mech -dpr- feb''15

135
DA Manpower Details: Engineers Vijayashankar, Suriyaprakash Fitters Indrajeet,Dharmendar, Srikanth, Pand Gets Harimukunda Reddy Date 1-Feb-15 Sino Area Time Equipment Start End 1 WTP PM 8:30 10:30 2.0 MGF Feed Pump - 2 2 BLR PM 10:30 12:00 1.5 3 ESP PM 13:00 14:30 1.5 Scavenging Air Blower 4 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 Mins 1-Feb-15 Sino Area Time Equipment Start End 1 WTP PM 9:00 10:30 1.5 MGF Feed Pump - 2 2 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 3 BLR PM 10:30 12:00 1.5 4 STG PM 13:00 14:30 1.5 Scavenging Air Blower 5 ESP CRM 8:30 12:00 3.5 ESP -1 6 ESP CRM 13:00 17:00 4.0 ESP - 2 7 CHP CRM 10:00 17:00 6.0 8 ASH GEN 8:30 12:00 3.5 ASH Handling System NO OF CONSUMABLES USED: NO OF SPARES USED: NO OF BREAKDOWNS: NO OF DEFECTS IDENTIFIED: NO OF DEFECTS ATTENDED: PERMITS TAKEN( PTW NOS): ABRIVATIONS Defect No Type of Job Total Hrs Lime Stone Bunker RAV - 1 Defect No Type of Job Total Hrs Lime Stone Bunker RAV - 1 Lime Stone Crusher Primary & Secondary 2. INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP

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Page 1: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:Engineers Vijayashankar, Suriyaprakash

Fitters Indrajeet,Dharmendar, Srikanth, Pandey, Manojkumar & RahamanGets Harimukunda Reddy

Date 1-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 WTP PM 8:30 10:30 2.0 MGF Feed Pump - 2 PM

2 BLR PM 10:30 12:00 1.5 Lime Stone Bunker RAV - 1 PM

3 ESP PM 13:00 14:30 1.5 Scavenging Air Blower PM

4 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 PM

Mins 1-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 WTP PM 9:00 10:30 1.5 MGF Feed Pump - 2 PM

2 MINS PM 15:00 17:00 2.0 Farm Pond Pump - 2 PM

3 BLR PM 10:30 12:00 1.5 Lime Stone Bunker RAV - 1 PM

4 STG PM 13:00 14:30 1.5 Scavenging Air Blower PM

5 ESP CRM 8:30 12:00 3.5 ESP -1 Alignment work

6 ESP CRM 13:00 17:00 4.0 ESP - 2 Cam fixing job

7 CHP CRM 10:00 17:00 6.0

8 ASH GEN 8:30 12:00 3.5 ASH Handling System

NO OF CONSUMABLES USED:NO OF SPARES USED:NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Lime Stone Crusher Primary & Secondary

Motor Pulley Interchanging

Ground Floor Shed Erection

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 2: Mech -DPR- Feb''15
Page 3: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet,Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Harimukunda Reddy 1

Day Planning

Job Description Man Power Total Hrs

PM Srikanth & Pandey 2 4.0

PM Srikanth & Pandey 2 3.0

PM Srikanth & Pandey 2 3.0

PM Srikanth & Pandey 2 4.0

Day Compliance

Detailed Description of Job Total Hrs

3671 Srikanth & Pandey 2 3.0

3670 Srikanth & Pandey 2 4.0

3672 Srikanth & Pandey 2 3.0

3673 Srikanth & Pandey 2 3.0

3680 3 10.5

3681 3 12.0

Indarjeet, 3 18.0

3 10.5

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for Raw water Pump-2, Equipment throwely cleaned, Oil level checked found normal, All fastener bolt tightness checked. Take trial found normal.

PM job carried out for Form pond - 2, Equipment throwely cleaned, All fastener bolts tightness checked, Take trial run found normal.

PM job carried out for Lime Stone RAV - 1, Equipment cleaned throwely, All fastener bolt tightness checked.

PM job carried out for Scavenging Air Blower, Equipment throwely cleaned, Impeller free rotation was checked, All fasteners bolt tightness was checked. Take trial run found normal.

Reported job carried out for ESP Field - 1, Emitting mechanism alignment work was finished. Take trial run found normal.

Patel, Dharmendar & GET

Reported job carried out for ESP Field - 2, Emitting mechanism cam fixing job was finished but alignment work under progress.

Patel, Dharmendar & Harimukunda Reddy

Reported job carried out for Lime Stone Crusher Primary & Secondary Motor pulley was interchanged.

General job carried out for Ash handling system ground floor shed erection work. So material shifting work was under progress.

Rahaman, Manojkumar &

Helper

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 4: Mech -DPR- Feb''15
Page 5: Mech -DPR- Feb''15

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste UNDERPROGRESS

COMPLETED

UNDERPROGRESS

Page 6: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh ReddyDate 2-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 WTP PM 8:30 10:30 2.0 MGF Blower PM

2 WTP PM 10:30 12:00 1.5 SMBS Agitator PM

3 BLR PM 13:00 15:00 2.0 Lime Stone RAV - 2 PM

4 ESP CRM 8:30 17:00 7.5 ESP Emitting Mechanism - 2 & 3 Alignment work

Mins 2-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 ESP CRM 8:30 12:00 3.5 ESP Alignment work

2 WTP PM 13:00 15:30 2.5 MGF Blower PM

3 WTP PM 11:00 12:00 1.0 SMBS Agitator PM

4 ASH GEN 8:30 16:00 6.5 ASH Handling System

5 BLR PM 8:30 11:00 2.5 Lime Stone RAV - 2 PM

6 STG CRM 16:00 17:00 1.0 PRDS Attmeperator line Pin hole leak

7 ESP CRM 13:00 17:00 4.0 ESP Alignment work

NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 7 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Ground Floor Shed Erection

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 7: Mech -DPR- Feb''15
Page 8: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2

Day Planning

Job Description Man Power Total Hrs

PM Srikanth & Pandey 2 4.0

PM Srikanth & Pandey 2 3.0

PM Srikanth & Pandey 2 4.0

Emitting Mechanism - 2 & 3 Alignment work Patel & Dharmendar 2 15.0

Day Compliance

Detailed Description of Job Total Hrs

3687 3 10.5

3688 2 5.0

3691 Srikanth & Pandey 2 2.0

3693 4 26.0

3694 Srikanth & Pandey 2 5.0

3699 2 2.0

3701 3 12.0

Cottonwaste

7 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

Follow up job carried out for ESP Emitting Mechanism - 2, Alignment work was completed. Take trial run found normal.

Dharmendar, Patel & Ramesh Reddy

PM job carried out for MGF Blower, Equipment throwely cleaned, Oil level was check normal, " V" - Belt tightness was check normal, All fastener tightness was checked. Take trial run found normal.

Srikanth & Pothankumar Reddy

PM job carried out for SMBS Agitator, Equipment throwely cleaned, Gearbox oil level was check found normal, All fastener tightness was checked. Take trial run found normal.

Follow up job carried out for ASH handling system ground floor shed erection work under progress.

Rahaman, Manojkumar, Kamalesh &

satendrakumar

PM job carried out for Lime Stone RAV - 1, Equipment cleaned throwely, RAV free rotation was check found normal. All fastener bolt tightness checked.

Reported job carried out for PRDS attemperator line pine hole leak near by HP Heater top side. So pinhole position tied with rubber tube then take charging line rubber not withstand again leak.

Rahaman & Manojkumar

Follow up job carried out for ESP Emitting Mechanism - 3, Alignment work was completed. Trial taken found normal.

Dharmendar, Patel & Ramesh Reddy

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 9: Mech -DPR- Feb''15
Page 10: Mech -DPR- Feb''15

Total Person13

Spares Consumed Status

Cotonwaste COMPLETED

Cotonwaste COMPLETED

Cotonwaste COMPLETED

UNDERPROGRESS

Cotonwaste COMPLETED

UNDERPROGRESS

COMPLETED

Page 11: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 3-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 12:00 3.5 LRSB - 1 PM

2 ESP PM 13:00 15:00 2.0 Emitting Rapping Motor - 2 PM

3 STG PM 13:00 16:00 3.0 EOT Crane PM

Mins 3-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 BLR PM 8:30 12:00 3.5 LRSB - 1 PM

2 ESP PM 14:00 15:00 1.0 ESP

3 ESP PM 14:00 16:00 2.0 EOT Crane PM

4 CHP CRM 9:00 12:00 3.5 RBC & BC - 3 Belt sway adjust

5 ASH GEN 8:30 17:00 7.5 ASH Handling System

6 STG PM 10:00 11:30 1.5 JOP (DC) PM

7 ACC CRM 10:00 11:30 1.5 CEP - 2 Input oil seal leak

8 STG CRM 13:00 15:00 2.0 PRDS Attmeperator line Pin hole leak

9 ESP CRM 15:00 17:00 2.0 ESP

10 ESP CRM 16:00 17:00 1.0 ESP

11 STG CRM 16:00 16:30 0.5 CEP - 1

NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 11 No's

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Emitting Rapping Motor - 2

Ground Floor Shed Erection

Emitting Rapping Motor - 1 & 3

Collecting Rapping Motor - 2

Discharge valve gland leak

1.2.3.

Page 12: Mech -DPR- Feb''15

ABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 13: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM Srikanth & Pandey 2 7.0

PM 2 4.0

PM Srikanth & Pandey 2 6.0

Day Compliance

Detailed Description of Job Total Hrs

3709 Pandey & Srikanth 2 7

3707 2 2.0

3708 Srikanth & Pandey 2 4.0

3709 2 7.0

3715 3 22.5

3719 2 3

3721 2 3

3723 2 4

3727 3 6

3728 3 3.0

3729 Srikanth 1 0.5

Cottonwaste

11 No's

Man Power

Dharmendar & Harikunda Reddy

Permit No

Engineer / Technician

Man Power

PM job carried out for LRSB-1, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fasterner bolt tightness checked. Take trial run found normal.

PM job carried out for ESP Emitting Rapping motor - 2, Equipent throwely cleaned, Gearbox oil level check found normal, All fastener tightness was checked. Take tria found normal.

Dharmendar & Helper

PM job carried out for EOT Crane, Equipemnt throwely cleaned, All gearbox oil level check found normal, All fastener tightness was checked. Take trial found normal.

Reported job carried out for RBC & BC - 2 belt sway. So sway was adjust.

Dharmendar & Harikunda Reedy

Follow up job carried out for ASH handling system ground floor shed erection work under progress.

Satendrakumar, Kamalesh & Helper

PM job carried out for JOP (DC), Equipment throwely cleaned, All fastener tightness was checked.

Patel & Ramesh Reddy

Reported job carried out for CEP - 2, Gear box Input oil seal leak found oil level high. So oil was drained. Take trial run found normal.

Indrajeet & Pothankumar Reddy

Follow up job carried out for PRDS line pin hole leak. So leak position clamp was fixed. Take charging the line again leak. ( Shutdown Required)

Rahaman & Manojkumar

Reported job carried out for ESP Emitting rapping motor - 1 & 3, Online alignment work was completed.

Dharmendar, Patel & Harikunda Reddy

Reported job carried out for ESP Collecting Rapping motor - 2, Gearbox fixing work under progress.

Satendrakumar, Kamalesh & Helper

Reported job carried out for Cep - 1, Discharge valve gland leak. Gland follower tightened, now leak was arrested.

