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Westside Solutions Wastewater Technologies Discussion Rob Hacking April 29 th 2015

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Page 1: Mequipco and GE Water Presentation for Westside Solutions

Westside Solutions Wastewater Technologies Discussion Rob Hacking April 29th 2015

Page 2: Mequipco and GE Water Presentation for Westside Solutions

Today’s agenda

• GE Intro & Regional Presence

• Concepts & Ideas of Importance

• GE Technologies

• Summary

Page 3: Mequipco and GE Water Presentation for Westside Solutions

3 Water & Process Technologies

© 2013 General Electric Company

GE Water & Process Technologies Aligning the best people with the most advanced technology, products and services to solve any water or process challenge our customers may have

•  Headquartered in Trevose, PA, USA •  8,000 employees globally •  50,000 customers in 130 countries •  45 global manufacturing sites

Quick Facts

3 Water & Process Technologies

Page 4: Mequipco and GE Water Presentation for Westside Solutions

4 Water & Process Technologies

© 2013 General Electric Company

Helping municipalities optimize limited resources for growing populations. While meeting increasing regulatory and policy challenges

Municipal Wastewater

• Membrane bioreactor systems - Zenon • Primary treatment systems - Salsnes • Anaerobic digestion systems - Monsal

Our solutions include:

4 Water & Process Technologies

Page 5: Mequipco and GE Water Presentation for Westside Solutions

5 Water & Process Technologies

© 2013 General Electric Company

Our Experience

5 Water & Process Technologies

Total number of treatment plants worldwide > 1,550

Total number of treatment plants in North America > 870

Total number of municipal wastewater treatment plants in North America

> 330

Page 6: Mequipco and GE Water Presentation for Westside Solutions

6 Water & Process Technologies

© 2013 General Electric Company

Our Regional Presence

6 Water & Process Technologies

Number of treatment plants in BC >35

Number of wastewater treatment plants in BC >20

Number of municipal wastewater treatment plants on Vancouver Island

>7

Points of significance: • City of Nanaimo – drinking water 116MLD • Thetis Trailer Park – oldest MBR in North America (20yrs) • Many of the facilities on the island are over 7years old

Page 7: Mequipco and GE Water Presentation for Westside Solutions

7 Water & Process Technologies

© 2013 General Electric Company

From Small to Very Large

7 Water & Process Technologies

Hendriksdahl WWTP – 600MLD MBR plant inside a mountain.

Page 8: Mequipco and GE Water Presentation for Westside Solutions

Concepts & Ideas of Importance

Page 9: Mequipco and GE Water Presentation for Westside Solutions

9 Water & Process Technologies

© 2013 General Electric Company

What Do You Want From Your WwTP?

9 Water & Process Technologies

Here’s the things I would look for: q Effluent quality q Community presence q O&M costs & sustainability q Robust & proven q Expandable to match growth

Page 10: Mequipco and GE Water Presentation for Westside Solutions

10 Water & Process Technologies

© 2013 General Electric Company

Effluent Quality: Technologies which….

10 Water & Process Technologies

• Ensure a high quality treatment consistently • Enables ability to reuse effluent • Provides future protection against regulatory

change

Page 11: Mequipco and GE Water Presentation for Westside Solutions

11 Water & Process Technologies

© 2013 General Electric Company

Community Presence: Technologies which…..

11 Water & Process Technologies

• Minimize footprint required • Maximize ability to hide

Page 12: Mequipco and GE Water Presentation for Westside Solutions

12 Water & Process Technologies

© 2013 General Electric Company

O&M Costs: Technologies which…

12 Water & Process Technologies

• Minimize labour requirements • Enable resource recovery to:

– offset energy – make use of bio-solids and waste streams

Page 13: Mequipco and GE Water Presentation for Westside Solutions

13 Water & Process Technologies

© 2013 General Electric Company

Expandable: Technologies which…

13 Water & Process Technologies

• Provide cost effective treatment for Day 1 • Easily expandable for year 20 • Expandable in increments to match growth

