mexico v china manufacturing: two perfect storms

24
Mexico versus China Manufacturing: Two Perfect Storms Hong Kong Association of Southern California Meeting August, 2012

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Presentation made by Crossborder Group's President, Kenn Morris, at August 2012 meeting of the Hong Kong Association of Southern California (www.hkasc.org) reviewing some highlights of "perfect storms" over last decade for manufacturers in Mexico and China -- the confluence of factors in the early 2000s that affected Mexico's perceived competitiveness versus China; and more recent cost analyses and factors that are leading some to suggest that manufacturing in Mexico is now more cost-competitive than China. For more information about this topic, or for assistance in analyzing the costs for manufacturing in Mexico and accessing the NAFTA market, contact Crossborder Group at [email protected] or call us at 619-710-8120.

TRANSCRIPT

Page 1: Mexico v China Manufacturing: Two Perfect Storms

Mexico versus China Manufacturing :

Two Perfect Storms

Hong Kong Association of Southern California Meeting

August, 2012

Page 2: Mexico v China Manufacturing: Two Perfect Storms

• Introduction: ¿Quién Soy?

• Early 2000s & Maquiladoras’

Perfect Storm

• Manufacturing 2010’s: Perfect

Storm - Round 2

• Mexico’s Rebound: Winning

Round 2?

• Summing it Up

OVERVIEW

Page 3: Mexico v China Manufacturing: Two Perfect Storms

• Kenn Morris

• Founder & President/CEO of Crossborder Group Inc.

• Gerente General de Crossborder NS, S de RL de CV

• Nearly 20 years of business consulting, market

research and policy research in Mexico, the US-

Mexico border region, and Central America

• Former Director of “Crossborder Innovation &

Competitiveness Initiative” at UCSD San Diego

Dialogue

• In 2008, appointed by Secretary of Commerce as

founding member of US-Mexico Border District

Export Council

INTRODUCTION: QUIEN SOY?

Page 4: Mexico v China Manufacturing: Two Perfect Storms

• Founded in 1996 in San Diego

• Crossborder Group Inc. (1996, US)

• Crossborder NS, S de RL de CV (2007, Mexico)

• Key consulting & research staff in two offices:

• San Diego, USA

• Leader in US-Mexico market research and strategic consulting

• Includes expertise & specialization in:

• Industry & B2B research

• Siting studies

• Manufacturing cost models

• Highly regarded by US & Mexico organizations and companies for

accurate data and insights on border & binational issues

• Surveys and focus groups

• Market studies & strategies

• Market-entry plans & assistance

INTRODUCTION: WHAT CROSSBORDER GROUP DOES

• Tijuana, Mexico

Page 5: Mexico v China Manufacturing: Two Perfect Storms

A FEW OF CROSSBORDER’S CLIENTS

…and many others – ranging from major corporations,

to government agencies, to NGOs, to small start-ups…

Page 6: Mexico v China Manufacturing: Two Perfect Storms

Early 2000s &

Maquiladoras’

Perfect Storm*

*Image of “Perfect Storm” movie courtesy of Warner Brothers Pictures

Page 7: Mexico v China Manufacturing: Two Perfect Storms

• Early 2000’s, Mexico’s maquiladora manufacturing industry was hit

by “perfect storm” – a confluence of several factors:

• Taxation uncertainty: initial Federal decision to treat

maquiladoras as permanent establishments in 2000 (later

changed)

• Implementation of Article 303 of NAFTA: Preferential duty

treatment of NAFTA-content inputs (i.e.: new duties on non-

NAFTA items…later modified under ProSec rules)

• Wage inflation amongst maquiladora workforce

• Early-2000’s recession in the U.S.

• …In the meantime, China was working toward stronger global

integration and increasing competitiveness of its industries

• 1990’s: privatization push for state-owned companies

• Late-2001: China’s accession to the World Trade Organization

(and reduction of tariffs)

ROUND 1: MEXICO VERSUS CHINA

Page 8: Mexico v China Manufacturing: Two Perfect Storms

• What happened?

• Fast maquiladora growth of 1994 NAFTA agreement dropped off, as

did manufacturing FDI

• Sectoral declines in electronics & textiles

EARLY 2000’S: PERFECT STORM

Page 9: Mexico v China Manufacturing: Two Perfect Storms

In early 2000s, many Mexico industry professionals saw it this way:

EARLY 2000’S: RESULTS OF ROUND 1

…and assumed China had won.

“China VS Mexico” image by José Quintero (Mexico), used via Creative Commons license

Page 10: Mexico v China Manufacturing: Two Perfect Storms

Manufacturing 2010’s:

Perfect Storm - Round 2

Page 11: Mexico v China Manufacturing: Two Perfect Storms

• In 2010’s, seeing new “perfect storm” and confluence of factors –

this time in China

• Like Mexico in late-1990’s, seeing labor wage inflation: labor rates

nearly doubled between 2000-2005, then again between 2005-2010

• Estimates: over US$5.50/hr by 2016

ANOTHER PERFECT STORM?

