mech -dpr- feb''15
DESCRIPTION
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DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:Engineers Vijayashankar, Suriyaprakash
Fitters Indrajeet,Dharmendar, Srikanth, Pandey, Manojkumar & RahamanGets Harimukunda Reddy
Date 1-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 WTP PM 8:30 10:30 2.0 MGF Feed Pump - 2 PM
2 BLR PM 10:30 12:00 1.5 Lime Stone Bunker RAV - 1 PM
3 ESP PM 13:00 14:30 1.5 Scavenging Air Blower PM
4 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 PM
Mins 1-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 WTP PM 9:00 10:30 1.5 MGF Feed Pump - 2 PM
2 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 PM
3 BLR PM 10:30 12:00 1.5 Lime Stone Bunker RAV - 1 PM
4 STG PM 13:00 14:30 1.5 Scavenging Air Blower PM
5 ESP CRM 8:30 12:00 3.5 ESP -1 Alignment work
6 ESP CRM 13:00 17:00 4.0 ESP - 2 Cam fixing job
7 CHP CRM 10:00 17:00 6.0
8 ASH GEN 8:30 12:00 3.5 ASH Handling System
NO OF CONSUMABLES USED:NO OF SPARES USED:NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Lime Stone Crusher Primary & Secondary
Motor Pulley Interchanging
Ground Floor Shed Erection
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet,Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Harimukunda Reddy 1
Day Planning
Job Description Man Power Total Hrs
PM Srikanth & Pandey 2 4.0
PM Srikanth & Pandey 2 3.0
PM Srikanth & Pandey 2 3.0
PM Srikanth & Pandey 2 4.0
Day Compliance
Detailed Description of Job Total Hrs
3671 Srikanth & Pandey 2 3.0
3670 Srikanth & Pandey 2 4.0
3672 Srikanth & Pandey 2 3.0
3673 Srikanth & Pandey 2 3.0
3680 3 10.5
3681 3 12.0
Indarjeet, 3 18.0
3 10.5
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for Raw water Pump-2, Equipment throwely cleaned, Oil level checked found normal, All fastener bolt tightness checked. Take trial found normal.
PM job carried out for Form pond - 2, Equipment throwely cleaned, All fastener bolts tightness checked, Take trial run found normal.
PM job carried out for Lime Stone RAV - 1, Equipment cleaned throwely, All fastener bolt tightness checked.
PM job carried out for Scavenging Air Blower, Equipment throwely cleaned, Impeller free rotation was checked, All fasteners bolt tightness was checked. Take trial run found normal.
Reported job carried out for ESP Field - 1, Emitting mechanism alignment work was finished. Take trial run found normal.
Patel, Dharmendar & GET
Reported job carried out for ESP Field - 2, Emitting mechanism cam fixing job was finished but alignment work under progress.
Patel, Dharmendar & Harimukunda Reddy
Reported job carried out for Lime Stone Crusher Primary & Secondary Motor pulley was interchanged.
General job carried out for Ash handling system ground floor shed erection work. So material shifting work was under progress.
Rahaman, Manojkumar &
Helper
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste UNDERPROGRESS
COMPLETED
UNDERPROGRESS
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh ReddyDate 2-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 WTP PM 8:30 10:30 2.0 MGF Blower PM
2 WTP PM 10:30 12:00 1.5 SMBS Agitator PM
3 BLR PM 13:00 15:00 2.0 Lime Stone RAV - 2 PM
4 ESP CRM 8:30 17:00 7.5 ESP Emitting Mechanism - 2 & 3 Alignment work
Mins 2-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 ESP CRM 8:30 12:00 3.5 ESP Alignment work
2 WTP PM 13:00 15:30 2.5 MGF Blower PM
3 WTP PM 11:00 12:00 1.0 SMBS Agitator PM
4 ASH GEN 8:30 16:00 6.5 ASH Handling System
5 BLR PM 8:30 11:00 2.5 Lime Stone RAV - 2 PM
6 STG CRM 16:00 17:00 1.0 PRDS Attmeperator line Pin hole leak
7 ESP CRM 13:00 17:00 4.0 ESP Alignment work
NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 7 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Ground Floor Shed Erection
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2
Day Planning
Job Description Man Power Total Hrs
PM Srikanth & Pandey 2 4.0
PM Srikanth & Pandey 2 3.0
PM Srikanth & Pandey 2 4.0
Emitting Mechanism - 2 & 3 Alignment work Patel & Dharmendar 2 15.0
Day Compliance
Detailed Description of Job Total Hrs
3687 3 10.5
3688 2 5.0
3691 Srikanth & Pandey 2 2.0
3693 4 26.0
3694 Srikanth & Pandey 2 5.0
3699 2 2.0
3701 3 12.0
Cottonwaste
7 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
Follow up job carried out for ESP Emitting Mechanism - 2, Alignment work was completed. Take trial run found normal.
Dharmendar, Patel & Ramesh Reddy
PM job carried out for MGF Blower, Equipment throwely cleaned, Oil level was check normal, " V" - Belt tightness was check normal, All fastener tightness was checked. Take trial run found normal.
Srikanth & Pothankumar Reddy
PM job carried out for SMBS Agitator, Equipment throwely cleaned, Gearbox oil level was check found normal, All fastener tightness was checked. Take trial run found normal.
Follow up job carried out for ASH handling system ground floor shed erection work under progress.
Rahaman, Manojkumar, Kamalesh &
satendrakumar
PM job carried out for Lime Stone RAV - 1, Equipment cleaned throwely, RAV free rotation was check found normal. All fastener bolt tightness checked.
Reported job carried out for PRDS attemperator line pine hole leak near by HP Heater top side. So pinhole position tied with rubber tube then take charging line rubber not withstand again leak.
Rahaman & Manojkumar
Follow up job carried out for ESP Emitting Mechanism - 3, Alignment work was completed. Trial taken found normal.
Dharmendar, Patel & Ramesh Reddy
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person13
Spares Consumed Status
Cotonwaste COMPLETED
Cotonwaste COMPLETED
Cotonwaste COMPLETED
UNDERPROGRESS
Cotonwaste COMPLETED
UNDERPROGRESS
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 3-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 12:00 3.5 LRSB - 1 PM
2 ESP PM 13:00 15:00 2.0 Emitting Rapping Motor - 2 PM
3 STG PM 13:00 16:00 3.0 EOT Crane PM
Mins 3-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 BLR PM 8:30 12:00 3.5 LRSB - 1 PM
2 ESP PM 14:00 15:00 1.0 ESP
3 ESP PM 14:00 16:00 2.0 EOT Crane PM
4 CHP CRM 9:00 12:00 3.5 RBC & BC - 3 Belt sway adjust
5 ASH GEN 8:30 17:00 7.5 ASH Handling System
6 STG PM 10:00 11:30 1.5 JOP (DC) PM
7 ACC CRM 10:00 11:30 1.5 CEP - 2 Input oil seal leak
8 STG CRM 13:00 15:00 2.0 PRDS Attmeperator line Pin hole leak
9 ESP CRM 15:00 17:00 2.0 ESP
10 ESP CRM 16:00 17:00 1.0 ESP
11 STG CRM 16:00 16:30 0.5 CEP - 1
NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 11 No's
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Emitting Rapping Motor - 2
Ground Floor Shed Erection
Emitting Rapping Motor - 1 & 3
Collecting Rapping Motor - 2
Discharge valve gland leak
1.2.3.
ABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM Srikanth & Pandey 2 7.0
PM 2 4.0
PM Srikanth & Pandey 2 6.0
Day Compliance
Detailed Description of Job Total Hrs
3709 Pandey & Srikanth 2 7
3707 2 2.0
3708 Srikanth & Pandey 2 4.0
3709 2 7.0
3715 3 22.5
3719 2 3
3721 2 3
3723 2 4
3727 3 6
3728 3 3.0
3729 Srikanth 1 0.5
Cottonwaste
11 No's
Man Power
Dharmendar & Harikunda Reddy
Permit No
Engineer / Technician
Man Power
PM job carried out for LRSB-1, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fasterner bolt tightness checked. Take trial run found normal.
PM job carried out for ESP Emitting Rapping motor - 2, Equipent throwely cleaned, Gearbox oil level check found normal, All fastener tightness was checked. Take tria found normal.
Dharmendar & Helper
PM job carried out for EOT Crane, Equipemnt throwely cleaned, All gearbox oil level check found normal, All fastener tightness was checked. Take trial found normal.
Reported job carried out for RBC & BC - 2 belt sway. So sway was adjust.
Dharmendar & Harikunda Reedy
Follow up job carried out for ASH handling system ground floor shed erection work under progress.
Satendrakumar, Kamalesh & Helper
PM job carried out for JOP (DC), Equipment throwely cleaned, All fastener tightness was checked.
Patel & Ramesh Reddy
Reported job carried out for CEP - 2, Gear box Input oil seal leak found oil level high. So oil was drained. Take trial run found normal.
Indrajeet & Pothankumar Reddy
Follow up job carried out for PRDS line pin hole leak. So leak position clamp was fixed. Take charging the line again leak. ( Shutdown Required)
Rahaman & Manojkumar
Reported job carried out for ESP Emitting rapping motor - 1 & 3, Online alignment work was completed.
Dharmendar, Patel & Harikunda Reddy
Reported job carried out for ESP Collecting Rapping motor - 2, Gearbox fixing work under progress.
Satendrakumar, Kamalesh & Helper
Reported job carried out for Cep - 1, Discharge valve gland leak. Gland follower tightened, now leak was arrested.
PENDING JOB LISTReason for Pending Target Date of Completion
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person15
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
UNDERPROGRESS
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 4-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 COM GEN 8:30 17:00 7.5 House Keeping
Date 4-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 COM GEN 8:30 17:00 7.5 Plant House Keeping
2 BLR CRM 14:00 17:00 3.0 PA Fan - 2
NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 2 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
NDE Bearing vibration high
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
House Keeping Total Manpower 14 105.0
Day Compliance
Detailed Description of Job Total Hrs
Total Manpower 14 105
3748 3 9
Cottonwaste
2 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
General work carried out for Plant inside & Out side House keeping work was completed.
Reported job carried out for PA Fan - 2, NDE Bearing vibraion high. So Bearing clearance - 0.05MM. Take trial run found normal.
