mes rsbizware s88 a-b viewanyware compactlogix ... cipla mes ebr (281 1992 12.5z 1995 (pems) ( ) ( )...

2004 2

MES

RSBizWare

S88

A-B

ViewAnyWare

CompactLogix

EtherNet/IP

6

Automation Today is published by

ROCKWELL AUTOMATION ASIA PACIFIC LTD

27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846

EDITOR:

Gail Anderson — [email protected]

ROCKWELL AUTOMATION GREATER CHINA

4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave

Dongcheng District 100005, Beijing

Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536

Contact: Michelle (Hongmei) Chen — [email protected]

'2004 Rockwell Automation. All rights reserved. The contents of this

publication may not be reproduced in whole or part without the consent of the copyright owner.

(MES) MES

FDA CFR 21 11

MES

(EBR) MES

MES

MES EBR

MES/EBR

Propack Data MES

FDA CFR 11

S88

RSBizWare Batch

Scott Summerville

2 2004 2

2004 2 3

2

4

4 Cognex

4 Propack

4

6

5

10 RSView SE

10

12

13 2003

14 A-B ViewAnyWare “

16 A-B

17 ControlLogix SERCOS

20

23 RSBizware Batch S88

26 Propack Data PMX MES 30%

27 NetLinx

30 Logix

32

34 RSView Supervisory Edition

38 CompactLogix EtherNet/IP

38 PowerFlex 70 IP66

39 RSLogix 5000 SFC ST

39 POINT I/O DeviceNet

A-B

2004 2

4 2004 2

(Scott Summerville)

Keith

Nosbusch

15%

E n c o m p a s s

C o g n e x

Rosemont

In-Sight

I n -

S ight

(RSS)

(CS)

Cognex

RSS CS

C o g n e x

Justin Testa CS

RSS In-Sight

P r o p a c k

Data

(PDA)

Propack Data

PDA Propack

Data

Propack

PDA

(FDA)

PDA

3000(ToyMaker 3000)

(Museum of Science and Industry)

3000(ToyMaker 3000)

(CIM)600

CIM

ControlLogixRSView 150

EastmanKodak

(SQP)SQP

KeithNosbusch SQP

�

20032003

Allen-Bradley2003

11 18 20( M i d w e s t

Airlines Center) 10050

2003

www.automationfair.com

2004 2 5

2004

2003

(Allen-Bradley, Dodge,

Reliance Electric, Rockwell

Software)

Logix

(

)

( C o n t r o l N e t ,

DeviceNet, EtherNet/IP)

RSView SE

Windows2000

RSView SE RSView

(ViewAnyWare)

PowerFlex

PowerFlex 7000

PowerFlex 4 PowerFlex 40

OEM PowerFlex

70 PowerFlex 700 PowerFlex 700S

PowerFlex 700H

Logix, NetLink

View

HVAC

PowerFlex 40D

2004

"

"

2004

2004 1 1

:

(Pfizer)

( M e r c k )

(GlaxoSmithKline)

Propack Data(

)

Bernhard Thurnbauer

Thurnbauer

20 80 10%

5%

(NCE)

(API)

80%

Thurnbauer

/

Thurnbauer

36 (

60%)

Thurnbauer

Thurnbauer

¥

¥

¥

Takeda Sankyo Ranbaxy

¥

(GMP) /

¥

Thurnbauer

39%

ARC

John Blanchard

6 2004 2

(FDA)GMP

(PAT)

Blanchard

1984

Hatch-Waxman

35%

FDA

(Modernization Act)

FDA 21

CFR 21 11

GMP PAT

MESFDA

(CFR) 21 11

CFR

21 11

FDA ( CFR 21 11

) GMP

Blanchard

OEM

Eisai

/

Eisai

(AIM)

Eisai AIM

Eisai

Eisai AIM

Eisai

ControlLogix FlexLogix

AIM

AIM

ControlLogix Eisai

300 400

30%

Eisai

10%

Eisai 30%

2004 2 7

(MES) (

MES )

(EBR)

