2016-04-11 1

Metal Additive Manufacturing

It’s in planes

It’s in bodies

It’s in production!

2016-04-11 2

Transforming Industry

Our objective is to changehow metal products aremanufactured, transforming the industryfrom conventionalprocesses toAdditive Manufacturing

2016-04-11 3

User benefit - Performance

Design freedom to produce products with new, unique properties

- Weight reduction (aero)

- Advanced cooling (aero)

- Bone ingrowth (implant)

Increased performance,making the product more valuable

2016-04-11 4

User benefit - Cost

Efficiency to replace present technology

- No tooling cost

- Shorter lead time

- Less material use, more efficient

More efficient production, reducing product cost

2016-04-11 5

Fast growing market

Additive Manufacturing in metals grow fast, at about 50% p.a.

Additive Manufacturing in metals is well established for implants and aerospace

We are in the beginning of a long growth journey

2016-04-11 6

2016-04-11 7

How it started

- First contacts withUniversity of Gothenburg / Biomaterials in 2004

- Project to study boneingrowth in EBM-manufactured parts initiated in 2005

- Arcam founding partner of Biomatcell in 2007

2016-04-11 8

Trabecular structures

Understanding

Why to buildTrabecularstructures

How to buildTrabecularstructures

2016-04-11 9

Trabecular structures, Why?

Understanding

The value ofproductdifferentiation

The value ofperfect boneingrowth

2016-04-11 10

Trabecular structures, How!

Creating design methodology and software to buildtrabecularstructures.

Learning how to clean structures

2016-04-11 11

Skepticism – to overcome

- Can the AM material really be used, is it same as conventional Ti?

- OK, it fulfils all specs, but is it biocompatible?

- Aha, Italian companies use it, how about someone else?

- Oh, it has CE approval, howabout FDA?

- Alright, you have CE and FDA approval, how about SFDA? Japanese approval …..?

? Questions? Excuses? Evasions? Challenges

2016-04-11 12

Breakthrough!

- First implant customer, Adler Ortho, in 2006

- First product on the market, Fixa Ti-Por, 2007

12

2016-04-11 13

Additive in Orthopedics

Around 100 EBM systems in production

AP&C preferred powder supplier for AM and coatings

DiSanto provides contract manufacturing

2016-04-11 14

Broad acceptance and use

2016-04-11 15

Transforming the Ortho industry

Design freedom

Trabecularstructures

Cost saving

Short series

Production,

Outliers

Cost saving

Replacing casting,

Forging,

Machining

Specific Type of product General

Lo

wV

olu

me

Hig

h

2016-04-11 16

2016-04-11 17

The Aerospace industry

All of the major aerospacecompanies embrace AdditiveManufacturing

2016-04-11 18

Additive in Aerospace

”Rolls produce for the first flying A350 engine”

”GE produce TiAl for the GE9X engine”

”Pratt & Whitney manufacture for the GTF, currently in production”

”ABC making business

jet components”

2016-04-11 19

Aerospace potential, example

0

20

40

60

80

GEnx GE9X +GE90

Leap

Machines required

Future estimates for blades = 58 to 146 machines

One component example

2016-04-11 20

Transforming the Aero industry

Cost saving

Low volumemanufacturing,

Easy to capture

Cost saving

Short series,

Production,

Outliers

Weight savings

Performance

New design,

Bionic design

General Type of product Specific

Lo

wV

olu

me

Hig

h

2016-04-11 21

Arcam

Cad to Metal

2016-04-11 22

”Arcam provides cost-efficient Additive Manufacturing solutions for production of metal components.”

Focusing on:- Aerospace components- Medical implants

Mission Statement

2016-04-11 23

Products & Services

Metal PowdersContract Mfg

AM Systems

2016-04-11 24

Arcam in the world

Arcam Cad to Metal Ltd.

Arcam Cad to Metal Inc.

AP&C Inc.

Arcam AB, HQ

Arcam Italia

Arcam (Beijing) Industrial Equipment Ltd

DiSanto Technology Inc.

Arcam EBM

2016-04-11 25

On a growth track

”Strong increase in revenue and sound financesgive us a solid foundation for continued growth”

2016-04-11 26

Long term objective

to industrialize Additive Manufacturing offerings, providing the robust production processes that the industry demand

2016-04-11 27

The future

2016-04-11 28

Disruptive opportunities

Significantly lower production cost through

- Tool-less production

- Lower material cost

- Integrated validation

- Validation tools, in-process monitoring etc

- Integrated complex structures

2016-04-11 29

Disruptive opportunities

Significant product values addedthrough

- Design freedom

- Customization

- Differentiation

- Integrated complexstructures

2016-04-11 30

Conclusions

- Competition is casting, forging and machining

- Significant potential for lower cost manufacturing

- Significant potential for improved products

AM will be the most important supplier to the aerospace industry and the largest supplier to the

implant industry

2016-04-11 31

Transforming Industry

Our objective is to changehow metal products aremanufactured, transforming the industryfrom conventionalprocesses toAdditive Manufacturing