Page 14: Mech -DPR- Feb''15

PENDING JOB LISTReason for Pending Target Date of Completion

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 15: Mech -DPR- Feb''15

Total Person15

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

UNDERPROGRESS

COMPLETED

COMPLETED

UNDERPROGRESS

COMPLETED

UNDERPROGRESS

COMPLETED

Page 16: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 4-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 COM GEN 8:30 17:00 7.5 House Keeping

Date 4-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 COM GEN 8:30 17:00 7.5 Plant House Keeping

2 BLR CRM 14:00 17:00 3.0 PA Fan - 2

NO OF CONSUMABLES USED: CottonwasteNO OF SPARES USED:NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 2 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

NDE Bearing vibration high

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 17: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

House Keeping Total Manpower 14 105.0

Day Compliance

Detailed Description of Job Total Hrs

Total Manpower 14 105

3748 3 9

Cottonwaste

2 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

General work carried out for Plant inside & Out side House keeping work was completed.

Reported job carried out for PA Fan - 2, NDE Bearing vibraion high. So Bearing clearance - 0.05MM. Take trial run found normal.

Indrajeet, Srikanth &

Helper

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 18: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

COMPLETED

COMPLETED

Page 19: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda ReddyDate 5-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 11:30 2.5 LRSB -2 PM

2 ESP CRM 8:30 15:30 7.0 ESP - 2 Collecting Rapping Gearmotor fixing work

3 TG PM 13:30 14:30 1.0 OVF - 1 PM

4 TG PM 14:30 16:00 1.5 GSC - 1 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Mins 5-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 BLR PM 8:30 11:30 2.5 LRSB -2 PM

2 TG PM 13:00 14:30 1.0 OVF - 1 PM

3 TG PM 14:30 16:00 1.5 GSC - 1 PM

4 ESP CRM 8:30 15:30 7.0 ESP - 2

5 TG CRM 16:00 17:00 1.0 LP Dosing Agitator Shaft fixing

6 BLR CRM 9:30 12:30 3.0 Stripper cooler Line dummy removed

7 BLR CRM 17:00 17:30 0.5 Bed Material screw feeder

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 7 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Collecting Rapping Gear motor fixing

work

Screw feeder jam releasing

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 20: Mech -DPR- Feb''15
Page 21: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM Pandey & Helper 2 2.5

Collecting Rapping Gearmotor fixing work Indrajeet & Rajvanjni 2 7.0

PM Pandey & Helper 2 1.0

PM Pandey & Helper 2 1.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

Pandey & Helper 2 5

Pandey & Helper 2 2

Pandey & Helper 2 3

indrajeet & rajvanjin 2 14

Pandey & Helper 2 2

patel & Helper 2 6

2 1

Cotton waste

7 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for LRSB-2, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fasterner bolt tightness checked. Take trial run found normal.

Hand permit

PM job carried out for Oil vapour extraction fan-1 , Equipment throwely cleaned, Impeller free rotation was checked, All fastener bolt tightness was checked. Take trial run found normal.

Hand permit

PM job carried out for Gland seal blower-1, Equipment throwely cleaned, Impeller free rotation was checked, All fastener bolt tightness was checked. Take trial run found normal.

Hand permit

Follow up job carried out for ESP - 2, Collecting rapping new Gear motor was fix & Alignment work was completed. Take trial run found normal.

Hand permit

Reported job carried out for LP Dosing agitator, Shaft fell down inside the tank . So shaft was fixed. Trial taken run found normal.

Hand permit

Reported job carried out for Stripper cooler Bed material bunker conveying line dummy was replaced to bed material silo.

Hand permit

Reported job carried out for bed material screw feeder jam was released.

Hand permit

indrajeet & Dharmndran

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 22: Mech -DPR- Feb''15
Page 23: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Page 24: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 6-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 BLR CRM 8:30 11:00 2.5 Stripper cooler Stripper cooler Bed Material silo dummy replace to Bed Material Bunker

2 BLR CRM 13:00 14:00 1.0 Lime Stone RAV CRM

3 WTP CRM 14:30 17:00 1.5 RO Chemical pump CRM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 6-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 BLR CRM 0.3542 0.4583 2.5 Stripper cooler

2 BLR CRM 0.5417 0.5833 1 Lime Stone RAV Drive chain fixing

3 WTP CRM 0.6042 0.7083 1.5 RO Chemical pump Oulet line gasket leak

4 COM GEN 0.3542 0.7083 8 All pipes & Angles shifted at store

5 COM GEN 0.3542 0.7083 8 All pipes & Angles Arrangement

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 5 NO'SABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Stripper cooler Bed Material silo dummy

replace to Bed Material Bunker

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 25: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

Stripper cooler Bed Material silo dummy replace to Bed Material Bunker Srikanth & pandey 2 2.5

CRM Srikanth & pandey 2 2.5

CRM Srikanth & pandey 2 1.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1351 2 2.5

1352 2 1

1353 2 1.5

4 8

4 8

Cotton waste

5 NO'S

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

Reported job carried out for Stripper cooler Bed material silo dummy was replaced to bed material bunker.

Srikanth & Pandey

Reported job carried out for Lime stone RAV - 1 & 2, Transmission chain was fixed.

Srikanth & Pandey

Reported job carried out for RO chemical cleaning pump discharge line flange gasket leak , So gasket to replaced work . Trial taken normal.

Srikanth & Pandey

Reported job carried out for open yard , All pipes and angles , Shifted at plant inside work shop.

Hand Permit

Rajvanjni Satendrakumar,

kamalesh & Hepler

Reported job carried out for plant inside store , All pipes and arrangement in pipe racks.

Hand Permit

Patel, Indrajeet

Manjokumar & Rehman

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 26: Mech -DPR- Feb''15

Total Person15

Spares Consumed Status

Non metallic gasket COMPLETED

COMPLETED

Rubber gasket COMPLETED

COMPLETED

COMPLETED

Page 27: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 7-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 WTP PM 8:30 11:00 1.5 MB feed pump -1 PM

2 WTP PM 11:00 12:00 1.0 DE - gasser blower -1 PM

3 WTP PM 13:30 15:30 2.0 RO High pressure pump -2 PM

4 BLR PM 9:00 12:00 3.0 LDO pump - 2 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 7-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 WTP PM 8:30 11:00 1.5 MB Feed Pump -1 PM

2 WTP PM 11:00 12:00 1.0 DE - Gasfier Blower PM

3 WTP PM 13:30 15:30 2.0 RO High pressure pump -2 PM

4 BLR PM 9:00 12:00 3.0 LDO pump - 2 PM

5 WTP CRM 10:00 16:00 4.0 New Dm tank SS line welding leak

6 CHP LUB 10:00 12:00 2.0 Bearing Lubrication

7 ESP CRM 13:00 17:00 4.0 ESP - 3 Gear box inspection

NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 2 KgNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 07 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Vibrating screen & crusher

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 28: Mech -DPR- Feb''15
Page 29: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Vijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM Pandy & Srikanth 2 3.0

PM Srikanth & Pandey 2 2.0

PM Srikanth & Helper 2 4.0

PM Patel & Dharmendar 2 6.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1357 2 3

1354 2 2

1360 2 4

1359 Patel & Dharmendar 2 6

1356 2 8

1355 Indrajeet & Rajnjvani 2 4

1361 2 8

Cotton waste & EP2 Grease - 2 Kg

07 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for MB feed Pump-1, Equipment throwely cleaned, All fastener tightness checked. Take trial found normal.

Srikanth & Pandey

PM Job carried out for DE-Gasifier Blower - 1, Equipment throwely cleaned, All fastener tightness checked. Shaft free rotated. Take trial run found normal.

Srikanth & Pandey

Reported carried out for RO high pressure pump-2 , Equipment throwely cleaned , All fastener tightness checked. Trial taken normal.

Srikanth & Helper

PM job carried out for LDO Pump - 2, Equipment throwely cleaned, All fastener tightness was checked. Take trial run found normal.

Reported job carried out for New DM tank, S.S line welding joint leak arrested

Rahman & Manojkumar

Reported job carried out for Vibrating screen & Crusher, DE & NDE side bearing lubrication was applied.

Reported job carried out for ESP -3 Field collecting system gear inter change, Take trial run found abnormal sound, so inspect the gear box found input gear was damaged.

Dharmendar & pandey

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 30: Mech -DPR- Feb''15
Page 31: Mech -DPR- Feb''15

Total Person15

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

Cotton waste UNDERPROGRESS

Cotton waste & EP2 Grease - 2 Kg

Page 32: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers

Gets Harikunda ReddyDate 8-Feb-15 Day Planning

S.no AreaTime

Equipment Job DescriptionStart End

1 TG PM 8:30 12:00 2.5 ACC - 3 PM

2 TG PM 13:00 15:00 2.0 ACC - 2 PM

3 WTP PM 9:00 10:00 1.0 PM

4 WTP PM 10:30 11:30 1.0 MB - BLOWER PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 8-Feb-15 Day Compliance

S.no AreaTime

Equipment Defect/ ObservationStart End

1 TG PM 8:30 12:00 2.5 ACC -3 PM

2 TG PM 13:00 15:00 2.0 ACC - 2 PM

3 WTP PM 9:00 10:00 1.0 MB - REGENRATION PUMP PM

4 WTP PM 10;30 11:30 1.0 MB -BLOWER PM

5 BLR CRM 9:00 12:00 3.0 HP Dosing pump - 1 Gland leak

6 COM CRM 9:00 16:00 7.0 Pipe Fabrication

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 6 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

MB - REGENRATION PUMP

Defect No

Type of Job

Total Hrs

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 33: Mech -DPR- Feb''15
Page 34: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7

Harikunda Reddy 1Day Planning

Job Description Man Power Total Hrs

PM Indrajeet & Dharmendar 2 5.0

PM Indrajeet & srikath 2 4.0

PM Srikanth & Helpers 2 2.0

PM Srikanth & Helpers 2 2.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1363 2 5

1367 Srikanth & Indrajeet 2 4

1364 2 2

1365 2 2

1362 2 6

1366 3 21

Cotton waste

6 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for ACC fan-3, Equipment throwely cleaned, Fan blade angle was checked - 10 ⁰, Oil level check in normal, All fastener tightness was checked. Take trial run found normal.

Indrajeet & Dharmendar

PM job carried out for ACC fan-2, Equipment throwely cleaned, Fan blade angle was checked - 10 ⁰, Oil level check in normal, All fastener tightness was checked. Take trial run found normal.

PM job carried out for MB Regeneration Pump, Equipment throwely cleaned, Oil level check in normal, All fastener tightness checked. Take trial run found normal.

Srikanth & Helper

PM job carried out for MB Blower, Equipment throwely cleaned, Oil level was check normal, V-belt condition was check in normal, All fastener tightness was checked. Take trial run found normal.

Srikanth & Helper

Reported job carried out for HP DOSING Pump -1, Gland leak, So gland packing was replaced. Trial take run found normal.

