microsoft powerpoint - pacs 350 lansering 350_46

7/24/2019 Microsoft PowerPoint - PACS 350 Lansering 350_46

1/57

PACS 350/3500 INTRODUCTION


2/57

2

PACS 300/3000 VS PACS 350/3500 Same system software in PACS 350 as PACS 3500 (ver. 5.06)

New function - 64 Parameter Flags

Dip Switches increased to 32 (earlier 16)

User Flags increased to 256 (earlier 128) Timers increased to 95 (earlier 90)

Possibility to have up to 64 programs on PACS 350(depending on size of program)

Maximum 200 parameters/program and 60 parameters/phase

PACS 350/3500 INTRODUCTIONSoftware


3/57

3

More memory on PACS 350 8Mbit Removable flash

memory for program storage.

Socket mounted.

8Mbit SRAM memory for data

storage.

4Mbit flash memory fordatabase storage.

Same memory on PACS 3500 CPU board not changed

PACS 350/3500 INTRODUCTIONMemory

CPU/relay board PACS 350


4/57

4

New CPU/relay board.

Same size as PACS 300(16DI, 16DO, 2DO 12VDC, 4AI for PT1000 or PT100,2AI for 4-20mA, 2AI for 0-10V)

Possibility to change between PT1000 and PT100 byjumpers.

Prepared for NetCom connection.

Three communication ports.

X24 RS232

X25 RS232/485 X32 RS232

New type of connections placed on the componentside.

PACS 350/3500 INTRODUCTIONHardware PACS 350


5/57

5

New expansion board

Same size as PACS 300(6DI, 6DO, 2DO 12VDC, 1AO for 0, 6, 8 or 10DCV)

Possibility to have up to four expansion boards.

New type of connections placed on the component

side.

Display boards same as PACS 300.



6/57

6

Same CPU/relay board as PACS 3000. Same display board as PACS 3000.

New range of IO-boards with new type of connections placed on thecomponent side.

Digital Input board (16DI) Digital Output board (8DO)

Analogue Input board (8AI for PT100, 4-20mA or 0-10V)

Analogue Output/High speed counter board

(4AO for 4-20mA or 0-10V, 4DI+4DO for pulse counting) Combination Module

(24DI, 24DO, 5AI for PT100 and 3AI for PT100, 4-20mA or 0-10V)



7/57

7

System program PC-program PC-CablePACS 300 CS-1000 ver. 3.03 501019100

PACS 350 CS-1000 ver. 5.06 501019100

PACS 3000 CS-1000 ver. 3.05 (5.06) 566115772

PACS 3500 CS-1000 ver. 5.06 566115772

SP-1000 family gen. 1 SPPC1 ver. 1.26.03 499403300

SP-1000 family gen. 2 SPPC2 ver. 3.19 501019100 + 501140700

N.B.

Only one version of the CS-1000 can be installed at the same time.

PACS 350/3500 INTRODUCTIONCables and programs


8/57

8

PACS 350/3500 INTRODUCTIONHardware and Software

System program Machine typePACS 300 46- and 86-series

PACS 350 88-Turbo46-series from week 40 2008

S-1345 from week 46 200886-series will be implemented 2009

PACS 3000 91-seriesPACS 3500 91-series from week 34 2008

9027 from week 38 2008

SP-1000 gen. 1 S-606/615, SP-2000, SP-6000 (Decomat hardware)SP-1000 gen. 2 S-607/608/617/618, SP-2000, SP-6000 (PACS hardware)


9/57

9

New dos monitor system DI12-DI15 special designed on CPU/relay board for PACS 350

New Pulse Counting/Analogue Out board for PACS 3500

PACS 350/3500 INTRODUCTIONDos monitoring


10/57

10

OFF

BATTERY

ON

Normal

Systemload

Coldstart

Flash

Prom

NormalSystem loadCold start

Prom

Flash

OFFON

Loading system file

1. Connect the PC to X25.2. If it is an existing CPU board, make a

backup and a Save RAM in Flash (the set

calibration values will then be automatically

removed back after loading of the program).

3. Switch of the power on the main switch4. Move jumper 1 on the board for the PACS

350 control system from Normal to System

Load. Check that jumper 2 is in the Flash

position and that jumper 3 is in the ON

position.5. Switch on the power to the machine with the

main switch. The display lights up but

without text.

6. Start flashloader from PC.

PACS 350 INTRODUCTIONLoading system programs to flash memory

Jumper 3

Jumper 1

Jumper 2

(3 pcs)


11/57

11

OFF

BATTE

RY

O

N

Normal

Systemload

Coldstart

Flash

prom

Flash prom

Without CS-10001. Switch off the power and remove the old prom.

