 times the highest generated or receivedfrequency within the EUT, whichever is less
3 MHz to 300 MHz 100 kHz
300 MHz to 3 GHz 1 MHz
3 GHz to 40 GHz 10 MHz
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CE106
• For equipment using waveguide– not applicable below eight-tenths of the waveguide's
cutoff frequency• RE103 may be used as an alternative
– for testing transmitters with their operational antennas• RE102 applicable for emissions from antennas
– in the receive and standby modes for equipment designed with antennas permanently mounted to the EUT
• To protect antenna-connected receivers both on and off the platform
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CE106 LimitsEquipment Limit
Receivers 34 dBμVTransmitters and amplifiers (standby mode)
34 dBμV
Transmitters and amplifiers (transmit mode)
Harmonics, except the second and third,and all other spurious emissions shall be at least 80 dB down from the level at thefundamental.
The second and third harmonics shall be suppressed 50 + 10 log p (wherep = peak power output in watts, at the fundamental) or 80 dB, whichever requires lesssuppression.
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CE106 Setup : Low power transmitters/amplifiers
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CE106 Setup : High power transmitters/amplifiers
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CE106 Setup : Receivers & Standby Mode Transmitters/amplifiers
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CS101, conducted susceptibility, power leads, 30 Hz to 150 kHz
• AC and DC input power leads– not including returns– no requirement on power output leads
• If EUT is DC operated– 30 Hz to 150 kHz
• If EUT is AC operated– From second harmonic of the EUT power
frequency to 150 kHz
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CS101• Concept
– to ensure equipment performance is not degraded from ripple voltages associated with allowable distortion of power source voltage waveforms
– series injection technique• voltage dropping across the impedance of the EUT power input circuitry
– Differential voltages injected• Common mode voltages evaluated by other tests CS114 and RS103
– limits are based on a review of the power quality standards with emphasis toward the spectral content curves present in MIL-STD-704• voltage amplitude specified approx 6 dB above typical power quality
limits
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CS101 Measurement SetupDC or single phase AC
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CS101 Measurement Setup3-phase ungrounded
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CS101 Measurement Setup3-phase wye
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CS101 Calibration Setup
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CS101 Limitvoltage limit
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CS101 Limitpower (into 0.5 ohm load) limit
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CS103, conducted susceptibility, antenna port, intermodulation, 15 kHz to 10 GHz
• communications receivers, RF amplifiers, transceivers, radar receivers, acoustic receivers, and electronic warfare receivers
• Intermodulation of two out-of-band signals in front end circuits resulting in an in-band signal– 66 dB above the level required to obtain the standard reference
output– One signal 80 dB above the reference in the 2 to 25 MHz and 200
to 400 MHz– One modulated (as the EUT) and one CW– Third signal at fundamental of EUT– F0 = 2F1 - F2– Response should not be to harmonics / signals themselves
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CS103 Setup
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CS104, conducted susceptibility, antenna port, rejection of undesired signals, 30 Hz to 20 GHz
• communications receivers, RF amplifiers, transceivers, radar receivers, acoustic receivers, and electronic warfare receivers
• spurious responses that may be caused by undesired signals at the EUT antenna input terminals– 0 dBm signal outside of the tuning range of the receiver
(modulated)– 80 dB signal above the level producing the standard reference
output within the tuning range (excluding the receiver passband within the 80 dB points on the selectivity curve)
– Two signal method or one signal method used
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CE104 Setup
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CS105, conducted susceptibility, antenna port, cross modulation, 30 Hz to 20 GHz
• receivers that normally process amplitude-modulated RF signals
• to control the response of antenna-connected receiving subsystems to modulation being transferred from an out-of-band signal to an in-band signal– Modulated out-of-band signal to be 66 dB above the level
required to obtain the standard reference output– unmodulated signal at the receiver's tuned frequency – over a frequency range ± the receiver intermediate
frequency (IF) centered on the receiver's tuned frequency
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CS105 Setup
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CS109, conducted susceptibility, structure current, 60 Hz to 100 kHz
