mechanical & rheo of nbr-pvc

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  • INTRODUCTION

    Nowadays, considerable researchinterest is focused on new polymericmaterials obtained by blending two ormore polymers [1-3]. The major fea-ture of such process is that the interme-diate properties are in some cases bet-ter than those exhibited by either of the

    single components [4-6]. In addition,some modifications in terms of pro-cessing characteristics, durability andcost can be achieved via polymerblending [7]. Blends have been devel-oped to meet several industrial require-ments such as the need for easier pro-

    An Investigation of Mechanical and Rheological Properties of NBR/PVC Blends:

    Influence of Anhydride Additives, MixingProcedure and NBR Form

    Compatibilizer is used for improvement of interfacial interaction, mechanical prop-erties and processability of polymer blends. In this study, the effect of phthalicanhydride (PAH), succinic anhydride (SAH) and maleic anhydride (MAH) in vul-canizable compositions of the melt mixed acrylonitrile butadiene rubber/poly(vinyl chlo-ride) (NBR/PVC) in different proportions were investigated. PAH, SAH and MAH wereused to improve compatibility of NBR/PVC blends. These additives increased the interfa-cial interaction between NBR and PVC phases confirmed by the scanning electronmicroscopy (SEM) study of fracture surfaces. The results were compared to those forcontrol type (no compatibilizer added) NBR/PVC formulation. The developed composi-tions were studied by rheometric and mechanical properties. Also, in this work, we inves-tigate the effects of mixing procedure (Brabender Plasticorder and Haake rheometer) andNBR form (powder and bale) on the final properties of NBR/PVC blends. It is argued thatNBR/PVC blends with NBR powder prepared in the Haake rheometer have higher stabi-lization torque and tensile properties than NBR/PVC blends with NBR bale and havelower properties than the blends which were prepared in Brabender Plasticorder withNBR powder. It is observed that the increasing effect of NBR powder in mechanical prop-erties is owing to fine particle size and high surface area that are well interacted with PVC.

    NBR/PVC;

    interfacial interaction;

    mechanical properties;

    rheometric properties;

    mixing;

    NBR powder.

    A B S T R A C T

    Key Words:

    Ahmad Ali Shokri1*, Gholamreza Bakhshandeh2, andTahereh Darestani Farahani2

    (1) National Petrochemical Company, Petrochemical Research and Development CompanyP.O. Box: 19395/6896, Tehran, I.R. Iran

    (2) Department of Rubber, Iran Polymer and Petrochemical Institute, P.O. Box: 14965/115,Tehran, I.R. Iran

    Received 19 July 2005; accepted 1 February 2006

    Iranian Polymer Journal15 (3), 2006, 227-237

    (*) To whom correspondence to be addressed.

    E-mail: [email protected]

    Available online at: http://journal.ippi.ac.ir

  • cessing and broadening of the properties range, either byvarying the type, relative amounts or morphology of eachcomponent [8,9]. These materials can be prepared so as,for example, to combine their high mechanical strength toa better dimensional stability and thermal resistance [10].

    In recent years, the blends of acrylonitrile-butadi-ene rubber (NBR) and poly(vinyl chloride) (PVC) havebeen widely used in industry [11]. Major applicationsof these blends include conveyor belt covers, cablejackets, hose cover linings, gaskets, footwear and cellu-lar products [12]. It is worth noting that NBR acts as apermanent plasticizer for PVC in applications such aswire and cable insulation in which PVC improves thechemical resistance, thermal ageing and abrasionresistance of NBR [13,14].

    One way to improve the final performance of thisblend is by means of interfacial modifier or compatibiliz-ing agents acting from the matrix side [15]. In general,these interfacial modifications have generated great inter-est in materials based on polymers as polymer blend orpolyblends, because these agents are able to enhance theinteraction level between the material components, suchinteractions take place through the interphase [11,16].The reactive compatibilization technique has been usedfor poly(vinyl chloride)/styrene butadiene-rubber (PVC/SBR), nylon 6/poly(propylene) (PP) and poly(propy-lene)/poly(carbonate) (PP/PC) blends [17-19].

