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Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

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Page 1: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Michael Davies

Andrew Mountain

Dan Hoang

Daniel Brink

Michael Davies

Andrew Mountain

Dan Hoang

Daniel Brink

Power Distribution Control Unit

Power Distribution Control Unit

Page 2: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Functionality

• Power Distribution Control Unit for Colorado Space Grant’s Satellite Citizen Explorer

• Implement commands from the satellite’s flight computer to provide the desired power to the unit’s subsystems

• Monitor specified temperatures and power buses

Page 3: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Schematic

Page 4: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

• 17 – 4-Pin solid state relays

• Control using 5V logic

• Direct I/O with PIC

• Connected with desired voltage

Distribution of Power

Page 5: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Schematic

Page 6: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

• Voltage Divider

• Maximum range voltage – low power consumption

• Analog multiplexer

• A/D converter on chip

Temperature

Page 7: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Schematic

Page 8: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Power Supplies

• Rigorously test power supplies

• Power draw on each bus

• Concern with noise on 5V power bus– Pi-Filter near each chip that require 5V

Page 9: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

PCB Board

• 4-Layer Board

• 2 Parallel 7.15" X 7.65" boards

• Through hole parts for stability7.15" X 7.65"

Page 10: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Parts List• Microcontroller: PIC 16C77• Relays: DMO063• Clock: ACH-20.000MHz• Thermistor: YSI44901• 12v to 15v/-15v Converter: JR12D15-330• 12v to 24v Boost Converter: SI12S24-1250• 12v to 5v Converter: LANC1205W5S• Flight Computer Interface: RS485/422

Max3082ESH• PC Interface: Max208CN6

Page 11: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Microcontroller

Page 12: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Relays

Page 13: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

ThermistorsTemperature Resistance Characteristic

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

-40 -20 0 20 40 60 80 100 120

Temperature [celcius]

Res

ista

nce

[o

hm

s]

Page 14: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Flight Computer InterfaceSerial Communication

Page 15: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

PC Interface

Page 16: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Basic Software Functions

INITIALIZE

VOLTAGES

CURRENTS

TEMPS

DELAY

SEND INFO?

Page 17: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Basic Software FunctionsVOLTAGES

SET ANALOG SWITCH POS 1

A/D CONVERSION

SAVE VOLTAGE 1

SET ANALOG SWITCH POS 2

SAVE VOLTAGE 2

SET ANALOG SWITCH POS n

SAVE VOLTAGE n

RETURN

Page 18: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Basic Software Functions

INTERRUPT

RECEIVE TRANSMIT OTHER?

RETURN

Page 19: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Basic Software FunctionsRECEIVE

SET RELAYS SEND INFO

RETURN

READ BYTE

Page 20: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

BOOT SEQUENCE

CD&H

1 min delay

ADCS

3-5 sec delay

Mnet

3-5 sec delay

Science

3-5 sec delay

Deploy

REQUIRED

-extra delay for FC

ARBITRARY

Basic Software Functions

Page 21: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Schedule

Page 22: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Division of Labor

• Michael Davies: Software

• Andrew Mountain: PCB/Schematic Design

• Daniel Brink: Hardware layout

• Dan Hoang: Hardware/Software interfacing

Page 23: Michael Davies Andrew Mountain Dan Hoang Daniel Brink Michael Davies Andrew Mountain Dan Hoang Daniel Brink Power Distribution Control Unit

Milestones

• Milestone 1: Completed Prototype (wire wrap) and interface-able test code

• Milestone 2: Completed PCB Design and ready to order (first revision)

• Design Expo