metso - capability statement v1 2 have moved their design and manufacture of scalpers and screens to...

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CAPABILITY STATEMENT

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CAPABILITYSTATEMENT

1 Tutt Bryant EquipmentTutt Bryant Equipmentcompany profile.

2 Lokotrack Jaw CrushersMetso range of Lokotrack Jaw Crushers

3 Lokotrack Cone CrushersMetso range of Lokotrack Cone Crushers

4 Lokotrack Impact CrushersMetso range of Lokotrack Impact Crushers

5 Metso Screens & ScalpersMetso range of Screens & Scalpers

6 Crushing & Screening TehcnologyThe world leading technology assisting customers in reaching their goals

8 National Parts Support& DistributionTutt Bryant Equipment supports multiple franchises

10 Service DepartmentServicing equipmentnationally

CONTENTS

TUTT BRYANT EQUIPMENT | CONTENTS

Tutt Bryant Equipment is the largest multi franchise national distributor of construction equipment and cranes in Australia. Tutt Bryant Equipment distributes and sells equipment, parts and services through its branches in Brisbane, Sydney, Melbourne, Adelaide and Perth plus strategically located independent dealers.

Tutt Bryant Equipment offers a comprehensive selection of quality equipment to a wide range of industries including construction, government, general equipment hire, infrastructure, recycling and demolition. Tutt Bryant Equipment has long lasting supply relationships with key manufacturers including Bomag, Hitachi-Sumitomo, Kato, Kawasaki, Mustang, Sumitomo, Yanmar, Metso and Okada. Tutt Bryant Equipment’s product portfolio includes compactors, cranes, crushers and screens, excavators, hydraulic hammers, wheel loaders, tool carriers, milling and paving machines.

Quality equipment distribution is our commitment!

PG 1 TUTT BRYANT EQUIPMENT | INTRODUCTION

TUTT BRYANT EQUIPMENT

Model Type Feed Opening or Feed Size mm

Weight tonne

Nominal Production t/hr

Feed Hopperm

PowerkW

LT96 JAW 930/580 31.2 350 4/6 168

LTC1000 JAW 600 40 400 9 172

LT106 JAW 1,060 / 700 37.3 / 42 400 6 224

LT120 JAW 1,200 / 870 57 / 63 540 6 / 9 310

LT125 JAW 1250/900 86 800 11/23 317

3

LOK

OT

RA

CK

JAW

CR

USH

ERS

METSO JAW CRUSHERSMetso Lokotrack LT120

The Metso Lokotrack jaw crushers are based around the Nordberg C series which combine 25 years of manufacturing mobile crushers with the latest materials and technology. The pinned and bolted structure of the crusher ensures high durability. High inertia flywheels combined with hydraulic drive, large feed opening and Cat engines give you unmatched crushing performance. All of this is controlled by the Metso IC system which optimises production and monitors machine functions and critical parameters. Good access platforms make operation and servicing safe.

Standard inclusions for Tutt Bryant Equipment specification jaw crushers include belt protection plates, side conveyors, magnets, radio remote control, and interlock cables. Other options are also available to tailor units to customer requirements. Metso jaw crushers can be used as stand alone primary crushers or as part of a multi stage operation.

PG 2 TUTT BRYANT EQUIPMENT | METSO JAW CRUSHERS

Model Type Feed Opening or Feed Size mm

Weight tonne

Nominal Production t/hr

Feed Hopperm

PowerkW

LTG1000 CONE 170 32/42 200 5 283

LT200HP CONE 180 40 250 5 310

LT220D (GP) CONE 210 48 350 5 310

LT300GP CONE 320 42 550 5 403

LT330D CONE 230 67 500 7 403

LT300HP CONE 240 43 550 5 403

3

Metso Lokotrack LT220D

METSO CONE CRUSHERS

LOK

OT

RA

CK

CO

NE

CR

USH

ERS

Metso cone crushers are available in either HP or GP configuration with either belt or grizzly feeder options depending on customer requirements. The crushers are designed to operate in either secondary or tertiary applications. The Nordberg HP or GP crushers offer a variety of cavity profiles to suit site conditions in order to achieve high capacity, high quality products at the lowest cost. Like all Metso mobile crushers the frame uses FEM (finite element) design technology combined with latest materials and manufacturing techniques to ensure maximum durability and availability.