    PVC is miscible with NBR (23-45% acrylonitrilecontent) at all composition ranges [20]. These materialsare mixed and fluxed in typical machinery used for thispurpose, such as a Haake or Banbury mixer [4,5,21].

    This investigation deals with the study of the inter-facial modification induced in NBR/PVC blends byphthalic anhydride (PAH), succinic anhydride (SAH)and maleic anhydride (MAH), which has proved to beefficient as a compatibilizing agent in these blends, asevidenced by tensile properties, swelling behaviour andmorphology of NBR bale/PVC blends. Also, in this arti-cle, various compositions of NBR/PVC blends with twomixing procedures (Haake and Brabender Plasticorder)and two types of NBR (powder and bale) were prepared.The results obtained are described and discussed.

    EXPERIMENTAL

    MaterialsPoly(vinyl chloride), powder, suspension polymer; K-

    value=65 (Bandar-e-Emam Petrochemical Company,Mahshahr, Iran). Nitrile rubber bale, percentage acry-lonitrile: 33%; ML (1+4) at 100oC = 56 (Tiwan). Nitrilerubber powder, percentage acrylonitrile: 32%; ML(1+4) at 100oC = 57, partitioning agent for this NBR isPVC (10 %), (Korea).

    Curing agents, rubber grade tetramethyl thiuramdisulphide (TMTD), mercaptobenzthiazyl disulphide(MBTS) and sulphur (S) were used.

    Other additives, dioctyl phthalate (DOP) and bari-um/cadmium/zinc stearate were used as plasticizer andstabilizer, respectively. A combination of zinc oxide(ZnO) and stearic acid was used as the activator systemfor vulcanization of NBR. Dicumyl-peroxide (DCP)and compatibilizers (PAH, SAH and MAH) were usedas the initiator and compatibilizing agent for compati-bilization of NBR and PVC from Merck Company. Theformulations of the blends for the comparison of theanhydride additives are given in Table 1 and the formu-lation of Table 2 is for comparison of mixing proce-dure and NBR form.

    The sample codes of the blends versus NBR formand mixing machine are summarized in Table 3.

    Preparation of the Blends and TestingThe blends were prepared in a Haake internal mixer(model HBI System 90) equipped with two banburyrotors at 150oC with a rotor speed of 60 (for 70/30 and

    228

    An Investigation of Mechanical and Rheological ... Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006)

    Table 1. Formulation of NBR bale/PVC blends (anhydrideadditives).

    Materials F1 (phr) F2 (phr) F3 (phr)NBR

    PVC

    DOP

    Ba/Cd/Zn stearate

    Zinc oxide

    Stearic acid

    Sulphur

    MBTS

    TMTD

    DCP

    Compatibilizer

    70

    30

    50

    3

    3

    1.5

    0.7

    0.7

    0.25

    0.2

    4

    50

    50

    50

    3

    3

    1.5

    0.5

    0.5

    0.2

    0.2

    4

    30

    70

    50

    3

    3

    1.5

    0.3

    0.3

    0.1

    0.2

    4

  • 50/50 NBR bale/PVC blends) and 50 rpm (for 30/70NBR bale/PVC blend). The PVC was initially pre-mixed with stabilizer and plasticizer in a petri dish for3 min at room temperature. As the mixing chamberattained the set temperature, in zero time; the combina-tion of PVC, stabilizer and plasticizer with compatibi-lizer system (DCP + PAH or MAH or SAH) werecharged and allowed to soften for 2 min and then thenitrile rubber was added and mixing continued for30/70 NBR/PVC blend. For 70/30 and 50/50NBR/PVC blends, this procedure is vice-versa. Thecharging operation normally took 20-35 s. The torquewas plotted using an XY recorder. Mixing was thencontinued until a constant torque was obtained. Thetotal mixing time was 8 min. The blending of NBRpowder and PVC (at all blend compositions) was con-ducted in the melt state in Brabender Plasticorderwhich was equipped with twin screw (co-rotating,diameter of screw D=20 mm, ratio L/D= 40) at screwspeed of 50 rpm and temperature profile 165 to 175oCin various zones. The mixed blend was removed fromthe mixer and sheeted on a cold and laboratory two-rollmill (Polymix, model 200L), for blends which have

