michigan energy forum resentation · 7 severstal dearborn’s electricity history 1931 self...
TRANSCRIPT
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MICHIGAN ENERGY FORUM PRESENTATION
Introduction to Severstal North America
April 22, 2013
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OAO Severstal operates facilities in eight countries and employs a global workforce of 70,000, including:
• Severstal Russian Steel is among the top 10 low‐cost steel producers globally, focused on a growing share of high value‐added products and onincreasing sales to Russian and international markets.
• Severstal International/Severstal North America is one of the largest steelmakers in the United States, Severstal North America specializes in producing a full range of high quality, light flat rolled products for a variety of steel‐consuming industries.
• Severstal Resources is one of Russia’s largest producers of iron ore and coking coal, providing Severstal with raw materials self‐sufficiency.
OVERVIEW OF SEVERSTAL
Severstal has global capabilities and the ability to supportsteel sourcing needs on multiple continents
Severstal has global capabilities and the ability to supportsteel sourcing needs on multiple continents
SEVERSTAL
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5.8 MILLION TONS 12.8 MILLION TONS
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SEVERSTAL NORTH AMERICA
Dearborn
Blast Furnace
Basic Oxygen Furnace
Continuous Caster
Hot Strip Mill
Cold Rolling Mill
Galvanizing Lines
New Pickle‐Tandem Cold Mill
New Galvanizing Line
“C” Blast Furnace Rebuild
Secondary Emission Control
Conversion to Straight Mold
Reheat Furnace Modernization
Q4 2007
Q4 2007
Q1 2008
Q3 2011
Q4 2011
Total Investments: $1.7 billion
Main Operations Projects
Columbus
Electric Arc Furnace
Compact Strip Production
Hot Strip Mill
Pickle Line
Galvanizing Lines
2nd Electric Arc Furnace
2nd Caster
2nd Reheat Furnace
2nd Galvanizing Line
New Push‐Pull Pickler
Q2 2011
Q2 2011
Q2 2011
Q3 2011
Q4 2011
Total Investments: $1.6 billionPhase I: $0.9 billionPhase II: $0.7 billion
Main OperationsPhase IIProjects
Modernization and Expansion
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WHY WE LOVE MICHIGAN – WATER ACCESS AND NAFTA STAMPINGCAPACITY
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HOW’S BUSINESS?
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SEVERSTAL DEARBORN’S ELECTRICITY HISTORY
1931 1999 2002 2008 TodaySelf Generation CMS EnergyDTE DTE
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OHGA IL MI
7.6c/kWh
FLPA
₡ /
kWh
StateCANYNCTX
Henry Ford build the power house on the same site as Rouge Steel (now Severstal) and the Ford production facility
CMS Energy starts construction on a new generation facility
The Dearborn Industrial Generation facility opens
The facility reduced output amid high natural gas prices
Michigan’s rates are among the highest in the US
Industrial Rates, largest 10 States (₡/kWh)
Original Rouge complex power house CMS Energy’s Dearborn Industrial Generation (DIG) facility
Source: US Department of Energy
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Jul/10
Indiana
Jul/11
Ohio
Illinois
Jan/12
8
Apr/12Jul/09Apr/09
‐21%
Jan/09 Oct/12Oct/11Oct/09
+9%
Apr/11
₡ /
kWh
5
Michigan
6
Apr/10 Jan/11Jan/10
7
Jul/12Oct/10
Source: US Department of Energy
Regional Electricity Rate Comparison January 2009 – November 2012(₡/ kWh, Industrial Customers)
MICHIGAN’S HIGH ELECTRICITY RATES
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Michigan’s Growing Competitive Disadvantage(MM’s $/month, 100MW Industrial Customer – Michigan vs. Illinois)
Jan/2012Jan/2010
‐$1.5MM
$0.5MM
‐$0.5MM
‐$2.0MMJan/2009 Jan/2011
‐$1.0MM
$0.0MM
$7.9MM Disadvantage (Full Year)
$13.3MM Disadvantage(11 months)
$1.2MM Disadvantage (Full Year)
$2.3MM Disadvantage (Full Year)
Source: US Department of Energy
IMPACT OF HIGH ELECTRICITY RATES ON MICHIGAN’S MANUFACTURERS
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Enrollment into the Customer Choice program would reduce Severstal’s electricity bills by over 40%, increasing its overall competitiveness
$60MM
$50MM
$40MM
$30MM
$20MM
$10MM
$0MM
Disadvantage
OhioIllinoisIndianaMichigan
$60MM
$50MM
$40MM
$30MM
$20MM
$10MM
$0MM
Advantage
OhioIllinoisIndianaMichigan
Without the Customer Choice Program…(100MW Industrial Customer, MM’s $ / year)
…With Customer Choice Expansion(MM’s $ / year)
MICHIGAN’S “CUSTOMER CHOICE” ELECTRICITY PROGRAM
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LOW ELECTRICITY PRICES ATTRACT INVESTMENT
Electric Arc Furnace or EAF Steelmaking Facilities by Rate & State
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5
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0 1 2 3 4 5 6 7 8 9 10
Electricity
Rate (cen
t/kW
h)
# of EAF Facilities
Ohio
Michigan
Indiana
Illinois
Michigan (7.6 c/kWh) 2 facilities
Neighboring states (6.17 c/kWh average) 23 facilities
Ohio beat out competing states for the project because of its proximity to primary markets for flat‐rolled steel, raw material supplies and lower electric and natural gas rates…
North Star Steel spokesperson regarding the construction of a $400MM mill, which created 300 jobs in Delta, Ohio (‘97)
Source: AIM Market Research, US Department of Energy, Conway Data Inc.
TVA average electricity rates are even lower at 5.0‐6.0 c/kWh
The Dearborn has an EAF but it last ran in 1991 due to high Michigan utility rates
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THANK YOU FOR LISTENING!