Page 14: Mequipco and GE Water Presentation for Westside Solutions

Our Technologies

Page 15: Mequipco and GE Water Presentation for Westside Solutions

15 Water & Process Technologies

© 2013 General Electric Company

Technologies which achieve the goals

15 Water & Process Technologies

• Primary Treatment: LEAP Primary • Secondary Treatment: LEAP Membrane Bioreactor • Solids Treatment: Advanced Anaerobic Digestion

Page 16: Mequipco and GE Water Presentation for Westside Solutions

Primary Treatment

Page 17: Mequipco and GE Water Presentation for Westside Solutions

17 Water & Process Technologies

© 2012 General Electric Company

LEAP Primary – Why Do We Want Primary Treatment?

Energy Savings •  Primary treatment removes TSS & BOD from raw wastewater •  Reduced organic load results in energy savings of 25% for

biological treatment

Resource Recovery • Primary treatment captures solids with high energy value

• Retained solids enable energy recovery with anaerobic digestion, incineration or other solids treatment

Primary Treatment

No Primary Treatment

Energy Use for Biological Treatment

Page 18: Mequipco and GE Water Presentation for Westside Solutions

18 Water & Process Technologies

© 2012 General Electric Company

Primary Clarification

Fine Screening

LEAPprimary

Bioreactor

Bioreactor

Bioreactor

Typical Primary Treatment

Primary Treatment with LEAPprimary

LEAPprimary replaces the function of primary clarification and fine screening in a typical primary treatment system

LEAP Primary

Coarse Screening

Bioreactor Coarse Screening

Page 19: Mequipco and GE Water Presentation for Westside Solutions

19 Water & Process Technologies

© 2012 General Electric Company

LEAP Primary •  Influent TSS forms a filter mat on the mesh belt •  TSS and BOD is retained by the filter mat •  Solids are removed from the belt

Inlet

Thickening

Outlet

Page 20: Mequipco and GE Water Presentation for Westside Solutions

20 Water & Process Technologies

© 2012 General Electric Company

LEAP Primary - Installation Example

Typical head works building incorporating LEAPprimary treatment

Coarse Screening & Grit removal

LEAPprimary

Solids collection

Page 21: Mequipco and GE Water Presentation for Westside Solutions

21 Water & Process Technologies

© 2012 General Electric Company

Capital Savings Reduce primary treatment capital costs for your facility

Energy Savings Reduce energy for biological treatment by 25% and enable energy recovery

Smaller Footprint Achieve advanced primary treatment in as little as 1/10th the footprint of conventional

Simplified Design Combine primary solids separation, sludge thickening & dewatering in one compact step

Guaranteed Reliability Extend downstream equipment life with enhanced influent solids screening

LEAP Primary - Benefits Summary

Page 22: Mequipco and GE Water Presentation for Westside Solutions

Secondary (Tertiary) Treatment

Page 23: Mequipco and GE Water Presentation for Westside Solutions

23 Water & Process Technologies

© 2013 General Electric Company

LEAP MBR: Why Do We Want MBR?

23 Water & Process Technologies

Footprint •  Plant footprint 1/3 conventional activated

sludge process Quality & Reliability

•  Process that consistently produces high quality effluent

Aesthetics

•  Smaller tanks are easy to hide & cover

Construction Costs

•  MBR requires less concrete and less volume/weight to support

•  Modular design allows for easier expansion

Brescia, Italy - 1998

Page 24: Mequipco and GE Water Presentation for Westside Solutions

24 Water & Process Technologies

© 2012 General Electric Company

What Forms A Membrane Bioreactor?

Biological Reactor

Membrane Basin

Ancillary Equipment

Membrane Basin

Page 25: Mequipco and GE Water Presentation for Westside Solutions

25 Water & Process Technologies

© 2012 General Electric Company

What Is a Membrane?

