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AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for Mines Why Storage for Spinning Reserve works Juergen Zimmermann; ABB Australia

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Page 1: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019

Microgrids for MinesWhy Storage for Spinning Reserve works

Juergen Zimmermann; ABB Australia

Page 2: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—ABB in Australia

June 14, 2019 Slide 2

In Australia, global R&D and technical lead centres for Enterprise Software, Microgrids, Metal Enclosed Capacitor Banks, and Pole Mounted Switches

Manufactures LV systems, instrumentation systems and HV capacitors and power quality equipment, and Metal Enclosed Capacitor Banks

Headquartered in Sydney with Sales offices and Service centres across Australia supporting all ABB systems and products

Total workforce

1,300Orders Dec 2017

$750 MAUDNorthern Territory

WesternAustralia

Queensland

South Australia

New South Wales

Victoria

Tasmania

Darwin

Brisbane

Perth

SydneyACT

Chinchilla

Gladstone

Adelaide

Melbourne

Geelong

Page 3: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—ABB Microgrids in Australia

June 14, 2019 Slide 3

A long history of firsts in increasing renewable energy penetration

29 years of building Microgrid knowledge

Technology evolved from off-grid to grid-connected Microgrids

1990 1998 2010 2014

Energy efficiency

– Diesel Battery Storage System

• PowerWater Corporation

• 10 sites across NT

• 60kW storage for spinning reserve

40% RE penetration

– Wind Diesel System

• Western Power

• Denham Power Station

• 3 x 230kVA wind turbines

100% RE penetration

– Solar Diesel Storage System

• Horizon Power

• Marble Bar & Nullagine Stations

• 300kW SolarPV; 500kVA flywheel

Distribution System connected Microgrid

– Storage Diesel System

• AusNet Services

• 1MW/1MWh battery storage

• 1 MW diesel generator

Page 4: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—ABB Microgrids in Australia

June 14, 2019 Slide 4

A history of firsts in large scale grid connected and off-grid microgrids

29 years of building Microgrid knowledge

Technology evolved from off-grid to grid-connected microgrids

2016 2017 2018

50% RE penetration

– Solar Diesel Stabilizing System

• DeGrussa Mine, Western Australia

• 10MW Solar PV

• 4/6 MW battery stabilizing system

Gas Turbine Spinning Reserve

– Storage with Gas Turbine System

• Alinta Energy; Western Australia

• 4 x Gas Turbines

• 1 x 35MVA/8MWh battery storage

Transmission Connected Microgrid

– Storage Solar Wind System

• Electranet; South Australia

• 30MW/8MWh battery storage

• 91 MW windfarm, 3MW distributed solar

2019

Off-shore Gas Turbine spinning Reserve

– Storage with Gas Turbine System

• Goodwin Woodside

• 5 x Gas Turbines

• 2.8MVA/1.43 MWh battery storage

• Microgrid Plus Control System

Page 5: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—The Business Case for Spinning Reserve

Page 6: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

Four incremental hybridization scenarios

Offgrid Microgrid: replacing diesel/gas generators with battery storage

June 14, 2019 Slide 7

1. Base case – Diesel 2. Diesel + BESS 3. Diesel + solar PV 4. Diesel + BESS + solar PV

5 MWavg

6.3 MWp

Up to 4.5 MWp

Remote mine Remote mine Remote mine Remote mine

+/- 1.7 MW(2.1 MWh)

+/- 4 MW(4.4 MWh)

Up to 8.1 MWp

5 MWavg

6.3 MWp

5 MWavg

6.3 MWp

5 MWavg

6.3 MWp

Generators can be off during daytime

– 6 generator system (1.2 MW each)

– 1 generator equivalent required as operating reserve at all times

– All generators that are on typically operate at same level

– BESS removes need for operating capacity

– BESS can also delay or remove need to start up a generator during short term peaks

– Solar PV size limited in this case due to generator ramping limitation

– Additional generators must stay online in case of shading for 75% of solar production (potential reductions when using advanced forecasting)

