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Meeting the Challenges of Sustainable Textile Printing with Pigment Ink Jet Inks October 2020

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Page 1: Meeting the Challenges of Sustainable Textile Printing

Meeting the Challenges of Sustainable Textile

Printing with Pigment Ink Jet Inks

October 2020

Page 2: Meeting the Challenges of Sustainable Textile Printing

Began invented synthetic fiber technology

Invented Rayon®

Invented Nylon, the first truly synthetic fabric

Invented Lycra®

Began inkjet ink business for desktop and production paper printers

Invented Sorona®; Created the first textile ink for inkjet printer

Introduced innovative production digital printer (Artistri 2020) along with a full line of digital inks

1910

1924

1935

2000

Today

19621989

Differentiation from Ink Suppliers:

➢ 100+ Years Textiles Experience

➢ 30+ in Inkjet Printing Experience

DuPont in Textiles: Past to Today

2DuPont Confidential

2004Breadth of solutions into textiles from production solutions to wearables technology

Page 3: Meeting the Challenges of Sustainable Textile Printing

Whether enabling the creation of

fashionable clothing or vibrant packaging,

DuPont materials are making the world a

more beautiful place now and for

generations to come with

technologies and products

for the flexographic and

inkjet printing industries.

Creativity & Innovation

Knows No Boundaries

Digital Printing

Flexographic Printing

Intersecting Art & Science with DuPont’s Advanced Printing Solutions

Page 4: Meeting the Challenges of Sustainable Textile Printing

The Substrate Challenge

4DuPont Confidential

Page 5: Meeting the Challenges of Sustainable Textile Printing

5

Application

• Applicable to blends and acetate fabrics

• Better UV fastness than dye-based ink

• Open new application to non-textile

substrates, e.g. non-woven, PVC,

wallpaper, etc.

• Low barrier to entry investment

economics

• No steaming & washing process cost

• No post-treatment capital investment

• Reduce defect of color toning during

steaming (reactive)

• Reduce time to market

The Case for Pigment Inkjet Inks

Economic

• No waste water discharge

• Less power consumption

• No hazardous chemical used

Social Impact

Page 6: Meeting the Challenges of Sustainable Textile Printing

Analog vs. Digital: Principal Technologies

6

Platen DTG Systems Oval DTG SystemsRoll to Roll Digital Printing

Flat Bed Screen Printing Screen Printing for GarmentsRotary Screen Printing

Page 7: Meeting the Challenges of Sustainable Textile Printing

Digital vs Analog Textile Printing: The Economic View

7

Investment

Process Equipment $ Facilities $

Rotary Screen > $250K High

Silk Screen $25K to $200K Low

RTR Ink Jet $20K to >$350K Medium

DTG ink jet $3K to > $250K Low

Running Cost

What is the economic cutover point?

Is the choice purely economical? Source: Digital Textile Review

Digital Advantage

Run Length (Yd2)

Digital Trend

Page 8: Meeting the Challenges of Sustainable Textile Printing

Comparisons: Pigment vs. Dye in RTR Printing

Pretreatment Digital Print

On Fabric

Fixing (steaming,

~15 min)

Washing Finishing

Dye Printing (Reactive, Acid, Disperse)

Pigment

Pretreatment Digital Print

On Fabric

Fixing

(~3 mn)

Finishing

DyeSublimation

Paper

ManufacturingDigital Print

On Paper

Sublimation

Transfer

Finishing

Digital Pigment Inks lower your

environmental footprint:

- No washing, steaming, harsh

chemicals vs. reactive

- No paper waste vs. dye sub

8

Page 9: Meeting the Challenges of Sustainable Textile Printing

How Inks Are Developed

Products

Processes

Formulations

Ink

Development

Key components

Polymers

Pigment Dispersions

Dye Concentrates

Regulatory Compliance

Product Stewardship

Patent Clearance

Intellectual Property

Materials Procurement, Costs

Formulation

components:

solvents, surfactants,

defoamers, buffers,

salts, biocides, other

additives

Market

InputKey CTQ’s

Product

Concept

Product

Specifications

9

Page 10: Meeting the Challenges of Sustainable Textile Printing

DuPont™ Artistri® Ink Jet Technology – Solving the Challenges

10

Decap

% Colorant in ink

Formulation

Window

OD

Formulation

Window

Pigment/Dispersant Ratio

OD

Formulation

Window

% Polymer in ink

Polymer Chemistry

Dispersion Science

Formulation Science

Color Technology

❖ Ensure reliability

❖ Maximize performance

❖ Minimize total cost

Page 11: Meeting the Challenges of Sustainable Textile Printing

DuPont provides novel polymer architectures to deliver superior ink performance

11

• Enhanced print durability

• Good ink flow and levelling

• Excellent stability

• Reliable jetting

• Reduced bronzing of colorants

• Strong cohesive strength and good

adhesion

• Toughness

• Optimized solubility

• Ink compatibility

Which deliver inks with:

Page 12: Meeting the Challenges of Sustainable Textile Printing

Ink Technology & Printed Fabric Attributes

outNo Nozzle c

Nozzles c out

Reliable & High

Quality PrintBlacker Black Brighter Colors Improved

Bleed Control

Page 13: Meeting the Challenges of Sustainable Textile Printing

Printing Reliability

• Dispersion/Particle Size

• Binder

• Surfactants/Humectants

Effect of Ink Properties on Drop Formation

Nozzle Plate Wetting

Effect of Ink Properties on Drop Formation

http://web.mit.edu/nnf/publications/GHM171.pdf

13/17

Page 14: Meeting the Challenges of Sustainable Textile Printing

NEW DuPont™ Artistri® Xite P2700 Pigment Inks

Pigment Ink with Binder for Kyocera Printhead.