Page 12: Mexico v China Manufacturing: Two Perfect Storms

• Wage inflation part of the equation…

• Also: Significant appreciation of Renminbi (Yuan) vs US$

PERFECT STORM: ROUND 2

Page 13: Mexico v China Manufacturing: Two Perfect Storms

• Also, significant variability (generally upwards) on logistical costs

for shipping from China to US

• Logistics costs, time cost, and inventory carrying cost…

PERFECT STORM: ROUND 2 (2)

Page 14: Mexico v China Manufacturing: Two Perfect Storms

• In 2005, China had low-cost advantage (compared to US)…

• …since 2007, Mexico costs dropped below those of China

IMPACT: MANUFACTURING COST INDEX - ALIX PARTNERS

Page 15: Mexico v China Manufacturing: Two Perfect Storms

• China: times they are changin’

• Boston Consulting Group: by 2015,

China mfg costs approx. $4.50/hr

• Total costs for manufacturing a

product (and getting it to North

American market) increasing

• Costs benefits for Mexico: from

2000-2010, manufacturing wages in…

• US: increased +41% ($34/hr)

• Mexico: +39% ($6/hr)

• …even Brazil: +130% ($10/hr)

• KPMG: 2012 Competitive Alternatives

study found little difference in

Mexico v China costs

IMPACT - MANUFACTURING COSTS NOW FAVOR MEXICO

Page 16: Mexico v China Manufacturing: Two Perfect Storms

Mexico’s Rebound:

Winning Round 2?

Page 17: Mexico v China Manufacturing: Two Perfect Storms

• As North American economy crawls back, trade in the combined NAFTA

marketplace of 454 million consumers is increasing…

• …over US$1.2 trillion in trade between NAFTA partners in 2011

• …$460 billion in trade just between US & Mexico (12.5% of total US)

OVERALL, NAFTA TRADE INCREASING…

Page 18: Mexico v China Manufacturing: Two Perfect Storms

2012 not going to be economic

“apocalypse” for Mexico…

• GDP growth outlook improving

• 2000s: often lower than US & OECD

countries…

• 2011: Mexico at 3.9%, US at 1.7%

• Some improvement in unemployment

• Rebound in job growth has been

quicker than in US

• Mexico: Slow glide from 5.8% peak

• US: Down from 10.0% peak

• Some synergy & restructuring going

on, esp. in Automotive Industry

(both sides of border growing)

MEXICO’S ECONOMY POST GREAT RECESSION

Page 19: Mexico v China Manufacturing: Two Perfect Storms

Economic revival & competitive

advantage leading to recovery in

National-level maquiladora/IMMEX

employment…

• National: 1.9M (similar to 2007)

• Growth automotive sector

(mainly Central & NE Mexico)

• Baja: At 222K (vs. 260K in 2007)

• Tijuana: 146K (vs. 170K in 2007)

• Heavy loss in electronics, but

still big (45K+ employment)

RECOVERY IN MANUFACTURING (MAQUILADORA/IMMEX)

Page 20: Mexico v China Manufacturing: Two Perfect Storms

• Foreign Direct Investment has recovered from early-2000’s…

• Great recession still leaving investment weaker than desired…

• Expect return to stronger Mexico FDI in 2013-2014

SITUATION TODAY: FOREIGN DIRECT INVESTMENT (FDI)

Page 21: Mexico v China Manufacturing: Two Perfect Storms

• Given long-term trend, should expect growth of tech industries

• True for Baja California & Tijuana:

• TJ: #1 location in North Am. for medical device manufacturing

• TJ: One of top North Am. centers for electronics mfg employment

• Likely to see expansion of these industries as costs change in China

REGIONAL ECONOMICS: BAJA’S ADVANTAGE FOR TECH MFG

Santa Clara County

San Diego County

Orange County

Michigan State

Los Angeles County

Chicago Metro

Boston Metro

New York State

Minneapolis-St. Paul

City of Tijuana*

9,859

10,360

11,528

11,261

12,570

12,789

15,229

18,233

22,099

31,079

2010/2012 Medical Device Mfg Employment in Key Regions*

*data for Q2-2012 *see endnotes for estimation methodology used

Page 22: Mexico v China Manufacturing: Two Perfect Storms

Security and perceptions of security improving

• By 2011, security situation of Northwest Mexico significantly improved

• Also, growing perception (by those in Mexico, at least) that overall

security is improving (monthly perception survey)

• Should result in increases in Manufacturing FDI in NW Mexico by 2013+

ECONOMIC REBOUND: REGIONAL SECURITY IMPROVEMENTS

Page 23: Mexico v China Manufacturing: Two Perfect Storms

Summing it up…

• In early-2000’s, saw Perfect

Storm of factors that weakened

manufacturing in Mexico – and

spurred investment in China

• Believe that latest Perfect

Storm will likely shift and bring

manufacturing back to North

America…

• …helping Mexico to consolidate

as global economic power-

house (esp. in North America)

…EN FIN

Page 24: Mexico v China Manufacturing: Two Perfect Storms

Gracias!

Contact Us at www.CrossborderBusiness.com

1-888-4XBORDER or 619-710-8120