mexico · 2012. 2. 29. · • 12) tankpower hss pm end mills • 13) general hss end mills • 14)...

June 2011

• MILLING TOOLS

• DRILLING TOOLS

• THREADING TOOLS

• OTHER TOOLS

CONTENTS

2

MILLING TOOLS

• 1) CBN End Mills(Performance Testing #1 & #2)• 2) i-Xmill Carbide Insert End Mills( Performance Testing, Ball & Corner radius)• 3) X5070 Solid Carbide End Mills(Performnce Testing #1 & #2)• 4) X-POWER Solid Carbide End Mills(Performance Testing(Performance Testing

#1 & #2)• 5) V7 Mill INOX Solid Carbide End Mills(Performance Testing #1 & #2)• 6) V7 Mill STEEL Solid Carbide End Mills(Performance Testing #1 & #2) • 7) JET-POWER Sold Carbide End Mills• 8) ALU-POWER Solid Carbide End Mills(Performance Testing)• 9) D-POWER Diamond Coated Solid Carbide End Mills(Performance Testing)• 10) D-POWER Economic Solid Carbide End Mills• 11) K2 Solid Carbide End Mills(Performance Testing)• 12) TANKPOWER HSS PM End Mills• 13) General HSS End Mills• 14) HSS Milling Cutters

3

CBN End MillsCBN End MillsCBN End MillsCBN End MillsMILLING TOOLSMILLING TOOLSMILLING TOOLSMILLING TOOLS

Characteristics1. Raw material : CBN

(Cubic Boron Nitride)

2. Diameter range : 0.4 to 3.0mm ball nose & corner rad. end mills (R0.2 to R1.5)

3. Strategy : Achieving stable machining & high accuracy due to long tool life because high hardness substrate and excellent thermal stability.

4. Materials to work : High hardened steels, up to HRc70 and high hardened nickel base alloys.

5. Typical customers :

Mold & Die, Aircraft industry

6. Sales arguments

1) Can achieve mirror finish.

2) Superior tool life due to very

harder substrate.

3) Need high spindle RPM

4) Dry cutting only recommended.

4

Surfac

e Ro

ughn

ess

of W

ork

Pie

ce

working condition

Ra (Average) Ry (Max)

TOOL

YG-1 ESB94010025

Competitor O -

Competitor S -

SIZE Φ1xΦ4x0.6(2.5)x50

WORK MATERIAL JIS SKD11(HRc60)

RPM(V) 30000 rev/min

FEED 1500 mm/min

Milling Depth Axial : 0.01mm Radial : 0.01mm

COOLANT Oil Mist

Milling Length(m)YG-1 O S-Y

240 240 100 (Broken)

CBN End Mill CBN End Mill CBN End Mill CBN End Mill vs Competitor 1/2vs Competitor 1/2vs Competitor 1/2vs Competitor 1/2

5

Surfac

e Ro

ughn

ess

of W

ork

Pie

ce

working condition


TOOL

YG-1 ESB94020050

Competitor M -

Competitor O -

Competitor S -

SIZE Φ2xΦ4x1.2(5)x50



FEED 2000 mm/min


COOLANT Oil Mist

Milling Length(m) 750

CBN End Mill CBN End Mill CBN End Mill CBN End Mill vs Competitor 2/2vs Competitor 2/2vs Competitor 2/2vs Competitor 2/2

6

i i i i ---- Xmill Xmill Xmill Xmill Carbide Insert End MillsCarbide Insert End MillsCarbide Insert End MillsCarbide Insert End Mills

MILLING TOOLSMILLING TOOLSMILLING TOOLSMILLING TOOLS

Characteristics1. Insert Raw material :

Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range : 8 to 32mm4. Strategy : Enlarging the capacity X-

POWER & X5070 end mill range to 32mm diameter. The insert type is more economic than solid end mills because changing tips only.

5. Materials to work1) Hardened steels HRc45 to HRc65 2) Steels up to HRc50

6. Typical customers :Mold & Die, Automobile etc.

7. Sales Arguments1) Available Steel Holders and Carbide

Holders. 2) Available ball nose and corner

radius inserts.3) Recommended in dry & wet cutting4) Available regrinding.5) Due to helical gashing, low torque,

preventive chattering, better chip removing and prolonged tool life result.

7

TOOL

YG-1 XMB110A160

Competitor D -

Competitor H -

SIZE Ø16

WORK MATERIAL JIS SKD61 (HRc30, AISI H13)

RPM(V) 1920 rev./min.

FEED 960 mm/min.

Drilling Depth Axial : 0.8 mm, Radial : 1.6 mm

COOLANT Oil Mist

Total Milling Length 300 m

WEA

R (㎛

)

Milling Length (m)

working condition

iiii----Xmill Xmill Xmill Xmill ---- Ball Ball Ball Ball vs Competitorvs Competitorvs Competitorvs Competitor

* Stopped due to bad wear

8

WEA

R (㎛

)

Milling Length(m)

TOOL

YG-1 XMR110A16020

Competitor D -

Competitor H -

SIZE Ø16 R2.0

WORK MATERIAL KP4M (HRc35), AISI P20+Ni


FEED 2230 mm/min.

Milling Depth Axial : 3.0 mm, Radial : 0.2 mm

COOLANT Oil Mist

Total Milling Length 450 m

working condition

iiii----Xmill Xmill Xmill Xmill –––– corner radius corner radius corner radius corner radius vs Competitorvs Competitorvs Competitorvs Competitor

9

X5070 X5070 X5070 X5070 Solid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills


Characteristics1. Raw material : Carbide, sub-micro

grain2. Coating : YG-1 tailored coating 3. Diameter range

1) 0.1 to 20mm end mill2) up to 25mm dia. ball end mill & up

to 1” dia. ball end mill3) Miniature end mill : 0.1 to 2.0mm

diameter4. Strategy : Can be used for dry cutting

only for high speed machining of high hardened steels due to new generation raw material & special in-house coating.

5. Materials to work : high hardened steels, HRc40 to HRc70(more recommended for HRc50 to 70)

6. Typical customers : Mold & Die, Aircraft industry, Electric industry

7. Sales arguments1) Most of tools have corner radii to

prevent chipping, long tool life and good finishing.

2) Dry cutting only.3) Shank tolerance h6 for shrink fitting.