2. Move jumper 1 to cold start.

3. Power on the machine and wait for a beep.

4. Switch off the power to the machine.

5. Install the new flash prom.6. Switch on the power and the software will be loaded

from flash prom to the processor.

7. Move jumper 1 to the Normal position without

switching of the power.

PACS 350 INTRODUCTIONReloading the backup from flash prom to PACS

Normal

System load

Cold start

Prom

Flash

Jumper 1


12/57

12

Cold start

Do a cold start when the machine has hung and you cannot

proceed with the program.

1. Switch off the power to the machine.

2. Move the programming jumper (1) from Normal to Cold.

3. Switch on the power.

4. Move the programming jumper (1) from Cold to Normal.

NOTE: The power is still on.

NormalSystem load

Cold start

PromFlash

PT1000

PT100

OFF

ON

PACS 350 INTRODUCTIONCold start

Jumper 1


13/57

13

PACS 350 INTRODUCTIONCSTool

CSTool

CSTool is used forlanguage programming

Text can also be changedfrom CS-1000

Select always PACS 3500


14/57

14

PACS 350 INTRODUCTIONCSTool

There are no supportfor Greek or Chinese

in CSTool or CS-1000


15/57

15

PACS 350 INTRODUCTION

46-Series


16/57

16

PACS 350 INTRODUCTIONP/I diagram 46-series


17/57

17

PACS 350 INTRODUCTION46-seriesWater inlets

Water quality Preheated drinking water with max 5 dH

[Temperature Hot water 45-60 C (113 - 140 F)]

Connection 15 mm (1/2")Pressure 100-800 kPa

Flow rate, min. 20 l/min


18/57

18

PACS 350 INTRODUCTION46-seriesWater circulation system

Water circulation

Drain system

Level control

Conductivity

Temperature

Pump pressure

Over heat protector


19/57

19

PACS 350 INTRODUCTION46-seriesDrying system

Capacity 125-150m/h, 35 C (95 F)

Humidity 100% 40 sec< 40% after 2 min.Air gap min 50 mm

Condensate from

heat exchanger

Drainagewater

DP Monitoring

Temperature

Leakage control


20/57

20

Flow meter placed in detergent cabinet..

PACS 350 INTRODUCTIONDosing system 46-series


21/57

21

Signal exchange box.

PACS 350 INTRODUCTIONTransformer and signal exchange 46-series

New position of transformer.

(200 / 208 / 240V) View from clean side.


22/57

22

Steam pipe in copperreplaced by insulated

flexible hoses.

PACS 350 INTRODUCTIONSteam pipes 46-series


23/57

23

New heating element built-in over heat protector.

all connecting cables are solderedand go directly to the terminals onthe electrical cabinet.

Possible to have a main switch(option)

PACS 350 INTRODUCTIONHeating element 46-series


24/57

24

Heat baffle plates on thedrying unit on 46-4/5 forbetter ventilation.

PACS 350 INTRODUCTIONHeat baffles plate 46-series


25/57

25

New lamp 230V 50Wwith GU10 socket.

PACS 350 INTRODUCTIONChamber light 46-series


26/57

26

Pressure transmitter forcirculation water moved to thetop of the water cannel.

PACS 350 INTRODUCTIONPump pressure 46-series


27/57

27

Condensate trap implemented on46-2/3 to prevent water dropsgoing back into the chamberduring the drying phase.

PACS 350 INTRODUCTIONCondensate trap 46-series


28/57

28

Electrical cabinet with cooling

PACS 350 INTRODUCTIONElectrical cabinet 46-series


29/57

29

Circulating pump F01K01X101

Heating Chamber F02K02X102

Heating Dryer F04K04X103

Noise filter Z01X104CPU X23 (power supply) X104:1 N and X105:6 L1

CPU X16 (pump & heating) X105:8

Interlock door ss X9:2 /X9:6X202:1K11

Interlock door cs X9:3 /X9:7X202:2K12

Power supply X201 24 V DC & 5VDC

Transformer 24 V DC U3Transformer 5 V DC U4

Net com

Process info. X105

Miniature circuit F 11

BreakersCooling fan M18

K04

K01

K02

F04

Z

01

X50

X10

2

X103

X105 X201

M18

F01

F02

K11

F11

K

12

X106 X101 X104 X202

M18 U

04

U03

PACS 350 INTRODUCTIONElectrical cabinet 46-series


30/57

30

P01 POWER CLEAN60.0C

Select cycle

Change parameters

P RINSE 1 SEL

0001 P

P RINSE 2 SEL

0000 PWASH SELECTOR

0001 P

P RINSE F TYPE

0001 P

Password

PACS 350 INTRODUCTION46-series

Parameters

A and P parameters can be changed from the display.Password

Operator 558387 (Acknowledge alarm, Change A parameters)