¥ Chugai

FDA CFR 21 11

(

Chughai

)

Kamakura Propack

Data PMX MES

¥

RSView32

RSBatch

(

)

¥

(NCPC)

MES

Thurnbauer

MES

Chugai Eisai

Yamato

Scientific

Thurnbauer

N C P C

Ranbaxy Cipla

MES EBR

(

281

1992

12.5z

1995

(PEMS)

( )( )

Allen-Bradley PLC-5/8032 Allen-Bradley

PowerMonitor IIRSView32

DonStuck

Stuck

8 2004 2

)

Thurnbauer

Thurnbauer

GMP

MES

Propack Data PMX MES

GMP

6000

2004 Thurnbauer

(Koseisho) (TGA)

API

GMP

GMP

Thurnbauer

Heinrich Mack Nachfolger (MACK) PFIZER()

Illertissen

2002 1 MACK Propack Data() IT

ERP

2002 4 12 Propack

(1)

(2) (FMEA)

(3) (SOP)

(4)

(5) 2002 7 1 ERP

Prapack Data

MACK

MACK LochbronnerPropack Data

MACK25 Propack Data

Propack Data MACK ERP 25

2004 2 9

RSViewSupervisory Edition RSView SE

OEM( )

WTO

RSView Supervisory Edition Windows2000

RSView SE RSView

RSView SE

RSView Enterprise -RSView Studio RSViewSE

RSView SE(ViewAnyWare)

34 RSView SupervisoryEdition

2002

11 2003 9

4000

210

7

MicroLoigx

( )

500 73

2001

A-B

2003 9 21 24

AB

RSView SE

10 2004 2

ACIG Kinetix

A-B

(

)

18

1 4 (100005)

0086 10 65182535

0086 10 65182573

[email protected]

[email protected]

www.rockwell-lab.com

www.rockwell-lab.edu.cn

2004 2 11

2003 9 1 5

2008

2020

16

500

2008

2008

2008

12 2004 2

2003

1

1903 2003 -

(Allen-Bradley)

2 2003 9

1 -5

2008

3

2003

4

2003 11 18 -20

-

-

5 2003 6

6 2003

2 -6 A-B

4

7

100

8 OEM

2003 8

OEM

OEM

9 RSView SE " 2003 9

RSView SE

10 PowerFlex

2003 9

PowerFlex 7000

11

PowerFlex

2004 2 13

ViewAnyWare “

ViewAnyWare “

ViewAnyWare “ http://www.ab.com/viewanyware/

A-B

ViewAnyWare“

1 2004 5 15

2. ViewAnyWare “

1)RSView Enterprise Series

PanelViewP l u s “ VersaVi e w “CE VersaView

2)(Integrated Architecture)ViewAnyWare, Logix

NetLinx

3) ViewAnyWare

3

1500

4¥ 1¥ 2¥ 3¥ 5 USB

2004 5 [email protected]

50

ViewAnyWare “

www.rockwellautomation.com.cn(010-65182535 3458)

ViewAnyWare “

HMI ViewAnyWare “

HMI

A-B ViewAnyWare “

ViewAnyWare“

14 2004 2

4 A-B

OEM

A-B

16 2004 2

A-B

AUDI A6 -- PL-CP FAW--VW

ControlLogix

A-B

SCADA

ControlLogix SERCOS

50 ( )

90 LCZ-3

THD-50

ZCX

2002

8

ControlLogix PLC

SERCOS( )

DeviceNet

FLEX I/O

ControlLogix

I/O

A-B

2004 2 17

ControlLogix SERCOSApplication of ControlLogix and SERCOS Servo System in Tire Building Machines

( )

ControlLogix Sercos(

)

ControlLogix

ZHANG Junfeng(Qingdao Mesnac Co.,Ltd.) Abstract: This paper introduces the per fect

integration of Rockwell Automation’s

Integrated Architecture ControlLogix and

Servo SERCOS fiber optic ring network in tire

building machines. It explains how

ControlLogix seamlessly integrates logic

control, process control and motion control,

and proves its advantages in integrated

motion control.