10

X5070X5070X5070X5070 End Mill End Mill End Mill End Mill vs Competitor vs Competitor vs Competitor vs Competitor 1/2 1/2 1/2 1/2

working condition

WEA

R (㎛

)

TOOL

YG-1 G8A46040

Competitor M -

Competitor O -

SIZE Φ4xΦ6x3.2(16)x60

WORK MATERIAL JIS SKD61(HRc50, AISI H13)


FEED 4000 mm/min


COOLANT Oil Mist

Milling Time 1h 25min

11

WEA

R (㎛

)

working condition

Milling Length (m)

TOOL

YG-1 G8A38060

Competitor H -

Competitor M -

SIZE Φ6xΦ6x12x90


RPM(V) 8800 rev/min

FEED 2150 mm/min


COOLANT Oil Mist


X5070X5070X5070X5070 End Mill End Mill End Mill End Mill vs Competitor vs Competitor vs Competitor vs Competitor 2/2 2/2 2/2 2/2

12

XXXX----POWERPOWERPOWERPOWERSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills


Characteristics1. Raw material :

Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range :

0.4 to 25mm(0.016” to 1” dia.)4. Strategy of product & materials to

work : Can be used for medium hardened steels to high hardened steels. So application range of work materials is considerable wider than other carbide tools.

5. Typical customers : Mold & Die, Automobile industry, Aircraft industry

6. Sales arguments1) Conventional machining or high

speed machining can be decided depending on customer machine condition.

2) Can machine in dry or wet.3) Corner radius increase against

chipping in high speed cutting.4) Do not recommend for aluminum

or soft materials due to small chip pocket and large wedge angle.

5) Can be done high precision machining due to high tool wear resistance.

13

WEA

R (㎛

) working condition

Milling Length (m)

TOOL

YG-1 EM810060

Competitor H -

Competitor O -

SIZE Φ6xΦ6x13x50

WORK MATERIAL KP4M(HRc35)


FEED 1425 mm/min


COOLANT Oil Mist

Milling Length(m)YG-1 H O

200 200 100(Broken)

XXXX----POWERPOWERPOWERPOWER End Mill End Mill End Mill End Mill vs Competitor 1vs Competitor 1vs Competitor 1vs Competitor 1/2 /2 /2 /2

14

WEA

R (㎛

) working condition

Milling Length (100m)

TOOL

YG-1 EM813060

Competitor H -

Competitor O -

SIZE Φ6xΦ6x12x90

WORK MATERIAL NAK80(HRc40)


FEED 4100 mm/min


COOLANT Oil Mist


XXXX----POWERPOWERPOWERPOWER End Mill End Mill End Mill End Mill vs Competitor 2vs Competitor 2vs Competitor 2vs Competitor 2/2 /2 /2 /2

15

V7 Mill INOXV7 Mill INOXV7 Mill INOXV7 Mill INOXSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills



Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range : 3 to 25mm

(1/8” to 1”)4. Strategy of product : For silent

cutting when machining tough materials like stainless steels in high speed & heavy cut due to special wavy helix and unique flute geometry. One tool can achieve rough and finish cutting together.

5. Materials to work : Nickel alloys, titanium alloys, stainless steels up to HRc40, cast iron

6. Typical customers : Aircraft industry, Automobile industry, Mold & Die, Power generator

7. Sales arguments1) Excellent performance result and

long tool life when machining Titanium and other tough materials.

2) Reducing vibration and chattering when machining.

3) Available regrinding & recoating at YG-1.

4) YG-1 Co., holds patent.

16

TOTA

L M

ILLI

NG L

ENGTH

(M

)

working condition

TOOL

YG-1 EMB15100

Competitor S -

Competitor C -

SIZEYG-1 Competitor

Φ10xΦ10x22x72 Φ3/8 Inch (O.D Dia.)

RPM(V) 2910 rev/min 3056 rev/min

FEED 557 mm/min 584 mm/min

Milling Depth Axial Radial Axial Radial

10(1D) 10(1D) 9.525(1D) 9.525(1D)

WORK MATERIAL JIS SUS 316 (AISI 316)

V7 Mill INOX V7 Mill INOX V7 Mill INOX V7 Mill INOX vs Competitor 1vs Competitor 1vs Competitor 1vs Competitor 1/2 /2 /2 /2

17

* Broken

* WET CUTTING

WEA

R (㎛

)

working condition

Milling Length (m)

TOOLYG-1 EMB15120

Competitor S -

SIZE Φ12xΦ12x26x83

WORK MATERIAL Titanium

RPM(V) 2500 rev/min

FEED 500 mm/min

Milling Depth Axial : 12mm Radial : 6mm

COOLANT Wet Cut

Milling Length(m) 6.6

V7 Mill INOX V7 Mill INOX V7 Mill INOX V7 Mill INOX vs Competitor 2vs Competitor 2vs Competitor 2vs Competitor 2/2 /2 /2 /2

18

V7 Mill STEELV7 Mill STEELV7 Mill STEELV7 Mill STEELSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills



Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range : 3 to 25mm

(1/8” to 1”)4. Strategy of product : For silent

cutting when machining Steels, up to HRc40 in high speed & heavy cut due to difference helix and broken index flute. One tool can achieve rough and finish cutting together.

5. Materials to work : Steels up to HRc40, cast iron

6. Typical customers : Aircraft industry, Automobile industry, Mold & Die, Power generator

7. Sales arguments1) Excellent performance result and

long tool life when machining steels up to HRc40.

2) Reducing vibration and chattering when machining.

3) Can achieve excellent finish inheavy cutting.

4) Available regrinding & recoatingat YG-1.

19

working condition

TOOLYG-1

V7 MILL - STEEL

V7 MILL - INOX

Competitor H -


WORK MATERIAL JIS SKD61(HRc30- AISI H13)

RPM(V) 3688 rev/min

FEED 689.7 mm/min


COOLANT Wet Cut


V7 Mill STEEL V7 Mill STEEL V7 Mill STEEL V7 Mill STEEL vs Competitor 1vs Competitor 1vs Competitor 1vs Competitor 1/2 /2 /2 /2 W

EAR (㎛

)

Milling Length (m)

20

WEA

R (㎛

)

working condition

Milling Length (m)

TOOLYG-1 Competitor H

V7 MILL - STEEL V7 MILL - INOX -

Milling Length(m) 13.2 Broken 8.8 Broken 8.2


WORK MATERIAL JIS SKD61(HRc30-AISI H13)

RPM(V) 3688 rev/min

FEED 689.7 mm/min


COOLANT Wet Cut

V7 Mill STEEL V7 Mill STEEL V7 Mill STEEL V7 Mill STEEL vs Competitor 1vs Competitor 1vs Competitor 1vs Competitor 1/2 /2 /2 /2

21

* Stopped due to tool broken

JETJETJETJET----POWERPOWERPOWERPOWERSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills



Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range : 1.0 to 25.0 mm

(1/8” to 1”)4. Strategy : Excellent performance for

machining low hardness steels to medium hardness steels and tough materials.

5. Materials to work : Stainless steels, nickel based alloys, titanium alloys, cobalt based alloys, low hardness steels and tough materials

6. Typical customers : Aircraft industry, Power generator, Automobile industry, Electronic industry, Mold & Die

7. Sales arguments1) Due to sharp wedge angle and high

helix, cutting force and heat generating can be reduced when machining.

2) High helix and deep flute geometry give more chip space for chip ejection.