    NBR bale. After 6 h; the curing agent, ZnO and stearicacid, were added to the mixed blend on an open mill at40oC for 8 min. The blends were vulcanized at 170oCand a pressure of 150 kgf/cm2 in a Daventest hydraulicpress and were cooled to room temperature.

    The Mooney viscosities of the blends before curingwere measured using a Zwick Mooney shearing discviscometer, model 4309, at 100oC and a MonsantoRheometer, model 4308, were used to generate curingcharacteristics data for NBR/PVC blends at 170oCaccording to ASTM D-2084.

    Dumb-bell specimens of 2 mm thickness were cutfrom moulded sheets and three specimens were used ineach case for evaluation of tensile properties. Tensileproperties were measured by Tensometer MTS model10/M following ASTM D-412 at ambient temperature.

    For determination of the swelling percentage of theblends (carried out in accordance with ASTM D-471),the test pieces with dimension 2 mm5 mm30 mmwere weighed and this was considered to be the origi-nal weight. The test pieces were immersed in toluene atroom temperature for 46 h. After removal from thetoluene, they were wiped with tissue paper to removeexcess toluene from the surface and weighed (swollenweight). The swelling index of the blends was calculat-ed as follows:

    Studies on morphology of the fractured surfaces ofblends were carried out using a Cambridge Stereoscan360 scanning electron microscope (SEM), surfaces ofthe sample were coated with a thin gold layer.

    Infrared spectroscopic studies were done in a FTIRBruker spectrophotometer (model IFS 48) with scan-ning range was from 500 to 4000 cm-1. The samples forFTIR were prepared by using the attenuated totalreflectance (ATR) technique.

    RESULTS AND DISCUSSION

    Haake and Brabender Mixer StudiesFigures 1, 2 and 3 show the typical plastograms record-ed for NBR/PVC blends with different blend composi-tions and various compatibilizers. The rotors wereimmediately started and the torque rose due to the

    An Investigation of Mechanical and Rheological ...Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006) 229

    weightoriginalweightswollen

    indexSwelling = (1)

    Table 2. Formulation of NBR (bale & powder)/PVC blends.Materials F1 (phr) F2 (phr) F3 (phr)

    NBR

    PVC

    DOP

    Ba/Cd/Zn stearate

    Zinc oxide

    Stearic acid

    Sulphur

    MBTS

    TMTD

    70

    30

    3

    1

    3.5

    1.4

    0.7

    0.7

    0.25

    50

    50

    20

    2

    2.5

    1.0

    0.5

    0.5

    0.2

    30

    70

    30

    3

    1.5

    0.6

    0.3

    0.3

    0.1

    Table 3. Sample codes of various blend compositions (mix-ing procedure &NBR form).

    CompositionF1 F2 F3

    Haake with NBR bale

    Haake with NBR powder

    Brabender with NBR powder

    HB1

    HP1

    BP1

    HB2

    HP2

    BP2

    HB3

    HP3

    BP3

  • resistance exerted on the rotor by the unmolten poly-mer. As compared to the 70/30 and 50/50 blends, the30/70 NBR/PVC blend shows the lowest increase intorque at 0-2 min, because for this blend in zero time;PVC powder was charged into the mixing chambertogether with other additives, but for 70/30 and 50/50blends, in zero time; NBR was charged that has higherstiffness. After adding the second polymer, as viscositydecreased until equilibrium torque was achieved whenthe blend become homogenized.