Service 118118 (Change P parameters)Supervisor

Sysdba



31/57

31

PACS 350 INTRODUCTION46-seriesProgram structure

Wash 2 on

Pre Rinse 1 on

Pre Rinse 1Pre Rinse 1 off

Wash 1 on

Wash 1 Wash 1 off

START

Wash 2 Wash 2 off

Pre Rinse 2 on

Pre Rinse 2 Pre Rinse 2 off

Rinse 2 on

Neutr offNeutralizing

Rinse 1 on

Rinse 1 Rinse 1 off

Rinse 2 Rinse 2 off

Rinse 3 Rinse 3 off

Chem. off

Chem. on

ChemicalDisinfection

Rinseoff

PROCESSCOMPLETE

Descaling on

Descaling off

Chamber emptyand Drying off

Final Rinse on

Final Rinse /Disinfection

Descaling

Drain / Drying

Final Rinse off

Rinse 3 on

Neutr on

Draining / Drying on

1-3

loops



32/57

32

Fill type 1=CW 2=HW 3=CW+HW 4=DWRinse time 0-10 min.

PACS 350 INTRODUCTION46-seriesParameters Pre Rinse and Rinse



33/57

33

Fill type 1=CW 2=HW 3=CW+HW 4=DWDosage type 0,1,2,3,4

Dosage temp 20-85C

Wash time 0-10 minWash temp 40-90C

PACS 350 INTRODUCTION46-seriesParameters Wash 1 and 2



34/57

34


Dosage temp 20-85C

Neutralize time 0-10 minNeutralize temp 40-90C

PACS 350 INTRODUCTION46-seriesParameters Neutralizing



35/57

35


Dosage temp 20-85C

Chem.. Time 0-10 minChem.. Temp40-90C

PACS 350 INTRODUCTION46-seriesParameters Chemical Disinfection



36/57

36

Disinfection Ao Print

Disinfection Ao ControlDisinfection PF 30Fill type 1=CW 2=HW 3=CW+HW 4=DW

Dosage type 0,1,2,3,4Dosage temp 20-85C

Finale rinse time 0-10 minFinale rinse temp 40-90CFinale rinse conductivity select

Finale rinse conductivity repeatFinale rinse conductivity value

Start Ao calculationDisinfection Ao value

PACS 350 INTRODUCTION46-seriesParameters Finale Rinse/ Disinfection



37/57

37

Descaling temperature 40-90CDescaling time 0-60 min

PACS 350 INTRODUCTION46-seriesParameters Descaling



38/57

38

Drying time 0-60 min

Drying temperature 80-120CDrying max chamber 60-90C

Cool temp chamber 60-90C

PACS 350 INTRODUCTION46-seriesParameters Drying



39/57

39

PACS 350 INTRODUCTIONCommunication

CS 1000 ver. 5.06 only forPACS 350PACS 3000

PACS 3500



40/57

40

PACS 350 INTRODUCTION46-seriesComPorts

Com Port 1 X32 PC (CS-1000 and application load)

Com Port 2 X24 Printer or NetCom (T-Doc native log)

Com Port 3 X25 NetCom (T-Doc analogue signals)PC (system load)



41/57

41

46-seriesDipswitch Definition

DS13 HUMIDITY SENSOR - (future option,

not available). DS14 ROT. FLUSH WING - (future option,

not available).

DS15 EXT PRINTER prevent processstart before the printer is ready.

DS17 NETCOM When NetCom ismounted.

DS23 PC DISK LOG log to PC or T-Doc.

DS29 PROCESS LOGCHECK activatetime out function if T-Doc connection drops.



42/57

42

46-seriesDipswitch Definition

DS20 MAX/MIN PRINT max and min temp

is printed in each heated phase. DS21 A0 VALUE PRINT system regulates

on time and temperature. Counted A0 valueonly printed.

DS22 A0 CONTROL system regulates ontemperature and A0 value.

DS24 SERVICE MESSAGES IT57 SERVICE is shown on the display after

1000 cycles.



43/57

43

46-seriesPH9710 PHASE SELECTOR



44/57

44

46-seriesPH9715 PHASE PARAMETERS (part 1)



45/57

45

46-seriesPH9715 PHASE PARAMETERS (part 2)



46/57

46

46-seriesPH9716 GENERAL PARAM


46 series


47/57

47

PH9700 TIMER 1 contain all timers

PH9702 LIMIT 1 contain all limits

46-seriesPH9700 TIMER 1

PH9702 LIMIT 1

PACS 350 INTRODUCTION46 i


48/57

48

PH9706 COUNTER contain all

counters CT00 CT09 Water selection:

1 = Cold water2 = Warm water3 = Mixed water4 = Treated water

CT10 CT14 Dos pump selection1 = Dos pump 12 = Dos pump 23 = Dos pump 34 = Dos pump 4