Key words: Rockwell Automation PLC Integrated

Architecture SERVO SERCOS tire building

machine logic control process control

motion control

ControlLogix

PLC

ControlLogix

PLC

Producer/Consumer

PLC

Ethernet ControlNet DeviceNet

ControlLogix

Logix

- -

RsLogix 5000

C o n t r o l L o g i x 5 5 5 5

DeviceNet

1794 FLEX I/O

PowerFlex 70

PanelView

P a n e l V i e w

DeviceNet PLC

SERCOS PLC

PLC 16 SERCOS

8

Kinetix 6000 3

Ultra3000

/

DeviceNET 2002

DeviceNet

SERCOS 1996

254

WINDOWS98/ 2000/

NT/XP

ControlLogix

1.

1.1 RSLogix5000

IEC1131-3 Logix5550

Allen-Bradley

RSLogix5000

2 3

1.2

Logix

1

A-B

18 2004 2

1.3

11

I/O

ControlLogix

1.4

ControlLogix

PLC

ControlLogix

4 1

2.

2.1 SERCOS

SERCOS

3 2

,

2.2 DeviceNet Flex I/O

Flex I/O

PLC DeviceNet

Flex I/O

3. ControlLogix

4.

SERCOS

ControlLogix

DeviceNet

ControlLogix PowerFlex

2 SERCOS

3 Flex I/O

2004 2 19

:[1] XJL-TTRG-45

2000.1

[2] ControlLogix System User

Manual Rockwell

Automation 2002.8[3] ControlLogix Motion

Module Setup and

Configuration Manual

Rockwell Automation2002.9

[4] Logix Controller Motion

Instruction Set Reference

Manual Rockwell

Automation 2002.9

:92

,

RSVIEW32

WINDOWS95

CAD

, :Cont ro lNet ,

DeviceNet , Fieldbus, EtherNet

,

/ ,

/ , /

(

) ,

10

,

,AUDI B6 AUDI C6

4 / ,

JETTA/BORA/GOLF 85

/ ,

,300 /

,

,

(1# ),AUDI

A-B

20 2004 2

FAW-VW Assembly Shop Real Time Supervisory System

( - 130011)

RSView32

,

MMI , RSView32 Microsoft

Windows NT Windows 95 ,

(DeviceNet) ,

,

Intranet

,

ZHAO Chunhai (FAW-Volkswagen Automotive Co., Ltd.)Abstract: RSView32 can effectively control and supervise

the production lines and production process. It

is an easy to operate, integrated and modular

MMI system. With the newest standard Fieldbus

DeviceNet and based on Microsoft Windows

NT and Windows 95 platform, RSView32 realizes

remote control, diagnosis and information

management report. And information can be

shared through Intranet in the whole company,

such as manufacturing shop, maintenance

shop and producing-planning departments.

These products realize a complete automation

solution.

Key words: network process control automotive industry

e-Manufacturing

2004 2 21

(4# ), (3# ),

(2# ), (5#

),JETTA/BORA/GOLF

:AUDI

A , ,

,JETTA/BORA/GOLF

, , ,

, ,

, ,

(R134a, , , )

,

3.1

,

Device Net

PLC ,

Control Net -

, PLC ,

,

, ,

,

:

3.2

3.2.1

3.2.2

3.2.2.1

a) /

b) /

c) /

d) /

3.2.2.2 /

/

/

/

/

:[1] Rockwell Automation.

DeviceNet System

Overview , Apr.1999

[2] Rockwell Software.

RSView32-1.0ZH-October

1999

[3] Rockwell Automation.

