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1MG.50 .Q2.02 VLT is a registered Danfoss trade mark

VLT 3000 to 5000 converter

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Contents

Introduction to VLT 3000 to VLT 5000 Converter

Softw are version ................................................................................................2

Introd uct ion ........................................................................................................3Con figuration ......................................................................................................3Setup of the co nverter softw are ........................................................................3Bus co nnec tion ..................................................................................................4Map ping list ........................................................................................................5

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VLT 3000 to 5000 Converter

MG.50 .Q2.02 VLT is a registered Danfoss trade mark2


ManualOption card software version: 17.1x

Profibus DP Norm

S o f t w a

r e v e r s i o n

This manual can be used for the VLT 3000 to5000 converter, software version 17.xx. The

software version can be seen in VLT 5000parameter 624.

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I n t r o d u c t i on

Introduction

This VLT 3000 to 5000 converter is a tool intendedfor the conversion of a VLT 3000 to a VLT 5000,which replaces the VLT 3000. The conversion ispossible for all VLT 3000s with the serial numbersfrom XXXXXXG265.

To purchase (obligatory):- VLT 5000 175X- Software version 17.1x incl. memory option for

standard RS 485 communication,ordering no. 175z3389

- Software version 17.1x incl. memory option andProfibus option,

ordering no. 175z4668

Optional:- Backplate for 5001-5005 Compact IP 20, ordering

no. 175Z2349- Separate relay card, ordering no.

175Z1814

If two high voltage relays are needed in VLT 5000 aseparate relay card must be purchasedOrdering number 176F1814

For the VLT 5001-5005 Compact IP20 the conversionthe purchase of a backplate (ordering number175Z2349) is optional aswell.

Please notify some parameters in the VLT 3000 arenot supported in the VLT 5000 (see for examplepage 5, parameter 107) and some VLT 5000parameters can not be accessed via serialcommunication.

Configuration

With the 17.1x software the VLT 5000 will react onthe Profibus network or the Standard Serial RS485as a VLT 3000; it means that it is not necessary tochange anything in the PLC programme. A writecommand to for example ramp up time in VLT 3000is automatically linked to the corresponding rampup t ime parameter in VLT 5000. The GSD file in theVLT 5000 will also be as the VLT 3000.

Please note that the converter software will onlywork on a Profibus DP Norm network. It will notwork on a Sinec L2 or a Siemens DP network. Youcan check your Profibus network either by the VLT3000 or by the master.

After copying the baud rate, PPO type and stationaddress from the VLT 3000 to the VLT 5000, powermust be re-cycled to the VLT 5000 as theseparameters are only valid after power up. Themaster should now recognize VLT 5000.

The two LED next to the Profibus connector shouldnow be solid green which indicates thatcommunication between master and slave isestablished.

IM 308-B ver. 6 IM 308-CThis master supports This master supportsProfibus DP Norm Profibus DP Norm

We support Profibus DP Norm by VLT 3000 with asoftware version that should be higher than version3.00. The software version number can be readout in parameter 603, choice 3. The master mustbe a Profibus DP Norm master. If a master fromSiemens S5 series is used the master must be anIM-308C or IM-308B and higher or equal to version6. All Siemens S7 series are Profibus DP Norm.

Setup of the converter software

Before VLT 3000 can be replaced with a VLT 5000some parameters need to be setup in the VLT 5000.Ensure that the parameters in the below table havethe same setting in VLT 5000 as in VLT 3000.

VLT 3000 VLT 5000

Par. 820 Baud Rate Par. 801 Baud rate

Par. 904 PPO type Par. 904 PPO type

Par. 918 Station Address Par. 918 Station Address

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Bus connection

If LED 1 or LED 4 flashes, the master has notrecognized the LVT 5000. Check if Baud rate, PPOtype and station address are the same in the VLT5000 as the VLT 3000.

NOTE:VLT 5000 has other physical connectionscompared to VLT 3000.

B u s c o n n e c t i o n

VLT 3000

VLT 5000

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Mapping list

The below listed VLT 3000 parameters in the left column have the corresponding VLT 5000 parameters asshown in the right column. Please be notify that the opposite is not the case. the 5000 series using the LCP.

VLT 3000 Series VLT 5000 series000 Language Select 001 Language001 Setup Selection Operation 004 Active Setup002 Setup Copy 006 Copying of Setups003 Operation Site 002 Local/remote Control004 Local reference Not available via serial com.005 Display Value 008 Display Scaling of Motor Frequency006 Local Reset 017 Local Reset of Trip007 Local stop Not available via serial com.008 Local reversing Not available via serial com.009 Local Jogging 015 Local Jog010 Local reference Not available via serial com.