Metso have recently released the new ‘D’ series LT220D and LT330D cone crushers which combine the production of the GP and HP cone with fully matched triple deck screens in a unique compact easy to setup crushing and screening configuration. These new products give you maximum production and quality at the lowest possible cost.

They really are “the game changers.”

PG 3 TUTT BRYANT EQUIPMENT | METSO CONE CRUSHERS

Model Type Feed Opening or Feed Size mm

Weight tonne

Nominal Production t/hr

Feed Hopperm

PowerkW

LT1110 IMPACTOR 1040/650 36 300 5/8 242

LT1213S IMPACTOR 1,320 / 800 55 400 6 / 9 310

LT1315 IMPACTOR 1540/930 60 900 8 403

LT7150 VSI 66 30 250 5 310

3

Metso Lokotrack LT213S

METSO IMPACT CRUSHERS

LOK

OT

RA

CK

IMPA

CT

CR

USH

ERS

The Metso horizontal shaft impactor (HSI) crushers are based around the powerful and durable Metso NP series impact crushers. The direct drive to the crusher is the most efficient in the industry. Large feed opening, high quality blow bars, Cat engine, revised hydraulic system and IC control combine to give highest production with low operating costs and fuel consumption. When operated with a screen the Metso impact crushers can be run in open or closed circuit to optimise production. Metso impact crushers achieve high reduction ratios and can be used as primary or secondary crushers in rock or recycling applications.

The Metso vertical shaft impactor (VSI) is THE choice in final stage crushing for the creation of high quality cubical aggregates, road base and manufactured sand. Utilising the B series Barmac VSI the rotor accelerates material into the crushing chamber at speeds ranging from 45 – 70 m/s. The crusher is run by direct hydraulic drive allowing tip speed to be fully adjustable.

PG 4 TUTT BRYANT EQUIPMENT | METSO IMPACT CRUSHERS

LOK

OT

RA

CK

SC

REE

NS

& S

CA

LPER

S

Metso ST3.5 Screen

Model Type Deck Sizemm

Weighttonne

Feed Hopper m

PowerkW

ST2.4 2 DECK 3640/1460 23 4.5 75

LTS1000 SCREEN 1500/3500 25 5.5 76

ST2.8 2 DECK 4870/1520 & 4600/1520 26 4.6 75

ST3.5 2 DECK 3,580 / 1,500 23 5.5 75

ST3.8 2 DECK 5480/1520 28 7.5 106

ST4.8 3 DECK 5,480 / 1,520 34 7.5 106

ST620 3 DECK 6000/1800 30.5 5.0 130

3

METSO SCREENS & SCALPERS

Metso have moved their design and manufacture of scalpers and screens to the factory located in Tampere, Finland. Using latest design and manufacturing processes the Metso scalpers and screens provide high production with high quality products at low operating costs. There is a range of two and three deck scalpers and screens that can be operated as stand alone or in multi stage open or closed circuit configurations. With easy access to service locations and side platforms the Metso range of scalpers and screens meet all the latest European health and safety standards. All models feature easy deck change and offer a variety of screening media to suit all applications. The new engine package and revised hydraulic system ensure low fuel consumption with high production.

PG 5 TUTT BRYANT EQUIPMENT | METSO SCREEN & SCALPERS

BRUNO TECHNOLOGYThe Bruno software is a Metso designed simulation program that allows you to predict production from any Metso crusher and screen combination. It also allows you to optimise potential production and product quality by varying parameters such as CSS, stroke, manganese choice, mesh apertures etc. Warnings are given if you exceed machine capabilities or setting limits.

Caveat; results are only as accurate as input data.