– BESS provides required ramping

– During daylight hours all generators can be shut down completely

Genset status

On

On (For reserve)

Off

Assumptions: Delivered Fuel Cost: $1US/l; Solar installed cost: $2US/Wp; Average cost of capital: 11%; Subsidies: none

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Up to 28% reduction in fuel and CO2 possible when combining diesel with BESS and solar PV

Mining Microgrid business case

June 14, 2019 Slide 8

Source: Based on Homer analysis using proprietary Homer Pro Software; all numbers in USD1 LCOE: Levelized Cost of Electricity

Base case – Diesel Diesel + BESS Diesel + solar PV Diesel + BESS + solar PV

Fuel consumption (ML)

Investment ($M)

IRR (%) - 36% 16% 16%

LCOE1 ($/MWh) 304 296 (-1.4%) 289 (-5%) 273 (-10%)

Payback (years) - 2.7 5.2 5.2

11.6 11.4 9.8 8.4

-1.4% -28%15%

9.0

19.5

1.5

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—Microgrid operational goals and power system functions drive choiceof technology

June 14, 2019 Slide 9

Operational goals ABB Microgrid Solution “11S” Power System Functions

– Access to electricity

– Maximize reliability

– Uninterrupted supply

– Reduce environmental impact

– Maximize renewable energy contribution

– Fuel & energy cost savings

– Fuel independence

– Provide grid services

– Support renewable plant interconnections

Renewable power

Microgrid control & optimisation system

Energy storage and grid stabilization

1. System Strength (low SCR)

2. Starting from black (Black start)

3. Standalone operation (grid forming)

4. Stabilizing (f, V)

5. Spinning reserve

6. STATCOM (Reactive compensation)

7. Seamless transition betweenislanded and grid-connected states

8. Smoothing (ramp rate)

9. Shaving (Peak Lopping)

10. Shifting ($)

11. Scheduling (P,Q)

1

2

3

4

5

6

7

8

9

10

AncillaryServices

EnergyServices

11

Page 9: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—Use Case: Mount Marion Lithium MineBattery Energy Storage System for Spinning Reserve

Page 10: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—Use case Mt Marion: Spinning reserve for offgrid mining operation

https://onestepoffthegrid.com.au/mineral-resources-install-big-battery-mt-marion-lithium-mine/June 14, 2019 Slide 11

Remote Mining Operation in Western Australia Single line diagram

Offgrid LNG supplied power station

2MVA/1.5MWh Energy Storage System with multiple value stacking

=~

11 kV/50Hz

Mine loadMine load

6 x Gas Generators

2 MVA/1.5MWh

~ ~ ~ ~~~

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—Battery Energy Storage: e-mesh PowerStore ™ Modular

PowerStore ™ Modular installed onsite Automation and Control Integration

Modular Outdoor Enclosures for mining environment

4xS Value stacking for Spinning Reserve; Shaving; Stabilizing; Starting from Black

11 kV

Mine loadMine load

6 x Gas Generators

~ ~ ~ ~~~

Slide 12June 14, 2019

=~

PStore Modular

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—Automation & Controls: Integration with existing power station

June 14, 2019 Slide 13

PowerStore ™ Modular Control Panel E-mesh SCADA System Overview

E-mesh™ Control for brownfield and greenfield installations

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—S5: Spinning Reserve

June 14, 2019 Slide 14

Generator 5 tripped offline while operating at 1.6MW. At that time total load was 7.7MW.

