mechanical edition for robot esw-800ii esw-800s ii · the operation manual should be kept beside...

Mechanical Edition for Robot

ESW-800II

ESW-800s II

Operation Manual

ForewordForewordForewordForeword Thank you for purchasing our Automatic Horizontal Traverse Unloader ＜ESW-800(s)II＞.

The machine is designed for working with molding machine, automatically taking out the molded

products from the mold and moving them to the designated place by conveyor.

The performance and safety precautions about this machine are described in this Operation Manual.

In order to fully understand the machine’s functions and operate it flexibly, please read this

Operation Manual thoroughly. The Operation Manual should be kept beside the machine so as to

read it whenever necessary. ※ This Operation Manual is prepared for the standard type. For optional and special functions,

please refer to other Operation Manuals. ※ Some of the terminologies in this manual are described as follows: 主流道 (流道)：SPRUE 分流道（水口）：RUNNER 闸门：GATE

-i-

CCCContents ontents ontents ontents

1. Precautions on Safety .................................................................................................................... 1

1-1. Composition of the Operation Manual ................................................................................. 1

1-2. Precautions described in this Operation Manual ................................................................ 1

1-3. Precautions .............................................................................................................................. 1

1-4. Warning labels ........................................................................................................................ 5

1-5. Specifications ........................................................................................................................... 6

2. Part names and functions ............................................................................................................ 7

2-1. Structure diagram ................................................................................................................. 7 2-2. Basic working diagram .......................................................................................................... 7

2-3. Vertical unit at product side .................................................................................................. 8

2-4. Vertical unit at runner side (S model) ................................................................................. 10

2-5. Crosswise unit ....................................................................................................................... 12

2-6. Traverse rail unit .................................................................................................................. 13

2-7. Solenoid valve unit ................................................................................................................ 14

2-8. Configuration of limit switch ............................................................................................... 16

3. Maintenance and check ............................................................................................................... 18

■Periodic check table ............................................................................................................... 19

■Oil-supplying diagram .......................................................................................................... 20

■Oil supplying method ............................................................................................................ 21

■Grease ..................................................................................................................................... 21

4. List of parts .................................................................................................................................. 22

5. List of consumable parts ............................................................................................................. 24

6. Parts list for axis drive ................................................................................................................. 25

7. Air circuit diagram ...................................................................................................................... 27

8. Overall meachine diagram ........................................................................................................ 29

I.Mudular Vacuum Generation Unit

1.1.1.1. Precautions on SafetyPrecautions on SafetyPrecautions on SafetyPrecautions on Safety

1

1. Precautions on Safety

1-1. Composition of the Operation Manual

For the purpose of using the main body of unloader (machine side) safely and correctly, the

functions, setting methods, and safety precautions on maintenance and operation are described in

this Operation Manual.

In addition to this Operation Manual for the main body of unloader, Operation Edition and Technical

Edition for Control Box are provided. Please read the related manuals thoroughly before operating

the unloader.

1-2. Precautions described in this Operation Manual

� Symbols of danger level

The Precautions on safety described in this Operation Manual are classified into three following

types. When the danger level is high, special attention shall be paid in the course of operation.

If the content of this precaution is not followed, death or serious

injury may be caused.

If the content of this precaution is not followed, death or serious

injury may be caused or the machine may be seriously

damaged.

If the content of this precaution is not followed, personnel may

be injured or the machine may be damaged.

� Indication of key points（（（（POINT））））

The key points for operation will be indicated by the symbol in this Operation Manual.

1-3. Precautions

Forbidden to enter the working area of the machine.

Forbidden to enter the working area of the unloader so as to avoid being entrapped or clamped by

the unloader, which may cause serious injury.

Forbidden to do maintenance and repair work to the machine when it is running.

Do not do maintenance and repair work to the machine when it is running. If any maintenance or

overhauling work is needed, turn off the (high pressure) air switch and cut off the power for the

control box or the pendant and the circuit breaker first.

DANGER!


2

Wear properly

Please properly wear the clothes before operating. Do not wear overlarge or unfit clothes or

clothes with decorative articles so as to avoid being entrapped by the machine, which may cause

serious injury.

Do not rebuild the machine

Please do not rebuild the machine. In case any accident or failure is caused by such rebuilding, our

company will not bear any responsibility.

Proper grounding

When the product is installed, please ground the machine properly by following the standards as

required by your country (the third grounding standard is required in Japan.

Use no-fuse breaker (breaker)

For the wiring connected to the power supply, please use an overcurrrent breaker.

Do not open the electrical component box

If so, electric shock may occur, resulting in serious injury.

Do not touch the running machine by hands

Do not put your hand into the internal part of the running machine so as to avoid being

entrapped or clamped.

If the power supply stops frequently, stop running of the machine

If the power supply stops frequently due to the thunder or other causes, stop running of the

machine so as to avoid accidents.

Designate the responsible person for supervising

In order to prevent accidents caused by operation errors during manual adjustment or by unclear

safety confirmation, designate one responsible person for supervising when more than two people

are operating the machine.

Air supply In order to prevent failure of the air device, use dry air supplied through a drier. In addition,

users who have no after-cooler or air drier can buy them from our company. Contact your

local STAR distributor.

WARNING!

CAUTION!


3

Read the Operation Manual thoroughly Carefully read the procedures and precautions described in this Operation Manual and strictly

follow them for related operations.

Leave sufficient space for maintenance

For the sake of safety, leave more than 1 meter of space around the machine for maintenance. In

addition, no bed or other objects can be placed in this range.

Proper clearance

Put the area around the machine in order and provide sufficient lighting.

Do not forget the daily maintenance and check

In order to keep the machine in a safe state, check it daily. In the case of failure, contact our

company.

If any abnormality or failure occurs, stop the operation When the machine seems to have abnormality or failure, stop the operation and contact our company. Follow the instructions provided by the qualified technicians of our company.

The machine shall not be used in any of the following locations

� Locations with ambient temperature lower than 0°C or higher than 40°C; � Locations producing erosive gases;

� Locations with metal, carbon or other conductive dust;

� Locations producing strong electric field or magnetic field

� Locations with dripping water; � Locations with strong shaking.

Instructions for operation When carrying out checking, adjustment, repair, cleaning, oil supplying or other operations to the

body within the moving scope of the unloader, the power switch shall be locked. At the same time,

the operation box shall be marked with the word “In Work” so as to avoid incautious operations

by other operators.

Use the scaffold for safety When carrying out checking, adjustment, repair, cleaning, oil supplying or other high-altitude

operations to the body, use the scaffold and wear the safety belt.

Stop the running of other linked equipment while doing some operation When carrying out checking, adjustment, repair, cleaning, oil supplying or other operations to the body within the moving scope of the unloader, not only the unloader but also other linked machines (such as

the molding machine, conveyor, devices) shall be stopped.


4

List of Hex Wrenches-Min. Tightening Torque

Screw

size

Hex wrench

size

Size C （mm） Length L1×L2 （mm） Min. tightening torque Nm（kgf・cm） Typical locking

force F（kgf） Action point of

force L3（mm）Ｍ４３ 3.0 20×125 3.0（30） 6.0 50 Ｍ５４ 4.0 25×150 6.2（63） 6.3 100

Ｍ６５ 5.0 28×165 9.9（101） 10.1 100 Ｍ８６ 6.0 32×180 22.0（224） 14.9 150 Ｍ10 ８ 8.0 36×200 48.0（490） 16.3 300 Ｍ12 １０ 10.0 40×225 86.0（878） 14.6 600 Ｍ14 １２ 12.0 50×125 114.0（1163） 19.3 600 Ｍ16 １４ 14.0 50×140 142.0（1449） 24.2 600 Ｍ20 １７ 17.0 60×180 276.0（2816） 21.7 1300 Ｍ24 １９ 19.0 80×180 495.0（5051） 38.8 1300

＜＜＜＜Notes＞＞＞＞ ●Screw locking shall be done according to the torque specified in the above list; ●After locking, make sure the screw base is tightly contacting the locking material. If the hole of the locking material is too shallow or there is dust in the hole, the screw may

not be locked tightly. ●For the locking force F and its action point L3, the values are provided only as reference

for tightening. ●Monthly check to see if the screws are securely tightened.


5

1111----4.4.4.4. Warning labels The following Warning Labels are used for this machine.

� Examples of warning marks


6

1111----5.5.5.5. Specifications Machine model ESW-800 II ESW-800s II

Power supply 单相 AC 200V～220V±15% 50/60 Hz

Capacity of power equipment 2.7ｋＶＡ 1.5ｋＶＡ Max. power 3.9ｋＷｈ 2.05ｋＷｈ

Normal air pressure 0.49MPa[5kgf/cm2] 无水分、无灰尘的清洁空气

Max. air pressure 0.69MPa[7kgf/cm2]

Drive mode

Vertical Product side AC servo motor

AC servo motor

Runner side

Crosswise Product side AC servo motor

Runner side

Traverse AC servo motor

Posture Air cylinder

Stroke

Vertical （mm）

AC servo motor 800（1000）1200

Runner side 850（1050）

Traverse （mm）

Product side 651(801) 495（645）

Runner side 495（645）

Traverse（mm） 1400，（1200），<1600>，[1800]

Posture 900

Cylinder

output

(corresponding

to

0.49MPa)

Max. loading weight （including the weight of

chuck）（KG）

5

Posture torque（N•m） 12.9

Air consumption NL/CYCLE 1.18 1.2 ※ ( ) indicates the optional stroke. ※ Specifications are subject to change without prior notice.

2.2.2.2. Part names and functionsPart names and functionsPart names and functionsPart names and functions

7

2.2.2.2. Part names and functions 2222----1.1.1.1. Structure diagram

2222----2.2.2.2. Basic working diagram � Product side � Runner side

Vertical unit at

Vertical unit at

Driver box for traverse

solenoid

Crosswis

Traverse rail unit

○1

○3

○4

○2

○5

○6

○8

○9

○10

○11

○12

○1

○2

○3

○13

○7

○5

○6

○12

○4

Home position Home position


8

2222----3.3.3.3. Vertical unit at product side

(1) Vertical slider

Driven by the vertical AC servo motor to ascend and

descend.

(5) Vertical toothed belt

Allowing the vertical slider to ascend and descend.

(2) Vertical LM guide

Making the vertical slider ascend and descend vertically.

(3) Ascent end proximity switch（（（（L3））））

Ensuring the ascent of vertical is complete.

(4) Crosswise LM guide

Keeping the crosswise actions straight.

(6) Vertical cable and air hose protecting chain

Protecting the moving direction for the wiring and hoses

of vertical slider on the first layer.

(7) Vertical AC servo motor

Drive device for vertical slider

(8) Crosswise cable and air hose protecting chain

Protecting the moving direction for crosswise wiring and

hoses.


9

(7) L4T signal terminal block Used for ensuring the signal input of product. (8)Chuack mounting plateChuack mounting plateChuack mounting plateChuack mounting plate（（（（link bracketlink bracketlink bracketlink bracket）））） The chuck plate is mounted here (1) Air hose connector for chuck（（（（Half Union））））

Used for connecting the air hoses at the chuck. POINT

When pulling out the air hose from the connector,

take out the hose while evenly pressing down the

round ring at the end.

Since the pressure limiting valve is employed, air

will not be leaked when the air hose is pulled out. (2) Posture action speed controller It can regulate the speed of posture actions. (3) Posture action automatic limit switch（（（（L9）））） Ensuring Posture action is complete. (4) Posture automatic return switch（（（（L8）））） Ensuring Posture return is complete (5) Speed controller for Posture return Regulating the speed for Posture return. (6) Posture cylinder It can reversely turn the Posture by 90°

CAUTION!CAUTION!CAUTION!CAUTION!

The bolts used for fixing the chuck installation board

to link bracket shall not be too long. Otherwise, the

protruded bolts at the back of link bracket may

damage the bearing holder.


10

2222----4.4.4.4. Vertical slider on runner side( S Type ) (1) Vertical slider on runner side

Driven by the vertical AC servo motor to descend and

ascend.。 (2) Vertical LM guide at runner side

Making the vertical slider ascend and escend vertically

(3) Runner ascent limit proximity switch (for L3S)

Ensuring ascent of vertical unit is complete. (4) Vertical toothed belt for runner Allowing the vertical slider to ascend and descend

(5) Vertical cable and air hose protecting chain Protecting the moving direction for the wiring and hoses of

vertical slider on the first layer. (6) Vertical AC servo motor for runner side Drive device for vertical slider (7) Crosswise cable and air hose protecting chain Protecting the moving direction of wiring and hoses of

crosswise slider


11

(1) Runner chuck confirmation internal sensor (L4S)

This sensor allows secure runner chuck to be confirmed (2) Runner chuck

Chucks the runner.


12

2222----5.5.5.5. Crosswise unit

(1) Crosswise AC servo motor at runner side (S model)

It is the motor to drive the vertical unit at runner side in the crosswise

direction.

(2) Crosswise AC servo motor at product side

It is the motor to drive the vertical unit at product side in the crosswise

direction.


13

2222----6.6.6.6.行进轨道单元行进轨道单元行进轨道单元行进轨道单元

(1) AC servo driver Please refer to the operation manual for control

box, Technical Edition. (2) Return Resistance Please refer to the operation manual for control

box, Technical Edition. (3) PCB for relay of carriage unitPCB for relay of carriage unitPCB for relay of carriage unitPCB for relay of carriage unit (4) Wiring and hose protection chain Protect and guide wiring and hoses. (5) Vacuum generating unit Please refer to the detailed instructions (6) AC servo motor for horizontal traverse Drive motor for traverse.

(7) Toothed belt for traverse (8) LM guide for horizontal traverse Linear motion to keep running (9) Air filter (10) Control box Please refer to the detailed instructions


14

2-7. Solenoid valve unit

CAUTION!

• Since it is very dangerous, do not regulate the speed of the air cylinder when it is in

the automatic running state. Regulate the speed through manual operations.

• If the running speed of cylinder is excessively high, it can cause failures. So control

the cylinder speed and don’t let it run too fast. When the speed needs to be regulated,

the operator shall adjust it from a lower value to a higher value until it reaches the

proper speed.

• It is preferable not to use the button for manual operation at the solenoid valve. Use

the control box for related operations.

In case manual operation is needed, pay attention not to be entrapped into the

machine because the linked action of the cylinder will make the cables and air hoses

run at the same time.

• When the equipment is electrified or at a certain period after the power is turned

off, the temperature of the solenoid valve coil will be very high. So do not touch it

with hands so as to avoid injury.

POINT

Manual operation through the button at the solenoid valve must be done after the

power for the control box is turned off (OFF).

Note that the Forward and Return may not be done.


15

(1) Manual operation button for Posture action

Press this button for action of the Posture of chuck at product side.

(2) Manual operation button for Posture return

Press this button for return of the Posture of chuck at product side.

(3) Manual operation button for chuck open at product side

Press this button for chuck open at product side. Release the button for chuck close.

(4) Manual operation button for chuck open at runner side

Press this button for chuck open at runner side. Release the button for chuck close.

(5) Manual operation button for sprue chuck open

Press this button for sprue chuck open. Release the button for chuck close.

※ “(4) Solenoid valve for chuck open at runner side” is provided only on the unloader with runner

side arm.


16

2222----8.8.8.8. Configuration of limit switch

NO. Symbol Name Remarks

(1) L3 Ascent limit proximity switch at product side (2) L3S Ascent limit proximity switch at runner side


17

NO. Symbol Name Remarks

(1) L8 Automatic switch for posture return limit (2) L9 Automatic switch for posture action limit

3 Maintenance and check3 Maintenance and check3 Maintenance and check3 Maintenance and check

18

3 Maintenance and check

In order to ensure long service time of unloader and prevent mechanical faults, the unloader must be

checked regularly.

POINT

The pendant screen displays periodically the information of check list and oil supplying

by using the maintenance functions of the control box side. For details, refer to the

operation manual for control box (Technical Edition). ●Looseness of nuts and bolts

Loosened nuts and bolts caused by long-time violent impacting may be a main reason for damage to

the unloader. ·Tighten the mounting bolts of limit switches for vertical, crosswise, traverse and product

operations. ·Ensure the tightness of the terminals in the terminal box at the relay position between the carriage

unit and the control box. ·Ensure the tightness of each stopper. ·Check to see if any bolt has fallen off so as to avoid damages to the machine. ●Oil supplying for each friction part

Refer to the Oil-supplying Diagram on the next page and add grease regularly. ●Dirt on the surfaces of LM guide and traverse rail

Scars and dust caused by grease and other dirt on the surfaces of vertical and crosswise LM guides

and the LM guide for horizontal traverse on the traverse rail will prevent smooth running of the

equipment. Thus they should be removed periodically. In addition, if the surface of LM guide has

scars or any other damage caused by striking or colliding, the guide should be replaced with a new

one. ●Damage on the air hose

Damages on the air hose caused by bending will result in abnormal air pressure (flow). If air leakage

occurs at the connector, air hose or other pipes, they should be replaced immediately. ●Consumable parts and semi-consumable parts ● Consumable parts and semi-consumable parts

Refer to the list of consumable parts for regular check and replacement.


19

■■■■ Periodic check table

Item N

o.

Check

Parts to be

checked Method

Items to be

checked Measures D

aily

1 m

onth

6 m

onth

s

1 year

2 years

1 � Air pressure Visual

check

Manometer

(0.49MPa)

2 � Bolts, nuts Hex

wrench,

adjustable wrench

3 � Timing belt Damages,

tension Adjusting

4 � LM guide Damages, dirt

Supplying

oil,

cleaning

5 � Hoses, wires Damages Cleaning,

replacing

6 � Air cylinder Air leakage Replacing

packing

7 � Air filter and elements Dirt, blocking,

water drainage

Cleaning,

replacing

8 � Silencer Dirt, blocking Cleaning,

replacing

9 � Vacuum filter

(suction unit)

Air

pressure

for suction

Confirm the

suction force

Cleaning,

replacing

10 �

Comprehensive

diagnosis for

equipment※※

STEC

SEIKI

Consult

STEC

※For methods, items and measures for checking, contact our technical service personnel. ※ The service for comprehensive diagnosis for equipment will be charged. Thus users shall contact our

sales personnel in advance.


20

■■■■Oil-supplying diagram POINT

Use the maintenance functions of control box to display the relevant information on oil

supplying intervals for each axis. For details, refer to the operation manual for control box (Technical Edition).

NO. Parts Location Model ① Crosswise LM guide slide at product side 4 ② Crosswise LM guide slide at runner side 4 S ③ Traverse LM guide slide 4 ④ Vertical LM guide slide at runner side 4 ⑤ Vertical LM guide slide at product side 4 S


21

■■■■ Oil supplying method ● LM guide

1. Use the oil pump to supply oil through the oil

filling port.

2. Supply oil until the oil overflows slightly from

the enclosure.

3. Wipe off the excessive oil. ■■■■Grease ※ Supply oil through the oil filling port regularly. (Refer to the oil-supplying diagram) ※ Use lithium Grease #1. Oil filling port

22

4444 List of parts

�� EEEESSSS WWWW----888800000000IIIIIIII

Part name Model Functions Manufacturer quant

ity No.

Proximity switch

TL-Q5MC1-Z

(including the

connector)

Ascent limit (L3)

OMRON 1

Automatic switch SK-07R-P4 Posture return limit (L8)

Posture action limit (L9) SMC 2

Speed controller AS2201F-01-06S Posture action

posture return SMC 2

Filter regulator AW20-02BCE-6 Air pressure adjustment SMC 1

4 List of parts4 List of parts4 List of parts4 List of parts

23

4 List of parts

� ESW-800sII

Part name Model Functions Manufacturer quant

ity No.

Proximity switch TL-Q5MC1-Z

(including the

connector)

Ascent limit at product

side (L3)

ascent limit at runner side

(L3S)

OMRON 2

Automatic switch

SK-07R-P4

Posture return limit

(L8)

posture action limit

(L9)

SMC 2

E2S-W13-R-S

(including the

connector)

Runner confirmation

(L4S)

(sensor inside chuck) OMRON 1

Proximity switch AS2201F-01-06S Posture action

posture return SMC 2

Filter regulator AW20-02BCE-6 Air pressure adjustment SMC 1

Runner chuck CHK-XA-20-C-CP Runner chuck eins 1

24

5555....List of consumable parts

�� Vertical unit at product side (Posture side)

No. Part name Model Manufacturer Quant

ity Replacing time Remarks

seal ring PDU-16Z Sakaue 1 Posture side

seal ring PSD-40 Sakaue 1 Posture side

�� Valve unit

No. Part name Model Manuf

acturer

Quant

ity

Replacing

time Remarks

Solenoid valve SZ3160K-5MOZ-C4 SMC 2(3)

2000

million

times

Product chuck (V31)

Runner chuck (S model)

(V3S) Sprue chuck (V32)

Solenoid valve SZ3260-5MOZ-C4 SMC 1

2000

million

times

Posture action return

(V4R · V4P)

Silencer AN10-01 SMC 2 1 year year

Element AF20P-060S SMC 1 1 year Filter

Single

solenoid

two-port

valve

service kit

ZK2A12K5KW-06-K-

X143 SMC 1

Vacuum generation

unit

※ The value indicated within ( ) in the Quantity column is for S model

6. 6. 6. 6. Parts list for axis drive

25

6666.... Parts list for axis drive Axis name

No.

Code NO.

Part name Model Manufacturer quantity Replacing time

Remarks

Trav

erse

1 AC servo motor TS4609N3396E200 TAMAGAWA

1

2 Speed reducer VRSF-S9C-400-CN2 SHIMPO 1

3 LM guide SSR25XW2UU+1780LY-Ⅱ THK 2 sets

1400TR (1200TR）

LM guide SSR25XW2UU+2200LY-Ⅱ THK 2 sets 1800TR (1600TR)

4

Toothed belt 250HP-S8M1975 BANDO 1 1400TR (1200TR)

Toothed belt 250HP-S8M2395 BANDO 1 1800TR (1600TR)

Crossw

ise

1 AC SERVO MOTOR TS4607N3396E200

TAMAGAWA 1 (2)

Crosswise at product side Crosswise at runner side

2 Speed reducer VRSF-5B-200-CN1 SHIMPO 1 (2)

Crosswise at product side Crosswise at runner side

3

LM guide

SSR15XV4UU+820LY-Ⅱ

THK

2sets

MAX830 S有

SSR15XV2UU+820LY-Ⅱ 2sets MAX830

SSR15XV4UU+1000LY-Ⅱ 2sets MAX980 S有

SSR15XV2UU+1000LY-Ⅱ 2sets MAX980

4 Toothed 150HP-S8M2184 BANDO 2 MAX 830

Toothed 150HP-S8M2488 BANDO 2 MAX 980 ※ The value indicated within ( ) in the Quantity column and Remarks column is for S model. Axis name

No. Code NO.

Part name Model Manufacturer quantity Replacing

time Remarks

Vertical ax

is at product sid

e

1 AC SERVO MOTOR TS4614N8396E200 TAMAGAWA 1

2 Speed reducer VRSF-S9D-750 SHIMPO 1

3

LM guide

SSR20XW2UU+700L

THK

1 sets

800st

SSR20XW2UU+820L 1 sets

1000st

LM guide

SSR15XW2UUE+760LY

THK

1 sets

800st

SSR15XW2UUE+820LY 1

sets 1000st

4 Toothed 250HP-S8M1032 BANDO 1 800st

6. 6. 6. 6. Parts list for axis drive

26

Toothed 250HP-S8M1056 1 1000st



Axis name

No.