Patel & Pandey

Reported job carried out for Pipe Line fabrication in labor room

Rahman & Helpers

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 35: Mech -DPR- Feb''15
Page 36: Mech -DPR- Feb''15

Total Person10

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

Underprogrees

Cotton waste & Teflon rope -

Page 37: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh ReddyDate 9-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 12:00 2.5 LRSB - 3 PM

2 BOP PM 8:30 12:00 2.5 Service Air compressor - 1 PM

3 WTP PM 13:30 15:30 2.0 RO -Feed pump - 1 PM

4 WTP PM 15:30 17:00 1.5 PH - Corrosion agitator PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 9-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 BLR PM 8:30 12:00 2.5 LRSB - 3 PM

2 BOP PM 8:30 12:00 2.5 Service Air compressor - 1 PM

3 WTP PM 13:30 15:30 2.0 RO Feed pump - 1 PM

4 WTP PM 15:30 17:00 1.5 PH - Corrosion Agitator PM

5 TG CRM 13:00 15:00 2.0 Condensate storage tank Handills fixing

6 BLR CRM 10:00 18:00 9.0 Small DCF (706) Inlet chute jam

7 ESP CRM 9:00 17:00 8.0 Alignment work

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 07 No'sABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Emitting discharge system - 6

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 38: Mech -DPR- Feb''15
Page 39: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2

Day Planning

Job Description Man Power Total Hrs

PM Srikanth & kamalesh 2 5.0

PM Dharmendar & Rajvanjni 2 5.0

PM Dharmendar & Rajvanjni 2 4.0

PM Dharmendar & Rajvanjni 2 3.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1368 Srikanth & kamalesh 2 5

1369 2 5

1371 2 4

1370 2 3

1375 2 4

1372 5 45

1373 2 16

Cotton waste

07 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for LRSB-3, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack & Gear box support roller lubrication was applied, All fasterner bolt tightness checked. Take trial run found normal.

PM job carried out for Service air compressor-1, Equipment throwely cleaned, Oil level found in normal, Suction air filterwas cleaned. All fastener tightness checked. Take trial run found normal.

Dharmendra & Rajvanjni

PM job carried out for RO Feed Pump-1, Equipment throwely cleaned, All fastener bolt tightness checked. Take trial found normal.

Dharmendra & Rajvanjni

PM job carried out for PH corrosion Agitator, Equipment throwely cleaned, Gearbox oil level found in normal, All fastener tightness was checked. Take trial run found normal.

Dharmendra & Rajvanjni

Safety punch point job carried out for Condensate storage tank top side plat form handills was fixed.

Rehman & Manojkumar

Reported job carried out for Small DCF (706), Inlet chute got jam. And hammering the hopper. But jam not released.

Rehman, Manojkumar, Dharmendra,

kamalesh & Rajvanji

Reported job carried out for ESP Field - 1, Emitting Rapping mechanism alignment work underprogerss.

Patel & Helpers

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 40: Mech -DPR- Feb''15
Page 41: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

UNDERPROGRESS

UNDERPROGRESS

Cotton waste EP2 Grease - 0.5KG

Page 42: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 10-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 12:00 3.5 SMALL DCF - 706 PM

2 WTP PM 8:30 10:30 2.0 DM Transfer pump -1 PM

3 WTP PM 15:00 16:00 1.0 Caustic Unloading Pump -1 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 10-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 BLR PM 8:30 12:00 3.5 SMALL DCF - 706 PM

2 ESP CRM 9:00 12:00 3.0 ESP - 6 RE - Alignment

3 CHP CRM 13:00 15:00 2 Lime Stone crusher - 1 Inspection work

4 WTP PM 13:00 15:00 2.0 DM Transfer pump -1 PM

5 WTP PM 15:00 16:00 1.0 PM

6CHP

CRM 15:00 17:00 2 Lime Stone crusher - 2 Inspection work

7 WTP GEN 16:00 17:00 1.0 New DM TANK

8 CHP CRM 16:00 17:30 1.5 LIME Stone crusher - 1&2 Decoupling work

9 CHP GEN 10:00 17:00 8.0 BUNKER RSC - 1 & 2 Manual door

10 ESP CRM 13:00 17:00 4.0 ESP -3 Cam Replacing work

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 10 NO'SABRIVATIONS

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Caustic Unloading Pump -1

Both Manual door to be closed

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 43: Mech -DPR- Feb''15
Page 44: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM 2 7.0

PM Srikanth & Pandey 2 4.0

PM Srikanth & Pandey 2 2.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1376 2 7

1377 3 9

1378 Dharmandar 1 2

1379 2 4

1380 2 2

1381 Dharmandar 1 2

1382 2 2

1383 2 3

1384 2 16

1385 3 12

Cotton waste

10 NO'S

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Dharmendar & Satendrakumar

Permit No

Engineer / Technician

Man Power

PM job carried out for Small drag chain Feeder (706), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.

Dharmandar & Satendrakumar

Follow up job carried out for ESP -6 field, Emitting Rapping gear motor re-alignment work was completed. Take trial run found normal.

Patel, Indrajeet &

Helper

Reported job carried out for Lime Stone Crusher - 1, service work. So man power supplied.

PM job carried out for DM Transfer Pump - 1, Equipment throwely cleaned, All fastener tightness was checked. Take trial run found normal.

Srikanth & Pandey

PM job carried out for Caustic Unloading Pump -1, Equipment throwely cleaned, Oil level check for 50%, All fastener tightness was checked.

Srikanth & Pandey

Reported job carried out for Lime Stone Crusher - 2, service work. So man power supplied.

General work carried out for New DM storage tank manual door was closed.

pandey & Helper

Reported job carried out for Lime stone crusher - 1 & 2, Motor was decoupled.

srikanth & Helper

General work carried out for RSC Discharge chute inspection door was fabricated.

Rehman & Manojkumar

Reported job carried out for ESP -3 field, Emitting Rapping mechanism cam replacing work under progress.

Patel, Indrajeet &

Helper

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 45: Mech -DPR- Feb''15
Page 46: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

Cotton waste COMPLETED

COMPLETED

COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

Page 47: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Indrajeet, Patel, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 11-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 BOP PM 8:30 11:30 2.0 INC -1 PM

2 BLR PM 11:30 14:00 2.5 SRSB - 1 PM

3 WTP PM 14:00 15:00 1.0 HCL U / N PUMP -1 PM

4 WTP PM 15:00 16:00 1.0 N -PIT UMP -2 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 11-Feb-15 Day Compliance

S.no AreaTime

Equipment Defect/ ObservationStart End

1 BOP PM 8:30 11:30 2 PM

2 BLR PM 11:30 14:00 2.5 SRSB - 1 PM

3 WTP PM 14:00 15:00 1.0 HCL Unloading PUMP -1 PM

4 WTP PM 15:00 16:00 1.0 N -PIT UMP -2 PM

5 ESP CRM 8:30 17:00 7.5 ESP - 3 CAM Replaced

6 CHP GEN 9:00 10:00 1.0 BUNKER TOP Manual door

7 WTP GEN 16:00 17:00 1.0 NEW DM TANK Manual door

8 WTP GEN 13:00 17:00 4.0 NEW DM TANK

9 com GEN 9:00 11:00 2.0 STORE Grouting plate

10 BLR GEN 10:00 12:00 2.0 DCF -706 Manual door

NO OF CONSUMABLES USED: cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS): 10 No'sABRIVATIONS

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Instrument Air Compressor -1

SS Pipe connecting work

1.2.3.

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 48: Mech -DPR- Feb''15

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Page 49: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM Srikanth & pandey 2 2.0

PM Srikanth & pandey 2 2.5

PM Srikanth & pandey 2 1.0

PM Srikanth & pandey 2 1.0NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job

1389 2 4

1386 2 5

1394 2 2

1395 2 2

Rported job carried out for CAM , Replaced work done. 1390 2 15

1388 2 2

1396 2 2

1391 2 8

1392 2 4

1393 2 4

cotton waste

10 No's

Man Power

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for Instrument Air Compressor - 1, Equipment throwely cleaned, Oil level check in normal, Suction filter was cleaned, All fastener bolt tightness was checked. Take trial run normal.

Srikanth & pandey

PM job carried out for SRSB- 1 , Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastrner bolt tightness checked. Take trial run found normal.

Srikanth & pandey

PM job carried out for HCL Unloading pump - 1, Equipment throwely cleaned, Oil level check in normal, All fastener bolt tightness was checked.

Srikanth & pandey

PM job carried out for N-pit pump - 1, Suction filter was cleaned, All valve lubrication was applied, All fastener tightiness checked. Take trial run found normal.

Srikanth & Hepler

Patel & Helper

Follow up job carried out for RAC Bottom chute manual door leak inspection work done.

Rahman & Helper

Follow up job carried out for DM Tank, Manual door leak was arrested.

Pandey & Helper

General work carried out for New DM tank discharge line connect to DM transfer pump suction line work was completed. Take charging line found normal.

Rahman & Rajvanji

General work job carried out for store back side grounting plate fabricated & fixed.

Indrajeet & Manojkumar

Reported job carried out for DCF manual door fabrication job work under progress.

Rahman & Rajvanji

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 50: Mech -DPR- Feb''15

PENDING JOB LISTReason for Pending Target Date of Completion

Page 51: Mech -DPR- Feb''15

Total Person13

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

Page 52: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harikunda ReddyDate 12-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 TG PM 8:30 12:00 3.5 ACC Fan - 5 PM4 ESP CRM 8:30 3:00 6.5 ESP - 2 NEW GEAR SET FITTING

Date 12-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 TG PM 8:30 12:00 3.5 ACC Fan - 5 PM

2 ESP CRM 8:30 17:00 8.0 ESP - 5 PM

3 BLR CRM 9:00 11:00 2.0 DCF 706 Manual door

4 WTP GEN 8:30 12:00 3.5 General Coal sample tray fab.

5 WTP GEN 10:00 16:00 6.0 INTIAL FILLING S.S PIPE LINE

6 BLR CRM 13:00 19:00 6.0 Small Drag Chain (706) Motor over load trip

Cotton wasteNO OF SPARES USED:

NO OF BREAKDOWNS:

06 NO'S

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

1.2.3.NO OF CONSUMABLES USED:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 53: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy 3

Day Planning

Job Description Man Power Total Hrs

PM Dharmendar & Pandey 2 3.5NEW GEAR SET FITTING Indrajeet & rajvanjni 2

Day Compliance

Detailed Description of Job Total Hrs

1397 2 7

1398 2 16

1399 Rahman & Rajvanjni 2 4

1400 2 7

1401 Rahman & Rajvanjni 6 36

1402 4 24

Cotton waste

06 NO'S

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Permit No

Engineer / Technician

Man Power

PM job carried out for ACC fan-5, Equipment throwely cleaned, Fan blade angle in- 10.5⁰, Oil level check found normal, All fastener bolt tightness was checked. Take trial run found normal.

Pandey & Dharmendar

Reported job carried out for ESP -5, Rapping mechanism cam replacing work was completed.

Patel & Indrajeet

Follow up job carried out for DCF Suction chute inspection door fabrication work

Follow up job carried out for Coal sampling tray fabrication work was completed.

Manojkumar & Kamalesh

Reported job carried out for Initial filling pump suction, side new DM tank line connecting work was completed.

Reported job carried out for Small Drag chain feeder(706) motor over laod, Open the inspection door found inside electrical light. So removed the chain work under progress.