• Equipment having operating frequency range of – 100 kHz or less and – operating sensitivity of 1 μV or less (such as 0.5 μV)
• Handheld equipment is exempt• to ensure that equipment does not respond to
magnetic fields caused by currents flowing in platform structure and through EUT housing materials
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CS109 Setup
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CS109 Limit
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CS114, conducted susceptibility, bulk cable injection, 10 kHz to 200 MHz
• all interconnecting cables, including power cables
• 1 kHz pulse modulation, 50% duty cycle• to simulate – currents on platform cabling from EM fields due to
antenna transmissions– common mode currents on AC power cables due
to solid state power generation equipment [low frequency limit (77 dBμA) from 4 kHz to 1 MHz]
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CS114 Setup
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CS114 calibration
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CS114 Limit curves
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CS114 Limit curves
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CS115, Conducted susceptibility, bulk cable injection, impulse excitation
• interconnecting cables, including power cables– aircraft, space, and ground systems– Ship / submarine systems when specified
• pre-calibrated signal having rise and fall times, pulse width, and amplitude as specified in Figure CS115-1 at a 30 Hz rate for one minute
• to protect equipment from fast rise and fall time transients due to – platform switching operations and – lightning and electromagnetic pulse
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CS115 waveform
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CS115 Setup
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CS115 Calibration Setup
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CS116, conducted susceptibility, damped sinusoidal transients, cables and power leads,
10 kHz to 100 MHz• interconnecting cables, including power cables, and
individual high side power leads– Power returns and neutrals need not be tested individually
• signal having the waveform shown in Figure CS116-1 and having a maximum current as specified in Figure CS116-2– In entire freq range– At minimum on : 0.01, 0.1, 1, 10, 30, and 100 MHz– Other freq: platform resonance frequencies– Signal repetition rate shall be no greater than one pulse per
second and no less than one pulse every two seconds• applied for a period of five minutes
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CS116
• To simulate electrical current and voltage waveforms occurring in platforms from excitation of natural resonances
• Damped Sine Waveform is commonly due to– lightning and electromagnetic pulse and– platform electrical switching phenomena• cable itself resonating or • voltage and current drives resulting from other
resonances on the platform
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CS116 Waveform
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CS116 Limits
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CS116 Calibration Setup
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CS116 Setup
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RE101, Radiated emissions, magnetic field, 30 Hz to 100 kHz
• from equipment and subsystem enclosures, including electrical cable interfaces– Not applicable to radiation from antennas– For navy Aircraft, applicable only for aircraft with ASW capability
• To prevent potential effects on:– Equipment sensitive to magnetic induction at lower frequencies– Tuned receivers that operate within the freq range of test– Low freq acoustic systems & sensors– ELF/ VLF/LF communication systems– Sensors that have sensitivities in the nanovolt range
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RE101
• RS101 is a complimentary requirement• Magnetic fields induce voltages into loop areas
in accordance with Faraday’s law (proportional to freq, magnetic flux density & loop area)– Navy limit is based on preventing induction of
• > 0.5 microvolts in an RG-264A/U transmission line (loop area of 0.65 sq inches) with a maximum induced level of 4 microvolts at 60 Hz
• Typical points of magnetic field emissions– CRT yokes, transformers & switching power supplies
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RE101 Limit
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RE101 Setup
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RE101 Calibration Setup
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RE102, radiated emissions, electric field, 10 kHz to 18 GHz
• from equipment and subsystem enclosures, all interconnecting cables, and antennas designed to be permanently mounted to EUTs (receivers & transmitters in standby mode)– does not apply at transmitter fundamental frequencies– Freq ranges
• 10kHz – 18 GHz: Ships, submarines, Aircraft (Army), Space• 2 MHz – 18 GHz: Ground, Aircraft (Navy & AF)• up to 1 GHz or 10 times the highest intentionally generated
frequency within the EUT, whichever is greater• Above 30 MHz, for both horizontally and vertically polarized
fields.