Gen 5 Trip

12:41:40Wed 08-May-19

12:45:00Wed 08-May-19

12:43:20Wed 08-May-19

20

00

10

00

0

49

.54

94

8.5

Hz

Pstore Discharge

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—S5: Spinning Reserve

June 14, 2019 Slide 15

Generator 5 Restart and PowerStore recharge

12:48:20Wed 08-May-19

13:05:00Wed 08-May-19

12:56:40Wed 08-May-19

60

00

40

00

20

00

52

51

50

49

Hz

Generator false startGenerator

second start

Generator trip

0

Frequency

Page 15: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—S4: Stabilizing Voltage and Frequency

June 14, 2019 Slide 16

PowerStore constantly correcting voltage and frequency

01:53:20Sun 05-May-19

01:55:00Sun 05-May-19

01:56:40Sun 05-May-19

60

00

40

00

20

00

52

51

50

49

48

Hz

0

Voltage

Frequency

PowerStore

Page 16: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—Technology Update

Page 17: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—Scalable and Modular BESS from 100kVA to X0MVA

PCS 100 Converter Module Battery Racks; 2C, 1C, 0.5C PCS Enclosure Battery Enclosure

Designed and built to Australian Standards

June 14, 2019 Slide 18

Grid Forming Inverter with 200% power boost: Standardised offering for C&I, Utilities, Oil & Gas and Mining

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—PowerStoreTM MV Skid

June 14, 2019 Slide 19

PowerStore Skid with 11/ 33kV Transformer PowerStore Skid with 11/ 33kV Transformer and Solar Roof

Single Skid: 1.5 MW for 30 min or 6MW for 30min.

Page 19: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

ABB AbilityTM e-meshTM

Product portfolio

e-meshTM Applications

SaaS applications to improve performance

e-meshTM Monitor

Cloud-enabled remote monitoring and controlling of DERs

e-meshTM SCADA

Distributed energy resources automation solution

e-meshTM Control

Intelligent and efficient power management

e-meshTM PowerStoreTM

Smart battery energy storage solution

• Monitoring and control • Bidirectional data flow from (and) or to the field • Access from anywhere anytime

• Data acquisition from DER's and substations • Supports international and local communication protocols • Interaction with TSO/DSO

• Renewable power generation grid code compliance • Network voltage control • Feeder & Load demand management

• Supports various applications such as islanding, seamless transition, black start, spinning reserve and more

• Forecast production and optimal planning • Improve productivity and economical gains• Business KPI dashboards and reports

Power Management System

Secondary Controls

Plant LevelPrimary Controls

Station LevelSCADA

Operator Controls

Fleet Level Remote Monitoring &

Controls

Energy Management System

Optimisation

Page 20: Microgrids for Mines - Australian Energy Storage Conference & … › wordpress › wp-content › upl… · AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019 Microgrids for

—e-mesh Control™

June 14, 2019 1Slide 22

The vendor independent microgrid power management system using ABB RTU platform

Process network

Station network

Microgrid SCADA

-P Library 1

AC

DC

AC

DC

AC

DC Serial Mo

db

us R

TU

-P Library

Po

wer

Sto

re

AC

DC

Serial Mo

db

us

RTU

/ Mo

db

us

TCP

/IP/ C

AN

bu

s

Mo

db

us R

TU

BMS

Po

wer

Sto

re

AC

DC

Mo

db

us R

TU

BMS

Serial Mo

db

us

RTU

/ Mo

db

us

TCP

/IP/ C

AN

bu

s

GC

Serial Mo

db

us R

TU / M

od

bu

sTC

P/IP

/ Ha

rdw

ired

Meter

Mo

db

us TC

P/IP

/H

ard

wired

/ IEC 61850

Mo

db

us TC

P/IP

/H

ard

wired

/ IEC 61850

-E Library -E Library -G Library -F Library -N Library

1 PLC with –PControl Library

AC

DC

AC

DC

AC

DC Serial Mo

db

us R

TU

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—ABB’s end to end microgrid solutions

June 14, 2019 Slide 23

Clean, affordable, reliable energy

Technology choices connected via ABB Ability™ e-mesh ™

Strategic planning partner

ModularizationSystem

integrationSoftware based

servicesPerformance

partner

Build Operate & maintainPlanHead of Business

Maintenance Engineer

Energy Manager

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