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Mentor UT Package

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Large 10.4 inch color display

• 1024 x 768 full XGA resolution

• High brightness, excellent outdoor readability

• Triple glass display

LED for alarms, warnings and charge status

Splash/spray resistant (IP65)

Protection against drop

Mentor UT Package

3

Present capabilities:

• Wi-Fi – 802.11 b,g

• Bluetooth – keyboards, mice, ear bud, and remote control

• Ethernet – GB, remote control, file transfer

• USB 2.0

• PCIe, USB, HD audio, video

• Other connections to on board computer

• Inspection Work Connect

IT Connectivity

5 – USB

6 – Encoder XY and Encoder Index

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4

General Capabilities

Features Specification

Dimension W x H x D 265 x 230 x 60 mm

Net weight 2.9 kg

Display 10.4” (1024 x 768 pixels)

Hard Drive 16 GB (SSD)

Max Data File Up to 3.5 GB

Operating Temp -20°c to +55°c

I/O ports USB 2.0, Ethernet, Encoder, TTL Alarm

I/O Connection Wi-fi, Bluetooth,

Batteries 1-Inbuilt and 1-Extendable

Battery Life Up to 6 hrs

5

Electronic Capabilities

Features Specification

Active x Total Elements 32x32 Elements

No. of Beams 1024

PRF 10 to 18000 Hz

Frequency 1 to 13 MHz (-3dB)

A-scan Refresh Rate 30 Hz

A-scan Points 256, 512, 1024, 2148, 4096

Amplitude 16-Bit A-scan (up to 800% FSH)

Gates Gate A; Gate B; IF Gate

Gain 0 to 78 dB; 50 dB/us TCG Slope

Pulser Voltage 5 V – 75 V (Bi-Polar)

Encoder Quadrature – 2 Axis

Dialogue Probe Detection & Assessment

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Mentor UT Probes/WedgesPart Number Description Freq Elements Pitch Elevation

Phasor Equivalent PA

Probe Shear Wedge35 to 70 Degrees

Delay Line40 mm

Delay Line 20 mm

115-110-001 2.25X8X1MMP,9MMEL,MENTOR UT 2.25 MHz 8 1 mm 9 mm

115-100-001 118-350-024 118-350-048 118-350-036

115-110-002 4.0X16X.5MMP,9MMEL,MENTOR UT 4 MHz 16 0.5 mm 9 mm

115-100-002 118-350-024 118-350-048 118-350-036

115-110-003 5.0X16X1MMP,10MMEL,MENTOR UT 5 MHz 16 1 mm 10 mm

115-100-003 118-350-025 118-350-049 118-350-037

115-110-004 5.0X32X.5MMP,10MMEL,MENTOR UT 5 MHz 32 0.5 mm 10 mm

115-100-004 118-350-025 118-350-049 118-350-037

115-110-005 2.25X16X1MMP,13MMEL,MENTOR UT 2.25 MHz 16 1 mm 13 mm

115-100-005 118-350-027 118-350-063 118-350-039

115-110-006 2.25X16X1.5MMP,19MMEL,MENTOR UT 2.25 MHz 16 1.5 mm 19 mm

115-100-006 118-350-028 118-350-064 118-350-040

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Adapters (Up to 32 elements)

022-509-721 Adapter for Phasor DM type array to Mentor UT

022-509-722 Adapter for Phasor linear type array to Mentor UT

022-509-723 Adapter for Ipex DM type array to Mentor UT

022-509-724 Adapter for Ipex linear type array to Mentor UT

118M1844 Mentor UT Presentation Module (HDMI, USB, Ethernet, X/Y 7pin Lemo)

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1. Installed Apps

2. Home

3. System settings

4. Install new apps

5. Clock & Date

6. Battery charge status

Navigation & Control

2 3 4

65

1

9

1. A-scan View

2. E-scan View

3. Amplitude Color Palette

4. Readouts

5. Gate A

6. Gate B

7. Freeze

8. Panel Navigation Buttons

9. Settings

10.Home

Controlling an Application Workflow

1

2

3

4

5

3

6

7

89

10

10

Probe

View Control Buttons

Wedge

Part

Focal Law

Pulser Receiver

Gates

UT Settings

Scan Setup

Display Settings

Analysis

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Panel based Icons

Setup panel Calibration panel

Scan panel

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Mentor UT Training

• Expert Mode **

• Weld

• Palm scanner weld

• Rotoarray

• Bondscanner

• Bolt

• Flange Face

• Corrosion **

Golden Apps:

FEATURES

• Customizable Apps (Create)• Wi-fi Connectivity • Remote Collaboration (IWC)

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Automated calibration gates & range

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Angle-corrected C-scan

Index distance mm

16

Image Smoothening

Expert App

MENTOR UT 3232 Weld

Palm Flat

Chain

Mini-wheel

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115-110-002 - PA probe, 4MHz, 16 ele118-350-024 - Wedge (flat)115-110-004 - PA probe, 5MHz, 32 ele118-350-025 - Wedge (flat)021-383-890 - Mini Encoder

General weld (AWS, DGS)

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Palm Flat weld package 3.5“- Flat

0600176 - Palm Flat scanner w/case 115-110-002 - PA probe, 4MHz, 16 ele0600183 - Wedge (flat)0600185 - Encoder adapter cable

Palm Flat scanner w/case

Encoder adapter cable

PA probe Wedge

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Diameter range

Inspection from outside of a pipe:

From 3.5“ (88.9mm) to flat

From 11.8“ (300mm) to flat

Inspection from Inside of a pipe:

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Pipe weld (4” – flat)

115-110-002 - PA probe, 4MHz, 16 ele118-350-024 - Wedge (flat)115-110-004 - PA probe, 5MHz, 32 ele118-350-025 - Wedge (flat)037032 - Manual scanner with fork & encoder0730560 - Chain (4-24“ dia)0600185 - Encoder adapter cable

Weld- Scan plan

© J. Reinersmann 2009 Proprietary Information – For Internal Use Only! GE S & IT page 23

Weld- Scan plan

© J. Reinersmann 2009 Proprietary Information – For Internal Use Only! GE S & IT page 24

Pipe diameters (4” - Flat)

Weld- Encoder

Note: If more convenient, the encoder may be mounted at a later time, e.g.

with the ENC CAL-setup.

Pic. 3: single components Pic. 4: ready!

© J. Reinersmann 2009 Proprietary Information – For Internal Use Only! GE S & IT page 25

MENTOR UT + Palm Scanner

Palm 50/64/90

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PALM 50/64/90

Pipe diameters (1.5-3.5”)

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Palm 50 package, TYCO, dia 1.5“-2.0“P/N: 0600159P/N: 0600185P/N: 022-509-722

Probe adapter to Mentor UT P/N: 022-509-722

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Palm 64 Scanner, TYCO, dia 2.0“-2.5“P/N: 0600160P/N: 0600185P/N: 022-509-722

Probe adapter to Mentor UT P/N: 022-509-722

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Palm 90 Scanner, TYCO, dia 2.5“- 3.5“P/N: 0600161P/N: 0600185P/N: 022-509-722

Probe adapter to Mentor UT P/N: 022-509-722

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Palm Scanner weld package 1.5“-3.5“ (One-sided)

x 5

Wedges

Palm 50 Scanner Package

Palm 64 scanner w/case Palm 90 scanner w/case

0600159 - Palm 50 package0600141 - Palm 64 scanner0600142 - Palm 90 scanner0600185 - Encoder adapter cable360-142-242 - Wedge 2.0“360-142-243 - Wedge 2.5“ 360-142-247 - Wedge 2.5“ 360-142-248 - Wedge 3.0“ 360-142-249 - Wedge 3.5“022-509-722 - Probe adapter

Encoder adapter cableProbe adapter to Mentor

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Mentor PC – 30mins

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PALM Scanplan

Pipe diameters (1.5-3.5”)

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Mentor UT Corrosion34

RotoarrayDM array Palm Flat Switchgear

Fast UT

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022-509-721 - Probe adapter115-100-020 - Rotoarray 32elements, 1.5mm pitch389-076-700 - Flat ported wearbar389-077-160 - Curved ported wearbar (Specify dia)021-383-890 - Mini Encoder

Magnetic Encoder 2.0“- Flat

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Palm Flat corrosion package 3.5“- Flat

0600176 - Palm Flat scanner w/case DMARRAY - Modular DM probe,5MHz,32 ele389-088-270 - Flat wearbar389-088-280 - Curve wearbar (specify dia 2-8“)

0600185 - Encoder adapter cable0600279 - Probe holder for modular DM

Palm Flat scanner w/case

Encoder adapter cable

PA probe Flat wearbar

Probe holder

1 Axis

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SwitchGear Semi-AUT Scanner (4” – Flat)