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RE102
• Antennas used– 10 kHz to 30 MHz: 104 cm rod with impedance matching
network• When impedance matching network includes a preamplifier
(active rod), observe the overload precautions• Use a square counterpoise measuring at least 60 cm on a side.
– 30 MHz to 200 MHz: Biconical, 137 cm tip to tip– 200 MHz to 1 GHz: Double ridge horn, 69.0 by 94.5 cm
opening– 1 GHz to 18 GHz: Double ridge horn, 24.2 by 13.6 cm
opening
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RE102
• Test Setup– EUT orientation producing maximum radiated
emissions toward the front edge of the test setup boundary
– electrically bond the rod antenna counterpoise to the ground plane (max DC resistance 2.5 mΩ)
– Antennas 1 meter from the front edge of the test setup boundary
– no part of any antenna < 1 meter from the walls and < 0.5 meter from the ceiling
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RE102• No. of antenna positions
– below 200 MHz (radiations most likely originating from EUT cabling)• For setups with the side edges of the boundary ≤ 3 m
– One, centered with respect to the side edges of the boundary
• For setups with the side edges of the boundary > 3 m– number of antenna positions (N) = edge-to-edge boundary distance (in meters)
divided by 3 and rounded
– 200 MHz up to 1 GHz (radiation mostly from EUT apertures and portions of cabling close to EUT)• Sufficient number of positions such that
– entire width of each EUT enclosure and the first 35 cm of cables and leads interfacing with the EUT are within the 3 dB beamwidth of the antenna
– 1 GHz and above• sufficient number of positions such that
– entire width of each EUT enclosure and the first 7 cm of cables and leads interfacing with the EUT are within the 3 dB beamwidth of the antenna
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RE102• Concept– Intent is to protect sensitive receivers from interference
coupled through the associated antennas• Many tuned receivers have sensitivities of the order of 1 mV• And are connected with efficient antennas
– No implied relationship with RS103• RE102 : effects on antenna connected receivers• RS103: simulates fields resulting from antenna-connected
transmitters
– Limit curves are based on • experience with platform-level problems with antenna-
connected receivers and • amount of shielding between antennas & equipment
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RE102 Test Setup
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RE102 LimitSurface Ships
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RE102 LimitSubmarines
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RE102 LimitAircraft & Space systems
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RE102 LimitGround systems
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RE103, radiated emissions, antenna spurious and harmonic outputs, 10 kHz to 40 GHz
• an alternative for CE106 when testing transmitters with their intended antennas– CE106 is preferred (RE103 not req for standby mode)– not applicable within the EUT necessary bandwidth and within
±5 percent of the fundamental frequency– For equipment using waveguide
• does not apply below eight-tenths of the waveguide's cutoff frequencyOperating Frequency Range (EUT)
Start Frequency of Test
End Frequency of Test
10 kHz to 3 MHz 10 kHz 40 GHz or 20 times the highest generated frequency withinthe EUT,whichever is less
3 MHz to 300 MHz 100 kHz
300 MHz to 3 GHz 1 MHz
3 GHz to 40 GHz 10 MHz
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RE103 Limits
• Harmonics, except the second and third, and all other spurious emissions shall be – at least 80 dB down from the level at the
fundamental• Second and third harmonics shall be
suppressed– 50 + 10 log p (where p = peak power output in
watts, at the fundamental) or 80 dB• whichever requires less suppression
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RE103
• Must be performed in the far-field of the transmitting frequency
• Far-field test distance– R = distance between transmitter antenna and receiver antenna– D = maximum physical dimension of transmitter antenna– d = maximum physical dimension of receiver antenna– λ = wavelength of frequency of the transmitter– Freq </= 1.24 GHz, the greater distance of
– Freq > 1.24 GHz
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RE103 Setup (10 kHz – 1 GHz)
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RE103 Setup (1 GHz – 40 GHz)
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RS101, radiated susceptibility, magnetic field, 30 Hz to 100 kHz
• Equipment and subsystem enclosures, including electrical cable interfaces (connectors)– not applicable for electromagnetic coupling via antennas– For Navy Aircraft only for ASW capable ones
• To verify the ability of the EUT to withstand radiated magnetic fields– Magnetic fields shown in Figures RS101-1 and RS101-2– Reposition the loop successively to a
