microsoft power point envirosys-instruction final guid-esept 2010
TRANSCRIPT
A REVOLUTION
IN EVOLUTION!
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The old chain oil method
since ever………..
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And now our way……….And now our way……….
A new system in place where the use of chain oils is no longer needed!
Since decades, the industry was looking for
THE
solution to the use of chain oils.
Envirosys is now the answer.
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Our partners world wide and just the
beginning…..
Thanks to them we grow every day
Our partners world wide and just the
beginning…..
Thanks to them we grow every day
Grube KG : Germany, Austria e.t.c (Knut Fischer)Skogma: Sweden , Normay (Lars-Âke Olofsson)Uittokalusto: Finland (Mikko Söderling)Roman S.A (Valmet , K-Forest) Uruguay ( Martin Voulminot)Latin Eq Chile Logmax (Hugo Burgos)Logmax Canada : (Jacques Quellet)Chaines-Savoie: France (Franck Lesieur) CC Bois : Belgium (Roger Lejeune)
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Before getting in to what the system is all
about we would like to thank some of our
OEM’s out there…..who believes in
ENVIROSYS
Before getting in to what the system is all
about we would like to thank some of our
OEM’s out there…..who believes in
ENVIROSYS
John DeereKomatsu , ValmetPonsseEcologLogmax
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Forestry societies using the system Forestry societies using the system
SveaskogStora EnsoHolmenAmong others.
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Chain oils situationChain oils situation
•Made of toxic hydrocarbons• Cheapest formulations are made with flushing oils and / or
recycled oils,
•Poor lubricant performances• you always get what you paid for,
•Messy handling• Chain oils generate a lot of losses and solid waste,
•Dirty operations• Oily windshield and dirty radiators
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Impact on the environmentImpact on the environment
Approximately 1 litre of chain oil is CONSUMED per hour by harvesters (cut-to-length) on this planet
………i.e.: Millions of litres of ‘’ highly non- desirable ‘’ lubricants are lost into the environment with a serious threat that can be totally eliminated with using Envirosys
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Envirosys componentsEnvirosys components1.
3.
1. Envirosys unit (reservoir),2. Electric motor,3. Junction box,4. Electronic control unit (ECU)5. Low level sensor
2.
4.
5.
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Envirosys grease cartridges(2 kg accordion type)
Envirosys grease cartridges(2 kg accordion type)
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You are looking at
80 litres of chain oilYou are looking at
80 litres of chain oil
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Envirosys is adaptable to all
harvesters (processors)
Envirosys is adaptable to all
harvesters (processors)
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This unit, is the heart of the concept, i.e.:
1. Reservoir of 5 kgs capacity,
2. Low Level sensor, to eliminate the risk
of running dry,
3. Electric motor (12V & 24V)
4. Pistons with relief and check valves,
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Junction boxJunction box
This junction box has been
developed for protecting all elements
of the Envirosys system
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Electronic control unit (ECU)
Our electronic control unit
(ECU) is programmed
to fit the perfect moment
and quantity of lubricant
required.
Parameters can be set
differently at any moment
within few seconds
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Electronic Control Unit (ECU)Electronic Control Unit (ECU)
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ENVIROSYS IN PROCESS=time for injection of the
grease only 0.75 sec not even 1 full second……..
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Size of wood when working at 0.75 secSize of wood when working at 0.75 sec
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That’s all you need!That’s all you need!
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Same lube channel as for the oil!Same lube channel as for the oil!
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Anti wear propertiesAnti wear properties
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See how soft and clean the chain is..See how soft and clean the chain is..
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So what do the operators saySo what do the operators say
• Cleaner operation. No more fumes sticking to the harvester and base machine…•Air filter for the cabin can be cleaned from dust with air-gun…•No more rain mixed with oil on cabin windows…•I can really work close to the machine•Imagine 2 kg of grease to carry instead of 20l of oil in winter times•The refill is real fast and easy to do..
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So what do the service people say?So what do the service people say?
•So much nicer to work around the harvester , everything is dry no more oil everywhere you look.•Working closer to the machine we don’t put the machine under stress so bushings and pins last longer.