Indrajeet, Srikanth &
Helper
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person14
Spares Consumed Status
COMPLETED
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 5-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 11:30 2.5 LRSB -2 PM
2 ESP CRM 8:30 15:30 7.0 ESP - 2 Collecting Rapping Gearmotor fixing work
3 TG PM 13:30 14:30 1.0 OVF - 1 PM
4 TG PM 14:30 16:00 1.5 GSC - 1 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Mins 5-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 BLR PM 8:30 11:30 2.5 LRSB -2 PM
2 TG PM 13:00 14:30 1.0 OVF - 1 PM
3 TG PM 14:30 16:00 1.5 GSC - 1 PM
4 ESP CRM 8:30 15:30 7.0 ESP - 2
5 TG CRM 16:00 17:00 1.0 LP Dosing Agitator Shaft fixing
6 BLR CRM 9:30 12:30 3.0 Stripper cooler Line dummy removed
7 BLR CRM 17:00 17:30 0.5 Bed Material screw feeder
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 7 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Collecting Rapping Gear motor fixing
work
Screw feeder jam releasing
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM Pandey & Helper 2 2.5
Collecting Rapping Gearmotor fixing work Indrajeet & Rajvanjni 2 7.0
PM Pandey & Helper 2 1.0
PM Pandey & Helper 2 1.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
Pandey & Helper 2 5
Pandey & Helper 2 2
Pandey & Helper 2 3
indrajeet & rajvanjin 2 14
Pandey & Helper 2 2
patel & Helper 2 6
2 1
Cotton waste
7 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for LRSB-2, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fasterner bolt tightness checked. Take trial run found normal.
Hand permit
PM job carried out for Oil vapour extraction fan-1 , Equipment throwely cleaned, Impeller free rotation was checked, All fastener bolt tightness was checked. Take trial run found normal.
Hand permit
PM job carried out for Gland seal blower-1, Equipment throwely cleaned, Impeller free rotation was checked, All fastener bolt tightness was checked. Take trial run found normal.
Hand permit
Follow up job carried out for ESP - 2, Collecting rapping new Gear motor was fix & Alignment work was completed. Take trial run found normal.
Hand permit
Reported job carried out for LP Dosing agitator, Shaft fell down inside the tank . So shaft was fixed. Trial taken run found normal.
Hand permit
Reported job carried out for Stripper cooler Bed material bunker conveying line dummy was replaced to bed material silo.
Hand permit
Reported job carried out for bed material screw feeder jam was released.
Hand permit
indrajeet & Dharmndran
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person14
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 6-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 BLR CRM 8:30 11:00 2.5 Stripper cooler Stripper cooler Bed Material silo dummy replace to Bed Material Bunker
2 BLR CRM 13:00 14:00 1.0 Lime Stone RAV CRM
3 WTP CRM 14:30 17:00 1.5 RO Chemical pump CRM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 6-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 BLR CRM 0.3542 0.4583 2.5 Stripper cooler
2 BLR CRM 0.5417 0.5833 1 Lime Stone RAV Drive chain fixing
3 WTP CRM 0.6042 0.7083 1.5 RO Chemical pump Oulet line gasket leak
4 COM GEN 0.3542 0.7083 8 All pipes & Angles shifted at store
5 COM GEN 0.3542 0.7083 8 All pipes & Angles Arrangement
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 5 NO'SABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Stripper cooler Bed Material silo dummy
replace to Bed Material Bunker
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
Stripper cooler Bed Material silo dummy replace to Bed Material Bunker Srikanth & pandey 2 2.5
CRM Srikanth & pandey 2 2.5
CRM Srikanth & pandey 2 1.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1351 2 2.5
1352 2 1
1353 2 1.5
4 8
4 8
Cotton waste
5 NO'S
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
Reported job carried out for Stripper cooler Bed material silo dummy was replaced to bed material bunker.
Srikanth & Pandey
Reported job carried out for Lime stone RAV - 1 & 2, Transmission chain was fixed.
Srikanth & Pandey
Reported job carried out for RO chemical cleaning pump discharge line flange gasket leak , So gasket to replaced work . Trial taken normal.
Srikanth & Pandey
Reported job carried out for open yard , All pipes and angles , Shifted at plant inside work shop.
Hand Permit
Rajvanjni Satendrakumar,
kamalesh & Hepler
Reported job carried out for plant inside store , All pipes and arrangement in pipe racks.
Hand Permit
Patel, Indrajeet
Manjokumar & Rehman
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person15
Spares Consumed Status
Non metallic gasket COMPLETED
COMPLETED
Rubber gasket COMPLETED
COMPLETED
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 7-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 WTP PM 8:30 11:00 1.5 MB feed pump -1 PM
2 WTP PM 11:00 12:00 1.0 DE - gasser blower -1 PM
3 WTP PM 13:30 15:30 2.0 RO High pressure pump -2 PM
4 BLR PM 9:00 12:00 3.0 LDO pump - 2 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 7-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 WTP PM 8:30 11:00 1.5 MB Feed Pump -1 PM
2 WTP PM 11:00 12:00 1.0 DE - Gasfier Blower PM
3 WTP PM 13:30 15:30 2.0 RO High pressure pump -2 PM
4 BLR PM 9:00 12:00 3.0 LDO pump - 2 PM
5 WTP CRM 10:00 16:00 4.0 New Dm tank SS line welding leak
6 CHP LUB 10:00 12:00 2.0 Bearing Lubrication
7 ESP CRM 13:00 17:00 4.0 ESP - 3 Gear box inspection
NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 2 KgNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 07 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Vibrating screen & crusher
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Vijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM Pandy & Srikanth 2 3.0
PM Srikanth & Pandey 2 2.0
PM Srikanth & Helper 2 4.0
PM Patel & Dharmendar 2 6.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1357 2 3
1354 2 2
1360 2 4
1359 Patel & Dharmendar 2 6
1356 2 8
1355 Indrajeet & Rajnjvani 2 4
1361 2 8
Cotton waste & EP2 Grease - 2 Kg
07 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for MB feed Pump-1, Equipment throwely cleaned, All fastener tightness checked. Take trial found normal.
Srikanth & Pandey
PM Job carried out for DE-Gasifier Blower - 1, Equipment throwely cleaned, All fastener tightness checked. Shaft free rotated. Take trial run found normal.
Srikanth & Pandey
Reported carried out for RO high pressure pump-2 , Equipment throwely cleaned , All fastener tightness checked. Trial taken normal.
Srikanth & Helper
PM job carried out for LDO Pump - 2, Equipment throwely cleaned, All fastener tightness was checked. Take trial run found normal.
Reported job carried out for New DM tank, S.S line welding joint leak arrested
Rahman & Manojkumar
Reported job carried out for Vibrating screen & Crusher, DE & NDE side bearing lubrication was applied.
Reported job carried out for ESP -3 Field collecting system gear inter change, Take trial run found abnormal sound, so inspect the gear box found input gear was damaged.
Dharmendar & pandey
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person15
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
Cotton waste UNDERPROGRESS
Cotton waste & EP2 Grease - 2 Kg
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers
Gets Harikunda ReddyDate 8-Feb-15 Day Planning
S.no AreaTime
Equipment Job DescriptionStart End
1 TG PM 8:30 12:00 2.5 ACC - 3 PM
2 TG PM 13:00 15:00 2.0 ACC - 2 PM
3 WTP PM 9:00 10:00 1.0 PM
4 WTP PM 10:30 11:30 1.0 MB - BLOWER PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 8-Feb-15 Day Compliance
S.no AreaTime
Equipment Defect/ ObservationStart End
1 TG PM 8:30 12:00 2.5 ACC -3 PM
2 TG PM 13:00 15:00 2.0 ACC - 2 PM
3 WTP PM 9:00 10:00 1.0 MB - REGENRATION PUMP PM
4 WTP PM 10;30 11:30 1.0 MB -BLOWER PM
5 BLR CRM 9:00 12:00 3.0 HP Dosing pump - 1 Gland leak
6 COM CRM 9:00 16:00 7.0 Pipe Fabrication
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 6 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
MB - REGENRATION PUMP
Defect No
Type of Job
Total Hrs
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7
Harikunda Reddy 1Day Planning
Job Description Man Power Total Hrs
PM Indrajeet & Dharmendar 2 5.0
PM Indrajeet & srikath 2 4.0
PM Srikanth & Helpers 2 2.0
PM Srikanth & Helpers 2 2.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1363 2 5
1367 Srikanth & Indrajeet 2 4
1364 2 2
1365 2 2
1362 2 6
1366 3 21
Cotton waste
6 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for ACC fan-3, Equipment throwely cleaned, Fan blade angle was checked - 10 ⁰, Oil level check in normal, All fastener tightness was checked. Take trial run found normal.
Indrajeet & Dharmendar
PM job carried out for ACC fan-2, Equipment throwely cleaned, Fan blade angle was checked - 10 ⁰, Oil level check in normal, All fastener tightness was checked. Take trial run found normal.
PM job carried out for MB Regeneration Pump, Equipment throwely cleaned, Oil level check in normal, All fastener tightness checked. Take trial run found normal.
Srikanth & Helper
PM job carried out for MB Blower, Equipment throwely cleaned, Oil level was check normal, V-belt condition was check in normal, All fastener tightness was checked. Take trial run found normal.
Srikanth & Helper
Reported job carried out for HP DOSING Pump -1, Gland leak, So gland packing was replaced. Trial take run found normal.
Patel & Pandey
Reported job carried out for Pipe Line fabrication in labor room
Rahman & Helpers
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person10
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
Underprogrees
Cotton waste & Teflon rope -
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh ReddyDate 9-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 12:00 2.5 LRSB - 3 PM
2 BOP PM 8:30 12:00 2.5 Service Air compressor - 1 PM
3 WTP PM 13:30 15:30 2.0 RO -Feed pump - 1 PM
4 WTP PM 15:30 17:00 1.5 PH - Corrosion agitator PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 9-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 BLR PM 8:30 12:00 2.5 LRSB - 3 PM
2 BOP PM 8:30 12:00 2.5 Service Air compressor - 1 PM
3 WTP PM 13:30 15:30 2.0 RO Feed pump - 1 PM
4 WTP PM 15:30 17:00 1.5 PH - Corrosion Agitator PM
5 TG CRM 13:00 15:00 2.0 Condensate storage tank Handills fixing
6 BLR CRM 10:00 18:00 9.0 Small DCF (706) Inlet chute jam
7 ESP CRM 9:00 17:00 8.0 Alignment work
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 07 No'sABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Emitting discharge system - 6
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2
Day Planning
Job Description Man Power Total Hrs
PM Srikanth & kamalesh 2 5.0
PM Dharmendar & Rajvanjni 2 5.0
PM Dharmendar & Rajvanjni 2 4.0
PM Dharmendar & Rajvanjni 2 3.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1368 Srikanth & kamalesh 2 5
1369 2 5
1371 2 4
1370 2 3
1375 2 4
1372 5 45
1373 2 16
Cotton waste
07 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for LRSB-3, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack & Gear box support roller lubrication was applied, All fasterner bolt tightness checked. Take trial run found normal.