Page 26: Mequipco and GE Water Presentation for Westside Solutions

26 Water & Process Technologies

© 2012 General Electric Company

Fibre

Modular In Nature

Page 27: Mequipco and GE Water Presentation for Westside Solutions

MBR Effluent Quality GE MBR effluent is used in

conjunction

with all major water reuse standards:

•  WHO standards for unlimited irrigation

•  International Maritime Organization bacteriological limits

•  EU bathing Water Directive

•  California Title 22 Code of Regulations

MBR: Used commonly for reuse water but also in areas which are sensitive receiving streams. Effluent quality could be as low as: • BOD <5, TSS <5, NH3-N <0.5, • Total Nitrogen <5, Total Phosphorus <0.15 • Turbidity <0.1NTU • High UVT 70% • Many plants no longer using UV systems for disinfection

Page 28: Mequipco and GE Water Presentation for Westside Solutions

28 Water & Process Technologies

© 2013 General Electric Company

Expandable…

28 Water & Process Technologies

• Simply add cassettes for minor flow expansions • Simply add trains for major flow expansion

Page 29: Mequipco and GE Water Presentation for Westside Solutions

29 Water & Process Technologies

© 2013 General Electric Company

Community Presence…..

29 Water & Process Technologies

• Ability to hide…a beautiful house….

Page 30: Mequipco and GE Water Presentation for Westside Solutions

30 Water & Process Technologies

© 2013 General Electric Company

Community Presence…..

30 Water & Process Technologies

• Look a little closer, this is a wastewater treatment plant…..5MLD WWTP

Page 31: Mequipco and GE Water Presentation for Westside Solutions

31 Water & Process Technologies

© 2013 General Electric Company

Community Presence…..

31 Water & Process Technologies

• A beautiful farm…20MLD WWTP

Page 32: Mequipco and GE Water Presentation for Westside Solutions

Solids Treatment

Page 33: Mequipco and GE Water Presentation for Westside Solutions

33 Water & Process Technologies

© 2013 General Electric Company

Advanced Digestion: Why Do We Want Advanced Digestion?

33 Water & Process Technologies

•  Treatment of waste streams generated in the process •  Treatment of solids so they can be disposed of safely •  Resource recovery – generation of biogas for energy

recovery

Page 34: Mequipco and GE Water Presentation for Westside Solutions

Advanced Anaerobic Digestion The Anaerobic Digestion process converts organics to methane gas and valuable by-products

Rest of the World $ 1,405 million

(58%)

Gas/Fuel

Fertilizer

Electricity

Biosolids waste

Anaerobic Digestion

The most proven process for providing resource recovery from the by-products of wastewater treatment

Primary waste

Organic waste

Page 35: Mequipco and GE Water Presentation for Westside Solutions

Schematic of our Advanced Anaerobic Digestion process

RV1   RV2   RV3   Digester  

CHP  

RV4   RV5   RV6  

Page 36: Mequipco and GE Water Presentation for Westside Solutions

Advanced Digestion vs Conventional…..

Rest of the World $ 1,405 million

(58%)

Parameter Conventional AD Advanced AD Digester Retention time

+ 30 days 12-20 days (-30-50%)

Digester Feed Solids %

3-5% 6-12% (2-3x)

Organic loading

< 2.0 Kg VS/m3.d > 4.0 Kg VS/m3.d (+2x)

Gas yield < 300 m3/tonne DS ~ 400 m3/tonne DS (+25-30%)

Smaller Reactors

Ability to incorporate other wastes

High quality biogas with a high yield

End product suitable for land disposal

Page 37: Mequipco and GE Water Presentation for Westside Solutions

Technology Summary

Page 38: Mequipco and GE Water Presentation for Westside Solutions

38 Water & Process Technologies

© 2012 General Electric Company

The End Result: A WWTP which…

Anaerobic Digestion LEAP Primary LEAP MBR

•  Produces high quality effluent with future protection and water reuse capabilities.