011 Reset Energy Counter 618 Reset of kWh Counter012 Reset Hour Counter 619 Reset of Hour-Run Counter014 Power-Up Mode 019 Operating State at Power-Up, Local015 Set-up Selection 005 Programming Set-up

100 Load 101 Torque characteristics101 Speed Control 100 Configuration102 Current Limit Control 308, 311 and 314, Analogue input function103 Motor power 102 Motor power104 Motor voltage 103 Motor voltage105 Motor frequency 104 Motor frequency106 Automatic motor adaption 107 Automatic motor adaption

107 Motor current 105 Motor current108 Motor magnetizing current No valid parameter109 Start voltage No valid parameter110 Start compensation No valid parameter111 U/f ratio No valid parameter112 Slip compensation No valid parameter113 Negative slip compensation No valid parameter114 Feedback type 308, 311 and 314, Analogue input function115 Display Value at min. Feedback 414 Minimum Feedback116 Display Value at max. Feedback 415 Maximum Feedback117 Feedback Type 416 Reference/feedback Unit121 Proportional Gain 440 Process PID Proportional Gain

122 Integral Time 441 Process PID Integral Time123 Differentiation Time 442 Process PID Differentiation Time124 Low Pass Filter 444 Process PID Low Pass Filter

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VLT 3000 Series VLT 5000 series200 Frequency Range 200 Output Frequency Range/Direction201 Min. Frequency 201 Output Frequency Low Limit

203 Jog frequency 213 Jog frequency204 Digital Reference Type 214 Reference Function205 Digital Reference 1 215 Preset Reference 1206 Digital Reference 2 216 Preset Reference 2207 Digital Reference 3 217 Preset Reference 3208 Digital Reference 4 218 Preset Reference 4209 Current Limit 221 Torque Limit in Motor Mode

Parameter 222, Torque limit in GeneratingOperation, is set to the same value as parameter221.

210 Warning Frequency Low 225 Warning: Low Frequency211 Warning Frequency High 226 Warning: High Frequency

212 Warning Current Low 223 Warning: Low Current213 Warning Current High, 224 Warning: High Current214 Ramp type 206 Ramp type215 Ramp-Up Time 207 Ramp-Up Time 1216 Ramp-Down Time 208 Ramp-Down Time 1217 Alternative Ramp-Up Time 209 Ramp-Up Time 2218 Alternative Ramp-Down Time 210 Ramp-Down Time 2219 Frequency bypass 1 230 Frequency bypass 1220 Frequency bypass 2 231 Frequency bypass 2221 Frequency bypass 3 232 Frequency bypass 3222 Frequency bypass 4 233 Frequency bypass 4223 Frequency bypass, bandwidth 229 Frequency bypass, bandwidth224 Carrier Frequency 411 Switching Frequency225 Output Frequency Dependant SwitchFrequency

412 Output Frequency Dependant SwitchingFrequency

231 Brake Cut-In Frequency 225 Warning: Low Frequency.This parameter is used for setting the level forgeneral warnings at too low frequencies. Incombination selection of "Mechanical BrakeControl" in parameter 323 and 326 the functionalityof this parameter is control of the cut-in frequency

232 Current, Minimum Value 223 Warning: Low Current233 Current, Delay Time 120 Start Delay Time

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VLT 3000 Series VLT 5000 series300 Brake Option 400 Brake Function301 Start frequency 130 Start frequency

302 Start delay 120 Start delay303 High starting torque 119 High starting torque304 Mains failure 407 Mains failure305 Flying start 445 Flying start306 DC braking time 126 DC braking time307 DC Brake Cut-in Frequency at Stop 127 DC Brake Cut-in Frequency309 Reset Mode 405 Reset Function310 Trip Delay at Current Limit 409 Trip Delay Torque

Note VLT 5000 is using a Torque limit and not aCurrent limit.