Pandey, Dharmendar, Kamalesh &

Satendrakumar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE

Page 54: Mech -DPR- Feb''15

Total Person15

Spares Consumed Status

Cotton waste COMPLETED

COMPLETED

UNDERPROGRESS

COMPLETED

COMPLETED

UNDERPROGRESS

Page 55: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy

Date 13-Feb-15 Day Planning

Sino AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 12:00 3.5 SRSB - 2 PM

2 WTP PM 8:30 10:30 2.0 ACT Make up pump - 1 PM

3 BLR CRM 8:30 17:00 7.5 DCF - 706 Coal feeding chain assembling work

Date 13-Feb-15 Day Compliance

Sino AreaTime

Equipment Defect/ ObservationStart End

1 BLR CRM 8:30 17:00 7.5 DCF - 706

2 BLR PM 8:30 12:00 3.5 SRSB - 2 PM

3 WTP PM 8:30 10:30 2.0 ACT Make up pump - 1 PM

4 STG CRM 11:00 12:00 1.0 PRDS Drain line leak

5 COM GEN 14:00 17:00 3.0 Punch machine Frame fixing work

6 BLR CRM 14:00 18:30 4.5 Wall seal blower - 2 Over load trip

7 WTP GEN 14:00 15:00 1.0 Initial filling pump

8 CHP GEN 15:00 17:00 2.0 Lime stone vessel SOV fixing work

Cotton waste & 320 Oil - 3 LtrsNO OF SPARES USED:

NO OF BREAKDOWNS:

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Coal feeding chain assembling work

New SS line connecting work

1.2.3.NO OF CONSUMABLES USED:

Page 56: Mech -DPR- Feb''15

8 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 57: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power

PM Srikanth & Ramesh Reddy 2 7.0

PM 2 4.0

Coal feeding chain assembling work 5 37.5

Day Compliance

Detailed Description of Job

1403 5 37.5

1404 2 7

1405 2 4

1406 3 3

1407 2 6

1408 3 13.5

1409 3 3

1410 3 6

Cotton waste & 320 Oil - 3 Ltrs

Man Power

Total Hrs

Indrajeet & Pothankumar Reddy

Dharmendar, Patel, Manojkumar, Rajvanjni &

Harimukunda Reddy

Permit No

Engineer / Technician

Man Power

Total Hrs

Follow up job carried out for DCF - 706, Coal feeding chain damage plates was welded, Bend plates was corrected and then chain was fixed, Take trial run found normal and all inspection door was closed.

Dharmendar, Patel, Manojkumar, Rajvanjni &

Harimukunda Reddy

PM job carried out for SRSB - 2, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastener bolt tightness checked. Take trial run found normal.

Srikanth & Ramesh Reddy

PM job carried out for ACT Make-up Pump - 1, Equipment throwely cleaned, Oil level checked found normal, All fastener bolt tightness checked. Take trial found normal.

Indrajeet & Pothankumar Reddy

Reported job carried out for PRDS Drain line leak near drain header. So tools piece was welded. Take changing line found normal.

Rahaman, Satendrakumar,

Kamalesh

General work carried out for Punch machine frame fixing work was completed.

Pandey & RameshReddy

Reported job carried out for Wall Seal blower - 2, Free hand rotate found slightly jam, so both side oil cover was removed inspect found normal and then box upped, Oil top-upped. Take trial run found normal.

Indrajeet, Srikanth & Pothankumar Reddy

Follow up job carried out for New DM tank SS line connect to initial filling pump suction side, take service pin hole leak. So metal built up work was completed.

Rahaman, Satendrakumar,

Kamalesh

Reported job carried out Lime stone conveying line SOV fixing work was finished.

Rahaman, Satendrakumar,

Kamalesh

Page 58: Mech -DPR- Feb''15

8 No's

PENDING JOB LISTReason for Pending Target Date of Completion

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 59: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

Cottonwaste COMPLETED

Cottonwaste COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cotton waste & 320 Oil - 3 Ltrs

Page 60: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Indrajeet, Dharmendar, Srikanth, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy

Date 14-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 STG PM 8:30 11:00 2.5 ACC Fan - 6 PM

BLR PM 8:30 11:00 2.5 SRSB - 3 PM

WTP PM 13:00 15:00 2.0 ACT Fan - 1 PM

Date 14-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 STG PM 8:30 11:00 2.5 ACC Fan - 6 PM

2 BLR PM 8:30 11:00 2.5 SRSB - 3 PM

3 WTP PM 8:30 10:30 2.0 Softner Feed Pump - 1 PM

4 STG GEN 8:30 10:00 1.5 EOT Crane

5 CHP CRM 8:30 11:30 3.0 RBC

6 WTP PM 10:30 11:30 1.0 RO CI Pump PM

7 WTP PM 11:30 15:00 2.5 Barine Agitator PM

8 STG GEN 13:00 17:00 4.0 Vaccum loop line Modification work

9 ESP CRM 11:30 17:00 4.5 ESP

10 BOP CRM 13:00 15:00 2.0

11 WTP CRM 14:00 14:30 0.5 SMBS

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Remote stand & Wet and Dry buld fixing

Scatt frame pin hole leak

4th field Emitting cam shaft replacing work

Service Air Receiver Tank

Auto Drain line fitting leak

Agitator Coupling Sprider replace to

Braine agitator

Page 61: Mech -DPR- Feb''15

12 WTP PM 14:30 16:30 2.0 ACT Fan - 1 PM

13 STG CRM 14:00 14:30 0.5 Ejector Outlet line

14 BLR GEN 14:00 17:00 3.0 DCF'S Inlet chute inspection

Cottonwaste & 320 Oil - 3 LtrsNO OF SPARES USED: 1/2" SS Dummy - 1 No

NO OF BREAKDOWNS:

14 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

1.2.3.NO OF CONSUMABLES USED:

NO OF DEFECTS IDENTIFIED:NO OF DEFECTS ATTENDED:PERMITS TAKEN( PTW NOS):ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 62: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power

PM 3 7.5

PM Pandey & Ramesh Reddy 2 5.0

PM Srikanth & Pandey 2 4.0

Day Compliance

Detailed Description of Job

1411 3 7.5

1412 2 5

1413 Srikanth & Helper 2 4

1414 3 4.5

1415 3 9

1416 Srikanth & Helper 2 2

1417 Srikanth & Helper 2 5

1418 3 12

1419 2 9

1420 2 4

1421 Srikanth & Helper 2 1

Man Power

Total Hrs

Indrajeet, Dharmendar & Harimukunda

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade angle in 10 ⁰ , Oil level check found normal, Oil filter was cleaned, All fastner bolt tightness was checked. Take trial run found normal.

Indrajeet, Dharmendar &

Harimukunda Reddy

PM job carried out for SRSB - 3, Equipment throwely cleaned, Gear box oil level checked, Worm weel rack grease applied, Gear box support roller grease was applied, All fastrner bolt tightness checked. Take trial run found normal.

Pandey & Ramesh Reddy

PM job carried out for Softner Feed Pump-1, Equipment throwely cleaned, All fastner bolt tightness checked. Take trial found normal.

General work carried out for EOT Crane remote stand was fixed & Wet and Dry bulb was fixed.

Rahaman, kamelash & Helper

Reported job carried out for RBC, Scatt rubber frame side coal spillage found pin hole. So patch welding work was completed.

Manojkumar, Rajvanjni &

Satendrakumar

PM job carried out for RO CI Pump, Equipment throwely cleaned, All fastener bolt tightness was checked. Take trial run found normal.

PM job carried out for Braine Agitator, Equipment throwely cleaned, Coupling sprider got damage spare nill. So SMBS agitator coupling sprider was replaced, All fastener bolt tightness was checked. Take trial run found normal.

Follow up job carried out for Vaccum loop line fabrication work under progress.

Manojkumar, Kamelash & Helper

Reported job carried out for ESP 4th field Emitting mechanism new cam was replaced. Take trial run found normal.

Dharmendar & Harimukunda Reddy

Reported job carried out for Inst & Service Air Receiver Tank, Auto drain line fitting leak. So both tank leak was arrested.

Pandey & Ramesh Reddy

Reported job carried out for SMBS Agitator coupling sprider was removed.

Page 63: Mech -DPR- Feb''15

1422 3 6

1423 2 1

1425 2 6

Cottonwaste & 320 Oil - 3 Ltrs1/2" SS Dummy - 1 No

14 No's

PENDING JOB LISTReason for Pending Target Date of Completion

PM Job carried out for ACT Fan - 1, Equipment throwely cleaned, Blade angle - 10⁰, Gear box oil top up, All fastener bolt tightness was checked. Take trial run found normal.

Srikanth, Pandey & RameshReddy

Reported job carried out for Ejector CEP Outlet line 1/2 '' valve slightly passing. So dummy was fixed.

Indrajeet & Pothanreddy

Follow up job carried out for Small DCF'S Inlet chute inspection door fabrication work under progress.

Rajvanjni & Satendrakumar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 64: Mech -DPR- Feb''15

Total Person13

Spares Consumed Status

Cottonwaste COMPLETED

Cottonwaste COMPLETED

Cottonwaste COMPLETED

COMPLETED

COMPLETED

Cottonwaste COMPLETED

Cottonwaste COMPLETED

UNDERPROGRESS

COMPLETED

COMPLETED

COMPLETED

Cam 1 - No

Page 65: Mech -DPR- Feb''15

COMPLETED

COMPLETED

UNDERPROGRESS

Cottonwaste & 320 Oil - 3 Ltrs

1/2 " Dummy - 1 No

Page 66: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:Engineers Vijayashankar

Fitters Indrajeet, Dharmendar, Srikanth, Pandey, Patel & RahamanGets Harimukunda Reddy

Date 15-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 CHP PM 8:30 9:30 1.0 BC - 1 PM

2 CHP PM 8:30 10:00 1.5 BC - 1 ( RPG Gate) PM

3 CHP PM 10:00 12:00 2.0 PM

4 CHP PM 9:30 12:00 2.5 BC - 2 PM

5 CHP PM 13:00 16:00 3.0 RBC - 1 PM

Date 15-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 CHP PM 8:30 9:30 1 BC - 1 PM

2 CHP PM 8:30 10:00 1.5 BC - 1 ( RPG Gate) PM

3 CHP PM 10:00 12:00 2.0 PM

4 CHP CRM 8:30 17:00 7.5 Lime Stone

5 CHP PM 9:30 12:00 2.5 BC - 2 PM

6 CHP PM 13:00 16:00 3.0 RBC - 1 PM

7 DM CRM 13:00 15:00 2.0 Softener Feed Pump -2 Gland Leak

8 DM GEN 15:00 17:00 2.0 Caustic Dilutation Tank

NO OF CONSUMABLES USED: Cotton waste, EP2 Grease - 2.6KgNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 8 No's

Defect No

Type of Job

Total Hrs

DE - Blower ( Crusher House)

Defect No

Type of Job

Total Hrs

DE - Blower ( Crusher House)

Air receiver tank top side dummy fixing

work

Front side tank got crack

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 67: Mech -DPR- Feb''15

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Page 68: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet, Dharmendar, Srikanth, Pandey, Patel & Rahaman 7Harimukunda Reddy 1

Day Planning

Job Description Man Power

PM Srikanth & Pandey 2 2.0

PM Indrajeet & Dharmendar 2 3.0

PM Indrajeet & Dharmendar 2 4.0

PM Srikanth & Pandey 2 5.0

PM Srikanth & Pandey 2 6.0

Day Compliance

Detailed Description of Job

1426 Srikanth & Pandey 2 2

1427 2 3

1428 2 4

1429 3 22.5

1430 Srikanth & Pandey 2 5

1431 Srikanth & Pandey 2 6

1424 2 4

1424 2 4

Cotton waste, EP2 Grease - 2.6Kg

8 No's

Man Power

Total Hrs

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for BC -1, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.

PM job carried out for BC - 1 ( RPG Gate), Equipment throwely cleaned, Gear box oil level - 50 %, All fastener tightness was checked.

Indrajeet & Dharmendar

PM job carried out for DE- Blower ( Crusher House), Equipment thorwely cleaned, V-Belt tension check found normal, DE & NDE Bearing grease applied All fastener tightness checked.Take trial run found normal

Indrajeet & Dharmendar

General work carried out for Air receiver tank top side got missed. So new dummy was fixed.

Rahman, Patel & Helper

PM job carried out for BC -2, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.