•  Treats its own waste streams and other waste streams as well

•  Is compact and can fit into the community •  Can be energy neutral or even energy positive

Page 39: Mequipco and GE Water Presentation for Westside Solutions

Case Studies

Page 40: Mequipco and GE Water Presentation for Westside Solutions

40 Water & Process Technologies

© 2013 General Electric Company

Dockside Green: Local Water Reuse & Aesthetics Challenge: Onsite wastewater treatment required for a development community with the ability to reuse water. Solution: GE’s MBR technology to treat wastewater for reuse and safe disposal and the ability to hide the facility. Flow: 189m3/d Commissioned: 2007

40 Water & Process Technologies

© 2013 General Electric Company 40

Water & Process Technologies

Page 41: Mequipco and GE Water Presentation for Westside Solutions

Harrison Hotsprings: Local WWTP Upgrade

Easy to retrofit

existing facilities

Flows:

Performance:

Phases Membranes Bioreactors

1 – 1375m3/d 2 trains 1 train @ 1600mg/l

2 – 3000m3/d 3 trains 2 trains @ 3150mg/l

Parameter Permit Requirements

Effluent Quality

BOD <10 mg/l <5 mg/l

TSS <10 mg/l <3 mg/l

Ammonia <1 mg/l 0.01 mg/l

Phosphorus <0.5 mg/l <0.3 mg/l

Faecal Coliforms <200/100ml <2/100ml

Page 42: Mequipco and GE Water Presentation for Westside Solutions

42 Water & Process Technologies

© 2013 General Electric Company

Brightwater, WA: Achieving Capacity, Discharge Quality and Water Reuse Challenge: Expanding population required increased wastewater treatment Solution: GE’s MBR technology to treat wastewater for reuse and safe disposal

42 Water & Process Technologies

© 2013 General Electric Company

•  Water produced for irrigation , heating & cooling and industrial processing

•  Average daily flow of 31 MGD (117,348 m3/day) •  Reduces TSS and BOD discharge to Puget Sound by

1,000,000 lbs (454,000 kg) each year •  Positioned to cost-effectively address future regulations

Brightwater Plant – Seattle, WA

42 Water & Process Technologies

Page 43: Mequipco and GE Water Presentation for Westside Solutions

Avonmouth: Advanced Digestion Creating energy positive wastewater treatment plants

Primary Sludge ~60 tonnes / day

(21,900 tds / year)

WAS from Sequential Batch Reactors ~40 tonnes / day

(14,600 tds / year)

Original Primary Digesters

6 X 2,700m3 (4.3 Mgal)

New Primary Digesters

4 x 2,200m3 (2.3 Mgal)

Monsal 42 Acid Phase Pre

Digestion Installed 2007

Monsal Re:Sep & HPD

40,000 tonnes/year Installed 2012

Page 44: Mequipco and GE Water Presentation for Westside Solutions

-

10,000

20,000

30,000

40,000

50,000

60,000

-

10,000

20,000

30,000

40,000

50,000

60,000

2007 2008 2009 2010 2011 2012 2013

Dig

este

r Vol

ume

(m3)

/ B

ioga

s Pr

oduc

tion

(m3/

day)

Sewage Food Gas

23,360 tds 16,400m3

1.9 MWe

Avonmouth: Energy Positive

28,800 tds 16,400m3

2.9 MWe

36,500 tds 25,200m3

4.0 MWe

36,500 tds 20,800m3

4.0 MWe

45,000 tds 25,200m3

5.75 MWe

2007 Pre 2007 2009 2012 2012

Added AD & 2 Digesters Removed

From Service

More Sludge & New Digesters

Digesters Removed

From Service

Food Waste & Digesters Returned

to Service

Page 45: Mequipco and GE Water Presentation for Westside Solutions

Avonmouth: Post optimization

Avonmouth: Biosolids digestion investment

Avonmouth: Food Waste digestion investment

Avonmouth: Energy Positive WWTP

ü  5.75 MWe renewable energy (eq. of 10,000 households)

ü  Energy Positive Wastewater Treatment

ü  1.8 MWe going to grid

ü  40,000 tpa diverted from landfill

Page 46: Mequipco and GE Water Presentation for Westside Solutions

Other References for Viewing

Easy to retrofit

existing facilities

https://www.youtube.com/watch?v=rtvpIAWzv64 https://www.youtube.com/watch?v=c6KQNGTFQRQ https://www.youtube.com/watch?v=ZvV4hgoUP0g http://www.gewater.com/products/anaerobic-technology.html

Page 47: Mequipco and GE Water Presentation for Westside Solutions

Thank You….Questions