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Conditions to avoid(leaky system)
Conditions to avoid(leaky system)
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Envirosys under test in GermanyEnvirosys under test in Germany
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A little bit of imagination!A little bit of imagination!
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A little bit of imagination!A little bit of imagination!
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A little bit of imagination!A little bit of imagination!
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THE SOONER THE BETTER…THE SOONER THE BETTER…
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ENVIROSYS in GERMANYENVIROSYS in GERMANY
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ENVIROSYS in SwedenENVIROSYS in Sweden
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ECOLOG 560C in June 2010ECOLOG 560C in June 2010
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ECOLOG 560C in June 2010ECOLOG 560C in June 2010
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The J-Deere going to the paint shop
for Stora Enso with Envirosys….
The J-Deere going to the paint shop
for Stora Enso with Envirosys….
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SVEASKOG USING ENVIROSYS SINCE 2008 (see
how close to the machine he works)
SVEASKOG USING ENVIROSYS SINCE 2008 (see
how close to the machine he works)
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ENVIROSYS FINLANDENVIROSYS FINLAND
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Envirosys in UruguayEnvirosys in Uruguay
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Envirosys in Chile
on ¾’’ pitch chain
Envirosys in Chile
on ¾’’ pitch chain
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Envirosys in ChileEnvirosys in Chile
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Pressure reducing valve
with Supercut 100 saw unit
Pressure reducing valve
with Supercut 100 saw unit
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Envirosys and HultdinsEnvirosys and Hultdins
We are the only company with their approval to use grease instead of oil in the Supercut 100 from the manufacturer Hultdins , SwedenAll of this after a test done at their facility in Sweden with results beyond what everybody thought then…..
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Saw signal identificationSaw signal identification
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Envirosys performancesEnvirosys performances
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From -45 °C up to + 35 °CFrom -45 °C up to + 35 °C
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Winter conditionsWinter conditions
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Winter condition says it all!Winter condition says it all!
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Envirosys under testEnvirosys under test
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IDENTIFIED
ADVANTAGES
IDENTIFIED
ADVANTAGES
• No more plastic containers and costs associated with re-use
• Return on investment within 4 months
• No more risks of injuries
• And what a step forward for the environment!
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IDENTIFIED ADVANTAGESIDENTIFIED ADVANTAGES
1. Major reduction in lubricant consumption, > 10:1•Huge impact for the environment, rejects of
hydrocarbons reduced to almost zero,•Cleaner operation (no more oil clouds), no more slippery surfaces, cleaner windshields, safer operation,•Over 90% elimination of solid waste (plastic jugs),
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IDENTIFIED ADVANTAGESIDENTIFIED ADVANTAGES
2. Financial gains:
•Increase up time (productivity), less stop for refilling (one full reservoir can last as much as 48 hours of operation),
•Exceptional antiwear performances, • life of chains, bars, rollers and sprocket wheel is extended
several times (up to 4 times).
•Cost of lubricant:• Although less important, cost reduction is realized with using our
Envirosys greases over good quality chain oils.
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IDENTIFIED ADVANTAGESIDENTIFIED ADVANTAGES
3. Envirosys greases characteristics:•Exceptional adhesiveness,•Superior anti wear protection,•Excellent water resistance,•Performs over a wide range of temperature,• From -45 °C up to + 35 °C.
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IDENTIFIED ADVANTAGESIDENTIFIED ADVANTAGES
4. Envirosys greases are available in two options:• Envirosys ALC winter & summer grades
• Made of conventional mineral oils,
• Envirosys Bio winter & summer grades• Made of vegetable base oils, biodegradable up to 97 % and
absolutely non toxic.
• Both greases have been chosen because of their special affinity to metallic surfaces enhancing their antiwear performances
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IDENTIFIED ADVANTAGESIDENTIFIED ADVANTAGES
5. Envirosys can be adapted to any equipments within few hours without affecting the actual lube system,6. Our warranty covers parts and labour under certain conditions:
• Exempt of contaminant,
• Only Envirosys greases must be used to avoid incompatibility problems,
• No abuse,
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ConclusionConclusion
A very simple change with tremendous impacts on
Profitability,
Safety
Environment
Productivity
Cleaner operation
Maintenance cost reduction
Status quo is no longer an option