3) High helix and deep flute can help to cut very low thermal conductivity materials like Titanium, nickel based alloys and cobalt alloys.

4) Better finish than V7 MILL series.

22

ALUALUALUALU----POWER Solid Carbide POWER Solid Carbide POWER Solid Carbide POWER Solid Carbide End MillsEnd MillsEnd MillsEnd Mills



Carbide, sub-micro grain 2. Coating : None(std.)3. Diameter range : 1.0 to 20.0mm4. Strategy : For machining aluminum

& aluminum alloys, reducing vibration using controlled cylindrical margin at cutting edges, which gives good surface finish and good geometry results on work pieces than conventional geometry tools

5. Materials to work : Aluminum and aluminum alloys, non-ferrous metals

6. Typical customers : Aerospace industry, Electronic industry, Automobile industry

7. Sales arguments1) Available DLC & TiCN coatings.2) The tool designed small cross

section gives more chip space & high flute helix helps to eject chips fast.

3) Excellent surface finish & long tool life.

23

working condition

Surfac

e Ro

ughn

ess

of W

ork

Pie

ce(㎛

)


TOOL

YG-1 E5522100

Competitor O -

Competitor T -


WORK MATERIAL Al6061

RPM(V) 7500 rev/min

FEED 2500 mm/min

Milling Depth Axial : 20mm Radial : 0.15mm

COOLANT Wet Cut

ALUALUALUALU----POWER End Mill POWER End Mill POWER End Mill POWER End Mill vs Competitorvs Competitorvs Competitorvs Competitor

24

DDDD----POWER Diamond Coated POWER Diamond Coated POWER Diamond Coated POWER Diamond Coated Solid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills



Carbide, micro grain grade

2. Coating : Diamond

3. Diameter range : 0.6 to 12.0 mm

(1/32” to ½”)

4. Strategy : To machine graphite

5. Typical customers : Mold & Die, Automobile industry, Aerospace industry

6. Sales arguments1) The hardest material is coated on

carbide tools(up to Hv10,000), so excellent long tool life due to the highest wear resistance.

2) Can be used for non-ferrous metals, synthetic materials and non metals too.3) Need high cutting velocity(about 3 times more than uncoated carbide’s velocity) for optimum tool life and the best finish.4) Excellent finish due to high velocity.5) When needed thicker coating than standard diamond coating for machining high silicon aluminum, available when asking special orders.

25

WEA

R (㎛

)

working condition

Milling Time 20hour

TOOLYG-1 EI997020

Competitor O -

SIZE Φ2xΦ3x10x60

WORK MATERIAL Graphite

RPM(V) 9200 rev/min

FEED 1300~3000 mm/min


Milling Method Side Cutting

DDDD----POWER End Mill POWER End Mill POWER End Mill POWER End Mill vs Competitorvs Competitorvs Competitorvs Competitor

26

DDDD----POWER EconomicPOWER EconomicPOWER EconomicPOWER EconomicSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End MillsSolid Carbide End Mills



Carbide, sub-micro grain2. Coating : super DLC3. Diameter range : 0.2 to 12.0 mm

(1/64” to ½”)4. Strategy : To machine graphite,

synthetic materials, FRP, silicon aluminum & copper alloys

5. Typical customers : Mold & Die, Automobile industry, Aerospace industry

6. Sales arguments1) The very hard material is coated on

carbide tools(about Hv6,000), so excellent long tool life due to the highest wear resistance.

2) Can be used for synthetic materials in aerospace industry, non-ferrous metals and non-metals too.

3) Need high cutting velocity(about 2-3 times more than uncoated carbide’s velocity) for long tool life and the best finish.

4) Excellent finish due to high velocity.5) Very long tool life.

27

KKKK----2 Solid Carbide End Mills2 Solid Carbide End Mills2 Solid Carbide End Mills2 Solid Carbide End MillsMILLING TOOLSMILLING TOOLSMILLING TOOLSMILLING TOOLS

Characteristics1. Raw materials :

Carbide, sub-micro grain

2. Coating : YG Tailored coating


4. Strategy : All design is same as YG-1 standard end mills except carbide substrate.

5. Materials to work :

Steels, up to HRc45


Mold & Die, Automobile industry,

Aircraft industry, Electric & Electronic

industry

7. Sales arguments : Long tool life , good stability and competitive price than competitors.

28

working condition

TOOLYG-1 Competitor J

G9424050 -

Milling Length(m) 30 20

SIZE Φ5xΦ5x14x50

WORK MATERIAL JIS S45C (HRc40, AISI1045)

RPM(V) 2250 rev/min

FEED 122 mm/min

Milling Depth Axial : 5mm Radial : 0.5mm

COOLANT Oil Mist

KKKK----2 End Mill 2 End Mill 2 End Mill 2 End Mill vs Competitorvs Competitorvs Competitorvs CompetitorW

EAR (㎛

)

Milling Length (m)

29

* Stopped due to bad tool wear

TANKTANKTANKTANK----POWER POWER POWER POWER HSSHSSHSSHSS----PM End MillsPM End MillsPM End MillsPM End Mills



super HSS-PM series2. Coating : YG-1 tailored coating

(special coating for roughers)3. Diameter range :

1.0 to 25.0 mm (1/8” to 1-1/4”), ball end mill : R0.5 to R12.5mm

(R1/16” to R1/2”) 4. Strategy

1) Can machine in heavy cut, and can be used particularly for machining tough materials like stainless steels, titanium and nickel based alloys.

2) Particularly roughing end mill can achieve higher productivity compared to carbide and 8% Co HSS tools.

5. Materials to work : Steels up to HRc45 for finishing & roughing, alloy steels & tool steels, stainless steels, titanium and nickel based alloys.

6. Typical customers : Aircraft industry, Automotive industry, Electric industry, Mold & Die, Machine tools, General engineering

7. Sales arguments1) Heavy cut due to higher toughness2) Long tool life & higher feed rate3) Higher productivity than carbide &

8% Co HSS tools.

30

General HSS End MillsGeneral HSS End MillsGeneral HSS End MillsGeneral HSS End MillsMILLING TOOLSMILLING TOOLSMILLING TOOLSMILLING TOOLS


HSS, HSS-E & HSS Co 8%, HSS-PM

2. Coating : None , YG-1 Tailored TiAlNcoating

3. Diameter range :

1.0 to 40.0mm (plain & flat shank type),

14.0 to 50.0mm(Morse taper shank type)

4. Materials to work : Steels up to HRc40, Al-alloys, copper alloys, cast iron etc.

5. Sales arguments

1) TiN and TiCN coatings are available

on customer’s request.

2) Available square end mills,

roughing end mills, ball end mills,

single to multi flute end mills etc.

3) The tolerance of plain & flat

shank is h6.