311 Trip Delay at Inverter Fault 410 Trip Delay Inverter312 Max. Auto Restart Time 406 Automatic Restart Time

313 Motor Check 122 Function at Stop314 Motor Preheat 122 Function at Stop315 Motor thermal protection 128 Motor thermal protection316 Relay ON-delay 324 Relay 01 ON-delay317 Relay OFF-delay 325 Relay 01 OFF-delay

400 Binary Input 16 300 Terminal 16 Input401Binary Input 17 301 Terminal 17 Input402 Binary Input 18 302 Terminal 18 Input403 Binary Input 19 303 Terminal 19 Input404 Binary Input 27 304 Terminal 27 Input405 Binary Input 29 305 Terminal 29 Input406 Binary Input 32 306, 307 Terminal 32/33 Input407 Signal Output 42 319 Terminal 42 Output408 Signal Output 45 321 Terminal 45 Output409 Relay output 01 323 Relay output 01410 Relay output 04 326 Relay output 04411 Analog reference type 203, 204, 205 Reference scaling412 Term. 53 Analog input Voltage 309, 310 Analog input 53 scaling413 Term. 60 Analog input mA 315, 316 Analog input 60 scaling414 Time out 317 Time out415 Time Out Function 318 Function after Time Out

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VLT 3000 Series VLT 5000 series500 Address 500 Adress501 Baud rate 501Baud rate

502 Data read-out 009 Display line 2503 Coasting 502 Coasting504 Q-stop 503 Quick Stop505 DC-brake 504 Dc-brake506 Start 505 Start507 Direction 506 Reversing509 Set-up Select 507 Selection of Set-up510 Digital Speed Select 508 Selection of Speed511 Bus Jogging 1 509 Bus Jog 1512 Bus Jogging 2 510 Bus Jog 2513 Catch up/Slow down value 219 Catch up/Slow down value514 Bus bit 4 No valid parameter

515 Bus bit 11/12 No valid parameter516 Bus reference No valid parameter517 Store data values No valid parameter

600 Index 1. Total Operat ing Hours 600 Operat ing Data: Operating Hours600 Index 2. Running Hours 601 Operating Data: Hours Run Hours600 Index 3. kWh counter 602 Operating Data: kWh Counter600 Index 4. Number of Cut- ins 603 Operating Data: Number of Power-ups600 Index 5. Number of Overheatings 604 Operating Data: Number of Overtemperatures600 Index 6. Number of Overvoltages 605 Operating Data: Number of Overvoltages604 Operation mode 620 Operation mode650 VLT type 621 VLT type

700 U a voltage 423 U1 voltage701 f a frequency 424 F1 frequency702 U b voltage 425 U2 voltage703 f b frequency 426 F2 frequency704 U c voltage 427 U3 voltage705 f c frequency 428 F3 frequency706 U d voltage 429 U4 voltage707 f d frequency 430 F4 frequency708 U e voltage 431 U5 voltage709 f e frequency 432 F5 frequency

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VLT 3000 Series VLT 5000 series800 Data read-out: Referenc e % 515 Data Read-Out: Reference %801 Data read-out: Frequency 518 Data read-out: Frequency

802 Data read-out: Feedback 517 Data Read-Out: Feedback803 Data read-out: Current 520 Data read-out: Current804 Data read-out: Torque 521 Data read-out: Torque805 Data read-out: Power kW 522 Data read-out: Power kW806 Data read-out: Power hp 523 Data read-out: Power hp807 Data read-out: Energy 602 Operating data kWh counter808 Data read-out: Output voltage 524 Data read-out : Motor voltage809 Data read-out: DC voltage 525 Data read-out: DC voltage810 Data read-out : Motor Therm % 526 Data Read-Out: Motor Temp811 Data read-out: Inverter Therm % 527 Data Read-Out: VLT Temp812 Data read-out: Digital input 528 Data read-out: Digital input813 Data read-out: Analogue Input term. 53 529 Data Read-Out: Terminal 53; Analogue Input

814 Data read-out: Analogue Input term. 60 531 Data Read-Out: Terminal 60; Analogue Input816 Alarm Parameters 538 Data Read-Out: Alarm Word817 Relay 01 function 323 Relay 01, Output818 Relay 04 function 326 Relay 04, Output819 SAP Select 806 SAP Number Select820 Baud rate select 801 Baud rate821 FMS/DP Select 800 Protocol Select

1 byte PPO is not supported.822 Minimum station delay 802 Minimum station delay823 Bus time out 802 Bus time out824 Time Out Function 804 Bus Time Out Function

904 PPO type select 904 PPO type select915 Assign Parameter no.s to PCDs write 915 PCD config. Write916 Assign Parameter no.s to PCDs Read 916 PCD config. Read917 Activate Spontaneous/event Messages 917 Activate Spontaneous messages918 Station Address 918 Station Address927 Access to Parameter Change 927 Parameter Edit928 Access to Process Control 928 Process Control953 Bitstream (35) 540 Data Read-Out: Warning word967 Control Word 967 Control Word968 Status Word 968 Status Word970 Set-up Selec tion, Programming 970 Edit Set -up Selec tion971 Store data values 971 Store data values

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