PM job carried out for RBC -1, Equipment throwely cleaned, All pulley lubrication applied, Gear box oil level - 50 %, Return idler & caring idler checked found normal. All fastener tightness was checked.

Reported job carried out for Softener Feed Pump - 2, Gland leak. So new gland rope was replaced. Take trial run found normal

Indrajeet & Dharmendar

General work carried out for Caustic Dilutation Tank front side tank got crack. So M- Seal was applied.

Indrajeet & Dharmendar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 69: Mech -DPR- Feb''15

PENDING JOB LISTReason for Pending Target Date of Completion

Page 70: Mech -DPR- Feb''15

Total Person9

Spares Consumed Status

COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cotton waste & EP2 Grease - 0.5 Kg

Cotton waste & EP2 Grease - 0.1

Kg

Cotton waste & EP2 Grease - 1 Kg

Cotton waste & EP2 Grease - 1 Kg

Non-Metallic Rope 8MM

Page 71: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Dharmendar, Patel, Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy

Date 16-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 CHP PM 8:30 12:00 3.5 Crusher PM

2 CHP PM 8:30 12:00 3.5 DE-1 RAV PM

3 CHP PM 8:30 12:00 3.5 BC - 3 PM

4 BLR GEN 8:30 17:00 7.5 RSC - 1 & 2 Discharge Hopper Inspection door fixing work

Date 16-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 CHP PM 8:30 12:00 3.5 Crusher PM

2 CHP PM 8:30 12:00 3.5 DE - 1 RAV PM

3 CHP PM 8:30 12:00 3.5 BC - 3 PM

4 BLR GEN 8:30 17:00 7.5 RSC - 1 & 2 Inspection door

5 WTP GEN 8:30 10:00 1.5 ACT -2 Trip

6 WTP CRM 11:00 12:00 1.0 SMBS

7 WTP CRM 13:00 17:00 4.0 Caustic Dilutation tank crack

8 WTP PM 13:30 16:30 3.0 Guard pond PM

9 WTP CRM 13:30 15:30 2.0 RO Feed Pump - 1 Gland Leak

10 WTP CRM 15:30 17:00 1.5 Raw Water Pump - 1 Gland Leak

11 BLR GEN 13:30 17:00 3.5 DCF Inspection door

NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 4 KgNO OF SPARES USED:

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Dilutation tank removing

1.2.3.

Page 72: Mech -DPR- Feb''15

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 11 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 73: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1 Dharmendar, Patel, Srikanth, Manojkumar & Rahaman 5Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy 2

Day Planning

Job Description Man Power

PM 3 10.5

PM 3 10.5

PM Srikanth, Kamalesh & Helper 3 10.5

Discharge Hopper Inspection door fixing work 3 22.5

Day Compliance

Detailed Description of Job

1432 3 10.5

1433 3 10.5

1434 3 10.5

1435 3 22.5

1436 2 3

1437 2 2

1438 2 8

1439 2 6

1440 Srikanth & Helper 2 4

1441 Srikanth & Helper 2 3

1442 2 7

Cotton waste & EP2 Grease - 4 Kg

Man Power

Total Hrs

Dharmendar, Rajvanjni & RameshReddy

Dharmendar, Rajvanjni & RameshReddy

Rahman, Manojkumar & Helper

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for Coal Crusher, Equipment throwely cleaned, Bearing's lubrication was applied, V-belt condition found normal, Fluid coupling oil level check in normal, All fastener tightness was checked. Take trial run found normal.

Dharmendar, Rajvanjni & ramesh

Reddy

PM job carried out for DE - 1 RAV , Equipment throwely cleaned, Inlet flange leak was arrested, RAV free rotation was check found normal, All fastener tightness checked. Take trial run found normal.

Dharmendar, Rajvanjni & ramesh

Reddy

PM job carried out for BC -3, Equipment throwely cleaned, All pulley lubrication was applied, Gear box oil level - 50%, Return idler & caring idler checked found normal. Take trial run found normal.

Srikanth, kamalesh & Helper

Reported job carried out for RSC - 1 & 2, Discharge hoper inspection door was fixed.

Rahaman Manojkumar &

Helper

Reported job carried out for ACT fan -2 , Oil level check in normal, Free rotation was check found normal.

Patel & Satendrakumar

Reported job carried out for SMBS Dilutation tank was removed.

Patel & Satendrakumar

Reported job carried out for Caustic Dilutation tank front side got cracked. So interchanged the SMBS Dilutation tank.

Patel & Satendrakumar

PM job carried out for Guard Pond Pump - 2, Equipment throwely cleaned, Suction strainer was cleaned, All fastener tightness was checked. Take trial run found normal.

Dharmendar,& Ramesh Reddy

Reported job carried out for RO feed pump - 1, Gland leak. So new rope was replaced. Take trial run found normal.

Reported job carried out for Raw Water Pump -1, Gland leak, So new was replaced. Take trial run found normal.

Follow up job carried out for DCF Inlet chute inspection door fabrication work was completed.

Rajvanjni & Kamalesh

Page 74: Mech -DPR- Feb''15

11 No's

PENDING JOB LISTReason for Pending Target Date of Completion

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 75: Mech -DPR- Feb''15

Total Person11

Spares Consumed Status

COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cotton waste & EP2 Grease - 1 Kg

Cotton waste & EP2 Grease - 3 Kg

Cotton waste & Non - Metallic Rope

Cotton waste & Non - Metallic Rope

Page 76: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers VijayashankarFitters Dharmendar, Patel, Srikanth, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy

Date 17-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 CHP PM 8:30 12:00 3.5 BC - 4 PM

2 CHP PM 8:30 12:00 3.5 Filp Flop Screen PM

3 ASH CRM 8:30 17:00 7.5 Telescopic Chute Servicing Work

Date 17-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 CHP PM 9:00 13:00 4 Filp Flop Screen PM

2 CHP PM 13:00 15:00 2 Filp Flop Screen PM

3 CHP PM 9:00 12:00 3 BC - 4 PM

4 CHP CRM 9:00 15:00 5.0 Lime Stone Vessel

5 ASH CRM 10:00 18:00 7.0 Telescopic Chute Servicing Work

6 WTP CRM 16:30 17:30 1.0 Caustic Tank fitting leak

NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 4 KgNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 6 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Conveying line air leak

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 77: Mech -DPR- Feb''15
Page 78: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Dharmendar, Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy 3

Day Planning

Job Description Man Power

PM 3 10.5

PM 3 10.5

Servicing Work 5 37.5

Day Compliance

Detailed Description of Job

1443 4 16

1443 3 6

1444 3 9

1445 2 10

1446 5 35

1447 2 2

Cotton waste & EP2 Grease - 4 Kg

6 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Total Hrs

Srikanth, Pandey & Ramesh Reddy

Manojkumar, Rahman & Helper

Patel, Dharmendar, Rajvanjini, Satendrakumar &

Kamalesh

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for Filp flop screen top door 3 No's was fixed.

Rhaman, Manojkumar,

Harimukunda Reddy & Helper

PM job carried out for Filp flop screen, Equipment throwely cleaned, All bearing lubrication was applied, V- Belt was replaced, All fastener tightness was checked. Take trial run found normal.

Srikanth, Pandey & Ramesh Reddy

PM job carried out for BC -4, Equipment throwely cleaned, All pulley lubrication was applied, Gear box oil level - 50%, Return idler & caring idler checked found normal. Take trial run found normal.

Srikanth, Pandey & Ramesh Reddy

Reported job carried out for Lime stone conveying line air leak. So gasket was fixed and take trial found normal.

Indrajeet & Pothan Reddy

Reported job carried out for Telescopic cute, Damage rope was replaced & New Turnbuckle was fixed. Take trial run found normal.

Patel, Dharmendar, Rajvanjini,

Satendrakumar & Kamalesh

Reported job carried out for Caustic tank fitting leak. So leak was arrested.

Rhaman & Manojkumar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 79: Mech -DPR- Feb''15
Page 80: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cotton waste & EP2 Grease - 1.5 Kg

Cotton waste & EP2 Grease - 2.5 Kg

Page 81: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

EngineersFitters Patel, Srikanth, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh

Gets Pothankumar Reddy

Date 18-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 BLR PM 8:30 10:00 1.5 DE - 2 Blower PM

2 BLR PM 10:00 12:00 2.0 DE - 2 RAV PM

3 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Shed fabrication work

Date 18-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 BLR PM 8:30 10:00 1.5 RSC - 1 PM JOB

2 BLR PM 10:00 12:00 2.0 RSC - 2 PM JOB

3 BLR PM 8:30 10:00 1.5 DE - 2 Blower PM JOB

4 BLR PM 10:00 12:00 2 DE - 2 RAV PM JOB

5 ASH GEN 8:30 17:00 7.5 BED & ASH Silo

6 BLR GEN 13:00 15:00 2 PA Fan - 1

7 BLR CRM 15:00 17:00 2 SRSB - 1 Gland Rope replace

8 MINS CRM 15:00 17:00 2.0 Flow not yet

NO OF CONSUMABLES USED: Cotton waste, EP2 Grease - 2.1 KgNO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 8 No's

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

" O " Meter Shed fabrication work

NDE side Platform approach

Farm Pond Pump - 1& 2 & Priming pump

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 82: Mech -DPR- Feb''15

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Page 83: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh 3Pothankumar Reddy 1

Day Planning

Job Description Man Power

PM Patel & Manojkumar 2 3.0

PM Patel & Manojkumar 2 4.0

" O " Meter Shed fabrication work 4 30.0

Day Compliance

Detailed Description of Job

1448 2 3

1449 2 4

1450 2 3

1651 2 4

1652 4 30

1654 2 4

1655 2 4

2 4

Cotton waste, EP2 Grease - 2.1 Kg

8 No's

Man Power

Total Hrs

Manojkumar, Rajvanji, Satehdrakumar & Kamalseh

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for RSC -1,Equipment thorwely cleaned, Gear box oil check found in normal, DE & NDE bearing grease was applied, All fastener tightness checked. Take trial run found normal.

Srikanth & Pandey

PM job carried out for RSC - 2, Equipment thorwely cleaned, Gear box oil check found in normal, DE & NDE bearing grease was applied, All fastener tightness checked. Take trial run found normal.

Srikanth & Pandey

PM job carried out for Bunker - DE- Blower system, Equipment thorwely cleaned, V-Belt tension check found normal, DE & NDE Bearing grease applied , All fastener bolts tightness checked.Take trial run found normal

Patel & Manojkumar

PM job carried out DE - RAV, Equipment throwely cleaned, Gear box oil level was checked, Transmission chain lubrication was applied, RAV free rotation was checked. Take trial run found normal.

Patel & Manojkumar

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.

Rahaman, Rajvanjni, Satendrakumar &

Kamalesh

General work carried out for PA Fan - 1, NDE side Platform approach fabrication work under progress.

Patel & Manojkumar

Reported job carried out for SRSB - 1, Gland leak. So rope was replaced. Take trial run found normal.

Srikanth & Pandey

Reported job carried out for Farm pond pump - 1, 2, Priming pump also, Flow not yet. So foot valve was cleaned. Take trial run again flow not yet.