31

HSS Milling CuttersHSS Milling CuttersHSS Milling CuttersHSS Milling CuttersMILLING TOOLSMILLING TOOLSMILLING TOOLSMILLING TOOLS

Characteristics1. Raw materials : HSS-E, HSS Co 8%2. Coating : None(std.)3. Materials to work : Steels up to

HRc40, Al-alloys, copper alloys, cast iron etc.

4. Kind of milling cutters & diameter range 1) Side & face milling cutters(HSS-E) :

dia. 50.0~ 160.0mm2) Dovetail cutters(HSS-E)-dia. 16.0 ~

50.0mm3) Woodruff key seat cutter(HSS-E)

-dia. 10.5-45.5mm4) T slot cutter(HSS-E)

-dia. 12.5~40.0mm

5) 4 flute corner rounding cutter(HSS Co 8%) Dia. 8.0 -56.0mm

6) Multi flute shell end mill(HSS Co. 8%) - dia. 30.0-160.0mm

5. Sales arguments1) TiN, TiCN and TiAlN coating are

available on customer’s request. 2) Controlled the substrate hardness

in small tolerance & the grinding surface, uniform tool life is achieved.

3) Tool life longer due to YG-1 grinding high technology.

32

DRILLING TOOLS

• 1) i-Dream Drills (Performance Testing #1 & #2)• 2) Solid Carbide Dream Drills- MQL Type (Performance Testing)• 3) Solid Carbide Dream Drills-General (Performance Testing)• 4) Solid Carbide Dream Drills-INOX (Performance Testing)• 5) Solid Carbide Dream Drills-Aluminum (Performance Testing)• 6) Solid Carbide Dream Drills for High Hardened Steels (Performance Testing)• 7) Solid Carbide NC-Spotting Drills• 8) HSS-PM Multi-1 Drills (Performance Testing)• 9) HSS Gold P Drills• 10) HSS-E Worm Pattern Drills• 11) HSS Straight Shank Drills• 12) Straight Shank Drills• 13) HSS(8% Cobalt) NC Spotting Drills• 14) HSS-EX & HSS Center Drills• 15) Carbide & HSS-PM Spade Drills (Performance Testing, STD & SM point)

33


Carbide, sub-micro grain 2. Coating : YG-1 tailored coating3. Diameter range : 12 to 31.75mm4. Length : 3D, 5D & 7D, steel holders5. Strategy of products

1) Enlarging dream drills for big size range

2) Reducing tooling cost due to changing tips only

6. Materials to work : steels up to HRc45, aluminum alloys, copper alloys etc.

7. Typical customer : Automobile industry, Mold & Die

8. Sales Arguments1) Can achieve the performance same

as Solid Carbide Dream drills.2) Due to YG-1’s high grinding

technology , YG-1 CO., makes the best geometry, cutting edge preparation & right coating tools.

DRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS

34

iiii----Dream Drills Dream Drills Dream Drills Dream Drills

working condition

TOOLYG-1 YB1A1400

Competitor I -

SIZE Ø14

WORK MATERIAL AISI 1045 (HB 230)


FEED 0.15 mm/rev.

Drilling Depth 42 mm

COOLANT 6% Emulsion, 35 Bar

Drilling Holes 280280 DRILLING HOLES

iiii----Dream Drill Dream Drill Dream Drill Dream Drill vs Competitor 1vs Competitor 1vs Competitor 1vs Competitor 1/2/2/2/2W

EAR (㎛

)

35

No of Drilling Holes

WEA

R (㎛

)

TOOLYG-1 YB3A1400

Competitor W -

SIZE Ø14

WORK MATERIAL GG25 (Gray Cast-Iron)


FEED 0.182 mm/rev.

Drilling Depth 70 mm


Drilling Holes 120

working condition

iiii----Dream Drill Dream Drill Dream Drill Dream Drill vs Competitor 2vs Competitor 2vs Competitor 2vs Competitor 2/2/2/2/2

36

Solid Carbide Dream Drills- MQL Type


Characteristics1. Raw material : Carbide, sub-micro

grain 2. Coating : YG-1 tailored TiAlN3. Diameter range : 3.0 to 14.0mm4. Length : 10D, 15D & 20D

(* 25D & 30D will be supplied soon)5. Strategy : Enlarging dream drill line

for deep hole, working to 20D without chip pecking cycle due to special geometry & compressed air with a little coolant.

6. Materials to work : steels up to HRc45, cast iron, nonferrous heavy metals, nonferrous light metals, abrasive plastics.

7. Typical customers : Automobile industry

8. Sales arguments1) Cycle time faster due to working

without chip pecking cycle.2) Needs small coolant & high

compressed air pressure, so these tools are called “ Minimum Quantity Lubrication drill”

3) Can be replaced gun drills achieving H7, H8 or H9 tolerance.

37

working condition

DRIL

LIN

G H

OLE

SDream Drill MQL TYPE Dream Drill MQL TYPE Dream Drill MQL TYPE Dream Drill MQL TYPE vs Competitorvs Competitorvs Competitorvs Competitor

TOOLYG-1 Competitor M Competitor O

DH520060 - -EDGE CONDITION RESULTS

NOT GOOD BAD BAD

SIZE Ø6 x 6 x 138 x 193

WORK MATERIAL JIS S45C[DIN1.0050-AISI1045]

RPM(V) 3528 rev/min

FEED 0.19 mm/rev

DRILLLING DEPTH 80mm (15xD)

COOLANT Thru Spindle(Oil Mist)

TOTAL DRILLING 1000 HOLES

* Stopped due to bad wear

38

Solid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream Drills---- GeneralGeneralGeneralGeneral




2. Coating : YG-1 tailored coating

3. Diameter range : 1.0 to 20.0mm

4. Length : 3D, 5D & 8D

5. Strategy : for achieving H8 or H9

tolerance using one tool and one

process only without centering, drilling,

boring & reaming.

6. Materials to work : Steels, cast iron,

Non ferrous heavy metals, abrasive

plastics.

7. Typical customers : General

engineering, Automobile industry, Elec.

& Electronic, Mold & Die.

8. Sales arguments

1) Available 3D & 5D range with or

without coolant hole, 8D with

coolant hole only.

2) Need enough coolant supply for

productivity & long tool life.

39

WEA

R (㎛

)

working condition


TOOLYG-1 DH5408015

Competitor S -

SIZE Ø1.5 x 3 x 12 x 55

WORK MATERIALJIS SKD61(HRc30)[DIN1.2344-AISI H13]

RPM(V) 14,856 rev/min

FEED 0.05 mm/rev

DRILLLING DEPTH 7.5 mm (5xD)

COOLANT Thru Spindle(WET)


Dream Drill Dream Drill Dream Drill Dream Drill ---- GENERAL GENERAL GENERAL GENERAL vs Competitorvs Competitorvs Competitorvs Competitor

40

Solid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream Drills---- INOXINOXINOXINOX



Carbide , sub-micro grain

2. Coating : YG-1 tailored coating

3. Diameter range : 1.5 to 20mm

4. Length : 3D, 5D & 8D

5. Strategy : Enlarging dream drill line for low thermal conductivity materials like stainless steels.

6. Materials to work : stainless steels, titanium & it’s alloys, low carbon steels etc.

7. Typical customers : General engineering, Automobile industry, Elec. & Electronic, Mold & Die

8. Sales arguments

1) Good chip flow due to unique

flute geometry & surface treatment

2) Available coolant oil hole type only .