    It can be seen that for all blend compositions, thestabilization torque increases with increasing PVCfraction as expected. The blend viscosity is increasedwhen the PVC content in the blend increases. Theincrease in viscosity and torque in these Figures as aresult of incorporation of rubber with plastic have beenreported by various researchers [22-24]. Recall that vis-cosity is a direct function of torque which accounts forthe torque increment. Various researchers [25,26,28]have reported the increase in viscosity on compatibi-lization of polymer blends. According to George et al.[27], upon compatibilization of a blend, the compatibi-lizer will generally locate at the interface between the

    dispersed phase and the matrix and this will lead to anincrease in interfacial thickness. However, at a similarblend composition, blend with MAH compatibilizingagent exhibits higher stabilization torque than blendswith PAH, SAH and control type (no compatibilizeradded). It is clear from these Figures that for a similarblend composition, by using a small amount of a com-patibilizing agent, interfacial modifications (interfacialadhesion) are induced in the blends that can be evi-denced by the torque rise. Among these compatibilizingagents, MAH has a good effect on the adhesion of NBRand PVC which may be attributed to good reaction withtwo components.

    On the other hand, Figures 4, 5 and 6 show the typ-ical plastograms recorded for NBR/PVC blends withdifferent blend compositions and various mixing proce-dures and NBR forms. In Haake rheometer, for a simi-lar blend composition, blends that were prepared withNBR powder have higher stabilization torque thanthose prepared with NBR bale. It is clear from Figures4 and 5, by using of NBR powder, owing to fine parti-cle size (high surface area) of NBR; interactionbetween NBR and PVC are induced in the blends that

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    Iranian Polymer Journal / Volume 15 Number 3 (2006)

    Figure 1. Torque versus time of 70/30 NBR/PVC blends.

    Figure 2. Torque versus time of 50/50 NBR/PVC blends.

    Figure 3. Torque versus time of 30/70 NBR/PVC blends.

    Figure 4. Torque versus time of NBR bale/PVC blends pre-pared in Haake mixer.

  • An Investigation of Mechanical and Rheological ...Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006) 231

    can be evidenced by the torque rise. In Brabender Plas-ticorder, when steady-state process is started, itobserved a stable stabilization torque from zero time(onset of steady-state) to the end of mixing. In this mix-ing machine, there is a higher stabilization torque thanHaake mixer which caused good mixing.

    Rheometric StudiesThe Monsanto rheometer results of the blends with var-ious compatibilizing agents at 170oC are shown inTable 4. It is seen that as the NBR content in the blends

    increases, torque difference (difference between themaximum torque and the minimum torque) alsoincreases, because of high NBR content in the blend;requirement torque for oscillating movement in therheometer is lower and after vulcanization process, itrequires to higher torque for movement. It can be seenfrom comparison of data given in this Table that themaximum torque (torque developed at a cure time of15 min) and torque difference are usually higher for theblends with compatibilizing agent that are evident bythe interfacial adhesion. The blends with compatibiliz-

    Figure 5. Torque versus time of NBR powder/PVC blendsprepared in Haake mixer.

    Table 4. Curing characteristics and mechanical properties of NBR/PVC blends with various compatibilizing agents.

    70/30 50/50 30/70

    Ctrl MAH PAH SAH Ctrl MAH PAH SAH Ctrl MAH PAH SAH

    Mooney viscosity 17.2 30 26 24 30.91 31 31.5 30.5 40 59 53 48

    Rheometric properties

    Maximum torque (lbf.in)Minimum torque (lbf.in)Torque difference (lbf.in)Scorch time (min)Optimum cure time, t95 (min)Cure rate (lbf.in/min)

    83.14.92.19.8

    34.1

    9.93.46.71.8

    10.236.2

    9.33.26.11.91137

    8.93.135.8

    1.8110.535.6

    7.53

    4.52.3811.1925.82

    9.43.55.92.11028

    9.113.4

    5.711.911.627.8

    8.63.684.92

    212.126.5

    6.93.83.1

    2.4912.8829.45

    8.84.34.52.1

    13.131

    8.614.234.382.2

    12.532.1

    8.294.234.061.931230

    Mechanical properties

    Tensile strength(MPa)Elongation-at-break (%)100% Modulus (MPa)300% Modulus (MPa)

    Hardness (Shore A)Swelling index

    3.45400.71.7393.1

    4.44950.791.92352.7

    4.15200.761.835

    2.85

    3.95200.761.79343

    6.15001.683.1449

    2.15

    7.354601.93.9461.8

    7.14801.783.5451.9

    6.84801.73.7452

    94003.56.9681.8

    10.53653.87.3641.5

    10.13803.717.21641.6

    9.93853.69

    7631.6

    Figure 6. Torque versus time of NBR powder/PVC blendsprepared in Brabender Plasticorder.

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    An Investigation of Mechanical and Rheological ... Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006)

    ing agents are more scorchy (showing relatively lowscorch time) and the optimum cure time for all blendsare more or less close or comparable. Also it is seenthat between these blends, compatibilizing agents pro-duce in general a slightly higher cure rate (determinedfrom the slope of the initial steady part of the torquerise zone for each blend).

    The Monsanto rheometer results of the blends withvarious mixing procedures and NBR form at 170oC areshown in Table 5. It can be seen from comparison ofdata given in this table, for a similar blend compositionthat the maximum torque (torque developed at a curetime of 20 min) and torque difference are higher for theblends with NBR powder which were prepared inBrabender Plasticorder that confirmed the better mix-ing between NBR and PVC than Haake blending.Blends with NBR bale towards NBR powder that wereprepared in Haake have lowest maximum torque andtorque difference at similar blend composition thatattributed to strong interaction and good mixing. Theblends with NBR bale are more scorchy (showing rela-tively low scorch time) and the optimum cure time fora similar blend composition are more or less close toeach other. Also, it is seen that between these blends,NBR powder produces in general a slightly higher cure

    rate (determined from the slope of the initial steady partof the torque rise zone for each blend).

    Mechanical PropertiesTable 4 also provides an interesting summary of themechanical properties of the blends with various com-patibilizing agents. The tensile strength (TS) and mod-ulus increase with the percent of PVC due to theincreasing of blend rigidity. The increasing of NBRcontent in the blends also increases the elongation-at-break, Eb, due to the decreasing of the stiffness of theblend. However, it is apparent that the compatibilizingagents improve the ultimate properties (TS, modulus)as shown in this table due to the enhancement in inter-facial adhesion between NBR and PVC. The MAH sys-tem generally produces blends which shows signifi-cantly higher TS and modulus because of good adhe-sion with NBR and PVC toward PAH and SAH. Thesecompatibilizers are reinforcing additive and causedecreasing in hardness. This effect could be interpretedby the competing mechanisms taking place in the otherblends [29]. These additives behave as a processing aidbecause of low molecular weight and viscosity, there-fore, reduces the hardness.

    Table 5 also provides the mechanical properties of

    Table 5. Cure characteristics and mechanical properties of various NBR/PVC blends.

    HB1 HB2 HB3 HP1 HP2 HP3 BP1 BP2 BP3

    Moony viscosity 56 62.1 66.3 60 65 69.5 62 64.8 70

    Rheometric properties

    Maximum torque (lbf.in)Minimum torque (lbf.in)Torque difference (lbf.in)Scorch time (min)Optimum cure time, t95 (min)Cure rate (lbf.in/min)

    24

    7.6

    16.4

    1.7

    13.9

    28.4

    21.7

    9.7

    12

    2

    14.7

    24.4

    18.3

    11.8

    6.5

    2.2

    16.1

    21.8

    27.6

    10.1

    17.5

    1.8

    13.7

    31

    25.3

    12.6

    12.7

    2

    14.3

    25.3

    21.9

    14.1

    7.8

    2.3

    15.7

    23.5

    30

    11.2

    18.8

    1.9

    13.6

    32.9

    27.5

    13.5

    14

    2.2

    14.2

    27

    25

    15.8

    9.2

    2.5

    15

    24.3

    Mechanical properties

    Tensile strength(MPa)Elongation-at-break (%)100% Modulus (MPa)300% Modulus (MPa)

    Hardness (Shore A)

    8.1

    380

    2.6

    5.7

    61

    10.7

    340

    4.1

    8.8

    65

    13.1

    305

    5.9

    10.6

    70

    8.8

    360

    3.1

    6.5

    69

    11.6

    305

    5.6

    9.1

    72

    14.1

    270

    8.1

    12.8

    74

    10

    290

    3.9

    7.4

    71

    12.1

    260

    5.7

    9.4

    74

    15.4

    220

    8.6

    12.7

    79

  • An Investigation of Mechanical and Rheological ...Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006) 233

    the blends with various mixing procedures and NBRform. However, it is apparent that the NBR powderincreases the ultimate properties as shown in this tabledue to the enhancement in interfacial adhesion betweenNBR and PVC. The Brabender Plasticorder generallyproduces blends which show significantly higher TSand modulus because of good adhesion and mixing thatoccurred in this mixer.

    Swelling StudiesBoth NBR and PVC are soluble in toluene. Although theHaake-mixed blend, before moulding, is soluble intoluene, the moulded blend swells only to a limitedextent, showing the presence of chemical cross-linksand good interfacial adhesion. The fact that the extent ofswelling depends on the degree of cross-linking andinterfacial adhesion is clear than the observation of theswelling index in Table 4. However, at a similar blendcomposition, the swelling index of blends with compat-ibilizing agents is lower than control blends. This isexpected since compatibilized blends show the higherrise in rheometric torque, which can be considered asproportional to the enhancement in interfacial adhesion.

    It can be observed from Figure 7 that the swellingindex of blends which were prepared in BrabenderPlasticorder is lower than other blends. This is expect-ed since these blends show the higher rise in rheomet-ric torque, which can be considered as proportional tothe enhancement in interfacial adhesion and have a bet-ter mixing between NBR powder and PVC.

    Infrared Spectroscopic AnalysisSpectroscopic analysis of samples gives an idea of thenature of chemical interactions occurring during themixing of the blends with various compatibilizing

    agents. Figure 8 shows the FTIR spectra of 50/50NBR/PVC blend that were prepared with three types ofcompatibilizing agent. A comparison of the spectra ofthe blend shows the changes that occur with compatibi-lizing agent. Figure 8 exhibits the olefinic C-H stretch-ing frequency just above 2900 cm-1, the CH2 blendingvibration at above 1430 cm-1, ester vibration at1272 cm-1, the vibration of CN at 2237 cm-1 from NBRstructure and C-H out-of-plane blending frequency at968 cm-1. The peak centred at 1722 cm-1 represents thecarbonyl groups of ester from DOP. However, in thespectrum of Figure 8b for NBR/PVC/MAH blend theabsence of C=C at 1680-1620 cm-1 of MAH structurecan be due to C-C radical of MAH which was graftedwith PVC. For NBR/PVC/PAH (Figure 8c), the aro-matic C=C peak at 1536 cm-1 shows the grafting ofPAH with NBR and PVC. Exposure to NBR results inthe opening of anhydride ring to acid residues. Bands at~~1715 cm-1 (strong, represents the carbonyl groups ofester from DOP, as well) and ~~1780 cm-1 (weak) can beobserved for the ester group residues in Figures 8c and8d. The OH stretching vibrations can be seen as a rela-tively broad peak centered at ~~ 3500 cm-1 which for

    Figure 7. Swelling index versus blend composition of variousNBR/PVC blends.