Patel & Manojkumar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 84: Mech -DPR- Feb''15

PENDING JOB LISTReason for Pending Target Date of Completion

Page 85: Mech -DPR- Feb''15

Total Person10

Spares Consumed Status

COMPLETED

COMPLETED

COMPLETED

Cotton waste COMPLETED

UNDERPROGRESS

UNDERPROGRESS

COMPLETED

UNDERPROGRESS

Cotton waste & EP2 Grease - 1 Kg

Cotton waste & EP2 Grease - 1 Kg

Cotton waste & EP2 Grease - 0.1 Kg

Cotton waste & 20 (MM Metallic Rope)

Page 86: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh,

Gets Pothankumar Reddy, Ramesh Reddy

Date 19-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 CHP PM 8:30 10:00 1.5 LS Crusher - 1 PM

2 CHP PM 10:00 11:00 1.0 LS Crusher - 2 PM

3 CHP PM 11:00 12:00 1.0 LS Crusher - 2 ( Hoist) PM

4 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Sheid fabrication work

5 MINS CRM 8:30 12:00 3.5 Farm Pond Pump - 1 & 2 Flow Not Yet

Date 19-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 CHP PM 11:30 12:30 1.0 BC -5 ( RPG Gate) PM

2 CHP PM 8:30 9:30 1.0 LS Crusher - 1 PM

3 CHP PM 9:30 10:30 1.0 LS Crusher - 2 PM

4 CHP PM 10:30 11:30 1.0 LS Crusher - 2 ( Hoist) PM

5 ASH GEN 8:30 17:00 7.5 BED & ASH Silo

6 MINS CRM 8:30 12:00 3.5 Farm Pond Pump - 1 & 2 Flow Not Yet

7 BLR SAF 13:00 17:00 4.0 PA Fan - 1

8 BLR CRM 14:00 17:00 3.0 SRSB - 3 Gland Leak

NO OF CONSUMABLES USED: Cotton wasteNO OF SPARES USED: 12MM - Metallic rope

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 8 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

" O " Meter Shed fabrication work

NDE side Platform Approach

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 87: Mech -DPR- Feb''15
Page 88: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh, 3Pothankumar Reddy, Ramesh Reddy 2

Day Planning

Job Description Man Power

PM Pandey & Dharmendar 2 3.0

PM Pandey & Dharmendar 2 2.0

PM Pandey & Dharmendar 2 2.0

" O " Meter Sheid fabrication work 4 30.0

Flow Not Yet Patel & Manojkumar 2 7.0

Day Compliance

PM job carried out for Wall seal blower - 1

1656 2 2

1657 2 2

1658 2 2

1659 2 2

1660 5 37.5

1661 2 7

16622 8

1663 2 6

Cotton waste12MM - Metallic rope

8 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Total Hrs

Rahman, Rajvanji, Satehdrakumar & Kamalseh

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for BC - 5, RPG gate, Equipment throwely cleaned, Transmission chain check found normal, Gear box oil level normal. Not in service.

Pandey & Dharmendar

PM job carried out for LS Crusher - 1, Equipment throwely cleaned, V-belt condition found normal, All fastener tightness was checked. Not in service.

Pandey & Dharmendar

PM job carried out for LS Crusher - 2, Equipment throwely cleaned, V-belt condition found normal, All fastener tightness was checked. Not in service.

Pandey & Dharmendar

PM job carried out for LS Crusher - 2 ( Hoist), Equipment throwely cleaned, Gear box oil top-up, All fastener bolt tightness was checked. Not in service.

Pandey & Dharmendar

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.

Rahman, Rajvanji, Satehdrakumar &

Kamalseh

Follow up job carried out for Farm pond pump - 1, 2, Foot valve was cleaned. Take trial run found normal.

Manojkumar & Patel

Follow up job work carried out for PA Fan - 1, NDE side Platform approach fabrication work was completed.

Manojkumar & Patel

Reported job carried out for SRSB - 3, Gear box gland leak, so rope was replaced. Take trial run found normal.

Pandey & Dharmendar

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 89: Mech -DPR- Feb''15
Page 90: Mech -DPR- Feb''15

Total Person11

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

UNDERPROGRESS

COMPLETED

COMPLETED

COMPLETEDCotton waste &

12 MM Metallic Rope

Page 91: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & SriaknthRiggers Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad

Gets Pothankumar Reddy, Ramesh Reddy

Date 20-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 CHP CRM 8:30 12:00 3.5 Coal Crusher Hammering plates position to be changed

2 BLR PM 8:30 11:00 2.5 ACC fan 1 PM

4 ASH GEN 8:30 17:00 7.5 BED & ASH Silo " O " Meter Shed fabrication work

5 CHP PM 13:00 15:00 2.0 Coal Crusher ( Hoist) PM

Date 20-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 STG PM 8:30 11:00 2.5 ACC fan 1 PM

2 CHP CRM 8:30 12:00 4.5 Coal Crusher

3 ASH GEN 8:30 17:00 7.5 BED & ASH Silo

4 BLR CRM 8:30 11:30 3.0 Stripper Cooler ( RHS)

5 CHP CRM 9:30 11:30 2.0 Limestone crusher 2 Bearing inspection

6 CHP PM 13:00 15:00 2.0 Coal Crusher ( Hoist) PM

7 BLR CRM 14:00 17:00 3.0 SRSB - 2 Gland Leak

8 ESP SAF 15:30 17:00 1.5 ID Fan - 1 & 2 Safety Punch point

9 ESP CRM 15:00 15:30 0.5 ESP -6

NO OF CONSUMABLES USED: Cotton waste & 320 Oil - 1.5 LtrsNO OF SPARES USED: 12MM - Metallic rope

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 9 No's

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Impact hammers plates direction is

replaced

" O " Meter Shed fabrication work

Conveying line dummy

Doom seal pressure not built up

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 92: Mech -DPR- Feb''15

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Page 93: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Sriaknth 6Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad 3Pothankumar Reddy, Ramesh Reddy 2

Day Planning

Job Description Man Power

Hammering plates position to be changed 3 10.5

PM Srikanth,Pandey 2.5 6.3

" O " Meter Shed fabrication work 4 30.0

PM Manoj& Dharmendar 2 4.0

Day Compliance

Detailed Description of Job

1665 Srikanth & pandey 2 5

1666 4 18

1667 4 30

1668 2 6

1669 Indrajeet 1 2

1671 3 6

1672Srikanth & pandey 2 6

1673 2 3

Manojkumar 1 0.5

Cotton waste & 320 Oil - 1.5 Ltrs12MM - Metallic rope

9 No's

Man Power

Total Hrs

Manojkumar, Dharmendhar & Helper

Arjunprasad, Rajvanji, Satehdrakumar & Kamalseh

Permit No

Engineer / Technician

Man Power

Total Hrs

PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade angle in 10 ⁰ , Oil level check found normal, Oil filter was cleaned, All fastener bolt tightness was checked. Take trial run found normal.

Reported job carried out at coal crusher, Impact hammers position changing work planed from tomorrow

Manojkumar, Dharmendar& Helper

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work under progress.

Arjunprasad, Rajvanjni,

Satendrakumar, Kamalesh,

Reported job carried out for Stripper cooler ( RHS) Bed material bunker dummy replaced to bed material silo. Take trial run no leak & RAV gland leak was arrested.

Patel & Ramesh Reddy

Reported job carried out at limestone crusher2 ,Bearing working is inspected and over grease is removed from the bearing. Take trial run again trip.

PM job carried out for Coal Crusher ( Hoist), Equipment throwely cleaned, Gear box oil top-up, All fastener bolt tightness was checked. Not in service.

Manojkumar, Dharmendar& Helper

Reported job carried out for SRSB - 2, Gear box gland leak, so rope was replaced. Take trial run found normal

Safety punch point carried out for ID Fan - 1 & 2, NDE side approach fabrication work under progress.

Manojkumar & Dharmendar

Reported job carried out for Esp -6, Doom seal pressure not built up. So Doom seal position was adjusted. No pressure was - 6 KG/CM2

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 94: Mech -DPR- Feb''15

PENDING JOB LISTReason for Pending Target Date of Completion

Page 95: Mech -DPR- Feb''15

Total Person11

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste UNDERPROGRESS

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

COMPLETED

Cotton waste & 320 Oil - 1.5 Ltrs

Cotton waste & 12 MM Metallic

Rope

Page 96: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

EngineersFitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & RahmanRiggers Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad

Gets Ramesh Reddy

Date 21-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 STG PM 8:30 12:00 3.5 ACC Fan - 4 PM

Date 21-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 ESP GEN 8:30 17:00 7.5 ID Fan - 1 & 2

2 ASH GEN 8:30 17:00 7.5 ASH Silo Shed fabrication work

3 MINS CRM 8:30 17:00 7.5 Farm Pond pump -1 &2 Flow not yet

NO OF CONSUMABLES USED:NO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS):

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

NDE side platform approach fabrication

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 97: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman 7Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad 4Ramesh Reddy 1

Day Planning

Job Description Man Power

PM Pandey & Srikanth 2 7.0

Day Compliance

Detailed Description of Job

1675 3 22.5

1676 4 30

1677 2 15

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Total Hrs

Permit No

Engineer / Technician

Man Power

Total Hrs

Follow up job carried out for ID Fan - 1 & 2, NDE side platform approach fabrication work was completed.

Rehman, Helper - 1 &

Helper -2

Follow up job carried out for Ash Silo " O - Meter" floor shed fabrication work under progress.

Rajvanjni, Satendrakumar,

Kamalesh & Arjunprasad

Reported job carried out for Farm pond pump -1 & 2, Flow not yet, so foot valve was cleaned & Priming. Take trial run found normal.

Dharmendar & Patel

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 98: Mech -DPR- Feb''15

Total Person12

Spares Consumed Status

COMPLETED

UNDERPROGRESS

COMPLETED

Page 99: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:Engineers Vijayashanklar

Fitters Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & RahmanGets Pothan Reddy

Date 22-Feb-15 Day Planning

S.No AreaTime

Equipment Job DescriptionStart End

1 WTP PM 8:30 12:00 3.5 ACT Fan - 2 PM

2 WTP PM 8:30 10:00 1.5 Portable Pump - 2 PM

3 WTP PM 13:00 15:00 2.0 RO Feed Pump - 2 PM

Date 22-Feb-15 Day Compliance

S.No AreaTime

Equipment Defect/ ObservationStart End

1 WTP PM 8:30 10:30 2.0 ACT Fan - 2 PM

2 WTP PM 10:30 12:00 1.5 Portable Pump - 2 PM

3 WTP CRM 8:30 10:30 2.0 DM Transfer pump -2 Motor over load trip

4 WTP PM 10:30 12:00 1.5 RO Feed Pump - 2 PM

5 ASH PM 14:00 16:00 2.0 BED Ash Silo RAV PM

6 CHP GEN 8:30 12:00 3.5 CHP Lighting frame fixed

7 WTP CRM 14:00 17:00 3.0 DM Transfer pump -2

NO OF CONSUMABLES USED: Cotton waste NO OF SPARES USED:

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:

PERMITS TAKEN( PTW NOS): 7 No's

PENDING JOB LISTSino Date Equipment Job Description Reason for Pending

Defect No

Type of Job

Total Hrs

Defect No

Type of Job

Total Hrs

Pump dismandling work

1.2.3.

ABRIVATIONS

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 100: Mech -DPR- Feb''15
Page 101: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashanklar 1Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman 7Pothan Reddy 1

Day Planning

Job Description Man Power

PM Dharmendar & Patel 2 7.0

PM Indrajeet & Srikanth 2 3.0

PM Dharmendar & Patel 2 4.0

Day Compliance

Detailed Description of Job

1680 2 4

1681 2 3

1682 2 4

1683 2 3

1684 2 4

1685 3 10.5

1686 2 6

Cotton waste

7 No's

PENDING JOB LISTReason for Pending Target Date of Completion

Man Power

Total Hrs

Permit No

Engineer / Technician

Man Power

Total Hrs

PM Job carried out for ACT Fan - 2, Equipment throwely cleaned, Blade angle - 10⁰, Gear box oil level normal, All fastener bolt tightness was checked. Take trial run found normal.