Code NO.

Part name Model Manufacturer quantity

Replacing time

Remarks

Vertical ax

is at runner sid

e

1 AC SERVO MOTOR TS4609N8396E200 TAMAGAWA 1

2 Speed reducer VRSF-S9C-400-CN2 SHIMPO 1

3

LM guide SSR20XW2UU+700L

THK

1 sets 850st

SSR20XW2UU+820L 1

sets 1050st

LM guide

SSR15XW2UUE+760LY

1 sets 850st

SSR15XW2UUE+820LY

1 sets 1050st

4

Toothed belt 250HP-S8M984

BANDO

1 850st

250HP-S8M1064 1 1050st

Toothed belt

150HP-S8M1472 1 850st

150HP-S8M1624 1 1050st ※ The time intervals for replacing the parts shall be determined through the explanatory materials

provided by the manufacturer. Particularly for the components of the drive part, the time intervals for

replacing may be different depending on the operation frequency and environment. (The time

interval for replacing the parts is an approximate time for reference, which differs from the warranty

period.) ※ The aforesaid parts are described as per the standard specifications. In case the stroke is extended

or of any other alteration, the model may be different. Please pay attention to it. ※ The parts used in this product are subject to change without prior notice. ※ The value indicated within ( ) in the Quantity column is for S model.

# VEXH.SilencerPV

P

14 Pin KQ2P-04 SMC 213 Solenoid valve cover SY3000－26－9A SMC 312 Pin 1/8 311 Jint（H） KQ2L08-01S SMC 110 Jint KCE04-00 SMC 39 Jint（T） KQ2T06-08A SMC 18 Jint（T） KQ2T08-00A SMC 17 Silencer AN10-01 SMC 26 Speed control value AS1201F-M5-04 SMC 25 Solenoid value SY3120－5MZ-C4 SMC 34 Solenoid value SY3220－5MZ-C4 SMC 13 Solenoid value assembly SS5Y3-20-07 SMC 12 Vacuum generator ZK2A12K5KW-06-K-X143 SMC 11 Filter regulator AW20-02BCE-6 SMC 1NO. part name model manufacturer quantityquantityquantityquantity

5

8

5

1

14146

713

121229

diagram（with S）

3

1011 12

10410

135

8

6

ESW-800sII Air circuit

13

Posture-cylinder63×90st Quick Chuck Change22×8st44 446 6

668

8

27

# VEXH.SilencerPV

P1

121314 131312

9

12

8

4113

101010

2

57

66513

ESW-800II Air circuit diagram（ Without S）

Posture-cylinder63×90st44 46 6

668

88

14 Pin KQ2P-04 SMC 113 Solenoid valve cover SY3000－26－9A SMC 412 Pin 1/8 311 H connect KQ2L08-01S SMC 110 connect KCE04-00 SMC 39 T connect KQ2T06-08A SMC 18 T connect KQ2T08-00A SMC 17 Silencer AN10-01 SMC 26 Speed control value AS1201F-M5-04 SMC 25 Solenoid value SY3120－5MZ-C4 SMC 24 Solenoid value SY3220－5MZ-C4 SMC 13 Precise pressureregulating value SS5Y3-20-07 SMC 12 Vacuum generator ZK2A12K5KW-06-K SMC 11 Filter regulator AW20-02BCE-6 SMC 1NO. part name model manufacturer quantity28

284<484>(284){484} 1400TR<1200TR>(1800TR){1600TR}495st(645st)MAX790(MAX940)

50 1163(1223)

800st(1000st)MIN145 MIN145850st(1050st)

495st(645st) 150310 <1962>(2362){2362}6901962

(1413)1353 342 140(1246)

3831146 341

387.5(1182)103437

Standard vertical stoke is 800st and traverse is 1400TRSize with () vertical is 1000st and traverse is 1800TRSize with <> vertical is 800st and traverse is 1200TRSize with {} vertical is 1000st and traverse is 1600TR

29

284<482>(282){482} 1400TR<1200TR>(1800TR){1600TR}651st(801st)800st(1000st) 139MAX790(MAX940)

310 <1959>(2359){2359}6901962(1386)1286 342

388103536

140(1246)

3831146 341


30

283<483>(283){483}1200TR<1200TR>(1800TR){1600TR}MAX790(MAX940)495st(645st)

1163(1223)

800st(1000st) 495st(645st) MIN145MIN145 15050

850st(1050st)310(1413)

6901353

<1962>(2362){2362}1962342

(1246)140 380

1146 341

388

371034(1184)


31

283<483>(283){483}1200TR<1200TR>(1800TR){1600TR}MAX790(MAX940)

800st(1000st)651st(801st) 139

310(1386)

6901286

<1962>(2362){2362}1962342

388

361035(1185)

(1246)140 380

1146 341

Standard vertical stoke is 800st and traverse is 1400TRSize with () vertical is 1000st and traverse is 1800TRSize with <> vertical is 800st and traverse is 1200TRSize with {} vertical is 1000st and traverse is 1600TR 32

Modular vacuum generation unit ZK2A12K5KW-06-K

Applicable fluid Air/Non-corrosive gas/Incombustible gas Standard supply pressure 0.35MPa

Supply pressure range 0.3～0.6 MPa Maximum vacuum pressure -91KPa

Max. suction flow 61L/MIN(ANR)

Air consumption 58 L/MIN(ANR) Temperature characteristics -5～50°C(with no freezing or condensation) Weight 95g Model�of�the�relative�parts ZK2A12K5KW-06-K

SPECIFICATIONS of Solenoid Valve Section for ON/OFF of supply air Type of solenoid valve ZK2A12K5KW-06-K

Response time 2.5ms 以下

Rated voltage DC24V

Power consumption 0.96W(0.04A/DC24V)

Voltage allowance ±10

Rated pressure range 100.0～-100.0kPa

Set pressure range 105.0～-105.0kPa

Minimum setting unit 0.1 kPa

Applicable fluid Air/Non-corrosive gas/Incombustible gas Switch output NPN or PNP open collector OUT1: General purpose, OUT2: Valve

control Maximum load current 80mA

Maximum applied voltage DC26.4V

Residual voltage 2 V or less (with load current at 80 mA) Short circuit protection Yes Repeatability ±2% F.S. (at 25°C in an operating temperature range of 5 and 50°C) Indicator light Lights up when output is turned ON. OUT1: Green, OUT2: Red

1

OPERATION

● Pressure air that is supplied

passes through ejector section with high speed. At this time, ejector sucks air in circuit of VACUUM port to generate vacuum condition.

● When the vacuum pressure

reaches the set pressure, the pressure switch turns off the supply valve.

●When the vacuum pressure

decreases, the pressure switch turns the supply valve on and automatically controls it to maintain the vacuum pressure.

●Digital pressure switch for vacuum with energy saving function

Control Supply valve（Pilot valve）the pressure switch turns the supply valve on and automatically controls it to maintain the vacuum pressure

●The�vacume�regulator�release�the�air� � into�using�environment�by�the�

silencer.

2

CHARCTERISTICS CURVE

Vacuum Pressure Switch with Indicator

3

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All stated here is subject to change without prior notice. Head Office STAR STAR STAR STAR Automation (Shenzhen)Automation (Shenzhen)Automation (Shenzhen)Automation (Shenzhen) CO., LTD.CO., LTD.CO., LTD.CO., LTD. North Tower, #3, Zhongrilong Road, Shaojin Bogang Songshan Industrial Zone, Baoan District, Shenzhen �(755)2962-2620 STAR SEIKISTAR SEIKISTAR SEIKISTAR SEIKI ShanghaiShanghaiShanghaiShanghai CO., LTD.CO., LTD.CO., LTD.CO., LTD. Room 501, Tower C, Science and Technology Mansion, #900, Yishan Road, Shanghai �(21)5423-4571 Xiangfan Factory #79, North Hanjiang Road, Hi-Tech Zone, Xiangyang, Hubei, China �(710)3311-813 1309-18-ESII E-M

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