41

WEA

R (㎛

)

working condition

210 DRILLING HOLES

TOOL

YG-1 DH452100

Competitor H -

Competitor M -

SIZE Ø10.0 x 10 x 61 x 103

WORK MATERIAL JIS SUS304[DIN1.4301-AISI 304]

RPM(V) 2200 rev/min

FEED 0.10 mm/rev

DRILLLING DEPTH 40mm (4D)

COOLANT Thru Spindle(Wet Cut)


Dream Drill Dream Drill Dream Drill Dream Drill ---- INOX INOX INOX INOX vs Competitorvs Competitorvs Competitorvs Competitor

42

Solid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream Drills---- AluminumAluminumAluminumAluminum



Carbide, sub-micro grain grade

2. Coating : non-coating or YG-1 tailored coating

3. Size range : 3-20mm

4. Length : 5D & 8D

5. Strategy:

For cutting Al & Al-alloys especially

6. Material to work :

aluminum or Al- alloys

7. Typical customer : Automobile &

Aerospace industry

8. Sales argument

1) Good chip treatment due to flute

geometry & chip space.

2) Better finish & built-up edge

preventive

43

Roug

hnes

s(Ra)

working condition

Feed (mm/rev.)

TOOLYG-1 D5433060

Competitor M -

SIZE Ø6.0 x 6 x 48 x 100

WORK MATERIAL Al6061


FEED 0.4~0.6 mm/rev

DRILLLING DEPTH 30mm (5D)

COOLANT Thru Spindle(Wet Cut)


Dream Drill Dream Drill Dream Drill Dream Drill ---- ALU ALU ALU ALU vs Competitorvs Competitorvs Competitorvs Competitor

44

Solid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream DrillsSolid Carbide Dream Drillsfor High Hardened Steelsfor High Hardened Steelsfor High Hardened Steelsfor High Hardened Steels




2, Coating : YG-1 tailored coating


4. Length : 4D

5. Strategy :

Drilling high hardened steels


High hardened steels, up to HRc70

7. Typical customer : Mold & Die

8. Sales arguments

1) Excellent machining surface &

short working cycle time

2) Longer tool life than competitors

3) Replaced EDM & wire cutting m/c.

45

DRIL

LIN

G H

OLE

S

working condition

TOOL

YG-1 D5SS0040

Competitor D -

Competitor O -

Competitor N -

SIZE Ø10 x 10 x 63 x 111

WORK MATERIAL JIS SKD11 (HRc63)[DIN1.2379]

RPM(V) 380 rev/min

FEED 0.04 mm/rev

DRILLLING DEPTH 25mm (2.5xD)

COOLANT Wet Cut


Dream Drill for H.H.S Dream Drill for H.H.S Dream Drill for H.H.S Dream Drill for H.H.S vs Competitorvs Competitorvs Competitorvs Competitor

46

Solid Carbide Solid Carbide Solid Carbide Solid Carbide NCNCNCNC----Spotting DrillsSpotting DrillsSpotting DrillsSpotting Drills




2. Coating : Non coating. Available TiN, TiCN & TiAlN.

3. Diameter range : 6 to 20mm

4. Customers : Mold & Die, General engineering

5. Sales arguments

1) For more precision centering work

on CNC machines.

2) The large diameter of the tool

permits chamfering works after

centering continuously.

47

HSSHSSHSSHSS----PM Multi PM Multi PM Multi PM Multi ---- 1 Drills1 Drills1 Drills1 DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS

Characteristics1. Raw material : Premium HSS-PM2. Coating : YG-1 tailored coating3. Diameter range : 1.0 to 13.0mm4. Length : Stub & Jobber5. Materials to work : Steels up to

HRc45, stainless steels, cast iron, non ferrous metal & Al alloys.

6. Strategy1) Best chip evacuation & excellent

self-centering due to unique geometry.

2) Excellent wear resistance due to using premium HSS-PM & YG-1 tailored coating.

7. Typical customers : Automobile industry, General engineering, Electric & Electronic, Machine tools

8. Sales arguments1) Can use end mill tool holders.2) Wide application work materials.3) Excellent work geometry & chip

evacuation due to unique geometry.

4) Tool life long due to coating & premium HSS-PM raw materials.

48

working condition


TOOLYG-1 CDRA03080

Competitor N -

SIZE Ø8 x 8 x 37 x 81

WORK MATERIAL JIS SKD61(HRc20)[DIN1.2344]

RPM(V) 600 rev/min

FEED 0.18 mm/rev

DRILLLING DEPTH 24 mm (3xD)

COOLANT Thru Spindle(WET)


WEA

R (㎛

)MULTI MULTI MULTI MULTI –––– 1 DRILL 1 DRILL 1 DRILL 1 DRILL vs Competitorvs Competitorvs Competitorvs Competitor

49

HSS GoldHSS GoldHSS GoldHSS Gold----P DrillsP DrillsP DrillsP DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS


HSS, HSS-E, HSS Co82. Coating : YG-1 tailored TiN3. Diameter range : 1.0 to 13.0mm4. Length : Jobber length5. Strategy : Can achieve same

performance with full TiN coating which is much lower price than full TiN coating.

6. Materials to work : steels, cast iron, alloyed steels, malleable cast iron

7. Typical customers : General engineering, Automobile industry, Electric & electronic

8. Sales arguments1) Available various point thinning,

worm pattern flute type and regular point type etc.

2) Can be used for CNC machines and traditional machine tools together.

3) Tool life just same as full coating products.

4) For achieving H8, H9 & H10 tolerance.

50

HSSHSSHSSHSS----E Worm Pattern DrillsE Worm Pattern DrillsE Worm Pattern DrillsE Worm Pattern DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS

Characteristics1. Raw materials : HSS-E

2. Coating & surface treatment :

non coating, steam homo, TiN, TiCN,

TiAlN

3. Length :

Stub, Jobber, Long & Extra long

length with S.S Shank & T.S shank

4. Sales arguments

1) For drilling deep holes of various

work materials like soft steels, steel

alloys, aluminum alloys, cast iron &

malleable cast iron etc.

2) Available DH50 & DH100

type according to work materials.