ControlNet PLC-5

Programmable Controllers

Cat.No.1785-L40C User

Manual, September 1995

:1984

,

, 1988

1991 -

,

T T A ,

JETTA,AUDI,BORA,GOLF

(

)

( )

,

,

, ,

, 8

, 1%

20%, 15%,

, ,

, ,

,

, , ,

, : ,

,

,

, ,

, ,

,

, :

, ,

85 / ,

,

e

A-B

22 2004 2

L o g i x / K i n e t i xN e t L i n x V i e w A n y W a r eFactoryTalk RSBizWare

(IntegratedArchitecture )

19903M

Logix

70

2004 2 23

GMP(Good Manufacturing

Practices GMP) S88

ISA S88 GMP

S88

S88

RSBizware Batch

(FDA)

GMP

( )

GMP

15

2001

Dickinson Autocon Systems

S88 ISO9000

S88

(MBA)

MBA S88

procedure(

u n i t )

unit( operation

) operation(

phase unit

) phase(

EM CM)

Dickinson Autocon

S88

unit

unit unit

unit

unit unit

unit

/

unit

unit

unit

unit

S88 RSBizWare Batch

PCD

Allen-Bradley

ControlLogix

I/O

DeviceNet( )

Allen-Bradley Flex I/O

Dickinson Autoscon

Philip Reid S88

S88 I/O

DeviceNet

RSV ie32

RSView

RSView

S88

B a t c h

RSBizWare Batch Batch

Reid Batch

View Batch

S88

Batch (PCD)

Operation

Phase Batch

Phase Reid

ControlLogix

Dickinson Autocon Batch

ControlLogix PLI RSView

Batch

S88

Dickinson Autocon

S88

RSBizWare

Batch

PLC

S88

Reid

S88

S88

Lego(

)

Batch RSView

(MRP)

Batch

FDA

FDA 21 CFR PartII

FDA

Dickinson Autocon

Batch RSView32

Reid

24 2004 2

Windows

NT

Reid

Batch RSView

MRP

Reid

Batch

RSView

FDA

RSView

Batch

B a t c h

RSView

RSView

Batch

FDA GMP

GMP

GMP

Reid

Batch

S88

S88

60%

S88

2004 2 25

26 2004 2

(FDA)

(TEC)

TEC

MESTEC

MES

TEC


Propack Data PMX

MES

MES

PMX MES

Propack

Data PMX

SAP ERP

TEC

MES

FDA CFR

21 11 GMP CSV

30%

2004 2 27

FCS

NetLinx

(Integrated Architecture)

F o r r e s t e rResearch 2000 50

38

(36 ) (24) ( )

( I n t e g r a t e dArchitecture)

IEC61158 FFControlNet Profibus InterBus

EN50170DeviceNet Profibus

()

¥ I/O¥ ¥ HMI¥ ¥ ¥ ¥

CControl(

) C o l l e c t ( )Configure( )

Control I/O

NetLinxNetLinx

38

36

24

18

8

8 ( )

5-1040-200

(EOI)

CollectHMI

(SCADA)

500-1000

Configure

(K

)

C

(Services)

12

3

4 (Proxy)

5

A-B ControlLogix

RSLinx10 -> ->L55 ->

->

I/O(RIUP)

1

2

NetLinx

1Producer/Consumer( / )

Source/Destination( / )EtherNet/IP(IEEE

802.3) Cont ro lNet( IEC61158EN50170) DeviceNet(IEC62026EN 50325 GB/T 1858.3)FF(IEC61158 EN50173)

2CIP(Common Industrial Protocol

)CIP

I/O

CIP

(

28 2004 2

2004 2 29

C )

CIP

3

C o n t r o l L o g i xProducer/Consumer

ControlBus

(ControlNet )

() (DeviceNet )

RSLinx

DeviceNetI/O

4FacktoryTalk

(NameSpace)

RSSQLMES( )

ERP

1 9 9 4DeviceNet

Logix( I n t e g r a t e d

Architecture)

NetLinx

FactoryTalk

RSSQL

MES RSBizWareERP

NetLinx FactoryTalkRSSQL

Logix

(Logix5000) (PLC) ( DCS)( DCS) (

Kinetix) (SIL2ESD )

ARCPA C ( P r o g r a m m a b l e

Automation Controller,)

Logix

Logix

Logix

ViewAnyWareRSView Studio

(RSView SE )(RSView ME )