PM job carried out for Service air compressor-1, Equipment throwely cleaned, Oil level found in normal, Suction air filterwas cleaned. All fastener tightness checked. Take trial run found normal.
Dharmendra & Rajvanjni
PM job carried out for RO Feed Pump-1, Equipment throwely cleaned, All fastener bolt tightness checked. Take trial found normal.
Dharmendra & Rajvanjni
PM job carried out for PH corrosion Agitator, Equipment throwely cleaned, Gearbox oil level found in normal, All fastener tightness was checked. Take trial run found normal.
Dharmendra & Rajvanjni
Safety punch point job carried out for Condensate storage tank top side plat form handills was fixed.
Rehman & Manojkumar
Reported job carried out for Small DCF (706), Inlet chute got jam. And hammering the hopper. But jam not released.
Rehman, Manojkumar, Dharmendra,
kamalesh & Rajvanji
Reported job carried out for ESP Field - 1, Emitting Rapping mechanism alignment work underprogerss.
Patel & Helpers
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person14
Spares Consumed Status
COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
UNDERPROGRESS
UNDERPROGRESS
Cotton waste EP2 Grease - 0.5KG
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 10-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 12:00 3.5 SMALL DCF - 706 PM
2 WTP PM 8:30 10:30 2.0 DM Transfer pump -1 PM
3 WTP PM 15:00 16:00 1.0 Caustic Unloading Pump -1 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 10-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 BLR PM 8:30 12:00 3.5 SMALL DCF - 706 PM
2 ESP CRM 9:00 12:00 3.0 ESP - 6 RE - Alignment
3 CHP CRM 13:00 15:00 2 Lime Stone crusher - 1 Inspection work
4 WTP PM 13:00 15:00 2.0 DM Transfer pump -1 PM
5 WTP PM 15:00 16:00 1.0 PM
6CHP
CRM 15:00 17:00 2 Lime Stone crusher - 2 Inspection work
7 WTP GEN 16:00 17:00 1.0 New DM TANK
8 CHP CRM 16:00 17:30 1.5 LIME Stone crusher - 1&2 Decoupling work
9 CHP GEN 10:00 17:00 8.0 BUNKER RSC - 1 & 2 Manual door
10 ESP CRM 13:00 17:00 4.0 ESP -3 Cam Replacing work
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 10 NO'SABRIVATIONS
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Caustic Unloading Pump -1
Both Manual door to be closed
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM 2 7.0
PM Srikanth & Pandey 2 4.0
PM Srikanth & Pandey 2 2.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1376 2 7
1377 3 9
1378 Dharmandar 1 2
1379 2 4
1380 2 2
1381 Dharmandar 1 2
1382 2 2
1383 2 3
1384 2 16
1385 3 12
Cotton waste
10 NO'S
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Dharmendar & Satendrakumar
Permit No
Engineer / Technician
Man Power
PM job carried out for Small drag chain Feeder (706), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.
Dharmandar & Satendrakumar
Follow up job carried out for ESP -6 field, Emitting Rapping gear motor re-alignment work was completed. Take trial run found normal.
Patel, Indrajeet &
Helper
Reported job carried out for Lime Stone Crusher - 1, service work. So man power supplied.
PM job carried out for DM Transfer Pump - 1, Equipment throwely cleaned, All fastener tightness was checked. Take trial run found normal.
Srikanth & Pandey
PM job carried out for Caustic Unloading Pump -1, Equipment throwely cleaned, Oil level check for 50%, All fastener tightness was checked.
Srikanth & Pandey
Reported job carried out for Lime Stone Crusher - 2, service work. So man power supplied.
General work carried out for New DM storage tank manual door was closed.
pandey & Helper
Reported job carried out for Lime stone crusher - 1 & 2, Motor was decoupled.
srikanth & Helper
General work carried out for RSC Discharge chute inspection door was fabricated.
Rehman & Manojkumar
Reported job carried out for ESP -3 field, Emitting Rapping mechanism cam replacing work under progress.
Patel, Indrajeet &
Helper
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person14
Spares Consumed Status
Cotton waste COMPLETED
COMPLETED
COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Indrajeet, Patel, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 11-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 BOP PM 8:30 11:30 2.0 INC -1 PM
2 BLR PM 11:30 14:00 2.5 SRSB - 1 PM
3 WTP PM 14:00 15:00 1.0 HCL U / N PUMP -1 PM
4 WTP PM 15:00 16:00 1.0 N -PIT UMP -2 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 11-Feb-15 Day Compliance
S.no AreaTime
Equipment Defect/ ObservationStart End
1 BOP PM 8:30 11:30 2 PM
2 BLR PM 11:30 14:00 2.5 SRSB - 1 PM
3 WTP PM 14:00 15:00 1.0 HCL Unloading PUMP -1 PM
4 WTP PM 15:00 16:00 1.0 N -PIT UMP -2 PM
5 ESP CRM 8:30 17:00 7.5 ESP - 3 CAM Replaced
6 CHP GEN 9:00 10:00 1.0 BUNKER TOP Manual door
7 WTP GEN 16:00 17:00 1.0 NEW DM TANK Manual door
8 WTP GEN 13:00 17:00 4.0 NEW DM TANK
9 com GEN 9:00 11:00 2.0 STORE Grouting plate
10 BLR GEN 10:00 12:00 2.0 DCF -706 Manual door
NO OF CONSUMABLES USED: cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 10 No'sABRIVATIONS
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Instrument Air Compressor -1
SS Pipe connecting work
1.2.3.
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM Srikanth & pandey 2 2.0
PM Srikanth & pandey 2 2.5
PM Srikanth & pandey 2 1.0
PM Srikanth & pandey 2 1.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job
1389 2 4
1386 2 5
1394 2 2
1395 2 2
Rported job carried out for CAM , Replaced work done. 1390 2 15
1388 2 2
1396 2 2
1391 2 8
1392 2 4
1393 2 4
cotton waste
10 No's
Man Power
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for Instrument Air Compressor - 1, Equipment throwely cleaned, Oil level check in normal, Suction filter was cleaned, All fastener bolt tightness was checked. Take trial run normal.
Srikanth & pandey
PM job carried out for SRSB- 1 , Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastrner bolt tightness checked. Take trial run found normal.
Srikanth & pandey
PM job carried out for HCL Unloading pump - 1, Equipment throwely cleaned, Oil level check in normal, All fastener bolt tightness was checked.
Srikanth & pandey
PM job carried out for N-pit pump - 1, Suction filter was cleaned, All valve lubrication was applied, All fastener tightiness checked. Take trial run found normal.
Srikanth & Hepler
Patel & Helper
Follow up job carried out for RAC Bottom chute manual door leak inspection work done.
Rahman & Helper
Follow up job carried out for DM Tank, Manual door leak was arrested.
Pandey & Helper
General work carried out for New DM tank discharge line connect to DM transfer pump suction line work was completed. Take charging line found normal.
Rahman & Rajvanji
General work job carried out for store back side grounting plate fabricated & fixed.
Indrajeet & Manojkumar
Reported job carried out for DCF manual door fabrication job work under progress.
Rahman & Rajvanji
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
PENDING JOB LISTReason for Pending Target Date of Completion
Total Person13
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 12-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 TG PM 8:30 12:00 3.5 ACC Fan - 5 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING
Date 12-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 TG PM 8:30 12:00 3.5 ACC Fan - 5 PM
2 ESP CRM 8:30 17:00 8.0 ESP - 5 PM
3 BLR CRM 9:00 11:00 2.0 DCF 706 Manual door
4 WTP GEN 8:30 12:00 3.5 General Coal sample tray fab.
5 WTP GEN 10:00 16:00 6.0 INTIAL FILLING S.S PIPE LINE
6 BLR CRM 13:00 19:00 6.0 Small Drag Chain (706) Motor over load trip
Cotton wasteNO OF SPARES USED:
NO OF BREAKDOWNS:
06 NO'S
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
1.2.3.NO OF CONSUMABLES USED:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3
Day Planning
Job Description Man Power Total Hrs
PM Dharmendar & Pandey 2 3.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2
Day Compliance
Detailed Description of Job Total Hrs
1397 2 7
1398 2 16
1399 Rahman & Rajvanjni 2 4
1400 2 7
1401 Rahman & Rajvanjni 6 36
1402 4 24
Cotton waste
06 NO'S
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Permit No
Engineer / Technician
Man Power
PM job carried out for ACC fan-5, Equipment throwely cleaned, Fan blade angle in- 10.5⁰, Oil level check found normal, All fastener bolt tightness was checked. Take trial run found normal.
Pandey & Dharmendar
Reported job carried out for ESP -5, Rapping mechanism cam replacing work was completed.
Patel & Indrajeet
Follow up job carried out for DCF Suction chute inspection door fabrication work
Follow up job carried out for Coal sampling tray fabrication work was completed.
Manojkumar & Kamalesh
Reported job carried out for Initial filling pump suction, side new DM tank line connecting work was completed.
Reported job carried out for Small Drag chain feeder(706) motor over laod, Open the inspection door found inside electrical light. So removed the chain work under progress.
Pandey, Dharmendar, Kamalesh &
Satendrakumar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE
Total Person15
Spares Consumed Status
Cotton waste COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED
UNDERPROGRESS
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date 13-Feb-15 Day Planning
Sino AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 12:00 3.5 SRSB - 2 PM
2 WTP PM 8:30 10:30 2.0 ACT Make up pump - 1 PM
3 BLR CRM 8:30 17:00 7.5 DCF - 706 Coal feeding chain assembling work
Date 13-Feb-15 Day Compliance
Sino AreaTime
Equipment Defect/ ObservationStart End
1 BLR CRM 8:30 17:00 7.5 DCF - 706
2 BLR PM 8:30 12:00 3.5 SRSB - 2 PM
3 WTP PM 8:30 10:30 2.0 ACT Make up pump - 1 PM
4 STG CRM 11:00 12:00 1.0 PRDS Drain line leak
5 COM GEN 14:00 17:00 3.0 Punch machine Frame fixing work
6 BLR CRM 14:00 18:30 4.5 Wall seal blower - 2 Over load trip
7 WTP GEN 14:00 15:00 1.0 Initial filling pump
8 CHP GEN 15:00 17:00 2.0 Lime stone vessel SOV fixing work
Cotton waste & 320 Oil - 3 LtrsNO OF SPARES USED:
NO OF BREAKDOWNS:
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Coal feeding chain assembling work
New SS line connecting work
1.2.3.NO OF CONSUMABLES USED:
8 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power
PM Srikanth & Ramesh Reddy 2 7.0
PM 2 4.0
Coal feeding chain assembling work 5 37.5
Day Compliance
Detailed Description of Job
1403 5 37.5
1404 2 7
1405 2 4
1406 3 3
1407 2 6
1408 3 13.5
1409 3 3
1410 3 6
Cotton waste & 320 Oil - 3 Ltrs
Man Power
Total Hrs
Indrajeet & Pothankumar Reddy
Dharmendar, Patel, Manojkumar, Rajvanjni &
Harimukunda Reddy
Permit No
Engineer / Technician
Man Power
Total Hrs
Follow up job carried out for DCF - 706, Coal feeding chain damage plates was welded, Bend plates was corrected and then chain was fixed, Take trial run found normal and all inspection door was closed.