5. Customers : General engineering

51

HSS Straight Shank DrillsHSS Straight Shank DrillsHSS Straight Shank DrillsHSS Straight Shank DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS


HSS, HSS-E & HSS Co8

2. Surface treatments :

Non coating, gold color, steam homo,

TiN, TiCN & TiAlN coatings

3. Diameter range : up to 20.0mm

(STD size : up to 13.0mm)

4. Length :

Jobber, long & extra long length

5. Application : General engineering


Steels, alloy steels, brass, aluminum

alloys, cast iron etc.

52

HSS Morse Taper Shank DrillsHSS Morse Taper Shank DrillsHSS Morse Taper Shank DrillsHSS Morse Taper Shank DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS

Characteristics1. Raw materials : HSS, HSS-E, HSS Co8 2. Surface treatment :

Bright, Steam homo & TiN3. Diameter range : 5.0 to 60.0 mm4. Length : Short, Jobber, long & extra

long length5. Customers & materials to work

General engineering for drilling aluminum alloys, cast iron, malleable cast iron & cast steels.

6. Sales arguments

1) High quality due to little OD

run-out.

2) Competitive price due to welding

carbon steel shanks.

53

HSS (8% Cobalt) HSS (8% Cobalt) HSS (8% Cobalt) HSS (8% Cobalt) NCNCNCNC----Spotting DrillsSpotting DrillsSpotting DrillsSpotting Drills


Characteristics1. Raw materials : HSS Co8

2. Coating :

Non-coating, TiN, TiCN, TiAlN

3. Diameter range : 3 to 20mm

4. Customers :

Mold & Die, General engineering etc.

5. Sales arguments

1) For more precise centering work

on NC & CNC.

2) The large diameter of the tools

permits chamfering work after

centering continuously.

3) Available 90 degree & 120 degree.

54

HSSHSSHSSHSS----EX & HSS Center DrillsEX & HSS Center DrillsEX & HSS Center DrillsEX & HSS Center DrillsDRILLING TOOLSDRILLING TOOLSDRILLING TOOLSDRILLING TOOLS

Characteristics1. Raw materials : HSS-EX & HSS

2. Coating : Non-coating


4. Customers : General engineering etc.

5. Sales arguments

1) Chip evacuation excellent due to

special flute geometry and surface

treatment.

2) HSS-EX center drills can work for

long tool life due to high heat

resistance and tough characteristics

of raw materials.

55

Carbide & HSSCarbide & HSSCarbide & HSSCarbide & HSS----PM PM PM PM Spade DrillsSpade DrillsSpade DrillsSpade Drills


Characteristics1. Raw materials : HSS-PM & Carbide2. Coating :

TiN, TiAlN, Hardslick & TiCN3. Diameter range :

9.5 to 114mm (.374” to 4.500”)4. Strategy

1) Enlarging drilling diameter capacity up to 114.30mm.

2) Reducing investment and manufacturing cost using insert type.

3) Machining faster than other tools due to strong drill web, in-house special coating and the best raw materials.

5. Material to work : Steels, gray cast iron, alloyed steels, graphite, malleable cast iron, copper alloys, brass, aluminum alloys, nickel alloys etc.

6. Typical customers : Petroleum ind.Automobile ind. Mold & Die, Mine equip. industry, Ship building ind.

7. Sales arguments1) Straight shank & spiral shank

holder available. 2) Used for CNC or conventional m/c.3) Available SM point drills.

56

WEA

R (㎛

)


TOOLYG-1 S1405048

Competitor A -

SIZE Ø3/4”

WORK MATERIAL JIS S45C (AISI 1045)


FEED 0.13 mm/rev.

Drilling Depth 47.6 mm


Drilling Holes 96

working condition

Spade Drill Spade Drill Spade Drill Spade Drill vs Competitorvs Competitorvs Competitorvs Competitor

57JIS

TOOLYG-1 SM115048

Competitor A -

SIZE Ø3/4”

WORK MATERIAL JIS S45C (AISI 1045)


FEED 0.3 mm/rev.

Drilling Depth 76.2 mm (4xD)


Drilling Holes100 Holes (competitor : Stop the test at 76Holes)

WEA

R (㎛

)


working condition

SMSMSMSM----Point Spade Drill Point Spade Drill Point Spade Drill Point Spade Drill vs Competitorvs Competitorvs Competitorvs Competitor

* Stopped due to cutting edge bad wear

58

THREADING TOOLS

• 1. HSS-E Combo Taps(Performance Testing spiral flute tap & spiral point tap)• 2. HSS Spiral Flute Taps• 3. HSS Spiral point Taps• 4. HSS Straight Flute Taps• 5. HSS Cold Forming Taps• 6. HSS Nut Taps• 7. HSS Screw Thread Insert Taps• 8. HSS Hand Taps• 9. HSS Pipe Taps• 10. Solid Carbide Taps• 11. Solid Carbide Thread Mills, with & without coolant holes• 12. Solid Carbide Thread Mills, with coolant hole & chamfer(Performance

Testing)

59

HSSHSSHSSHSS----E Combo TapsE Combo TapsE Combo TapsE Combo TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw material : HSS-E2. Surface treatment : Bright. Available

TiN, TiCN, TiAlN, Hardslick or Steam home

3. Diameter range : M1 to M30(#0 to 1-1/4”)

4. Strategy : Improving thread profile & correct thread dimension of work pieces in precision due to special geometry on the first full threads after thread chamfer & chamfer threads.

5. Materials to work : Most of work materials like steels, up to HRc45, stainless steels, cast iron, aluminum alloys, copper, brass, zinc alloys.

6. Typical customers : Automobile industry, Electronic & Electric, Fastener industry, Hyd. & Pneumatic industry, Mold & Die

7. Sales arguments1) Patent pending for all over world.1) Available spiral flute and point taps.3) Increasing tool life & getting better

thread profile compared to other competitor’s taps.

4) Applicable to wide range materials due to combo function of threads& others.

60

No. of Tapping Holes

TOOL

YG-1 T2809422-C

Competitor Y -Competitor O -

SIZE M10 x 1.5

WORK MATERIAL Carbon Steel

RPM(V) 318 rpm

FEED 477 mm/min

Tapping Depth 25 mm

COOLANT Water Soluble Oil

working condition

Combo Spiral Flute Tap Combo Spiral Flute Tap Combo Spiral Flute Tap Combo Spiral Flute Tap vs Competitorvs Competitorvs Competitorvs Competitor

* Stopped due to bad cutting edge wear

61

Combo Spiral Point Tap vs CompetitorCombo Spiral Point Tap vs CompetitorCombo Spiral Point Tap vs CompetitorCombo Spiral Point Tap vs Competitor

TOOL

YG-1 T2829312-C

Competitor Y -

Competitor O -

SIZE M6 x 1.0

WORK MATERIAL Carbon Steel

RPM(V) 531 rpm

FEED 531 mm/min

Tapping Depth 12 mm

COOLANT Water Soluble Oil

working condition

No. of Tapping Holes

62

HSS Spiral Point TapsHSS Spiral Point TapsHSS Spiral Point TapsHSS Spiral Point TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS


HSS, HSS-E & HSS-PM2. Coating & surface treatment :

bright, TiN, TiAlN, Hardslick, steam home

3. Diameter range :M2 to M30(#2 - 1-1/4”)

4. Sales argument1) Difference tap design & raw

materials according to work materials like steels, heat-treatment steels, stainless steels, aluminum alloys, nickel alloys & titanium alloys etc.