CRUSHING & SCREENING TECHNOLOGY

1

500mm mediumBasalt

t/h

SD 2.9 t/m3Cr 26 %Abr 1132 g/t

225

2

LT106C106Setting 65 mm

std

88 %

TK11-42-2VOpening 52 mm

225

3

LT220D

Setting 25 mmcoarse

LT220 screen#40 mm/E96 %#20 mm/E93 %#12 mm/E95 %

80 %

103

42

80

4

20/40mm46 %

103

5

12/20mm19 %

42

6

0/12mm35 %

80

LT106 and LT220D producingthree calibrated products

PG 6 TUTT BRYANT EQUIPMENT | CRUSHING & SCREENING TECHNOLOGY

METSO ICr - WIRELESS INFORMATION AND CONTROL SYSTEM

METSO FLEET MANAGEMENT

The new Metso fleet management system is a satellite based system allowing you to monitor and manage your Metso crushing and screening fleet. Elements covered by the system include;

• Time spent crushing, idling, traveling etc. • Monitoring of active alarms and history • Monitoring parameter changes • Fuel consumption • Location

Using this information you can generate reports on the performance and health of your Metso fleet. Any machine alarms are immediately sent so any necessary corrective action can be taken. This sophisticated management tool allows you to maximise the return on your valuable fleet assets.

The Metso ICrTM is a wireless information and control system for Lokotrack plant. Data from the various units in the process train is shared with the excavator operator to allow optimization of the production process. Benefits include;

• Low cost • Easy to install • Wireless connection between all elements • Feed optimization • Crusher setting control • Integrated with compatible IC systems

In short a cost effective way to maximise production performance.

Metso Fleet ManagementIntelligence for increased performance

© Metso

Data exchange

5

INTERNAL

PG 7 TUTT BRYANT EQUIPMENT | CRUSHING & SCREENING TECHNOLOGY

National Parts Support

Tutt Bryant Equipment proudly supports multiple franchises from around the world. We boast affiliations with some manufacturers exceeding 40 years. This expertise and experience has gained us a reputation as one of Australia’s most diversified aftermarket construction parts distributors.

National Warehouse

Tutt Bryant currently has over 500,000 parts on their computer system and carry over 30,000 lines of inventory at any given time. This inventory supports all major franchises comprising over 600 different models of machines. All 5 branches throughout Australia carry fast moving inventory and supporting parts to service equipment in their respective areas. All supported by a 3,865m national warehouse in Sydney. National Support Centre

The hub of the parts operation and National Distribution Network operates from the National Support Centre, located in Sydney. Direct computer links to all overseas suppliers ensures access to parts information and supply on a 24/7 basis. Once parts orders leave the factory either by air or sea, they are tracked door to door with the use of internet tracking systems. Parts deliveries can be made directly from the factories to any of Tutt Bryant’s branches in Australia, helping to reduce delivery time for our customers.

Quality parts support is our commitment!

PG 8 TUTT BRYANT EQUIPMENT | PARTS SUPPORT & DISTRIBUTION

NATIONAL PARTS SUPPORT & DISTRIBUTION

On-Line eSales

This facility allows customers to shop on-line for their parts requirements at any time, day or night. eSales gives customers the ability to shop and pay for their parts and have them despatched on the same day. eSales also allows customers to request a quotation for parts which are not available in store, or to request assistance from one of the trained parts sales staff.

It’s as easy as A-B-C

Utilising our online eSales spare parts quotation and purchasing system is as easy as A-B-C. As with many online shopping environments, customers have the ability to either search for their items via our product catalogues or by entering specific parts numbers into our search engine. Once located, simply place the item(s) into your trolley and as soon as you have completed your online orders, proceed to checkout for payment.

Orders are then logged, picked & packed and despatched to customers on the same day.

PG 9 TUTT BRYANT EQUIPMENT | PARTS SUPPORT & DISTRIBUTION

FIELD SERVICE CAPABILITY AND TRAINING

With Tutt Bryant Equipment, you should feel confident in entrusting your service and repair work to our experienced factory trained technicians.

Our technicians are familiar with all aspects of servicing. We service a wide variety of products in addition to those distributed by Tutt Bryant Equipment.

A key attribute of our trained technicians is their ability to quickly solve problems and pre-empt faults ensuring your equipment is working at its optimum.

If you are unable to deliver your machine to one of our service branches, we can carry out repairs on site with our fully equipped field service units.