Dharmendar & Patel

PM job carried out for Portable pump - 2, Equipment throwely cleaned, All fasterner tightness was checked. Take trial run found normal.

Indrajeet & Srikanth

Reported job carried out for DM Transfer pump -2, Motor over load trip, so decoupled the pump found slightly jam, Pump air vent released, Axial ply was checked, now free. Take trial run again over load trip.

Indrajeet & Srikanth

PM job carried out for Portable pump - 2, Equipment throwely cleaned, Gland leak so follower tightened, All fasterner tightness was checked. Take trial run found normal.

Dharmendar & Patel

PM job carried out for BED Ash silo RAV, Equipment throwely cleaned, Rotar free rotation was checked, Transmission chain lubrication was applied. Take trial run found normal.

Dharmendar & Patel

General job carried out for CHP area Lighting frame fixing work was under progress ( Total frame - 10 No's)

Rehman, Manojkumar &

Helper

Reported job carried out for DM Transfer pump - 2, Pump not free rotate, so pump dismandling found inside carbon was broken. So material not available work under progress.

Indrajeet & Srikanth

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

Page 102: Mech -DPR- Feb''15
Page 103: Mech -DPR- Feb''15

Total Person9

Spares Consumed Status

Cotton waste COMPLETED

Cotton waste COMPLETED

COMPLETED

Cotton waste COMPLETED

Cotton waste COMPLETED

UNDERPROGRESS

UNDERPROGRESS

Page 104: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Manpower Details:

Engineers Vijayashankar, SuriyaprakashFitters Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad

Gets Pothan kumar reddy ,Ramesh reddy

DATE 23-02-15 SHUTDOWN WORKS

Sino AreaTime

Equipment Defect/ ObservationStart End

1 STG SD 8:30 15:00 5.3 Ejector

2 STG SD 15:00 17:00 2.0 HP Heater

3 STG SD 15:00 16:00 1.0 Ejector

4 STG SD 19:00 20:00 1.0 PRDS De super heater line

5 STG SD 17:00 18:30 1.5 Ejector

6 STG SD 8:30 10:00 1.5 Ejector

7 BLR SD 8:30 16:00 6.5 Atttemparator - 1 & 2 MOV Gland leak

8 STG SD 10:00 11:00 1.0 Dearator Pressure gauge leak

9 STG SD 8:30 12:00 3.5 CEP 1 Suction stainer

10 STG SD 13:00 17:00 4.0 CEP 2 Suction strainer

11 STG SD 8:30 12:00 3.5 CDP 1 Suction strainer

12 STG SD 13:00 15:00 2.0 CDP 2 Suction strainer

13 STG SD 11:00 14:00 2.0 Dearator Pegging to Dereator

14 STG SD 13:00 16:00 3.0 ESP

15 STG SD 14:00 16:00 2.0 PRDS PRDS to Ejector

16 STG SD 16:00 17:00 1.0 Dearator

17 STG SD 17:00 18:00 1.0 Turbine

18 BLR SD 16:00 19:00 3.0 PA fan -2 Damper servicing

Defect No

Type of Job

Total Hrs

Stand by 2, 3 & 4 gasket leak

Channel vent flange leak

Inter cooled condenser valve leak

Main Ejector Drain Valve Passing

Ejector PRDS attemptator drain line

Pent house & Centre manual door opening

Feed water sample line leak

Start up vent drain line Provision

Page 105: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar, Suriyaprakash 2Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satendrakumar, Kamalesh & Arjun PrasadPothan kumar reddy ,Ramesh reddy 1

SHUTDOWN WORKS

Detailed Description of Job

1687 3 15.9

1688 2 4.0

1689 2 2.0

1690 3 3.0

1691 2 3.0

1692 0.0

1694 2 13.0

1696 3 3.0

1697 2 7.0

1698 2 8.0

1699 2 7.0

1700 2 4.0

1552 3 6.0

1553 3 9.0

1554 3 6.0

1555 3 3.0

1556 3 3.0

1557 2 6.0

Permit No

Engineer / Technician

Man Power

Total Hrs

Shutdown job carried out for Ejector stand by 2 , 3 & 4 gasket was replaced .

Indrajeet , Dharmendar &

Rajbansingh

Shutdown job carried out for HP Heater channel vent flange leak. So spiral gasket was replaced

Patel & Arjun prasad

Shutdown job carried out for ejector inter cooled condenser drain valve nipple leak. So nipple leak arrest by applying Teflon tape

Dharmendar & Rajbansingh

Shutdown job carried out for PRDS De-superheater line. So welding work under process.

Rehman, SatendraKumar &

Helper

Shutdown job carried out for Main Ejector drain valve passing. So secondary valve has been welded.

Manojkumar & Kamalesh

Shutdown job carried out for Ejector PRDS attemptator drain line.

Rehman, SatendraKumar &

Helper

Shutdown job carried out for Attemparator MOV - 1 & 2 gland leak. So new gland rope was replaced.

Pandy & Ramesh Reddy

Shutdown job carried out for Dearator Tapping & Dereator Pressure gauge Pin hole leak. So metal built up work was completed.

Rehman, Satendarkumar &

Helper

Shutdown job carried out for CEP -1 suction strainer was cleaned.

Manojkumar & Kamalesh

Shutdown job carried out for CEP -2 suction strainer was cleaned.

Manojkumar & Kamalesh

Shutdown job carried out for CDP -1 suction strainer was cleaned.

Patel & Arjun prasad

Shutdown job carried out for CDP -2 suction strainer was cleaned.

Patel & Arjun prasad

Shut down job carried out for Pegging steam to Dereator BY-Pass line valve has been welded.

Rehman, Satendarkumar &

Helper

Shutdown job carried out for ESP Pent house & Centre Manual door was opened.

PothanReddy & Helper

Shutdown job carried out for PRDS to Ejector By-pass line valve has been welded.

Rehman, Satendarkumar &

Helper

Shut down job carried out for Feed water sample line pin hole leak. So metal built up work was completed.

Rehman, Satendarkumar &

Helper

Shutdown job carried out for Turbine Start up vent drain line provision work was completed.

Rehman, Satendarkumar &

Helper

Shutdown job carried out for PA fan 2 Damper MOV servicing work was under progress.

Pandy & Ramesh Reddy

Page 106: Mech -DPR- Feb''15

Spares Consumed Status

COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

COMPLETED

COMPLETED

Metallic rope - 8 MM COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

Metalic Gasket Grade - 54

1/2" # 800 Globe Valve - 1 No

Page 107: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar

Fitters Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & RahamanRiggers Rajvanjni, Satender kumar, Kamalesh & Arjun Prasad

Gets Pothan kumar Reddy, Ramesh reddy

DATE 24-02-15 SHUTDOWN WORKS

slno AreaTime

Equipment Defect/ ObservationStart End

1 BLR SD 14:00 19:00 5.0 PA fan-2

2 BLR SD 8:30 12:00 3.5 PA fan

3 STG SD 8:30 12:00 3.5 Dearator

4 STG SD 8:30 14:00 4.5 Pegging line NRV leak arrest

5 STG SD 8:30 14:00 4.5 PRDS Attemptator line leak

6 STG SD 14:00 15:00 1.0 Wood spray Nozzle cleaning

7 BLR SD 17:00 23:00 6.0 Boiler Suffolding work

8 STG SD 13:00 15:00 2.0 Dearator

9 STG SD 14:00 15:00 1.0 HP Heater

10 STG SD 15:00 19:00 4.0 Isolation valve fixing

11 BLR SD 15:00 17:30 2.5 PA Fan - 1 PM

12 BLR SD 17:30 20:00 2.5 PA Fan - 2 PM

13 BLR SD 15:00 17:30 2.5 SA Fan - 1 PM

14 BLR SD 17:30 20:00 2.5 SA Fan - 2 PM

Manpower Details

Type of Job

Total Hrs

Damper MOV servicing job

Discharge duct crack welding

Top side vent orifice flange leak

Top vacuum breaker flange leak

Inlet & outlet heater drain line direction

changing

Main steam Attemptator - 1 & 2

Page 108: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman 6Rajvanjni, Satender kumar, Kamalesh & Arjun Prasad 4Pothan kumar Reddy, Ramesh reddy 2

SHUTDOWN WORKS

Detailed Description of Job

1560 2 10.0

1561 2 7.0

1562 2 7.0

1563 2 9.0

1564 2 9.0

1566 Dharmendar 1 1.0

1569 4 24.0

1570 2 4.0

1571 2 2.0

1572 3 12.0

1573 2 5.0

1573 2 5.0

1574 2 5.0

1574 2 5.0

Permit No

Engineer / Technician

Man Power

Total Hrs

Shutdown job carried out for PA fan - 2 Damper MOV servicing work is under process.

Pandey & Ramesh reddy

Shutdown job carried out for PA Fan Air By-pass duct crack has been welded.

Manojkumar & Patel

Shutdown job carried out for Dearator top both side air vent orifice flange leak. So new gasket were replaced.

Indrajeet & Helper

Shutdown job carried out for pegging line NRV gasket is damaged. So gasket was replaced.

Pandey & Ramesh reddy

Shutdown job carried out for PRDS attemptator line pin hole leak (Near HP Heater top side). So line was replaced.

Rehman, Dharmendar &

Helper

Shutdown job carried out for wood spray nozzle cleaning work under progress.

Shutdown job carried out for Furnace inside suffolding work underprogress.

Rajvanjni, Satendrakumar,

Kamalesh & Arjun Prasad

Shutdown job carried out for dearator top vacuum breaker flange arrest has been completed.

Indrajeet & Helper

Shutdown job carried out for Feed water Inlet & outlet drain line direction was changed.

Rehman & Helper

Shutdown job carried out for Main steam Attemperator - 1 & 2 Inlet line isolation valve was fixed.

Rehman, Dharmendar & Hepler

PM job carried out for PA Fan - 1, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked

Patel & Manojkumar

PM job carried out for PA Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, Casing manual door leak was rectified, All fasterner tightness was checked

Patel & Manojkumar

PM job carried out for SA Fan - 1, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked

Indrajeet & pothan reddy

PM job carried out for SA Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner tightness was checked

Indrajeet & pothan reddy

Page 109: Mech -DPR- Feb''15

Total Person13

Spares Consumed Status

Cottonwaste UNDERPROCESS

COMPLETED

COMPLETED

COMPLETED

COMPLETED

UNDERPROCESS

UNDERPROCESS

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

54 Grade Metalic Gasket

154 Grade Metalic Gasket

1 1/2" # 1500 Globe valve - 2No's

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Page 110: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar

Fitters Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad

Gets Pothan kumar reddy, Ramesh reddy

DATE 25-02-15 SHUTDOWN WORKS

Sino AreaTime

Equipment Defect/ Observation Detailed Description of JobStart End

1 STG SD 13:00 15:30 2.5 Wood spray Nozzle leak

2 STG SD 8:30 12:00 3.5 EOP PM

3 BLR SD 8:30 12:00 3.5 SWAS panel

4 BLR SD 15:30 19:00 3.5 Main steam Steam Trap replacement

5 BLR SD 16:00 19:00 3.0 Main steam flow

6 BLR SD 9:00 12:00 3.0 DCF

7 BLR SD 10:00 12:00 2.0 Wall seal blower-1 PM

8 STG SD 10:30 18:00 6.5 BFP-2 Alignment checking

Manpower Details

Type of Job

Total Hrs

Shutdown job carried out for wood spray nozzle line nipple leak. So leak was arrested.