Logix(Direct Tag

Referencing) HMILogix

CIP

Logix NetLinx

Logix

CPU

RSLogix5000 Allen-Bradley ControlLogix SoftLogix

ControlLogix SoftLogix

Logix

RSLogix5000 ControlLogix

(change-of-state)

( )

CPU

CPU

Logix

Logix

Logix

( )

1

¥ (quick-responseevents)

¥ (short-durationinput events)

( / )( / )

Program 1

Program 2

Program 32

CPU

Ove

rhea

d Ti

me-

slic

e

Task

Aut

o-Re

star

t

Continuous Task Scan

Program 1

5ms10ms

15ms

Program 2

Program 32

Periodic Task Scan

Program 1

InputMotion

Code

Program 2

Program 32

Event Task Scan

30 2004 2

LogixCPU

2004 2 31

¥ (synchronisedexecution events)

PID

PID

/(produced/consumed tag)

Logix

/

Logix

( ) ( )

(IOT)

(handshaking)

/

( )

( )

¥

¥ /

( 1756-DNB)

¥

(

)

¥

¥

(IOT)

¥

¥

CPU

¥

¥ UID UIE CPS

¥ (Motion Planner)

Allen-Bradley Logix5000

16

http://www.ab.com/logix/logix-wp003a-en-p.pdf

MESMES

MES

IT

Stephen Ryan

MES

Ryan

,

MES

PMX Warehouse MES

PMX Visual MES

PMX Recipe MES

PMX Schedule MES

PMX Dispense MES

PMX Connect MES

PMX SkillTrack MES

PMX EBR MES

Propack Data PMX MESPropack Data PMX MES

MES

32 2004 2

MES

Propack Data PMX

MES ( Prpack Data

PMX MES ) MES

Propack Data PMX

EPM Propack

Data PMX RDM

CTM

MES MQS

EPM

MES

MES

Ryan

Propack

Data PMX MES


EBR

Ryan

PMX

MES

PMX Dispense

Charlie Norz

PMX MES Dispense

BizWare


MES

RSBizWare Batch

Norz

20

Norz

RSBizWare Batch

RSBizWare Batch

Propack Data PMX EBR

PMX EBR

/

/

RSMACC

GMP

RSMACC

-

Ryan MES

MES

MES

MES

(ROI)

MES

FDA CFR 21 11 Ryan

MES

Ryan

Propack Data PMX

RSBizWare

MES

RSBizWare BatchRSBizWare RSBizWare Batch

¥ BatchERP¥ BatchCampaign

¥ eProcedure

¥ MaterialTrack

2004 2 33

HMI

¥ PLC(PLCs) ,

Contro lLogix“

PLC PLC

¥ PLCPLC

ControlNet“

¥

Ethernet

(NICs)

RSView Supervisory Edition

RSView

SE

RSView SE

,

RSView SE

IT

¥


¥

RSView Factory Ta l k “ RSLinx7

Server

RSView Supervisory

Edition (RSView SE)

¥

¥

¥

HMI Server

Client Client

HMI

Server Server

Server Client

Client Server


Factory Talk

¥ Client 5

Server

30 Server

Client 5

Server 5

( HMI Server)

Client

¥ RSView SE FactoryTalk

Client

Server

Client

¥

Server

Server

¥ S e r v e r

Client

¥ Server

Server

¥ RSView Supervisory Edition


34 2004 2

Server

FactoryTalk Directory Server


¥ RSView SE Server RSView SE

Server HMI Server

HMI

C l i e n t

RSView SE Server

5 RSView SE

Server

10 RSView SE

Server

¥ Data Server Data Server

RSLinx Client

OPC-DA (

OLE )2.0

Data Server

25 Data Server

RSView SE

Server



F a c t o r y Ta l k

Directory Server


Client

FactoryTalk

Directory Server

Data Server

RSView SE Server

FactoryTalk Directory


Server

FactoryTalk

Directory Server



FactoryTalk

Directory Server


Client

Server FactoryTalk

Directory Server

Server

RSView SE ServerRSView SE Server

Server

Server

Server

HMI Server

RSView SE Server

¥ RSView SE Server

Server

Server 5

Server 5

Server

RSView SE Server

Server

Server

Server

Server

Server

(On Active) AlarmOn

Server

Server

Server (On Standby)