• location in each 30 by 30 cm area on each face of the EUT and • at each electrical interface connector
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RS101
• RE101 is a complimentary requirement• Simulates magnetic field radiation from power
distribution components (transformers and cables)– 30 Hz to 2 kHz : worst case magnetic field
radiation from a power transformer (~170 dBpT) and applicable cable types
– > 2 kHZ : measured magnetic field environment of Navy platforms
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RS101 Limit - Navy
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RS101 Setup
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RS101 Calibration Setup
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RS101 – Helmholtz Coil Setup
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RS101 Helmholtz Coil Calibration Setup
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RS103, radiated susceptibility, electric field, 2 MHz to 40 GHz
• Applicable to – equipment & subsystem enclosures – all interconnecting cables
• Frequency ranges– 2 MHz to 30 MHz : Navy (except aircraft); Army aircraft and optional
for all others– 30 MHz to 1 GHz : all– 1 GHz to 18 GHz : all– 18 GHz to 40 GHz : optional for all
• Polarisation– Upto 30 MHz : vertical– Above 30 MHz : both vertical & horizontal– Circular polarisation not acceptable
• At the tuned frequency of an antenna-connected receiver– 20 dB above the RE102 limit
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RS103• Concept– Simulates fields generated by antenna
transmissions both by onboard & external transmitters• Verifies EUT can withstand these fields w/o degradation
– No implied relationship with RE102– Limits specified based on levels expected on
different platforms
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RS103• Calibration / Test Setup– For calibration• 2 MHz to 1 GHz : Electric Field sensors• Above 1 GHz : Field sensors or receive antennas
– Place field sensors • 1 m from transmit antenna• Min 30 cm above ground plane• Not at corners or edges of EUT
– Place receive antenna• On dielectric stand at position and height where centre
of EUT will be located
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RS103• Test Setup– Placement of antennas
• 1 m from EUT boundary (all enclosures + 2 m leads)• 2 MHz to 200 MHz
– 3 m EUT boundary : Centre antenna between edges– Greater than 3 m: N antenna positions (N = boundary / 3)
• 200 MHz – 1 GHz– Entire width of each EUT enclosure & first 35 cm of cables are
within 3 dB beamwidth of antenna
• Above 1 GHz– Entire width of each EUT enclosure & first 7 cm of cables are
within 3 dB beamwidth of antenna
– Apply signal 1 kHz pulse modulation, 50% duty cycle
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RS103 Test Setup
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RS103Multiple test antenna locations above 200 MHz
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RS103Multiple test antenna locations N locations, D > 3m
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RS103Receive antenna procedure 1 - 40 GHz
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RS103 Limits
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RS105, radiated susceptibility, transient electromagnetic field
• Equipment and subsystem enclosures when the equipment or subsystem is to be located external to a hardened (shielded) platform– Not applicable to cables
• Test signal having the waveform and amplitude shown on Figure RS105-1– At least five pulses shall be applied at the rate of not
more than one pulse per minute• To withstand the fast rise time, free field, transient
environment of an electromagnetic pulse (EMP)
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RS105
• Largest EUT dimension should be no more than a third of the dimension between the radiating plates of the simulator– EUT not to distort field
• EUT must be tested in all orthogonal axes– Polarisation of EMP not known
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RS105 Waveform
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RS105 Setup (parallel plate radiation system)
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RS105 Calibration Setup
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Important Notes• Test Plan be vetted by NEC(MB)
– All applicable tests are covered– Navy / surface ships related tests & limits are used– All equipment cabinets/cables are tested– All modes of equipment functioning are used
• Test lab to be accredited / approved by Navy• Susceptibility testing to be monitored minutely
– Failure criteria correctly defined– Emulators / simulators used when required
• Tests to be repeated if any design change carried out• EMI control measures undertaken to pass tests should be
– incorporated in documents / drawings and – checked in QA inspection