PM carried out for EOP, Equipment throwely cleaned, Discharge flange leak was arrested, Suction filter was cleaned, All fastener tightness was checked

Sample inlet line modification

Shutdown job carried out for SWAS panel sample Boiler blowdown,superheated steam & BFPsuction water inlet line modification work was completed.

Shutdown job carried out for Main steam drain line trap not working. So new trap was replaced.

Nozzle DP valve gland leak

Shutdown job carried out for Main steam flow nozzle DP valve gland leak . So new gland rope was replaced.

Zero limit switch fabrication

Shutdown job carried out for DCF zero limit switch fabrication is underprogress.

PM job carried out for Wall seal blower - 1. Equipment throwely cleaned, Gear box oil changed, V- Belt condition check found normal, All fasterner tightness was checked.Reported job carried out for BFP - 2 Present condition cold Alignment reading. Alignment Reading: Radial R : 0.02, B : 0.34, L : 0.34 Axial -1 R : 0.01, B : 0.08, L : 0.05 Axial - 2 R : 0.01, B : -0.02, L : 0.02

Page 111: Mech -DPR- Feb''15

9 WTP SD 13:00 18:00 5.0 DM transfer pump-2 Servicing work

10 BLR SD 13:00 15:00 2.0 PA Fan Casing Door leak

11 STG SD 13:00 14:00 1.0 MOP PM

12 STG SD 14:00 15:00 1.0 AOP PM

13 STG SD 15:00 16:00 1.0 JOP (AC) PM

Follow up job carried out for DM Transfer pump - 2, Pump Over load trip. So pump dismandling found carbon push was broken but spare not avaliable.

Shutdown job carried out for PA Fan Casingdoor leak was arrested.

PM job carried out for MOP, Equipment throwely cleaned, All fastener tightness was checked.

PM job carried out for AOP, Equipment throwely cleaned, All fastener tightness was checked.

PM job carried out for JOP (AC), Equipment throwely cleaned, All fastener tightness was checked.

Page 112: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 1Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad 4 Total PersonPothan kumar reddy, Ramesh reddy 2 14

Spares Consumed Status

1575 3 7.5 COMPLETED

1577 2 7.0 Cotton waste COMPLETED

1578 3 10.5 COMPLETED

1579 3 10.5 COMPLETED

1580 2 6.0 COMPLETED

1581 2 6.0 UNDERPROGRESS

1583 2 4.0 COMPLETED

1586 2 13.0 UNDERPROGRESS

Permit No

Engineer / Technician

Man Power

Total Hrs

Rehman, Satendarkumar &

Helper

Pandey & Srikanth

Rehman, Satendarkumar &

Helper

Rehman, Satendarkumar &

Helper

Srikanth & Pandey

Manojkumar & Kamalesh

Indrajeeth & Rajvanjni

Cotton waste, Servo System

320 Oil - 4 Ltrs

Patel & Arjun prasad

Page 113: Mech -DPR- Feb''15

1587 2 10.0 COMPLETED

1588 2 4.0 COMPLETED

1593 2 2.0 Cotton waste COMPLETED

1594 2 2.0 Cotton waste COMPLETED

1595 2 2.0 Cotton waste COMPLETED

Indrajeeth & Rajvanjni

Manojkumar & Kamalesh

Srikanth & Pandey

Srikanth & Pandey

Srikanth & Pandey

Page 114: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar

Fitters Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad

Gets Pothan kumar reddy & Ramesh reddy

DATE 26-02-15 SHUTDOWN WORKS

Sino AreaTime

Equipment Defect/ ObservationStart End

1 STG SD 8:30 12:00 3.5 JB (ACC) Fabrication

2 BLR SD 8:30 14:00 4.5 DCF - 707 PM

3 ESP SD 8:30 12:00 3.5 ID fan -1 PM

4 BLR SD 8:30 12:00 3.5 DCF - 706 Inspection door fixing

5 STG SD 9:00 12:00 3.0 Ejector

6 STG SD 13:00 18:00 5.0 Main steam line Steam Trap replacement

7 Mines SD 13:00 18:00 5.0 Farm Pond pump

8 WTP SD 9:00 12:00 3.0 RO HP Pump - 2

9 ESP SD 13:00 18:00 5.0 ID fan -2 PM

10 BLR SD 14:00 18:00 4.0 DCF - 705 PM

Manpower Details

Type of Job

Total Hrs

All Fastners tightness checking

Suction line modification

Discharge valve gasket leak

Page 115: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad 4Pothan kumar reddy & Ramesh reddy 1

SHUTDOWN WORKS

Detailed Description of Job

1598 2 7.0

151 2 9.0

152 2 7.0

153 3 10.5

155 2 6.0

157 3 15.0

Shutdown job caried out for suction line modification 161 2 10.0

163 2 6.0

164 2 10.0

165 3 12.0

Permit No

Engineer / Technician

Man Power

Total Hrs

Shutdown job carried out for Junction box frame fabrication & Fixed.

Rehman & Helper

PM job carried out for Drag Chain Feeder - 707, Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fasene tightness was checked. Take trial found normal.

Indrajeeth & Rajvanjni

PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fastener tightness was checked.

Patel & Satendarkumar

Shutdown job carried out for DCF - 706, Suction chute inspection door was fixed.

Rehman, Manojkumar &

Kamalesh

Shutdown job carried out for Ejecor all fastners tightness checked.

Shutdown job carried out for Main steam drain line trap not working. So new trap was replaced.

Rehman, Kamalesh &

Helper

Manojkumar, Patel &

Kamalesh

Shutdown job carried out for RO HP pump -2 discharge vavle gasket was replaced.

Pandey, Ramesh Reddy &

Helper

PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE side bearing clearance - 0.05MM, Coupling grease was applied, All fastener tightness was checked.

Pandey, Ramesh Reddy &

Helper

PM job carried out for Drag Chain Feeder (705), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.

Indrajeeth, Rajvanjni &

Helper

Page 116: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Cottonwaste & EP2 Grease

Page 117: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar

Fitters Indrajeet, Dharmendar, Patel, Pandey, Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad

Gets Pothan kumar reddy, Ramesh reddy

DATE 27-02-15 SHUTDOWN WORKS

Sino AreaTime

Equipment Defect/ Observation Detailed Description of JobStart End

1 BLR SD 8:30 12:00 3.5 DCF - 706 PM

2 Mines SD 9:00 12:00 3.0 Farm pond pump - 1 Flow not yet

3 STG SD 9:00 11:00 2.0 BFP -1

4 STG SD 13:00 20:00 7.0 BFP -2 Alignment checking

5 Mines SD 13:00 18:00 5.0 Farm pond pump Discharge line leak

6 BLR SD 13:00 17:00 4.0 Burner Below leak

Manpower Details

Type of Job

Total Hrs

PM job carried out for Small drag chain Feeder (706), Equipment throwely cleaning, Drive chain inspection found normal, Gear box oil level check for 50%, All fastener tightness was checked. Take trial found normal.

shutdown job carried out for Farm pond pump - 1 Flow not yet found foot valve goes deep in sludge. So floating arrengement is completed.

Discharge MOV gland leak

Shutdown job carried out for BFP - 1 Discharge MOV gland leak, So gland follower tighten. Now leak was arrest.

Follow up job carried out for BFP - 2 Alignment work was completed. Take trial run found normal. Alignment Readings: Radial R : 0.02, B : 0.00, L : - 0.01 Axial -1 R : 0.02, B : 0.06, L : 0.04 Axial - 2 R : 0.01, B : 0.00, L : - 0.02 Shutdown job carried out for Farm pond pump discharge line coupling leak found inside thread damage. So removed the coupling & tool piece has been welded.. Take trial run no leak.

Shutdown job carried out for Furnace oil burner expansion below leak. So rubber was pasted.

Page 118: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet, Dharmendar, Patel, Pandey, Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad 4 Total PersonPothan kumar reddy, Ramesh reddy 1 14

Spares Consumed Status

1600 3 10.5 Cotton waste COMPLETED

156 3 9.0 COMPLETED

162 2 4.0 Metallic rope - 10 MM COMPLETED

168 4 28.0 COMPLETED

169 3 15.0 COMPLETED

170 2 8.0 COMPLETED

Permit No

Engineer / Technician

Man Power

Total Hrs

Indrajeeth, Rajvanshi &

Helper

Dharmendar, Patel &

Arjun prasad

Pandey & Ramesh Reddy

Indrajeeth, Srikanth,

Kamalesh & Helper

Rehman, Manojkumar & Satendarkumar

Pandey & Ramesh Reddy

Page 119: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTEngineers Vijayashankar

Fitters Indrajeet, Dharmendar, Patel, Pandey,Srikanth, Manojkumar & RahamanRiggers Rajvanjni, Satenderkumar, Kamalesh & Arjun Prasad

Gets Pothan kumar reddy ,Ramesh reddy

DATE 28-02-15 SHUTDOWN WORKS

Sino AreaTime

Equipment Defect/ ObservationStart End

1 STG CRM 8:30 12:00 3.5 BFP - 2 Alignment checking

2 STG CRM 9:00 12:00 3.0 LP Dosing agitator Shaft fixing

3 BLR CRM 9:00 15:00 5.0 Bed Material RAV Frequently Jam

4 BLR GEN 9:00 14:00 4.0 PA Fan - 2 Actuator servicing

5 BLR CRM 13:00 16:00 3.0 DCF-706 Jam release

6 STG SD 18:00 20:00 2.0 Turbine Suffolding work

7 STG SD 18:00 20:00 2.0 Turbine

Manpower Details

Type of Job

Total Hrs

ESV upsteam chest chamber leak

Page 120: Mech -DPR- Feb''15

DAILY REPORT - MECHANICAL MAINTENANCE DEPTVijayashankar 2Indrajeet, Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman 7Rajvanjni, Satenderkumar, Kamalesh & Arjun Prasad 4Pothan kumar reddy ,Ramesh reddy 1

SHUTDOWN WORKS

Detailed Description of Job

172 3 10.5

173 Srikanth & Kamalesh 2 6.00

174 3 15.00

1475 3 12.00

176 3 9.00

177 All Man power 14 28.00

178 All Man power 14 28.00

Permit No

Engineer / Technician

Man Power

Total Hrs

Follow up job carried out for BFP - 2, Motor to Pump was coupled. Take trial run found normal. Vibration readings : PDE: H - 2.5, V - 2.6, A - 1.7 PNDE: H - 1.8, V - 1.2, A - 1.2

Indrajeeth, Rajvanjni &

Helper

Reported job carried out for LP dosing agitator shaft fell down to dosing tank, So shaft was fixed. Take tria run found normal.

Reported job carried out for Bed material RAV removed & Tool piece fabricated and then fixed.

Rehman, Manojkumar & Satendarkumar

Follow up job carried out for PA Fan - 2, Discharge damper Actuator Servicing work was completed. Take trial run Motor side fault.

Pandey & Ramesh reddy

Reported job carried out for DCF -706 Suction chute Plate gate jam internal gear dust accumilation found. So cleaning work was completed.

Srikanth, Pandey & Kamalesh

Shutdown job carried out for Turbine pedastal suffolding work was completed.

Shutdown job carried out for Turbine ESV upsteam chest chamber gasket leak. So work underprogress.

Page 121: Mech -DPR- Feb''15

Total Person14

Spares Consumed Status

COMPLETED

COMPLETED

COMPLETED

Cotton waste COMPLETED

COMPLETED

COMPLETED

UNDERPROGRESS

Cotton waste & EP 2 Greese