On site repairs offered include: • Transmission and drive train servicing repairs. • Replacement of under carriage components. • Engine fault diagnosis. • Attachment repairs and service. • Replacement of worn bushing and pins on load arms and boom. • Electrical fault diagnosis. • Full diagnostic capabilities including pressure and flow testing of hydraulic systems. • Air conditioning servicing, and fault diagnosis and repairs. • Co-ordinate reglazing of broken windows.

• Linkage pins and bushes

QUOTATIONS AND FIXED PRICE SERVICES

Our fixed price service initiatives help you to forecast and program maintenance costs over a predetermined period.

Fixed Price Service Program: Tutt Bryant Equipment in collaboration with our principal manufacturers can provide a thorough scheduled servicing program that can be tailored to suit your machine and your working environment.

This program is designed to minimise downtime and reduce the risk of a premature mechanical failure. A detailed checklist of work performed is provided for your records. Fixed Price Benefits: •Set price for each level of service. •Genuine filters and premium grade lubricants are supplied for every service. •Comprehensive inspection & testing of major components including, Hydraulics, Electrics and Structures. •Oil Analysis (including laboratory reports) •Utilisation of Factory endorsed testing equipment that is regularly calibrated for accuracy.

PG 10 TUTT BRYANT EQUIPMENT | SERVICE DEPARTMENT

CONSTRUCTION EQUIPMENTIT’S WHAT WE SERVICE NATIONWIDE

OUR “COMMITMENT TO SERVICE” Tutt Bryant Equipment’s “commitment to service” is the operating slogan our Service Department works with on a daily basis. We are committed to providing our clients with quality service which translates into increased productivity and longevity of your equipment.

We offer a comprehensive range of services including fixed price scheduled servicing, onsite maintenance and comprehensive oil analysis. At Tutt Bryant there’s never a job too big or too small that we can’t handle.

OIL SAMPLING AND ANALYSIS PROCESS Oil Sample Analysis of individual components is undertaken during all fixed price services (based on the specific service interval) to determine the quality of oil used in your machine. Like any well oiled machine, good oil is imperative to the daily operation of your equipment and can have a detrimental effect if not properly monitored.

Here at Tutt Bryant, we analyse your oil and provide each individual sample with a hard copy laboratory report that is sent directly to the owner.

The oil report highlights any potential problems that may develop with your equipment as a result of the type or condition of oil being used.

Our support staff are trained to analyse and provide accurate diagnostic feedback assisting you to make informed decisions about the quality of your oil.

WORKSHOP FACILITIES All of our branches house workshop facilities equipped to service your machinery in any capacity required. Whether it be major servicing of large excavation equipment to general repairs, there isn’t a job too big or too small in for us to handle. Services such as breakdown repairs, scheduled maintenance, full rebuild and overhauls can be undertaken within our facilities.

Workshop capabilities include:

• Full range of hydraulic motor & pump repairs and overhauls.

• Pin and Bush replacement on Booms and Dippers

• Replacement of all undercarriage components.

• Transmission & drive train servicing, repairs & overhauls.

• Full diagnostic capabilities including pressure and flow testing of hydraulic systems.

• Installation of special attachments including supply and fitting of new hydraulic lines & valves.

• Complete hydraulic cylinder repairs.

• Engine tuning and overhauls.

• Structural certified welding.

PG 11 TUTT BRYANT EQUIPMENT | SERVICE DEPARTMENT

Nationwide:1300 658 888Nationwide: 1300 658 888 Email: [email protected]

Justin GuilfoyleQLD/NT0437 390 438

Brad ScottNSW/ACT0409 784 591

Shaun den-BakkerVIC/SA/TAS0417 189 427

Sean BurkeWA0400 507 256

Coffs Harbour

NewcastleSingleton

Portland Moolap

Laverton

Gladstone

Mackay

Kwinana

Townsville

Cairns

Dysart

Goulburn

Sydney

Brisbane

Adelaide

Melbourne

Perth

Karratha

Redcliffe

Darwin

Muswellbrook

Doveton

Wollongong

Hallam

Port Hedland

TUTT BRYANT LOCATIONS

Tutt Bryant EquipmentTutt Bryant Heavy Lift & ShiiftTutt Bryant HireTutt Bryant Group