2) Recommends for through holes.3) Faster feed than straight & spiral

flute taps. 4) Available interrupted thread taps for

sticky materials.

63

HSS Spiral Flute TapsHSS Spiral Flute TapsHSS Spiral Flute TapsHSS Spiral Flute TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS


HSS, HSS-E & HSS-PM


Bright, TiN, TiAlN, Hardslick, Steam

home, Nitriding

3. Diameter range :

M1 to M30(#4 - 1-1/4”)

4. Sales arguments

1) Difference design & raw materials

according to various work materials

like soft steels, hardened steels,

stainless steels, aluminum etc.

2) Used for tapping blind holes.

64

HSS Straight Flute TapsHSS Straight Flute TapsHSS Straight Flute TapsHSS Straight Flute TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS


HSS, HSS-E & HSS-PM


Bright, TiN, TiAlN, Hardslick, Steam

home & Nitriding

3. Diameter range :

M1 to M30(#0 - 1-1/4”)

4. Sales arguments1) Difference design & raw materials

according to various work materials like soft steels, hardened steels, stainless steels, aluminum alloys, cast iron etc.

2) Recommends for tapping max. 1.5- 2d tapping length.

3) Recommends for tapping the blind holes which have enough chip space at bottom of the holes.

65

HSS Cold Forming TapsHSS Cold Forming TapsHSS Cold Forming TapsHSS Cold Forming TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS


HSS-E & HSS-PM


Bright, TiN, TiAlN, Steam homo &

Nitriding

3. Size range : M1 to M30

4. Sales arguments 1) Suitable for threading soft materials

with at least 8-10% elongation..2) Recommends surface treatments

depend on work materials. 3) Available carbide forming taps, recommended for tapping High silicon aluminum on your specialrequest.

66

HSS Nut TapsHSS Nut TapsHSS Nut TapsHSS Nut TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw materials : HSS , HSS-E

2. Coating & surface treatment : Bright

3. Diameter range : M3 to M20

4. Sales strategy

1) Used for tapping nuts on machines.

2) Available difference pitches, thread

lengths, thread angles & raw

materials.

3) Available surface treatments and

coatings on customer’s request.

4) Available coupling type for large

diameters depend on customer’s

request.

67

HSS Screw Thread HSS Screw Thread HSS Screw Thread HSS Screw Thread Insert TapsInsert TapsInsert TapsInsert Taps

THREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw materials : HSS, HSS-E

2. Coating : Bright

3. Diameter range :

M2.5 to M20(#4 to ¾”)

4. Typical Customers :

Part’s manufacturers in aluminum & cast iron.

5. Strategy

1) Used for increasing strength of

thread due to enlarging thread

pitch diameter with insert coil.

2) Used for repairing various tools and

machine parts.

68

HSS Hand TapsHSS Hand TapsHSS Hand TapsHSS Hand TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw materials : HSS & HSS-E

2. Coating :

bright & steam homo

3. Diameter range :

M2 to M52(#4 to 2”)

* W3/32 to W2”

4. Typical Customer :

General engineering(various)

5. Sales arguments

1) Available hand taps in JIS, ANSI

and DIN352.

2) DIN352 hand taps are serial

taps(incremental set taps)

3) Can be used for by hand and by

machines together.

4) Available TiN. TiCN or others

depend on customer’s requests.

69

HSS HSS HSS HSS PipePipePipePipe TapsTapsTapsTapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw materials : HSS-E, HSS

2. Surface treatment :

Bright, steam homo

3. Diameter range : 1/16” to 2”

4. Materials to work : Steels, cast iron, copper alloys & aluminum alloys etc.

5. Customers : Construction ind., hyd. & pneumatic ind., shipping building ind., etc.

6. Sales arguments

1) Available taps for thread G, Rc, Rp.

PT, PS, NPT, NPS etc.

2) Available various coatings & surface

treatments depend on customer

requests.

70

Solid Carbide TapsSolid Carbide TapsSolid Carbide TapsSolid Carbide TapsTHREADING TOOLSTHREADING TOOLSTHREADING TOOLSTHREADING TOOLS

Characteristics1. Raw material : Carbide

2. Coating : Bright

3. Diameter range : M3 to M20

4. Customers : Automobile ind.

5. Sales arguments

1) Recommended for high silicon

aluminum and cast iron.

2) Available straight and spiral taps

depend on customer’s request.

3) Available coating like Hardslick,

TiAlN etc. depend on customer

request.

71

Solid Carbide Thread MillsSolid Carbide Thread MillsSolid Carbide Thread MillsSolid Carbide Thread Mills(with &without coolant hole)



Carbide, sub-micro gain

2. Coating : None & TiAlN

3. Diameter range :

M3 to M20(1/4” to 3/4” )


Aerospace, Automobile ind.

5. Sales arguments

1) Can be used for most work materials

and, especially threading difficult-to-

machine materials too.

2) Can machine up to HRc60 materials.

3) Can achieve 100% thread profiles.

4) Need 3 axis CNC control machine

and software.

5) Available TiCN & Hardslick coating

etc. depend on customer demand.

6) YG-1’s Std. is DIN6535HA

72

Solid Carbide Thread MillsSolid Carbide Thread MillsSolid Carbide Thread MillsSolid Carbide Thread Mills(with coolant hole & chamferwith coolant hole & chamferwith coolant hole & chamferwith coolant hole & chamfer)




2. Coating : None & TiAlN

3. Diameter range :

M3 to M20(1/4” to 3/4” )


Aerospace, Automobile ind.

5. Sales arguments

1) All same as solid carbide thread

mills except chamfer.

2) Chamfer operation can be done

before threading operation in one

chucking.

3) Available drill thread mills depend

on customer’s demand.

4) Available NPT, NPS, PT, PS, G, Rc, Rp

pipe thread mills depend on demand.

73

WEA

R (㎛

)

No of Threading Holes

working condition

TOOLYG-1 L4171360

Competitor J -

SIZE Ø6.5xØ10x16.8x72

WORK MATERIAL JIS S45C (HRc 20, AISI1045)

RPM(V) 4,897 rpm

FEED 77 mm/min.