✓ Kyocera compatible/certified

✓ Binder technology and high

pigment content with reliable

jettability

✓ Long runs with low maintenance

✓ KCMY + BGORV + LC,LM,LK

Your favorite color with less ink

✓ High pigment content inks

✓ Delivers a color gamut

comparable to Reactive

✓ Optimized to deliver great

colors with hand feel

friendly pre-treatments

✓ Compatible with a wide

variety of fashion, apparel

and home textile &

furnishing fabrics

✓ GOTS & OEKO-TEX®

certified

✓ 4-5 wet & dry crock performance on

ISO 105-X12

✓ Excellent light fastness vs. dye inks

✓ 4-5 wash fastness on ISO 105-C06

Color Jetting

FastnessHand Feel

14

Page 15: Meeting the Challenges of Sustainable Textile Printing

DuPont™ Artistri® P2700 - Bright Colors That Last

P2710 P2720 P2730 P2740 P2760 P2775 P2750 P2770 P2780 P2715 P2725 P2745

Cyan Magenta Yellow Black Orange Green Red Violet Blue Lt. C Lt. M Lt K

ISO 105-C06 Washfastness test# B1M

A05 (Color change) 4.5 4.5 5 5 5 4.5 5 4.5 4.5 4.5 4.5 4.5

Cotton A04 (Stain) 5 4.5 5 5 5 5 5 5 5 5 5 5

ISO 105-X12 Crocking

Dry Crock A04 4.5 5 4.5 5 4.5 5 4.5 4.5 5 5 5 5

Wet Crock A04 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4 4.5 5 4.5 4.5

ISO 105-E04 Alkaline Perspiration

A05 (Color change) 4.5 4.5 5 4.5 4.5 4.5 5 4 4 4.5 4.5 4.5

Cotton A04 (Stain) 5 5 5 5 5 5 5 5 5 5 5 5

ISO 105-E04 Acid Perspiration

A05 (Color change) 4.5 5 5 5 5 5 5 4.5 4.5 4.5 4.5 5

Cotton A04 (Stain) 5 5 5 5 5 5 5 5 5 5 5 5

ISO 105-E01 Colorfastness to Water

A05 (Color change) 5 5 5 5 5 4.5 5 4.5 4.5 4.5 4.5 4.5

Cotton A04 (Stain) 5 5 5 5 5 5 5 5 5 5 5 5

15

Printed on MS JP4, 600x600dpi resolution, Kyocera WF

Inks: P2700 Artistri Xite® Textile Pigment Inks

Fabric: 100% cotton, bleached, non-optic, sateen 190gsm pretreated

Fixation: 160°C 3 min forced air

4+

Page 16: Meeting the Challenges of Sustainable Textile Printing

DuPont™ Artistri® P2700 Gamut vs. Reactive Inks

Your favorite color with less ink!

P2700 pigment ink (solid) vs. Reactive (wire frame)

• P2700 black point L* 22

• BROGV LC LM LK gamut extenders16

Page 17: Meeting the Challenges of Sustainable Textile Printing

DuPont™ Artistri® Xite Pigment Inks Deliver:

• Brilliant, high saturation

• Dispersion technology enables higher

pigment loads and print quality

• Superior light fastness

• Designed for range of printheads and high-

volume printing applications

DuPont™ Artistri® Quality Standards:

• Innovation leader in roll-to-roll textiles for 15+

years (30 years in IJ)

• Batch-to-batch consistency

• Jetting Reliability

DuPont™ Artistri® Xite Pigment Inks

Viscosity Ink Series Colors

Low P1500 CMYK

Medium P2500 CMYK-

OB,LC,LM

Medium PK2600 CMYK-ROVGB

Medium P2700 CMYK-ROVGB

LC, LM, LK

High P3600 CMYK-

OGR,LC,LM,LK

DuPont™ Artistri® Xite Pigment Inks for Roll to Roll Applications

17

NEW

Page 18: Meeting the Challenges of Sustainable Textile Printing

DuPont™ Artistri® Brite Inks for Direct To Garment (DTG) Digital Printing

DuPont™ Artistri® Brite inks deliver:

• Innovative pigment technology

• Brilliant colors with wide color gamut

• Brightest white ink

• Highest print consistency

• Great hand for white & black t-shirts

DuPont™ Artistri® Brite Ink Portfolio

Colors: CMYK+W

Viscosity Ink Series

Low P5000

Medium P7000

High P3500 + OB, LC LM

High P6000 + ROG, LC

LM

Page 19: Meeting the Challenges of Sustainable Textile Printing

Artistri® Direct-to-Garment Pretreatments

Demonstrating Outstanding Color Gamut, Stretchability and Wash

Fastness

Featured Products:

• Artistri® P5010: Printing on white and light cotton and polyester shirts

• Artistri® P5003: Printing for use with dark cotton shirts

Enabling High Performance DTG Printing:

• Tunnel dry and heat press performance

• Superior color gamut → Enabling colors to pop

• Superior stretchability → Printed ink that doesn’t crack

• Excellent wash fastness

• Improved productivity

DuPont™ Artistri® Brite Inks + the New Artistri ® Pretreatments can

enable printers to migrate to cutting-edge, industrial DTG production

Page 20: Meeting the Challenges of Sustainable Textile Printing

Ink Optimization Study

Print platform:

Impression Technologies Viper 2

Inks studied:

DuPont P5000+

Alternative Inks

Pre-treatment:

DuPont P5003

Shirts:

Gildan Ultra Cotton

Curing:

Heat Press - Stahls Hotronix 165°C@ 45 sec

3/29/2021 20

Printhead

Shirt Description

Epson DX5

9”

14”

Shirt area = 126 in 2

Page 21: Meeting the Challenges of Sustainable Textile Printing

DPI

White Ink 720x1440 1080x1440 1440x1440

DuPont 83.5 89.9 93.5

A 80.2 86.4 89.8

B 76.4 82.3 84.8

White Ink Usage Optimization

Assumption - Three minutes per shirt production cycle on printer

Test Method - Identical cure time and temp (165°C @45 sec)

3/29/2021 21

5.5 ml/shirt 10.5 ml/shirt

40% more

white ink

Alternative A

Ink usage to attain similar white layer results

(L*) - Heat Press Cure

Alternative B

90% more

white ink

7.8 ml/shirt

DuPont™ Artistri® DTG White ink + Pretreatment

• Highest L* value → great colors

• Option to use less white ink to reduce cost

• 25% to 50% less white ink.

Page 22: Meeting the Challenges of Sustainable Textile Printing

Application SupportHelping digital printers achieve their printing goals

Core competency in • Fluid dynamics

• Printhead technology

• Image quality analysis

Enables• Customer support and

troubleshooting

• Hypothesis testing

• Fast problem resolution

22

Sub system Level Testing

Full System Level Testing

Image Analysis

Drop Formation Analysis

Page 23: Meeting the Challenges of Sustainable Textile Printing

30+ Years of Ink Jet Ink Manufacturing

23

Manufacturing & Supply Chain

• High volume dispersion and ink production facilities

• Consistent quality: batch-to-batch, year-after-year

• Global delivery & supply Chain agility

ISO 9001:2015 certified manufacturing

• Supplier screening

• In process testing

• Automated control

• Finished product testing

Page 24: Meeting the Challenges of Sustainable Textile Printing

Roll-to-Roll Direct-to-Garment

DuPont™ Artistri® Ink Jet

Inks for Textile

Home Dye Sub

Flags / Banners Direct Disperse

Signage Acid & Reactive

Apparel Pigment

24

Promotion Color Inks

Cotton Press Dry

Cotton / Polyester Tunnel Dry

Fashion White Inks

DuPont™ Artistri® inks deliver the highest

quality textile inks from low to high

viscosity printheads

Faster, Increased

Quality, Expanded

Color Gamut

http://artistritextile.dupont.com

Page 25: Meeting the Challenges of Sustainable Textile Printing

253/29/2021

Color that’s always in style

From the richest colors to custom formulations,

DuPont™ Artistri® provides high-quality inks that

enable superior color consistency across

production runs and over time.

What we offer

• Vibrant colors with impressive color fastness and ultraviolet (UV) resistance

• Best-in-class white and black inks

• Batch-to-batch consistency for dependable repeatability

Page 26: Meeting the Challenges of Sustainable Textile Printing

26

Page 27: Meeting the Challenges of Sustainable Textile Printing

Copyright © 2019 DuPont de Nemours, Inc. All rights reserved. DuPont™, the DuPont Oval Logo, and all products, unless otherwise noted, denoted with ™, SM or ® are trademarks, service marks or registered trademarks of DuPont de Nemours, Inc .

Nothing contained herein shall be construed as a representation that any recommendations, use or resale of the product or process described herein is permitted and complies with the rules or regulations of any countries, regions, localities, etc., or does not infringe upon patents or other intellectual property rights of third parties.

The information provided herein is based on data DuPont believes to be reliable, to the best of its knowledge and is provided at the request of and without charge to our customers. Accordingly, DuPont does not guarantee or warrant such information and assumes no liability for its use. If this product literature is translated, the original English version will control and DuPont hereby

disclaims responsibility for any errors caused by translation. This document is subject to change without further notice.