DMARRAY - Modular DM probe,5MHz,32 ele389-088-270 - Flat wearbar389-088-280 - Curve wearbar(specify dia 2-8“)

Scanner Part Number: MUT-SWGMANSCAN300MUT-SWGMANSCAN600

Encoder Cable Part Numbers:MUT-SWG-CBL3MMUT-SWG-CBL6MMUT-SWG-CBL10MMUT-SWG-CBL16M

2 Axis

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Scantech SwitchGear Scanner (4” to flat)

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Curved Wearbar Flat Wearbar

- Wearbars for rough surfaces- Fast scanning speed with strong

spring-loaded holder, minimize chatter - TR probe with no initial pulse- 3.5mm scan from wall

Comparison

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Comparison– Auto Cal i.a.w procedure

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- Dead elements- Velocity- Wedge delay- TCG- Scanner encoder

Dead elements check XY Encoder calibration

Tolerance level (Green/Red)Acceptable Probe (Green/Red)

Comparison

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Comparison– CSV reporting

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Mentor UT - Direct csv exportOmniscan requires external software, Tomoview for csv report

Drilled point holes

Flat-bottom holes

Comparison

MENTOR UT Composite

Rotoarray

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022-509-722 - Probe adapterxxxxxxx - Rotoarray 32elements

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Available Gate Modes – Gates A & B

Each evaluation gate (A, B) in the Mentor UT has these modes:

• Flank – TOF at first crossing of the gate threshold, amplitude to peak anywhere in the gate

• J-Flank – TOF at first crossing, amplitude at the peak immediately following the crossing

• Peak – TOF and amplitude both measured at the peak

• Zero After – TOF measured at the first zero crossing after the threshold is broken

• Zero Before – TOF measured at the first zero crossing before the threshold is broken

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Available Gate Modes – IF Gate

Because the IF gate is used to trigger other actions, and retriggering is resource intensive, only a subset of the modes are available

• Flank

• Zero After

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Flank Mode

Often used in a combination flaw/thickness inspection to find thinnest spot or shallowest flaw, while also showing larger reflectors deeper in the part.

TOF measured here, at

first crossing of gate

threshold

Amplitude measured

here, at the maximum

peak anywhere in the

gate

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J-Flank Mode

Typically used in corrosion scanning to identify both the TOF and amplitude of the thinnest spot on the material.

TOF measured here, at

first crossing of gate

threshold

Amplitude measured

here, first peak after the

threshold

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Peak Mode

Typically used in corrosion scanning to identify both the TOF and amplitude of the thinnest spot on the material.

TOF measured here,

maximum peak

anywhere in the gate

Amplitude measured

here, at the maximum

peak anywhere in the

gate

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Zero After

Typically used when the most precise TOF or depth measurements are desired. It’s easier to make a precise measurement of TOF where the amplitude slope is steepest.

TOF measured here, at

the first zero crossing

after the first threshold

crossing

Amplitude measured

here, at the maximum

peak anywhere in the

gate

49GE Title or job number

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Zero Before

Typically used when the most precise TOF or depth measurements are desired. It’s easier to make a precise measurement of TOF where the amplitude slope is steepest.

TOF measured here, at

the first zero crossing

before the first threshold

crossing

Amplitude measured

here, at the maximum

peak anywhere in the

gate

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Rotoarray Setup

• Probe 5L32, pitch 1.27, ele 10mm

• Wedge vel: 1480mps, z offset: 26.5mm

• Focal law active aperture 3, last ele 30, beam angle 0

• Part velocity: 2700mps

• Range 80mm, filter 5MHz

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TIPS – IF Gate

• Select IF gate logic – Positive

• Adjust IF gate end to IF echo

• Adjust Gate A to area interest

• Turn on Display start mode to IF

• Adjust range end

MENTOR UT Bolt

Bolt

022-509-722 - Probe adapter069905 - MB2SPA16069906 - MB4SPA16069805 - B2SPA16069806 - B4SPA16

MENTOR UT Flange

Flange

022-509-722 - Probe adapter115-000-743 - 5MHz, 16 ele

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BACKGROUND

Bolting Surface

Raised FaceCorrosion

Gasket

Pipe ID

Array

Sound Field

Seal Surface

Bolting Ring

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Methodology

Inspection from the flange taper provides a means of identifying corrosion initiation. For example: HF ALKY

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Mentor PC

• Sizing tools, Scan & Index position• Offline gain analysis for dB drop• Cursor

Points: