merlin microseal adapter kit #61-12 for shimadzu inlets ...€¦ · 3. clean up septum particles...

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This kit adapts Shimadzu GC inlet systems for use with a Merlin Microseal TM using 23 ga needles for syringe injection, headspace, and Solid Phase Microextraction (SPME). Contents: Microseal nut, adapter, O-ring support, 2 ea size 004 Viton O-rings, 2 ea 21-01 Microseals. Advantages: The Microseal is a high performance microvalve replacement for conventional septa. The design allows the needle to slide through the sealing elements of the Microseal without piercing or puncturing any material or shedding particles into the liner. This eliminates contamination of the inlet liner with septum particles which produce septum bleed "ghost peaks" and which may adsorb or react with sensitive sample components. Microseals last much longer than conventional silicone septa. Merlin Microseal TM Adapter Kit #61-12 for Shimadzu Inlets Operating Requirements: Use only 23 ga (0.63 mm, .025" dia.) cone tip syringe needles or SPME probes. Note that SPME probes are available in both 23 and 24 ga. The 24 ga. probes will not seal reliably with the Microseal. Recommended Operating Conditions: Injection port temperatures: 50 - 450 C. Pressure: 3 - 100 psi (20 - 700 kPa) Replacement Part Numbers: Microseal 21-01 O-ring 61-10-0 Safety Precautions: Follow the directions and safety precautions in your instrument manual for replacing the septum. The injection port may be hot and under pressure. Wear safety glasses. Use caution with flammable carrier gases such as hydrogen. Installation: 1. Prepare instrument for septum replacement. 2. Remove the Shimadzu nut and septum. 3. Clean up septum particles from the septum cup. 4. Install a clean injection port liner. For best performance place some glass wool in the liner to wick sample from the needle tip. 5. Install the O-ring on the O-ring support. (Use a fresh O-ring when re-installing the adapter.) 6. Insert the O-ring support into the septum cup with O-ring on top. 7. Screw the adapter tightly onto the port. 8. Press the Microseal into the adapter. 9. Screw the Microseal nut onto the adapter finger tight. Checking for Leaks: Measure leaks at the nut using a soap-film flow meter. Thermal conductivity or helium leak detectors are much too sensitive and do not measure actual leak rate. Small leaks add to the septum purge and will not affect chromatographic results as long as system pressure is maintained. Replace the Microseal when the leak rate reaches 5 to 10 mL/min. Merlin Microseal TM is a trademark of Merlin Instrument Company Half Moon Bay, CA 94019. For more information see www.MerlinIC.com Microseal nut Microseal Adapter O-ring Shimadzu Septum cup O-ring support

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Page 1: Merlin Microseal Adapter Kit #61-12 for Shimadzu Inlets ...€¦ · 3. Clean up septum particles from the septum cup. 4. Install a clean injection port liner. For best performance

Front side of cards 3.50" x 6.50"Crop marks from left edge: 1.00", 7.50"

from bottom: 2.00", 5.500", 9.00"

Back side of cards 3.50" x 6.50"Crop marks from left edge: 1.00", 7.50"

from bottom: 2.00", 5.500", 9.00"

This kit adapts Shimadzu GC inlet systems for usewith a Merlin MicrosealTM

using 23 ga needles forsyringe injection, headspace, and Solid PhaseMicroextraction (SPME).Contents: Microseal nut, adapter, O-ring support,2 ea size 004 Viton O-rings, 2 ea 21-01 Microseals.Advantages: The Microseal is a high performancemicrovalve replacement for conventional septa.The design allows the needle to slide through thesealing elements of the Microseal without piercingor puncturing any material or shedding particlesinto the liner. This eliminates contamination of theinlet liner with septum particles which produceseptum bleed "ghost peaks" and which may adsorbor react with sensitive sample components.Microseals last much longer than conventionalsilicone septa.

Trim to vertical lines first. Trim to vertical lines first.

This kit adapts Shimadzu GC inlet systems for usewith a Merlin MicrosealTM

using 23 ga needles forsyringe injection, headspace, and Solid PhaseMicroextraction (SPME).Contents: Microseal nut, adapter, O-ring support,2 ea size 004 Viton O-rings, 2 ea 21-01 Microseals.Advantages: The Microseal is a high performancemicrovalve replacement for conventional septa.The design allows the needle to slide through thesealing elements of the Microseal without piercingor puncturing any material or shedding particlesinto the liner. This eliminates contamination of theinlet liner with septum particles which produceseptum bleed "ghost peaks" and which may adsorbor react with sensitive sample components.Microseals last much longer than conventionalsilicone septa.

This kit adapts Shimadzu GC inlet systems for usewith a Merlin MicrosealTM

using 23 ga needles forsyringe injection, headspace, and Solid PhaseMicroextraction (SPME).Contents: Microseal nut, adapter, O-ring support,2 ea size 004 Viton O-rings, 2 ea 21-01 Microseals.Advantages: The Microseal is a high performancemicrovalve replacement for conventional septa.The design allows the needle to slide through thesealing elements of the Microseal without piercingor puncturing any material or shedding particlesinto the liner. This eliminates contamination of theinlet liner with septum particles which produceseptum bleed "ghost peaks" and which may adsorbor react with sensitive sample components.Microseals last much longer than conventionalsilicone septa.

Merlin MicrosealTM Adapter Kit #61-12 for Shimadzu InletsOperating Requirements: Use only 23 ga(0.63 mm, .025" dia.) cone tip syringe needles orSPME probes. Note that SPME probes are availablein both 23 and 24 ga. The 24 ga. probes will notseal reliably with the Microseal.Recommended Operating Conditions:Injection port temperatures: 50 - 450 C.Pressure: 3 - 100 psi (20 - 700 kPa)Replacement Part Numbers:Microseal 21-01O-ring 61-10-0Safety Precautions: Follow the directions andsafety precautions in your instrument manual forreplacing the septum. The injection port may behot and under pressure. Wear safety glasses. Usecaution with flammable carrier gases such ashydrogen.

Merlin MicrosealTM Adapter Kit #61-12 for Shimadzu InletsOperating Requirements: Use only 23 ga(0.63 mm, .025" dia.) cone tip syringe needles orSPME probes. Note that SPME probes are availablein both 23 and 24 ga. The 24 ga. probes will notseal reliably with the Microseal.Recommended Operating Conditions:Injection port temperatures: 50 - 450 C.Pressure: 3 - 100 psi (20 - 700 kPa)Replacement Part Numbers:Microseal 21-01O-ring 61-10-0Safety Precautions: Follow the directions andsafety precautions in your instrument manual forreplacing the septum. The injection port may behot and under pressure. Wear safety glasses. Usecaution with flammable carrier gases such ashydrogen.

Installation:1. Prepare instrument for septum replacement.2. Remove the Shimadzu nut and septum.3. Clean up septum particles from the septum cup.4. Install a clean injection port liner. For best performance place

some glass wool in the liner to wick sample from the needle tip.5. Install the O-ring on the O-ring support. (Use a fresh O-ring when

re-installing the adapter.)6. Insert the O-ring support into the septum cup with O-ring on top.7. Screw the adapter tightly onto the port.8. Press the Microseal into the adapter.9. Screw the Microseal nut onto the adapter finger tight.Checking for Leaks: Measure leaks at the nut using a soap-filmflow meter. Thermal conductivity or helium leak detectors are muchtoo sensitive and do not measure actual leak rate. Small leaks addto the septum purge and will not affect chromatographic results aslong as system pressure is maintained. Replace the Microseal whenthe leak rate reaches 5 to 10 mL/min.

Merlin MicrosealTM Adapter Kit #61-12 for Shimadzu InletsOperating Requirements: Use only 23 ga(0.63 mm, .025" dia.) cone tip syringe needles orSPME probes. Note that SPME probes are availablein both 23 and 24 ga. The 24 ga. probes will notseal reliably with the Microseal.Recommended Operating Conditions:Injection port temperatures: 50 - 450 C.Pressure: 3 - 100 psi (20 - 700 kPa)Replacement Part Numbers:Microseal 21-01O-ring 61-10-0Safety Precautions: Follow the directions andsafety precautions in your instrument manual forreplacing the septum. The injection port may behot and under pressure. Wear safety glasses. Usecaution with flammable carrier gases such ashydrogen.

Installation:1. Prepare instrument for septum replacement.2. Remove the Shimadzu nut and septum.3. Clean up septum particles from the septum cup.4. Install a clean injection port liner. For best performance place

some glass wool in the liner to wick sample from the needle tip.5. Install the O-ring on the O-ring support. (Use a fresh O-ring when

re-installing the adapter.)6. Insert the O-ring support into the septum cup with O-ring on top.7. Screw the adapter tightly onto the port.8. Press the Microseal into the adapter.9. Screw the Microseal nut onto the adapter finger tight.Checking for Leaks: Measure leaks at the nut using a soap-filmflow meter. Thermal conductivity or helium leak detectors are muchtoo sensitive and do not measure actual leak rate. Small leaks addto the septum purge and will not affect chromatographic results aslong as system pressure is maintained. Replace the Microseal whenthe leak rate reaches 5 to 10 mL/min.

Microsealnut

Microseal

Adapter

O-ring

ShimadzuSeptum cup

O-ring support

Microsealnut

Microseal

Adapter

O-ring

ShimadzuSeptum cup

O-ring support

Installation:1. Prepare instrument for septum replacement.2. Remove the Shimadzu nut and septum.3. Clean up septum particles from the septum cup.4. Install a clean injection port liner. For best performance place

some glass wool in the liner to wick sample from the needle tip.5. Install the O-ring on the O-ring support. (Use a fresh O-ring when

re-installing the adapter.)6. Insert the O-ring support into the septum cup with O-ring on top.7. Screw the adapter tightly onto the port.8. Press the Microseal into the adapter.9. Screw the Microseal nut onto the adapter finger tight.Checking for Leaks: Measure leaks at the nut using a soap-filmflow meter. Thermal conductivity or helium leak detectors are muchtoo sensitive and do not measure actual leak rate. Small leaks addto the septum purge and will not affect chromatographic results aslong as system pressure is maintained. Replace the Microseal whenthe leak rate reaches 5 to 10 mL/min.

Merlin MicrosealTM is a trademark of Merlin Instrument CompanyHalf Moon Bay, CA 94019. For more information see www.MerlinIC.com

Microsealnut

Microseal

Adapter

O-ring

ShimadzuSeptum cup

O-ring support