mequipco and ge water presentation for westside solutions
TRANSCRIPT
Westside Solutions Wastewater Technologies Discussion Rob Hacking April 29th 2015
Today’s agenda
• GE Intro & Regional Presence
• Concepts & Ideas of Importance
• GE Technologies
• Summary
3 Water & Process Technologies
© 2013 General Electric Company
GE Water & Process Technologies Aligning the best people with the most advanced technology, products and services to solve any water or process challenge our customers may have
• Headquartered in Trevose, PA, USA • 8,000 employees globally • 50,000 customers in 130 countries • 45 global manufacturing sites
Quick Facts
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© 2013 General Electric Company
Helping municipalities optimize limited resources for growing populations. While meeting increasing regulatory and policy challenges
Municipal Wastewater
• Membrane bioreactor systems - Zenon • Primary treatment systems - Salsnes • Anaerobic digestion systems - Monsal
Our solutions include:
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© 2013 General Electric Company
Our Experience
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Total number of treatment plants worldwide > 1,550
Total number of treatment plants in North America > 870
Total number of municipal wastewater treatment plants in North America
> 330
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© 2013 General Electric Company
Our Regional Presence
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Number of treatment plants in BC >35
Number of wastewater treatment plants in BC >20
Number of municipal wastewater treatment plants on Vancouver Island
>7
Points of significance: • City of Nanaimo – drinking water 116MLD • Thetis Trailer Park – oldest MBR in North America (20yrs) • Many of the facilities on the island are over 7years old
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From Small to Very Large
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Hendriksdahl WWTP – 600MLD MBR plant inside a mountain.
Concepts & Ideas of Importance
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© 2013 General Electric Company
What Do You Want From Your WwTP?
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Here’s the things I would look for: q Effluent quality q Community presence q O&M costs & sustainability q Robust & proven q Expandable to match growth
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Effluent Quality: Technologies which….
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• Ensure a high quality treatment consistently • Enables ability to reuse effluent • Provides future protection against regulatory
change
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© 2013 General Electric Company
Community Presence: Technologies which…..
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• Minimize footprint required • Maximize ability to hide
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© 2013 General Electric Company
O&M Costs: Technologies which…
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• Minimize labour requirements • Enable resource recovery to:
– offset energy – make use of bio-solids and waste streams
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Expandable: Technologies which…
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• Provide cost effective treatment for Day 1 • Easily expandable for year 20 • Expandable in increments to match growth
Our Technologies
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© 2013 General Electric Company
Technologies which achieve the goals
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• Primary Treatment: LEAP Primary • Secondary Treatment: LEAP Membrane Bioreactor • Solids Treatment: Advanced Anaerobic Digestion
Primary Treatment
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© 2012 General Electric Company
LEAP Primary – Why Do We Want Primary Treatment?
Energy Savings • Primary treatment removes TSS & BOD from raw wastewater • Reduced organic load results in energy savings of 25% for
biological treatment
Resource Recovery • Primary treatment captures solids with high energy value
• Retained solids enable energy recovery with anaerobic digestion, incineration or other solids treatment
Primary Treatment
No Primary Treatment
Energy Use for Biological Treatment
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© 2012 General Electric Company
Primary Clarification
Fine Screening
LEAPprimary
Bioreactor
Bioreactor
Bioreactor
Typical Primary Treatment
Primary Treatment with LEAPprimary
LEAPprimary replaces the function of primary clarification and fine screening in a typical primary treatment system
LEAP Primary
Coarse Screening
Bioreactor Coarse Screening
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© 2012 General Electric Company
LEAP Primary • Influent TSS forms a filter mat on the mesh belt • TSS and BOD is retained by the filter mat • Solids are removed from the belt
Inlet
Thickening
Outlet
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© 2012 General Electric Company
LEAP Primary - Installation Example
Typical head works building incorporating LEAPprimary treatment
Coarse Screening & Grit removal
LEAPprimary
Solids collection
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Capital Savings Reduce primary treatment capital costs for your facility
Energy Savings Reduce energy for biological treatment by 25% and enable energy recovery
Smaller Footprint Achieve advanced primary treatment in as little as 1/10th the footprint of conventional
Simplified Design Combine primary solids separation, sludge thickening & dewatering in one compact step
Guaranteed Reliability Extend downstream equipment life with enhanced influent solids screening
LEAP Primary - Benefits Summary
Secondary (Tertiary) Treatment
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© 2013 General Electric Company
LEAP MBR: Why Do We Want MBR?
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Footprint • Plant footprint 1/3 conventional activated
sludge process Quality & Reliability
• Process that consistently produces high quality effluent
Aesthetics
• Smaller tanks are easy to hide & cover
Construction Costs
• MBR requires less concrete and less volume/weight to support
• Modular design allows for easier expansion
Brescia, Italy - 1998
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© 2012 General Electric Company
What Forms A Membrane Bioreactor?
Biological Reactor
Membrane Basin
Ancillary Equipment
Membrane Basin
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What Is a Membrane?
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Fibre
Modular In Nature
MBR Effluent Quality GE MBR effluent is used in
conjunction
with all major water reuse standards:
• WHO standards for unlimited irrigation
• International Maritime Organization bacteriological limits
• EU bathing Water Directive
• California Title 22 Code of Regulations
MBR: Used commonly for reuse water but also in areas which are sensitive receiving streams. Effluent quality could be as low as: • BOD <5, TSS <5, NH3-N <0.5, • Total Nitrogen <5, Total Phosphorus <0.15 • Turbidity <0.1NTU • High UVT 70% • Many plants no longer using UV systems for disinfection
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© 2013 General Electric Company
Expandable…
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• Simply add cassettes for minor flow expansions • Simply add trains for major flow expansion
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Community Presence…..
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• Ability to hide…a beautiful house….
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© 2013 General Electric Company
Community Presence…..
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• Look a little closer, this is a wastewater treatment plant…..5MLD WWTP
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© 2013 General Electric Company
Community Presence…..
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• A beautiful farm…20MLD WWTP
Solids Treatment
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© 2013 General Electric Company
Advanced Digestion: Why Do We Want Advanced Digestion?
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• Treatment of waste streams generated in the process • Treatment of solids so they can be disposed of safely • Resource recovery – generation of biogas for energy
recovery
Advanced Anaerobic Digestion The Anaerobic Digestion process converts organics to methane gas and valuable by-products
Rest of the World $ 1,405 million
(58%)
Gas/Fuel
Fertilizer
Electricity
Biosolids waste
Anaerobic Digestion
The most proven process for providing resource recovery from the by-products of wastewater treatment
Primary waste
Organic waste
Schematic of our Advanced Anaerobic Digestion process
RV1 RV2 RV3 Digester
CHP
RV4 RV5 RV6
Advanced Digestion vs Conventional…..
Rest of the World $ 1,405 million
(58%)
Parameter Conventional AD Advanced AD Digester Retention time
+ 30 days 12-20 days (-30-50%)
Digester Feed Solids %
3-5% 6-12% (2-3x)
Organic loading
< 2.0 Kg VS/m3.d > 4.0 Kg VS/m3.d (+2x)
Gas yield < 300 m3/tonne DS ~ 400 m3/tonne DS (+25-30%)
Smaller Reactors
Ability to incorporate other wastes
High quality biogas with a high yield
End product suitable for land disposal
Technology Summary
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© 2012 General Electric Company
The End Result: A WWTP which…
Anaerobic Digestion LEAP Primary LEAP MBR
• Produces high quality effluent with future protection and water reuse capabilities.
• Treats its own waste streams and other waste streams as well
• Is compact and can fit into the community • Can be energy neutral or even energy positive
Case Studies
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© 2013 General Electric Company
Dockside Green: Local Water Reuse & Aesthetics Challenge: Onsite wastewater treatment required for a development community with the ability to reuse water. Solution: GE’s MBR technology to treat wastewater for reuse and safe disposal and the ability to hide the facility. Flow: 189m3/d Commissioned: 2007
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Harrison Hotsprings: Local WWTP Upgrade
Easy to retrofit
existing facilities
Flows:
Performance:
Phases Membranes Bioreactors
1 – 1375m3/d 2 trains 1 train @ 1600mg/l
2 – 3000m3/d 3 trains 2 trains @ 3150mg/l
Parameter Permit Requirements
Effluent Quality
BOD <10 mg/l <5 mg/l
TSS <10 mg/l <3 mg/l
Ammonia <1 mg/l 0.01 mg/l
Phosphorus <0.5 mg/l <0.3 mg/l
Faecal Coliforms <200/100ml <2/100ml
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© 2013 General Electric Company
Brightwater, WA: Achieving Capacity, Discharge Quality and Water Reuse Challenge: Expanding population required increased wastewater treatment Solution: GE’s MBR technology to treat wastewater for reuse and safe disposal
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© 2013 General Electric Company
• Water produced for irrigation , heating & cooling and industrial processing
• Average daily flow of 31 MGD (117,348 m3/day) • Reduces TSS and BOD discharge to Puget Sound by
1,000,000 lbs (454,000 kg) each year • Positioned to cost-effectively address future regulations
Brightwater Plant – Seattle, WA
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Avonmouth: Advanced Digestion Creating energy positive wastewater treatment plants
Primary Sludge ~60 tonnes / day
(21,900 tds / year)
WAS from Sequential Batch Reactors ~40 tonnes / day
(14,600 tds / year)
Original Primary Digesters
6 X 2,700m3 (4.3 Mgal)
New Primary Digesters
4 x 2,200m3 (2.3 Mgal)
Monsal 42 Acid Phase Pre
Digestion Installed 2007
Monsal Re:Sep & HPD
40,000 tonnes/year Installed 2012
-
10,000
20,000
30,000
40,000
50,000
60,000
-
10,000
20,000
30,000
40,000
50,000
60,000
2007 2008 2009 2010 2011 2012 2013
Dig
este
r Vol
ume
(m3)
/ B
ioga
s Pr
oduc
tion
(m3/
day)
Sewage Food Gas
23,360 tds 16,400m3
1.9 MWe
Avonmouth: Energy Positive
28,800 tds 16,400m3
2.9 MWe
36,500 tds 25,200m3
4.0 MWe
36,500 tds 20,800m3
4.0 MWe
45,000 tds 25,200m3
5.75 MWe
2007 Pre 2007 2009 2012 2012
Added AD & 2 Digesters Removed
From Service
More Sludge & New Digesters
Digesters Removed
From Service
Food Waste & Digesters Returned
to Service
Avonmouth: Post optimization
Avonmouth: Biosolids digestion investment
Avonmouth: Food Waste digestion investment
Avonmouth: Energy Positive WWTP
ü 5.75 MWe renewable energy (eq. of 10,000 households)
ü Energy Positive Wastewater Treatment
ü 1.8 MWe going to grid
ü 40,000 tpa diverted from landfill
Other References for Viewing
Easy to retrofit
existing facilities
https://www.youtube.com/watch?v=rtvpIAWzv64 https://www.youtube.com/watch?v=c6KQNGTFQRQ https://www.youtube.com/watch?v=ZvV4hgoUP0g http://www.gewater.com/products/anaerobic-technology.html
Thank You….Questions