Threading Depth 16 mm

COOLANT Water Soluble

No. of Holes 200 Holes

Thread Mill with C’sink Thread Mill with C’sink Thread Mill with C’sink Thread Mill with C’sink vs Competitorvs Competitorvs Competitorvs Competitor

74

OTHER TOOLS

• 1) HSS Reamers(Performance Testing)• 2) HSS Countersinks, Deburring tools & Chamfering

tools(Performance Testing, Countersink tool & Chamfering tool)• 3) HSS-E Counterbores• 4) Carbide Rotary Burrs• 5) Ground Carbide Bars• 6) Special Cutting Tools ( Step Drills, HSS Sub-land step drills,

Carbide Burnishing Drills, HSS Drill & Taps, Acme Thread Taps & Trapezoidal Thread Taps, Carbide Step Reamers, Bridge Reamers, Aircraft Drills(thread shank, 6” & 12” Long Drills)

• 7) Tool Holders

75

HSS ReamersHSS ReamersHSS ReamersHSS ReamersOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics1. Raw materials : HSS, HSS-E

2. Coating : None(std.)



Steels, stainless steels, cast iron,

aluminum, copper alloys, plastic etc.

5. Sales arguments

1) Straight & left hand spiral flute

reamers , and hand reamers &

chucking reamers(straight shank &

taper shank) are supplied.

2) Supplying in DIN206, 208 &

212 standard & OD tolerance of

DIN1420 for H7 tolerance.

76

WEA

R (㎛

)

No of Reaming Holes

working condition

TOOLYG-1 K210100800

Competitor G -

SIZE Ø8 x 33 x 117

WORK MATERIAL JIS S45C (HRc 25)-AISI1045

RPM(V) 477 rpm

FEED 57 mm/min.

Reaming Depth 16 mm(2D)


No. of Holes 100

Straight Flute Reamer Straight Flute Reamer Straight Flute Reamer Straight Flute Reamer vs Competitorvs Competitorvs Competitorvs Competitor

77

HSS CountersinksHSS CountersinksHSS CountersinksHSS Countersinks(deburring tools & single chamfering tools)

OTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics1. Raw material : HSS, HSSE, HSS C08

2. Coating : None(std.)


4. Materials to work

Steels, stainless steels, cast iron,

aluminum, copper alloys, plastic etc.

5. Sales arguments

1) Countersink’s specifications are

according to DIN335-C

2) Deburring tools with hole & single

flute chamfering cutters are

supplying in same diameters.

3) TiN and TiCN coatings are available.

4) Easy to regrind, and works

without vibration.

78

WEA

R (㎛

)

working condition

TOOLYG-1 C1139205

Competitor M -

SIZE Ø20.5 x 90˚ x 63

WORK MATERIAL JIS S45C (HRc 40-AISI1045)

RPM(V) 200 rpm

FEED 40 mm/min.

Chamfering Size Ø20.0


No. of Holes 100 No of Chamfering Holes

Countersink Countersink Countersink Countersink vs Competitor.vs Competitor.vs Competitor.vs Competitor.

79

working condition

TOOLYG-1 C1119200

Competitor M -

SIZE Ø20 x 90˚x65

WORK MATERIAL JIS S45C (HRc 40, AISI1045)

RPM(V) 200 rpm

FEED 24 mm/min.

Chamfering Size Ø20.0


No. of Holes 100

Chamfering tool Chamfering tool Chamfering tool Chamfering tool vs Competitor. vs Competitor. vs Competitor. vs Competitor. W

EAR (㎛

)

No of Chamfering Holes

80

HSSHSSHSSHSS----E CounterboresE CounterboresE CounterboresE CounterboresOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics1. Raw material : HSS-E

2. Coating : None(STD.)

3. Diameter range : Screw Size M3 to M12

4. Sales arguments

1) Used for making the space of

socket cap screw head on the

parts.

2) Supplying 3 kind dimension tools

named medium, fine & before

threading.

3) Supplying with 3 flutes for 180

degree socket head cap screw.

4) Manufactured in DIN373 standard.

81

Carbide Rotary BurrsCarbide Rotary BurrsCarbide Rotary BurrsCarbide Rotary BurrsOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics1. Raw material : Carbide

2. Diameter range : 1.5 to 25.0mm

3. Shape of tools :

form A to form N(13 kinds)

4. Customers :

Automobile ind., Aircraft ind. & Ship

building industry.

5. Sales arguments

1) Due to strong brazing strength, can

work heavy cut compared to competitor’s.

2) Tool life longer due to using best raw

materials and high YG-1 Grinding

technology.

82

Ground Carbide BarsGround Carbide BarsGround Carbide BarsGround Carbide BarsOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics1. Raw material : Carbide, sub-micro grain

2. Diameter range : 3.0 to 20.0mm (320mm length)

3. Sales arguments

1) Can be used for making other tools like pin gages, dowel pins or carbide

cutting tools etc. due to one of best carbide raw materials.

2) Ground in h6 OD tolerance, and length tolerance is +6.0mm.

83

Special Cutting ToolsSpecial Cutting ToolsSpecial Cutting ToolsSpecial Cutting ToolsOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

Characteristics

1. Main kinds of special cutting tools1) Step drills

(HSS & carbide, multi diameter drills)2) HSS Sub-land step drills3) Carbide burnishing drills4) HSS drill & taps5) Acme thread taps & trapezoidal thread taps6) Carbide step reamers7) Bridge reamers8) Aircraft drills

(thread shank type drill, 6” & 12” long drills) 2. Main customers :

Automobile industry & Aircraft industry etc. 3. Sales arguments

1) Available according to customer demands. 2) Available various coatings depend on

customer demand.

84

Tool HoldersTool HoldersTool HoldersTool HoldersOTHER TOOLSOTHER TOOLSOTHER TOOLSOTHER TOOLS

CharacteristicsRepresenting all international standard toolholders

* SK (DIN69871) * BT(MAS 403)* CAT(ANSI) * HSK(DIN 69893)

1) Hydraulic Chucks - Excellent T.I.R accuracy : ≤ 0.003mm- Basic balancing grade : G2.5/25,000rpm* Radial tool length presetting type :Easy to adjust tool length by external screw

2) Shrink Fit Holders- Excellent T.I.R accuracy : ≤ 0.002mm- Basic balancing grade : G2.5/25,000rpm- Strong torque power : 5Nm~270Nm

3) Milling Chucks* High speed milling chuck- Balancing grade : G6.3/20,000rpm

4) SK Slim Chucks- Slim design to minimize interference between workpiece and toolholder

- Nikken type SK slim chuck compatible5) Boring System- Covering full range of boring bar* Twin edge boring bar * Square boring bar * Micro boring bar

6) Tapping ER Chucks- Cost saving design to use cheap ER collets- Tension & Compression

7) ER Collet Chucks8) NC Drill Chucks9) Morse Taper Adapters10) End Mill Holders & Side Lock Arbors11) Face Mill System12) Shell Mill Arbors & Combi Mill Arbors

etc.

85

Q & A

86

Thank you for your participation.

87

mexico · 2012. 2. 29. · • 12) tankpower hss pm end mills • 13) general hss end mills • 14)...

Documents