Dharmendar, Patel, Manojkumar, Rajvanjni &
Harimukunda Reddy
PM job carried out for SRSB - 2, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastener bolt tightness checked. Take trial run found normal.
Srikanth & Ramesh Reddy
PM job carried out for ACT Make-up Pump - 1, Equipment throwely cleaned, Oil level checked found normal, All fastener bolt tightness checked. Take trial found normal.
Indrajeet & Pothankumar Reddy
Reported job carried out for PRDS Drain line leak near drain header. So tools piece was welded. Take changing line found normal.
Rahaman, Satendrakumar,
Kamalesh
General work carried out for Punch machine frame fixing work was completed.
Pandey & RameshReddy
Reported job carried out for Wall Seal blower - 2, Free hand rotate found slightly jam, so both side oil cover was removed inspect found normal and then box upped, Oil top-upped. Take trial run found normal.
Indrajeet, Srikanth & Pothankumar Reddy
Follow up job carried out for New DM tank SS line connect to initial filling pump suction side, take service pin hole leak. So metal built up work was completed.
Rahaman, Satendrakumar,
Kamalesh
Reported job carried out Lime stone conveying line SOV fixing work was finished.
Rahaman, Satendrakumar,
Kamalesh
8 No's
PENDING JOB LISTReason for Pending Target Date of Completion
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person14
Spares Consumed Status
Cottonwaste COMPLETED
Cottonwaste COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cotton waste & 320 Oil - 3 Ltrs
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Indrajeet, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date 14-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 STG PM 8:30 11:00 2.5 ACC Fan - 6 PM
BLR PM 8:30 11:00 2.5 SRSB - 3 PM
WTP PM 13:00 15:00 2.0 ACT Fan - 1 PM
Date 14-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 STG PM 8:30 11:00 2.5 ACC Fan - 6 PM
2 BLR PM 8:30 11:00 2.5 SRSB - 3 PM
3 WTP PM 8:30 10:30 2.0 Softner Feed Pump - 1 PM
4 STG GEN 8:30 10:00 1.5 EOT Crane
5 CHP CRM 8:30 11:30 3.0 RBC
6 WTP PM 10:30 11:30 1.0 RO CI Pump PM
7 WTP PM 11:30 15:00 2.5 Barine Agitator PM
8 STG GEN 13:00 17:00 4.0 Vaccum loop line Modification work
9 ESP CRM 11:30 17:00 4.5 ESP
10 BOP CRM 13:00 15:00 2.0
11 WTP CRM 14:00 14:30 0.5 SMBS
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Remote stand & Wet and Dry buld fixing
Scatt frame pin hole leak
4th field Emitting cam shaft replacing work
Service Air Receiver Tank
Auto Drain line fitting leak
Agitator Coupling Sprider replace to
Braine agitator
12 WTP PM 14:30 16:30 2.0 ACT Fan - 1 PM
13 STG CRM 14:00 14:30 0.5 Ejector Outlet line
14 BLR GEN 14:00 17:00 3.0 DCF'S Inlet chute inspection
Cottonwaste & 320 Oil - 3 LtrsNO OF SPARES USED: 1/2" SS Dummy - 1 No
NO OF BREAKDOWNS:
14 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
1.2.3.NO OF CONSUMABLES USED:
NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power
PM 3 7.5
PM Pandey & Ramesh Reddy 2 5.0
PM Srikanth & Pandey 2 4.0
Day Compliance
Detailed Description of Job
1411 3 7.5
1412 2 5
1413 Srikanth & Helper 2 4
1414 3 4.5
1415 3 9
1416 Srikanth & Helper 2 2
1417 Srikanth & Helper 2 5
1418 3 12
1419 2 9
1420 2 4
1421 Srikanth & Helper 2 1
Man Power
Total Hrs
Indrajeet, Dharmendar & Harimukunda
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade angle in 10 ⁰ , Oil level check found normal, Oil filter was cleaned, All fastner bolt tightness was checked. Take trial run found normal.
Indrajeet, Dharmendar &
Harimukunda Reddy
PM job carried out for SRSB - 3, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastrner bolt tightness checked. Take trial run found normal.
Pandey & Ramesh Reddy
PM job carried out for Softner Feed Pump-1, Equipment throwely cleaned, All fastner bolt tightness checked. Take trial found normal.
General work carried out for EOT Crane remote stand was fixed & Wet and Dry bulb was fixed.
Rahaman, kamelash & Helper
Reported job carried out for RBC, Scatt rubber frame side coal spillage found pin hole. So patch welding work was completed.
Manojkumar, Rajvanjni &
Satendrakumar
PM job carried out for RO CI Pump, Equipment throwely cleaned, All fastener bolt tightness was checked. Take trial run found normal.
PM job carried out for Braine Agitator, Equipment throwely cleaned, Coupling sprider got damage spare nill. So SMBS agitator coupling sprider was replaced, All fastener bolt tightness was checked. Take trial run found normal.
Follow up job carried out for Vaccum loop line fabrication work under progress.
Manojkumar, Kamelash & Helper
Reported job carried out for ESP 4th field Emitting mechanism new cam was replaced. Take trial run found normal.
Dharmendar & Harimukunda Reddy
Reported job carried out for Inst & Service Air Receiver Tank, Auto drain line fitting leak. So both tank leak was arrested.
Pandey & Ramesh Reddy
Reported job carried out for SMBS Agitator coupling sprider was removed.
1422 3 6
1423 2 1
1425 2 6
Cottonwaste & 320 Oil - 3 Ltrs1/2" SS Dummy - 1 No
14 No's
PENDING JOB LISTReason for Pending Target Date of Completion
PM Job carried out for ACT Fan - 1, Equipment throwely cleaned, Blade angle - 10⁰, Gear box oil top up, All fastener bolt tightness was checked. Take trial run found normal.
Srikanth, Pandey & RameshReddy
Reported job carried out for Ejector CEP Outlet line 1/2 '' valve slightly passing. So dummy was fixed.
Indrajeet & Pothanreddy
Follow up job carried out for Small DCF'S Inlet chute inspection door fabrication work under progress.
Rajvanjni & Satendrakumar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person13
Spares Consumed Status
Cottonwaste COMPLETED
Cottonwaste COMPLETED
Cottonwaste COMPLETED
COMPLETED
COMPLETED
Cottonwaste COMPLETED
Cottonwaste COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED
COMPLETED
Cam 1 - No
COMPLETED
COMPLETED
UNDERPROGRESS
Cottonwaste & 320 Oil - 3 Ltrs
1/2 " Dummy - 1 No
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:Engineers Vijayashankar
Fitters Indrajeet, Dharmendar, Srikanth, Pandey, Patel & RahamanGets Harimukunda Reddy
Date 15-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 CHP PM 8:30 9:30 1.0 BC - 1 PM
2 CHP PM 8:30 10:00 1.5 BC - 1 ( RPG Gate) PM
3 CHP PM 10:00 12:00 2.0 PM
4 CHP PM 9:30 12:00 2.5 BC - 2 PM
5 CHP PM 13:00 16:00 3.0 RBC - 1 PM
Date 15-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 CHP PM 8:30 9:30 1 BC - 1 PM
2 CHP PM 8:30 10:00 1.5 BC - 1 ( RPG Gate) PM
3 CHP PM 10:00 12:00 2.0 PM
4 CHP CRM 8:30 17:00 7.5 Lime Stone
5 CHP PM 9:30 12:00 2.5 BC - 2 PM
6 CHP PM 13:00 16:00 3.0 RBC - 1 PM
7 DM CRM 13:00 15:00 2.0 Softener Feed Pump -2 Gland Leak
8 DM GEN 15:00 17:00 2.0 Caustic Dilutation Tank
NO OF CONSUMABLES USED: Cotton waste, EP2 Grease - 2.6KgNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 8 No's
Defect No
Type of Job
Total Hrs
DE - Blower ( Crusher House)
Defect No
Type of Job
Total Hrs
DE - Blower ( Crusher House)
Air receiver tank top side dummy fixing
work
Front side tank got crack
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Dharmendar, Srikanth, Pandey, Patel & Rahaman 7Harimukunda Reddy 1
Day Planning
Job Description Man Power
PM Srikanth & Pandey 2 2.0
PM Indrajeet & Dharmendar 2 3.0
PM Indrajeet & Dharmendar 2 4.0
PM Srikanth & Pandey 2 5.0
PM Srikanth & Pandey 2 6.0
Day Compliance
Detailed Description of Job
1426 Srikanth & Pandey 2 2
1427 2 3
1428 2 4
1429 3 22.5
1430 Srikanth & Pandey 2 5
1431 Srikanth & Pandey 2 6
1424 2 4
1424 2 4
Cotton waste, EP2 Grease - 2.6Kg
8 No's
Man Power
Total Hrs
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for BC -1, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.
PM job carried out for BC - 1 ( RPG Gate), Equipment throwely cleaned, Gear box oil level - 50 %, All fastener tightness was checked.
Indrajeet & Dharmendar
PM job carried out for DE- Blower ( Crusher House), Equipment thorwely cleaned, V-Belt tension check found normal, DE & NDE Bearing grease applied All fastener tightness checked.Take trial run found normal
Indrajeet & Dharmendar
General work carried out for Air receiver tank top side got missed. So new dummy was fixed.
Rahman, Patel & Helper
PM job carried out for BC -2, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.
PM job carried out for RBC -1, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.
Reported job carried out for Softener Feed Pump - 2, Gland leak. So new gland rope was replaced. Take trial run found normal
Indrajeet & Dharmendar
General work carried out for Caustic Dilutation Tank front side tank got crack. So M- Seal was applied.
Indrajeet & Dharmendar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTReason for Pending Target Date of Completion
Total Person9
Spares Consumed Status
COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cotton waste & EP2 Grease - 0.5 Kg
Cotton waste & EP2 Grease - 0.1
Kg
Cotton waste & EP2 Grease - 1 Kg
Cotton waste & EP2 Grease - 1 Kg
Non-Metallic Rope 8MM
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Dharmendar, Patel, Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy
Date 16-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 CHP PM 8:30 12:00 3.5 Crusher PM
2 CHP PM 8:30 12:00 3.5 DE-1 RAV PM
3 CHP PM 8:30 12:00 3.5 BC - 3 PM
4 BLR GEN 8:30 17:00 7.5 RSC - 1 & 2 Discharge Hopper Inspection door fixing work
Date 16-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 CHP PM 8:30 12:00 3.5 Crusher PM
2 CHP PM 8:30 12:00 3.5 DE - 1 RAV PM
3 CHP PM 8:30 12:00 3.5 BC - 3 PM
4 BLR GEN 8:30 17:00 7.5 RSC - 1 & 2 Inspection door
5 WTP GEN 8:30 10:00 1.5 ACT -2 Trip
6 WTP CRM 11:00 12:00 1.0 SMBS
7 WTP CRM 13:00 17:00 4.0 Caustic Dilutation tank crack
8 WTP PM 13:30 16:30 3.0 Guard pond PM
9 WTP CRM 13:30 15:30 2.0 RO Feed Pump - 1 Gland Leak
10 WTP CRM 15:30 17:00 1.5 Raw Water Pump - 1 Gland Leak
11 BLR GEN 13:30 17:00 3.5 DCF Inspection door
NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 4 KgNO OF SPARES USED:
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Dilutation tank removing
1.2.3.
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 11 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1 Dharmendar, Patel, Srikanth, Manojkumar & Rahaman 5Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2
Day Planning
Job Description Man Power
PM 3 10.5
PM 3 10.5
PM Srikanth, Kamalesh & Helper 3 10.5
Discharge Hopper Inspection door fixing work 3 22.5
Day Compliance
Detailed Description of Job
1432 3 10.5
1433 3 10.5
1434 3 10.5
1435 3 22.5
1436 2 3
1437 2 2
1438 2 8
1439 2 6
1440 Srikanth & Helper 2 4
1441 Srikanth & Helper 2 3
1442 2 7
Cotton waste & EP2 Grease - 4 Kg
Man Power
Total Hrs
Dharmendar, Rajvanjni & RameshReddy
Dharmendar, Rajvanjni & RameshReddy
Rahman, Manojkumar & Helper
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for Coal Crusher, Equipment throwely cleaned, Bearing's lubrication was applied, V-belt condition found normal, Fluid coupling oil level check in normal, All fastener tightness was checked. Take trial run found normal.
Dharmendar, Rajvanjni & ramesh
Reddy
PM job carried out for DE - 1 RAV , Equipment throwely cleaned, Inlet flange leak was arrested, RAV free rotation was check found normal, All fastener tightness checked. Take trial run found normal.
Dharmendar, Rajvanjni & ramesh
Reddy
PM job carried out for BC -3, Equipment throwely cleaned, All pulley lubrication was applied, Gear box oil level - 50%, Return idler & caring idler checked found normal. Take trial run found normal.
Srikanth, kamalesh & Helper
Reported job carried out for RSC - 1 & 2, Discharge hoper inspection door was fixed.
Rahaman Manojkumar &
Helper
Reported job carried out for ACT fan -2 , Oil level check in normal, Free rotation was check found normal.
Patel & Satendrakumar
Reported job carried out for SMBS Dilutation tank was removed.
Patel & Satendrakumar
Reported job carried out for Caustic Dilutation tank front side got cracked. So interchanged the SMBS Dilutation tank.
Patel & Satendrakumar
PM job carried out for Guard Pond Pump - 2, Equipment throwely cleaned, Suction strainer was cleaned, All fastener tightness was checked. Take trial run found normal.
Dharmendar,& Ramesh Reddy
Reported job carried out for RO feed pump - 1, Gland leak. So new rope was replaced. Take trial run found normal.
Reported job carried out for Raw Water Pump -1, Gland leak, So new was replaced. Take trial run found normal.
Follow up job carried out for DCF Inlet chute inspection door fabrication work was completed.
Rajvanjni & Kamalesh
11 No's
PENDING JOB LISTReason for Pending Target Date of Completion
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person11
Spares Consumed Status
COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cotton waste & EP2 Grease - 1 Kg
Cotton waste & EP2 Grease - 3 Kg
Cotton waste & Non - Metallic Rope
Cotton waste & Non - Metallic Rope
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers VijayashankarFitters Dharmendar, Patel, Srikanth, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date 17-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 CHP PM 8:30 12:00 3.5 BC - 4 PM
2 CHP PM 8:30 12:00 3.5 Filp Flop Screen PM
3 ASH CRM 8:30 17:00 7.5 Telescopic Chute Servicing Work
Date 17-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 CHP PM 9:00 13:00 4 Filp Flop Screen PM
2 CHP PM 13:00 15:00 2 Filp Flop Screen PM
3 CHP PM 9:00 12:00 3 BC - 4 PM
4 CHP CRM 9:00 15:00 5.0 Lime Stone Vessel
5 ASH CRM 10:00 18:00 7.0 Telescopic Chute Servicing Work
6 WTP CRM 16:30 17:30 1.0 Caustic Tank fitting leak
NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 4 KgNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 6 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Conveying line air leak
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Dharmendar, Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3
Day Planning
Job Description Man Power
PM 3 10.5
PM 3 10.5
Servicing Work 5 37.5
Day Compliance
Detailed Description of Job
1443 4 16
1443 3 6
1444 3 9
1445 2 10
1446 5 35
1447 2 2
Cotton waste & EP2 Grease - 4 Kg
6 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Total Hrs
Srikanth, Pandey & Ramesh Reddy
Manojkumar, Rahman & Helper
Patel, Dharmendar, Rajvanjini, Satendrakumar &
Kamalesh
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for Filp flop screen top door 3 No's was fixed.
Rhaman, Manojkumar,
Harimukunda Reddy & Helper
PM job carried out for Filp flop screen, Equipment throwely cleaned, All bearing lubrication was applied, V- Belt was replaced, All fastener tightness was checked. Take trial run found normal.
Srikanth, Pandey & Ramesh Reddy
PM job carried out for BC -4, Equipment throwely cleaned, All pulley lubrication was applied, Gear box oil level - 50%, Return idler & caring idler checked found normal. Take trial run found normal.
Srikanth, Pandey & Ramesh Reddy
Reported job carried out for Lime stone conveying line air leak. So gasket was fixed and take trial found normal.
Indrajeet & Pothan Reddy
Reported job carried out for Telescopic cute, Damage rope was replaced & New Turnbuckle was fixed. Take trial run found normal.
Patel, Dharmendar, Rajvanjini,
Satendrakumar & Kamalesh
Reported job carried out for Caustic tank fitting leak. So leak was arrested.
Rhaman & Manojkumar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person14
Spares Consumed Status
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cotton waste & EP2 Grease - 1.5 Kg
Cotton waste & EP2 Grease - 2.5 Kg
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
EngineersFitters Patel, Srikanth, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh
Gets Pothankumar Reddy
Date 18-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 BLR PM 8:30 10:00 1.5 DE - 2 Blower PM
2 BLR PM 10:00 12:00 2.0 DE - 2 RAV PM
3 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Shed fabrication work
Date 18-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 BLR PM 8:30 10:00 1.5 RSC - 1 PM JOB
2 BLR PM 10:00 12:00 2.0 RSC - 2 PM JOB
3 BLR PM 8:30 10:00 1.5 DE - 2 Blower PM JOB
4 BLR PM 10:00 12:00 2 DE - 2 RAV PM JOB
5 ASH GEN 8:30 17:00 7.5 BED & ASH Silo
6 BLR GEN 13:00 15:00 2 PA Fan - 1
7 BLR CRM 15:00 17:00 2 SRSB - 1 Gland Rope replace
8 MINS CRM 15:00 17:00 2.0 Flow not yet
NO OF CONSUMABLES USED: Cotton waste, EP2 Grease - 2.1 KgNO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 8 No's
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
" O " Meter Shed fabrication work
NDE side Platform approach
Farm Pond Pump - 1& 2 & Priming pump
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy 1
Day Planning
Job Description Man Power
PM Patel & Manojkumar 2 3.0
PM Patel & Manojkumar 2 4.0
" O " Meter Shed fabrication work 4 30.0
Day Compliance
Detailed Description of Job
1448 2 3
1449 2 4
1450 2 3
1651 2 4
1652 4 30
1654 2 4
1655 2 4
2 4
Cotton waste, EP2 Grease - 2.1 Kg
8 No's
Man Power
Total Hrs
Manojkumar, Rajvanji, Satehdrakumar & Kamalseh
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for RSC -1,Equipment thorwely cleaned, Gear box oil check found in normal, DE & NDE bearing grease was applied, All fastener tightness checked. Take trial run found normal.
Srikanth & Pandey
PM job carried out for RSC - 2, Equipment thorwely cleaned, Gear box oil check found in normal, DE & NDE bearing grease was applied, All fastener tightness checked. Take trial run found normal.
Srikanth & Pandey
PM job carried out for Bunker - DE- Blower system, Equipment thorwely cleaned, V-Belt tension check found normal, DE & NDE Bearing grease applied , All fastener bolts tightness checked.Take trial run found normal
Patel & Manojkumar
PM job carried out DE - RAV, Equipment throwely cleaned, Gear box oil level was checked, Transmission chain lubrication was applied, RAV free rotation was checked. Take trial run found normal.
Patel & Manojkumar
Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.
Rahaman, Rajvanjni, Satendrakumar &
Kamalesh
General work carried out for PA Fan - 1, NDE side Platform approach fabrication work under progress.
Patel & Manojkumar
Reported job carried out for SRSB - 1, Gland leak. So rope was replaced. Take trial run found normal.
Srikanth & Pandey
Reported job carried out for Farm pond pump - 1, 2, Priming pump also, Flow not yet. So foot valve was cleaned. Take trial run again flow not yet.
Patel & Manojkumar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTReason for Pending Target Date of Completion
Total Person10
Spares Consumed Status
COMPLETED
COMPLETED
COMPLETED
Cotton waste COMPLETED
UNDERPROGRESS
UNDERPROGRESS
COMPLETED
UNDERPROGRESS
Cotton waste & EP2 Grease - 1 Kg
Cotton waste & EP2 Grease - 1 Kg
Cotton waste & EP2 Grease - 0.1 Kg
Cotton waste & 20 (MM Metallic Rope)
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh,
Gets Pothankumar Reddy, Ramesh Reddy
Date 19-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 CHP PM 8:30 10:00 1.5 LS Crusher - 1 PM
2 CHP PM 10:00 11:00 1.0 LS Crusher - 2 PM
3 CHP PM 11:00 12:00 1.0 LS Crusher - 2 ( Hoist) PM
4 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Sheid fabrication work
5 MINS CRM 8:30 12:00 3.5 Farm Pond Pump - 1 & 2 Flow Not Yet
Date 19-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 CHP PM 11:30 12:30 1.0 BC -5 ( RPG Gate) PM
2 CHP PM 8:30 9:30 1.0 LS Crusher - 1 PM
3 CHP PM 9:30 10:30 1.0 LS Crusher - 2 PM
4 CHP PM 10:30 11:30 1.0 LS Crusher - 2 ( Hoist) PM
5 ASH GEN 8:30 17:00 7.5 BED & ASH Silo
6 MINS CRM 8:30 12:00 3.5 Farm Pond Pump - 1 & 2 Flow Not Yet
7 BLR SAF 13:00 17:00 4.0 PA Fan - 1
8 BLR CRM 14:00 17:00 3.0 SRSB - 3 Gland Leak
NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED: 12MM - Metallic rope
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 8 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
" O " Meter Shed fabrication work
NDE side Platform Approach
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh, 3Pothankumar Reddy, Ramesh Reddy 2
Day Planning
Job Description Man Power
PM Pandey & Dharmendar 2 3.0
PM Pandey & Dharmendar 2 2.0
PM Pandey & Dharmendar 2 2.0
" O " Meter Sheid fabrication work 4 30.0
Flow Not Yet Patel & Manojkumar 2 7.0
Day Compliance
PM job carried out for Wall seal blower - 1
1656 2 2
1657 2 2
1658 2 2
1659 2 2
1660 5 37.5
1661 2 7
16622 8
1663 2 6
Cotton waste12MM - Metallic rope
8 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Total Hrs
Rahman, Rajvanji, Satehdrakumar & Kamalseh
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for BC - 5, RPG gate, Equipment throwely cleaned, Transmission chain check found normal, Gear box oil level normal. Not in service.
Pandey & Dharmendar
PM job carried out for LS Crusher - 1, Equipment throwely cleaned, V-belt condition found normal, All fastener tightness was checked. Not in service.
Pandey & Dharmendar
PM job carried out for LS Crusher - 2, Equipment throwely cleaned, V-belt condition found normal, All fastener tightness was checked. Not in service.
Pandey & Dharmendar
PM job carried out for LS Crusher - 2 ( Hoist), Equipment throwely cleaned, Gear box oil top-up, All fastener bolt tightness was checked. Not in service.
Pandey & Dharmendar
Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.
Rahman, Rajvanji, Satehdrakumar &
Kamalseh
Follow up job carried out for Farm pond pump - 1, 2, Foot valve was cleaned. Take trial run found normal.
Manojkumar & Patel
Follow up job work carried out for PA Fan - 1, NDE side Platform approach fabrication work was completed.
Manojkumar & Patel
Reported job carried out for SRSB - 3, Gear box gland leak, so rope was replaced. Take trial run found normal.
Pandey & Dharmendar
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person11
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED
COMPLETEDCotton waste &
12 MM Metallic Rope
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & SriaknthRiggers Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad
Gets Pothankumar Reddy, Ramesh Reddy
Date 20-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 CHP CRM 8:30 12:00 3.5 Coal Crusher Hammering plates position to be changed
2 BLR PM 8:30 11:00 2.5 ACC fan 1 PM
4 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Shed fabrication work
5 CHP PM 13:00 15:00 2.0 Coal Crusher ( Hoist) PM
Date 20-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 STG PM 8:30 11:00 2.5 ACC fan 1 PM
2 CHP CRM 8:30 12:00 4.5 Coal Crusher
3 ASH GEN 8:30 17:00 7.5 BED & ASH Silo
4 BLR CRM 8:30 11:30 3.0 Stripper Cooler ( RHS)
5 CHP CRM 9:30 11:30 2.0 Limestone crusher 2 Bearing inspection
6 CHP PM 13:00 15:00 2.0 Coal Crusher ( Hoist) PM
7 BLR CRM 14:00 17:00 3.0 SRSB - 2 Gland Leak
8 ESP SAF 15:30 17:00 1.5 ID Fan - 1 & 2 Safety Punch point
9 ESP CRM 15:00 15:30 0.5 ESP -6
NO OF CONSUMABLES USED: Cotton waste & 320 Oil - 1.5 LtrsNO OF SPARES USED: 12MM - Metallic rope
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 9 No's
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Impact hammers plates direction is
replaced
" O " Meter Shed fabrication work
Conveying line dummy
Doom seal pressure not built up
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Sriaknth 6Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad 3Pothankumar Reddy, Ramesh Reddy 2
Day Planning
Job Description Man Power
Hammering plates position to be changed 3 10.5
PM Srikanth,Pandey 2.5 6.3
" O " Meter Shed fabrication work 4 30.0
PM Manoj& Dharmendar 2 4.0
Day Compliance
Detailed Description of Job
1665 Srikanth & pandey 2 5
1666 4 18
1667 4 30
1668 2 6
1669 Indrajeet 1 2
1671 3 6
1672Srikanth & pandey 2 6
1673 2 3
Manojkumar 1 0.5
Cotton waste & 320 Oil - 1.5 Ltrs12MM - Metallic rope
9 No's
Man Power
Total Hrs
Manojkumar, Dharmendhar & Helper
Arjunprasad, Rajvanji, Satehdrakumar & Kamalseh
Permit No
Engineer / Technician
Man Power
Total Hrs
PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade angle in 10 ⁰ , Oil level check found normal, Oil filter was cleaned, All fastener bolt tightness was checked. Take trial run found normal.
Reported job carried out at coal crusher, Impact hammers position changing work planed from tomorrow
Manojkumar, Dharmendar& Helper
Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.
Arjunprasad, Rajvanjni,
Satendrakumar, Kamalesh,
Reported job carried out for Stripper cooler ( RHS) Bed material bunker dummy replaced to bed material silo. Take trial run no leak & RAV gland leak was arrested.
Patel & Ramesh Reddy
Reported job carried out at limestone crusher2 ,Bearing working is inspected and over grease is removed from the bearing. Take trial run again trip.
PM job carried out for Coal Crusher ( Hoist), Equipment throwely cleaned, Gear box oil top-up, All fastener bolt tightness was checked. Not in service.
Manojkumar, Dharmendar& Helper
Reported job carried out for SRSB - 2, Gear box gland leak, so rope was replaced. Take trial run found normal
Safety punch point carried out for ID Fan - 1 & 2, NDE side approach fabrication work under progress.
Manojkumar & Dharmendar
Reported job carried out for Esp -6, Doom seal pressure not built up. So Doom seal position was adjusted. No pressure was - 6 KG/CM2
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
PENDING JOB LISTReason for Pending Target Date of Completion
Total Person11
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste UNDERPROGRESS
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
Cotton waste & 320 Oil - 1.5 Ltrs
Cotton waste & 12 MM Metallic
Rope
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & RahmanRiggers Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad
Gets Ramesh Reddy
Date 21-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 STG PM 8:30 12:00 3.5 ACC Fan - 4 PM
Date 21-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 ESP GEN 8:30 17:00 7.5 ID Fan - 1 & 2
2 ASH GEN 8:30 17:00 7.5 ASH Silo Shed fabrication work
3 MINS CRM 8:30 17:00 7.5 Farm Pond pump -1 &2 Flow not yet
NO OF CONSUMABLES USED:NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS):
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
NDE side platform approach fabrication
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman 7Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad 4Ramesh Reddy 1
Day Planning
Job Description Man Power
PM Pandey & Srikanth 2 7.0
Day Compliance
Detailed Description of Job
1675 3 22.5
1676 4 30
1677 2 15
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Total Hrs
Permit No
Engineer / Technician
Man Power
Total Hrs
Follow up job carried out for ID Fan - 1 & 2, NDE side platform approach fabrication work was completed.
Rehman, Helper - 1 &
Helper -2
Follow up job carried out for Ash Silo " O - Meter" floor shed fabrication work under progress.
Rajvanjni, Satendrakumar,
Kamalesh & Arjunprasad
Reported job carried out for Farm pond pump -1 & 2, Flow not yet, so foot valve was cleaned & Priming. Take trial run found normal.
Dharmendar & Patel
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person12
Spares Consumed Status
COMPLETED
UNDERPROGRESS
COMPLETED
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:Engineers Vijayashanklar
Fitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & RahmanGets Pothan Reddy
Date 22-Feb-15 Day Planning
S.No AreaTime
Equipment Job DescriptionStart End
1 WTP PM 8:30 12:00 3.5 ACT Fan - 2 PM
2 WTP PM 8:30 10:00 1.5 Portable Pump - 2 PM
3 WTP PM 13:00 15:00 2.0 RO Feed Pump - 2 PM
Date 22-Feb-15 Day Compliance
S.No AreaTime
Equipment Defect/ ObservationStart End
1 WTP PM 8:30 10:30 2.0 ACT Fan - 2 PM
2 WTP PM 10:30 12:00 1.5 Portable Pump - 2 PM
3 WTP CRM 8:30 10:30 2.0 DM Transfer pump -2 Motor over load trip
4 WTP PM 10:30 12:00 1.5 RO Feed Pump - 2 PM
5 ASH PM 14:00 16:00 2.0 BED Ash Silo RAV PM
6 CHP GEN 8:30 12:00 3.5 CHP Lighting frame fixed
7 WTP CRM 14:00 17:00 3.0 DM Transfer pump -2
NO OF CONSUMABLES USED: Cotton waste NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 7 No's
PENDING JOB LISTSino Date Equipment Job Description Reason for Pending
Defect No
Type of Job
Total Hrs
Defect No
Type of Job
Total Hrs
Pump dismandling work
1.2.3.
ABRIVATIONS
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashanklar 1Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman 7Pothan Reddy 1
Day Planning
Job Description Man Power
PM Dharmendar & Patel 2 7.0
PM Indrajeet & Srikanth 2 3.0
PM Dharmendar & Patel 2 4.0
Day Compliance
Detailed Description of Job
1680 2 4
1681 2 3
1682 2 4
1683 2 3
1684 2 4
1685 3 10.5
1686 2 6
Cotton waste
7 No's
PENDING JOB LISTReason for Pending Target Date of Completion
Man Power
Total Hrs
Permit No
Engineer / Technician
Man Power
Total Hrs
PM Job carried out for ACT Fan - 2, Equipment throwely cleaned, Blade angle - 10⁰, Gear box oil level normal, All fastener bolt tightness was checked. Take trial run found normal.
Dharmendar & Patel
PM job carried out for Portable pump - 2, Equipment throwely cleaned, All fasterner tightness was checked. Take trial run found normal.
Indrajeet & Srikanth
Reported job carried out for DM Transfer pump -2, Motor over load trip, so decoupled the pump found slightly jam, Pump air vent released, Axial ply was checked, now free. Take trial run again over load trip.
Indrajeet & Srikanth
PM job carried out for Portable pump - 2, Equipment throwely cleaned, Gland leak so follower tightened, All fasterner tightness was checked. Take trial run found normal.
Dharmendar & Patel
PM job carried out for BED Ash silo RAV, Equipment throwely cleaned, Rotar free rotation was checked, Transmission chain lubrication was applied. Take trial run found normal.
Dharmendar & Patel
General job carried out for CHP area Lighting frame fixing work was under progress ( Total frame - 10 No's)
Rehman, Manojkumar &
Helper
Reported job carried out for DM Transfer pump - 2, Pump not free rotate, so pump dismandling found inside carbon was broken. So material not available work under progress.
Indrajeet & Srikanth
B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN
Total Person9
Spares Consumed Status
Cotton waste COMPLETED
Cotton waste COMPLETED
COMPLETED
Cotton waste COMPLETED
Cotton waste COMPLETED
UNDERPROGRESS
UNDERPROGRESS
DAILY REPORT - MECHANICAL MAINTENANCE DEPT
Manpower Details:
Engineers Vijayashankar, SuriyaprakashFitters Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad
Gets Pothan kumar reddy ,Ramesh reddy
DATE 23-02-15 SHUTDOWN WORKS
Sino AreaTime
Equipment Defect/ ObservationStart End
1 STG SD 8:30 15:00 5.3 Ejector
2 STG SD 15:00 17:00 2.0 HP Heater
3 STG SD 15:00 16:00 1.0 Ejector
4 STG SD 19:00 20:00 1.0 PRDS De super heater line
5 STG SD 17:00 18:30 1.5 Ejector
6 STG SD 8:30 10:00 1.5 Ejector
7 BLR SD 8:30 16:00 6.5 Atttemparator - 1 & 2 MOV Gland leak
8 STG SD 10:00 11:00 1.0 Dearator Pressure gauge leak
9 STG SD 8:30 12:00 3.5 CEP 1 Suction stainer
10 STG SD 13:00 17:00 4.0 CEP 2 Suction strainer
11 STG SD 8:30 12:00 3.5 CDP 1 Suction strainer
12 STG SD 13:00 15:00 2.0 CDP 2 Suction strainer
13 STG SD 11:00 14:00 2.0 Dearator Pegging to Dereator
14 STG SD 13:00 16:00 3.0 ESP
15 STG SD 14:00 16:00 2.0 PRDS PRDS to Ejector
16 STG SD 16:00 17:00 1.0 Dearator
17 STG SD 17:00 18:00 1.0 Turbine
18 BLR SD 16:00 19:00 3.0 PA fan -2 Damper servicing
Defect No
Type of Job
Total Hrs
Stand by 2, 3 & 4 gasket leak
Channel vent flange leak
Inter cooled condenser valve leak
Main Ejector Drain Valve Passing
Ejector PRDS attemptator drain line
Pent house & Centre manual door opening
Feed water sample line leak
Start up vent drain line Provision
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh & Arjun PrasadPothan kumar reddy ,Ramesh reddy 1
SHUTDOWN WORKS
Detailed Description of Job
1687 3 15.9
1688 2 4.0
1689 2 2.0
1690 3 3.0
1691 2 3.0
1692 0.0
1694 2 13.0
1696 3 3.0
1697 2 7.0
1698 2 8.0
1699 2 7.0
1700 2 4.0
1552 3 6.0
1553 3 9.0
1554 3 6.0
1555 3 3.0
1556 3 3.0
1557 2 6.0
Permit No
Engineer / Technician
Man Power
Total Hrs
Shutdown job carried out for Ejector stand by 2 , 3 & 4 gasket was replaced .
Indrajeet , Dharmendar &
Rajbansingh
Shutdown job carried out for HP Heater channel vent flange leak. So spiral gasket was replaced
Patel & Arjun prasad
Shutdown job carried out for ejector inter cooled condenser drain valve nipple leak. So nipple leak arrest by applying Teflon tape
Dharmendar & Rajbansingh
Shutdown job carried out for PRDS De-superheater line. So welding work under process.
Rehman, SatendraKumar &
Helper
Shutdown job carried out for Main Ejector drain valve passing. So secondary valve has been welded.
Manojkumar & Kamalesh
Shutdown job carried out for Ejector PRDS attemptator drain line.
Rehman, SatendraKumar &
Helper
Shutdown job carried out for Attemparator MOV - 1 & 2 gland leak. So new gland rope was replaced.
Pandy & Ramesh Reddy
Shutdown job carried out for Dearator Tapping & Dereator Pressure gauge Pin hole leak. So metal built up work was completed.
Rehman, Satendarkumar &
Helper
Shutdown job carried out for CEP -1 suction strainer was cleaned.
Manojkumar & Kamalesh
Shutdown job carried out for CEP -2 suction strainer was cleaned.
Manojkumar & Kamalesh
Shutdown job carried out for CDP -1 suction strainer was cleaned.
Patel & Arjun prasad
Shutdown job carried out for CDP -2 suction strainer was cleaned.
Patel & Arjun prasad
Shut down job carried out for Pegging steam to Dereator BY-Pass line valve has been welded.
Rehman, Satendarkumar &
Helper
Shutdown job carried out for ESP Pent house & Centre Manual door was opened.
PothanReddy & Helper
Shutdown job carried out for PRDS to Ejector By-pass line valve has been welded.
Rehman, Satendarkumar &
Helper
Shut down job carried out for Feed water sample line pin hole leak. So metal built up work was completed.
Rehman, Satendarkumar &
Helper
Shutdown job carried out for Turbine Start up vent drain line provision work was completed.
Rehman, Satendarkumar &
Helper
Shutdown job carried out for PA fan 2 Damper MOV servicing work was under progress.
Pandy & Ramesh Reddy
Spares Consumed Status
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED
Metallic rope - 8 MM COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
Metalic Gasket Grade - 54
1/2" # 800 Globe Valve - 1 No
DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar
Fitters Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satender kumar, Kamalesh & Arjun Prasad
Gets Pothan kumar Reddy, Ramesh reddy
DATE 24-02-15 SHUTDOWN WORKS
slno AreaTime
Equipment Defect/ ObservationStart End
1 BLR SD 14:00 19:00 5.0 PA fan-2
2 BLR SD 8:30 12:00 3.5 PA fan
3 STG SD 8:30 12:00 3.5 Dearator
4 STG SD 8:30 14:00 4.5 Pegging line NRV leak arrest
5 STG SD 8:30 14:00 4.5 PRDS Attemptator line leak
6 STG SD 14:00 15:00 1.0 Wood spray Nozzle cleaning
7 BLR SD 17:00 23:00 6.0 Boiler Suffolding work
8 STG SD 13:00 15:00 2.0 Dearator
9 STG SD 14:00 15:00 1.0 HP Heater
10 STG SD 15:00 19:00 4.0 Isolation valve fixing
11 BLR SD 15:00 17:30 2.5 PA Fan - 1 PM
12 BLR SD 17:30 20:00 2.5 PA Fan - 2 PM
13 BLR SD 15:00 17:30 2.5 SA Fan - 1 PM
14 BLR SD 17:30 20:00 2.5 SA Fan - 2 PM
Manpower Details
Type of Job
Total Hrs
Damper MOV servicing job
Discharge duct crack welding
Top side vent orifice flange leak
Top vacuum breaker flange leak
Inlet & outlet heater drain line direction
changing
Main steam Attemptator - 1 & 2
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satender kumar, Kamalesh & Arjun Prasad 4Pothan kumar Reddy, Ramesh reddy 2
SHUTDOWN WORKS
Detailed Description of Job
1560 2 10.0
1561 2 7.0
1562 2 7.0
1563 2 9.0
1564 2 9.0
1566 Dharmendar 1 1.0
1569 4 24.0
1570 2 4.0
1571 2 2.0
1572 3 12.0
1573 2 5.0
1573 2 5.0
1574 2 5.0
1574 2 5.0
Permit No
Engineer / Technician
Man Power
Total Hrs
Shutdown job carried out for PA fan - 2 Damper MOV servicing work is under process.
Pandey & Ramesh reddy
Shutdown job carried out for PA Fan Air By-pass duct crack has been welded.
Manojkumar & Patel
Shutdown job carried out for Dearator top both side air vent orifice flange leak. So new gasket were replaced.
Indrajeet & Helper
Shutdown job carried out for pegging line NRV gasket is damaged. So gasket was replaced.
Pandey & Ramesh reddy
Shutdown job carried out for PRDS attemptator line pin hole leak (Near HP Heater top side). So line was replaced.
Rehman, Dharmendar &
Helper
Shutdown job carried out for wood spray nozzle cleaning work under progress.
Shutdown job carried out for Furnace inside suffolding work underprogress.
Rajvanjni, Satendrakumar,
Kamalesh & Arjun Prasad
Shutdown job carried out for dearator top vacuum breaker flange arrest has been completed.
Indrajeet & Helper
Shutdown job carried out for Feed water Inlet & outlet drain line direction was changed.
Rehman & Helper
Shutdown job carried out for Main steam Attemperator - 1 & 2 Inlet line isolation valve was fixed.
Rehman, Dharmendar & Hepler
PM job carried out for PA Fan - 1, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked
Patel & Manojkumar
PM job carried out for PA Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, Casing manual door leak was rectified, All fasterner tightness was checked
Patel & Manojkumar
PM job carried out for SA Fan - 1, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked
Indrajeet & pothan reddy
PM job carried out for SA Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked
Indrajeet & pothan reddy
Total Person13
Spares Consumed Status
Cottonwaste UNDERPROCESS
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROCESS
UNDERPROCESS
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
54 Grade Metalic Gasket
154 Grade Metalic Gasket
1 1/2" # 1500 Globe valve - 2No's
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar
Fitters Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad
Gets Pothan kumar reddy, Ramesh reddy
DATE 25-02-15 SHUTDOWN WORKS
Sino AreaTime
Equipment Defect/ Observation Detailed Description of JobStart End
1 STG SD 13:00 15:30 2.5 Wood spray Nozzle leak
2 STG SD 8:30 12:00 3.5 EOP PM
3 BLR SD 8:30 12:00 3.5 SWAS panel
4 BLR SD 15:30 19:00 3.5 Main steam Steam Trap replacement
5 BLR SD 16:00 19:00 3.0 Main steam flow
6 BLR SD 9:00 12:00 3.0 DCF
7 BLR SD 10:00 12:00 2.0 Wall seal blower-1 PM
8 STG SD 10:30 18:00 6.5 BFP-2 Alignment checking
Manpower Details
Type of Job
Total Hrs
Shutdown job carried out for wood spray nozzle line nipple leak. So leak was arrested.
PM carried out for EOP, Equipment throwely cleaned, Discharge flange leak was arrested, Suction filter was cleaned, All fastener tightness was checked
Sample inlet line modification
Shutdown job carried out for SWAS panel sample Boiler blowdown,superheated steam & BFPsuction water inlet line modification work was completed.
Shutdown job carried out for Main steam drain line trap not working. So new trap was replaced.
Nozzle DP valve gland leak
Shutdown job carried out for Main steam flow nozzle DP valve gland leak . So new gland rope was replaced.
Zero limit switch fabrication
Shutdown job carried out for DCF zero limit switch fabrication is underprogress.
PM job carried out for Wall seal blower - 1. Equipment throwely cleaned, Gear box oil changed, V- Belt condition check found normal, All fasterner tightness was checked.Reported job carried out for BFP - 2 Present condition cold Alignment reading. Alignment Reading: Radial R : 0.02, B : 0.34, L : 0.34 Axial -1 R : 0.01, B : 0.08, L : 0.05 Axial - 2 R : 0.01, B : -0.02, L : 0.02
9 WTP SD 13:00 18:00 5.0 DM transfer pump-2 Servicing work
10 BLR SD 13:00 15:00 2.0 PA Fan Casing Door leak
11 STG SD 13:00 14:00 1.0 MOP PM
12 STG SD 14:00 15:00 1.0 AOP PM
13 STG SD 15:00 16:00 1.0 JOP (AC) PM
Follow up job carried out for DM Transfer pump - 2, Pump Over load trip. So pump dismandling found carbon push was broken but spare not avaliable.
Shutdown job carried out for PA Fan Casingdoor leak was arrested.
PM job carried out for MOP, Equipment throwely cleaned, All fastener tightness was checked.
PM job carried out for AOP, Equipment throwely cleaned, All fastener tightness was checked.
PM job carried out for JOP (AC), Equipment throwely cleaned, All fastener tightness was checked.
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad 4 Total PersonPothan kumar reddy, Ramesh reddy 2 14
Spares Consumed Status
1575 3 7.5 COMPLETED
1577 2 7.0 Cotton waste COMPLETED
1578 3 10.5 COMPLETED
1579 3 10.5 COMPLETED
1580 2 6.0 COMPLETED
1581 2 6.0 UNDERPROGRESS
1583 2 4.0 COMPLETED
1586 2 13.0 UNDERPROGRESS
Permit No
Engineer / Technician
Man Power
Total Hrs
Rehman, Satendarkumar &
Helper
Pandey & Srikanth
Rehman, Satendarkumar &
Helper
Rehman, Satendarkumar &
Helper
Srikanth & Pandey
Manojkumar & Kamalesh
Indrajeeth & Rajvanjni
Cotton waste, Servo System
320 Oil - 4 Ltrs
Patel & Arjun prasad
1587 2 10.0 COMPLETED
1588 2 4.0 COMPLETED
1593 2 2.0 Cotton waste COMPLETED
1594 2 2.0 Cotton waste COMPLETED
1595 2 2.0 Cotton waste COMPLETED
Indrajeeth & Rajvanjni
Manojkumar & Kamalesh
Srikanth & Pandey
Srikanth & Pandey
Srikanth & Pandey
DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar
Fitters Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad
Gets Pothan kumar reddy & Ramesh reddy
DATE 26-02-15 SHUTDOWN WORKS
Sino AreaTime
Equipment Defect/ ObservationStart End
1 STG SD 8:30 12:00 3.5 JB (ACC) Fabrication
2 BLR SD 8:30 14:00 4.5 DCF - 707 PM
3 ESP SD 8:30 12:00 3.5 ID fan -1 PM
4 BLR SD 8:30 12:00 3.5 DCF - 706 Inspection door fixing
5 STG SD 9:00 12:00 3.0 Ejector
6 STG SD 13:00 18:00 5.0 Main steam line Steam Trap replacement
7 Mines SD 13:00 18:00 5.0 Farm Pond pump
8 WTP SD 9:00 12:00 3.0 RO HP Pump - 2
9 ESP SD 13:00 18:00 5.0 ID fan -2 PM
10 BLR SD 14:00 18:00 4.0 DCF - 705 PM
Manpower Details
Type of Job
Total Hrs
All Fastners tightness checking
Suction line modification
Discharge valve gasket leak
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad 4Pothan kumar reddy & Ramesh reddy 1
SHUTDOWN WORKS
Detailed Description of Job
1598 2 7.0
151 2 9.0
152 2 7.0
153 3 10.5
155 2 6.0
157 3 15.0
Shutdown job caried out for suction line modification 161 2 10.0
163 2 6.0
164 2 10.0
165 3 12.0
Permit No
Engineer / Technician
Man Power
Total Hrs
Shutdown job carried out for Junction box frame fabrication & Fixed.
Rehman & Helper
PM job carried out for Drag Chain Feeder - 707, Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fasene tightness was checked. Take trial found normal.
Indrajeeth & Rajvanjni
PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fastener tightness was checked.
Patel & Satendarkumar
Shutdown job carried out for DCF - 706, Suction chute inspection door was fixed.
Rehman, Manojkumar &
Kamalesh
Shutdown job carried out for Ejecor all fastners tightness checked.
Shutdown job carried out for Main steam drain line trap not working. So new trap was replaced.
Rehman, Kamalesh &
Helper
Manojkumar, Patel &
Kamalesh
Shutdown job carried out for RO HP pump -2 discharge vavle gasket was replaced.
Pandey, Ramesh Reddy &
Helper
PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fastener tightness was checked.
Pandey, Ramesh Reddy &
Helper
PM job carried out for Drag Chain Feeder (705), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.
Indrajeeth, Rajvanjni &
Helper
Total Person14
Spares Consumed Status
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
Cottonwaste & EP2 Grease
DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar
Fitters Indrajeet, Dharmendar, Patel, Pandey, Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad
Gets Pothan kumar reddy, Ramesh reddy
DATE 27-02-15 SHUTDOWN WORKS
Sino AreaTime
Equipment Defect/ Observation Detailed Description of JobStart End
1 BLR SD 8:30 12:00 3.5 DCF - 706 PM
2 Mines SD 9:00 12:00 3.0 Farm pond pump - 1 Flow not yet
3 STG SD 9:00 11:00 2.0 BFP -1
4 STG SD 13:00 20:00 7.0 BFP -2 Alignment checking
5 Mines SD 13:00 18:00 5.0 Farm pond pump Discharge line leak
6 BLR SD 13:00 17:00 4.0 Burner Below leak
Manpower Details
Type of Job
Total Hrs
PM job carried out for Small drag chain Feeder (706), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.
shutdown job carried out for Farm pond pump - 1 Flow not yet found foot valve goes deep in sludge. So floating arrengement is completed.
Discharge MOV gland leak
Shutdown job carried out for BFP - 1 Discharge MOV gland leak, So gland follower tighten. Now leak was arrest.
Follow up job carried out for BFP - 2 Alignment work was completed. Take trial run found normal. Alignment Readings: Radial R : 0.02, B : 0.00, L : - 0.01 Axial -1 R : 0.02, B : 0.06, L : 0.04 Axial - 2 R : 0.01, B : 0.00, L : - 0.02 Shutdown job carried out for Farm pond pump discharge line coupling leak found inside thread damage. So removed the coupling & tool piece has been welded.. Take trial run no leak.
Shutdown job carried out for Furnace oil burner expansion below leak. So rubber was pasted.
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet, Dharmendar, Patel, Pandey, Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad 4 Total PersonPothan kumar reddy, Ramesh reddy 1 14
Spares Consumed Status
1600 3 10.5 Cotton waste COMPLETED
156 3 9.0 COMPLETED
162 2 4.0 Metallic rope - 10 MM COMPLETED
168 4 28.0 COMPLETED
169 3 15.0 COMPLETED
170 2 8.0 COMPLETED
Permit No
Engineer / Technician
Man Power
Total Hrs
Indrajeeth, Rajvanshi &
Helper
Dharmendar, Patel &
Arjun prasad
Pandey & Ramesh Reddy
Indrajeeth, Srikanth,
Kamalesh & Helper
Rehman, Manojkumar & Satendarkumar
Pandey & Ramesh Reddy
DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar
Fitters Indrajeet, Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satenderkumar, Kamalesh & Arjun Prasad
Gets Pothan kumar reddy ,Ramesh reddy
DATE 28-02-15 SHUTDOWN WORKS
Sino AreaTime
Equipment Defect/ ObservationStart End
1 STG CRM 8:30 12:00 3.5 BFP - 2 Alignment checking
2 STG CRM 9:00 12:00 3.0 LP Dosing agitator Shaft fixing
3 BLR CRM 9:00 15:00 5.0 Bed Material RAV Frequently Jam
4 BLR GEN 9:00 14:00 4.0 PA Fan - 2 Actuator servicing
5 BLR CRM 13:00 16:00 3.0 DCF-706 Jam release
6 STG SD 18:00 20:00 2.0 Turbine Suffolding work
7 STG SD 18:00 20:00 2.0 Turbine
Manpower Details
Type of Job
Total Hrs
ESV upsteam chest chamber leak
DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet, Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satenderkumar, Kamalesh & Arjun Prasad 4Pothan kumar reddy ,Ramesh reddy 1
SHUTDOWN WORKS
Detailed Description of Job
172 3 10.5
173 Srikanth & Kamalesh 2 6.00
174 3 15.00
1475 3 12.00
176 3 9.00
177 All Man power 14 28.00
178 All Man power 14 28.00
Permit No
Engineer / Technician
Man Power
Total Hrs
Follow up job carried out for BFP - 2, Motor to Pump was coupled. Take trial run found normal. Vibration readings : PDE: H - 2.5, V - 2.6, A - 1.7 PNDE: H - 1.8, V - 1.2, A - 1.2
Indrajeeth, Rajvanjni &
Helper
Reported job carried out for LP dosing agitator shaft fell down to dosing tank, So shaft was fixed. Take tria run found normal.
Reported job carried out for Bed material RAV removed & Tool piece fabricated and then fixed.
Rehman, Manojkumar & Satendarkumar
Follow up job carried out for PA Fan - 2, Discharge damper Actuator Servicing work was completed. Take trial run Motor side fault.
Pandey & Ramesh reddy
Reported job carried out for DCF -706 Suction chute Plate gate jam internal gear dust accumilation found. So cleaning work was completed.
Srikanth, Pandey & Kamalesh
Shutdown job carried out for Turbine pedastal suffolding work was completed.
Shutdown job carried out for Turbine ESV upsteam chest chamber gasket leak. So work underprogress.
Total Person14
Spares Consumed Status
COMPLETED
COMPLETED
COMPLETED
Cotton waste COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
Cotton waste & EP 2 Greese