CT15Counter for maximum final rinsesteps when treated water is usedtogether with conductivity control

46-seriesPH9706 COUNTER

PACS 350 INTRODUCTION46 series


49/57

49

46-seriesPH9704 PARAMETER FLAG

PH9704 PARAMETER FLAG contain all parameter flags

0 = Not activated1 = Activated

PF00 PF12 activates phases

PF30 activate disinfection function

PF32 activate pipette function

PF34 activate A0 printout-regulated by time and temperature-start counting at 75C

PF35 activate A0 controller- regulated by A0-value set on LI51

- low limit = 60 => A0 = 600- high limit = 300 => A0 = 3000

PF36 activate pass through

PF40 activate start password

PACS 350 INTRODUCTION46 series


50/57

50

PH9704 CONTROLER

contain all control functions- temperature regulatingvalues for all heated phases

46-seriesPH9708 CONTROLER

PACS 350 INTRODUCTIONError code 46 series


51/57

51

Soiled side door does not unlock within 3 sec. at

the end of a program.

A06 UNLOCK SSET06

Soiled side door not lock within 3 sec. of program

start or that the door is unlocked while a program

is running.Soiled side door switches locked and unlocked

activated simultaneous.

A05 LOCK SSET05

Water leakage in to the drying unit.A04 W LEAK DRYERET04

Draining of the washing chamber takes more then

5 min.

A03 SLOW DRAINET03

Slow filling of chamber tank. Filling of chamber

tank takes more then 10min.

A02 CH SLOW FILLET02

Summary alarm overloaded MCCB.A01 MCCB TRIPET01

Power failure.A00 POWER FAILET00

DescriptionAlarm text (16char)Alarm

Error code 46-series

PACS 350 INTRODUCTIONError code 46-series


52/57

52


Clean side door does not unlock within 3 sec. at

the end of a program.

A10 UNLOCK CSET10

Clean side door not lock within 3 sec. of program

start or that the door is unlocked while a

program is running.

Clean side door switches locked and unlocked

activated simultaneous.

A09 LOCK CSET09

SpareA08ET08

Soiled side door not close within 20 sec. ofprogram start or that the door is opened while a

program is running or that the squeeze protection

has been activated while a program is running.

Soiled side door switches open and close activated

simultaneous.

A07 CLOSED SSET07

Error code 46-series



53/57

53


Low flow of detergent 3.

Detergent amount has not increase 5ml within 10

sec. of dosing.

A15 DOSING 3ET15

Low flow of detergent 2.Detergent amount has not increase 5ml within 10

sec. of dosing.

A14 DOSING 2ET14

Low flow of detergent 1.

Detergent amount has not increase 5ml within 10

sec. of dosing.

A13 DOSING 1ET13SpareA12ET12

Clean side door not close within 20 sec. of

program start or that the door is opened while a

program is running.

Clean side door switches open and close activated

simultaneous.

A11 CLOSED CSET11

Error code 46 series

PACS 350 INTRUDUCTIONError code 46-series


54/57

54


Pressure higher then 750Pa in drying unit.A22 DRY PRESS HET22

Pressure lower then 150Pa in drying unit. Delay

time 5s from that the dryer fan has started.

A21 DRY PRESS LET21

Pressure from circulating pump higher then130kPa.

A20 CIRC PRESS HET20

Pressure from circulating pump lower then

20kPa. Delay time 5s from that the circulating

pump has started.

A19 CIRC PRESS LET19

Conductivity value higher then 4S/cm after 3

efforts of final rinse.

A18 CONDUCTIV HET18

SpareA17ET17

Low flow of detergent 4.Detergent amount has not increase 5ml within 10

sec. of dosing.

A16 DOSING 4ET16




55/57

55

Final rinse time + 60sec elapsed.A28 DISINF TEM LET28

Difference between the sensors in the chamber

differs more than 3C. Delay time 3 sec. Alarm

only activated when set point is reached.

A27 T DIFF CHAMBET27

Low temperature in washing chamber.Temperature in washing chamber has not

increase 10C within 8 min. of heating.

A25 CHAMB TEMP LET25

Temperature in chamber more than 5C above

highest selected set point.

A26 CHAMB TEMP HET26


Temperature in dryer unit more than 130C.A24 DRYER TEMP HET24

Low temperature in drying unit. Temperature inthe dryer unit has not increased to 80C within 4

min. of heating.

A23 DRYER TEMP LET23



56/57

PACS 350 INTRODUCTION46-series


57/57

57

Power Clean

50

100C

Power Clean

120 mlDetergent

12 ml

rinse

microsoft powerpoint - pacs 350 lansering 350_46

Documents