    Figure 8. FTIR Spectrum of 50/50 NBR/PVC; (a) NBR/PVC,(b) NBR/PVC/MAH, (c) NBR/PVC/PAH, (d) NBR/PVC/SAH.

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    Iranian Polymer Journal / Volume 15 Number 3 (2006)

    NBR/PVC can be attributed to the hydrolysis of NBRin the presence of moisture and HCl due to the degra-dation of PVC [5]. For NBR/PVC/MAH, peak at ~~

    3500 cm-1 (weak) can be observed for the OH groupthat was produced from opening ring of MAH. Becauseof low concentration of OH group, the intensity of thispeak is very low.

    Figure 9 shows the suggested reaction mechanismof various anhydrides (MAH, PAH and SAH) withNBR and PVC during melt mixing.

    Figure 9. Reaction mechanism of NBR/PVC with compatibi-lizing agents; (a) NBR/PVCMAH, (b) NBR/PVC/PAH, (c)NBR/ PVC/SAH.

    (a)

    (b)

    (c)

    Figure 10. SEM Micrographs of tensile fracture surfaces of50/50 NBR/PVC; (a) NBR/PVC, (b) NBR/PVC/MAH, (c) NBR/PVC/PAH, (d) NBR/PVC/SAH.

  • An Investigation of Mechanical and Rheological ...Shokri A.A. et al.

    Iranian Polymer Journal / Volume 15 Number 3 (2006) 235

    Phase Morphology StudiesPhase morphology of tensile fractured surface of fourblend samples, a control blend and three blends com-patibilized with PAH, MAH and SAH, based on 50/50NBR/PVC composition is shown in Figure 10. In com-patibilized blends case, the size of PVC domains (thewhite zones) is usually smaller than pure control com-

    position. The PVC domains appear more uniformly dis-persed and distributed into much finer domains in com-patibilized blends which is an indication of the effect ofincreased interaction between NBR and PVC blends, asit can be seen from the presence of many tear lines onthe tensile fractured surfaces. This also goes to explainwell the differences in the mechanical properties profile(TS, modulus) of the control blend and blends compat-ibilized by MAH, PAH and SAH.

    Phase morphology of tensile fractured surface ofthree blend samples based on 70/30 NBR/PVC composi-tion with various mixing procedures and NBR forms areshown in Figure 11. In blends which are prepared withNBR powder, the size of the PVC domains is usuallysmaller than blend with NBR bale. The PVC domainsappear more uniformly dispersed and distributed intomuch finer domains in HP1 and BP1 blends. This indi-cates the effect of increased interaction between NBRpowder and PVC blends which can be seen from the pres-ence of many tear lines on the tensile fractured surfaces.

    CONCLUSION

    From the processing study carried out in the torquerheometer for NBR/PVC blends with various compati-bilizing agents and the data of vulcanization parame-ters, it was found that the incorporation of compatibi-lizing agents has a good effect on the improvement ofmechanical properties and swelling behaviour of theseblends, which is evident from higher stabilizationtorque and tensile strength, reduced swelling index andinfrared spectroscopic studies of blends. Morphologystudy of tensile fractured surfaces indicates theimprovement of interfacial adhesion between NBR andPVC phases in the presence of compatibilizing agent.From these compatibilizing agent MAH has a goodeffect on PAH and SAH.

    But for blends of NBR/PVC with several of mixingprocedures and NBR form; it was found that the incor-poration of NBR powder has a good effect on theimprovement of mechanical properties and swellingbehaviour of these blends, which is evident frommechanical properties and swelling behaviour. It isworth noting that the increasing effect of NBR powderon mechanical properties could be due to fine particlesize and high surface area that well covered with PVC.

    Figure 11. SEM Micrographs of tensile fracture surfaces of70/30 NBR/PVC blends; (a) HB1, (b) HP1, (c) BP1.

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