AlarmOff /

Server

/

RSView SE Server

Server

¥

ODBC

Microsoft

SQL Server

RSView SE

ODBC

RSView SE Server

ODBC

2004 2 35

ODBC

Server Server

¥

¥

RSView SE Server

Server

Server RSView SE

Server

HMI Server EventOn

( )

Server EventOff (

)

HMI Server (On

Active) (On Standby)

¥

HMI Server

HMI Server

Server

RSView

SE

HMI

Server Server

HMI

Server

Data ServerData Server

R S L i n x O P C -

DAData Server

Server

Server

Data Server

Server

Server Server

Server Client

Server Server

OPC

Data Server

Data Server

PLC

HMI

Server

HMI ServerHMI

Server


Server RSView SE Server RSLinx

Server

Server / Server

Server


Server



RSView SE Server RSLinx

Server

HMI ServerHMI Server

36 2004 2

Server

Server

1 Server

2

Server 2

Server

1

HMI Server

RSView SE

RSView SE Server(

HMI )

RSView SE Server

Server

RSView SE

Server

Server Server

RSView SE Server Server

Data Server Server

RSView SE Server

HMI

RAM

HMI

RSView SE Station

RSView SE Station

HMI

ControlNet HMI

Ethernet

HMI

ControlNet

Ethernet

RSView SE

Server RSView SE Client Data

Server FactoryTalk Directory

HMI

HMI

Server

HMI Server

HMI Server

HMI

Client

2004 2 37

18 1 4 100005

010-65182535 010-65182536 Email: [email protected]

3

2004/2

2 HMI


1 HMIServer Data Server

HMI

Server

CompactLogix EtherNet/IP

Allen-Bradley CompactLogix 1769-L35E

LogixI /O

EtherNet/IP

CompactLogix Sam MaliziaCompactLogix

CompactLogix 1769-L35EI/O 301.5MB

CPU

I/O10/100-

Mbps EtherNet/IP32

(HMI) I/O

CompactLogix 1769-L35ECompact I/O PLC

I/O

CompactLogixCompact I/O

CompactLogixDIN

CompactLogix 1769-L35E

1769-L35E

(DeviceNet) 64

EtherNet/IP

www.ab.com/catalogs/b113/compactlogix/processor.html

PowerFlex 70 IP66

Allen-Bradley PowerFlex70 IP66

IP66 UL

PowerFlex 70PowerFlex 70 IP66

(NSF)

PowerFlex 70 IP66OEM

/(V/Hz)

PowerFlex 70 IP660.37kW

15kW

/24V I/O

PowerFlex 70IP66

( D e v i c e N e t )(ControlNet) I/O

PowerFlex 70 IP66

50

(IGBT)

(EMC)

CE EMC

www.ab.com/drives/powerflex/70/70_nema.html

38 2004 2

RSLogix 5000 SFC ST

RSLogix 5000 Version 11

(SFC) (ST)

RSLogix 5000 Allen-Bradley

Logix

RSLogix

25%

40%

SFC

SFC

SFC

( )

ST

BASIC ST

ST

/

RSLogix 5000

RSLogix 5000

www.software.rockwell.com/rslogix

POINT I/O DeviceNet

Al len-Bradley

POINT I/O

DeviceNet

POINT I/O

1734-ADNX

�@

POINT I/O Jim Iubelt

24V

500

1000

63

126

1734-ADNX POINT I/O

1734-ADNX

1734-ADNX

ODVA(

)

1 7 3 4 -

ADNX

1734-ADNX Allen-Bradley

Logix

I/O Logix

(MACIDs)

(ADR)

www.ab.com/io/1734adaptors.html

2004 2 39

mes rsbizware s88 a-b viewanyware compactlogix ... cipla mes ebr (281 1992 12.5z 1995 (pems) ( ) ( )...

Documents