C/ Llobregat, 2508670 NavàsBarcelona (Spain)Tel. +34 938 390 776www.mecaniquesjoan.com

Since Since 19871987......

Mecàniques Joan has been experienced on the metal parts processing from coils, plate, tubes and bars, mainly focused on the automotive market.

How?How?-With a highly qualified and experienced professional crew

-Providing a better and more comprehensive service to our customers

-Improving continuously our Technology

-Investing professional know-how in the production process

-Developing every new Project, trying to find customized solutions, by meeting our customer’s requirements and expectations

Where?Where?Navàs , Barcelona, Spain

• 58 km to SEAT BCN• 67 km to Nissan BCN• 285 km to Opel Zaragoza• 407 km to Ford Valencia• 460 km to Volkswagen Pamplona• 590 km to Mercedes Vitória• 595 km to Peugeot Madrid• 700 km to Renault Valladolid• 743 km to Nissan Valladolid• 1000 km to Citroen Vigo

Our teamOur teamGeneral Manager

J. Creus

Product development / engineering department

C. Carrió

Quality departmentE. LLobet

Production planning

J. Rodríguez

Accounting / Finance

M. Navarro

Sales departmentX. Garriga

A. Rodríguez

Purchasing / logistics

departmentR. Villa

Human Resources

C. SolàMaintenanceA. Alhama

Tooling workshop responsible

A. Ayala

Night shift responsible

J.C. Redondo

Morning shift responsibleJ. Román

Afternoon shift responsible

J.A. Rodríguez

13employee

s

13employee

s

5employee

s

1 employee

Mecàniques Joan is nowadays formed by a crew of 49 employees, working 3 shifts per day, 5 days per

week.

ControllerM. Obradors

2 employees

Main ProcessesMain ProcessesMecàniques Joan’s product plant is clearly divided into 8 processes:

-Tube cutting and deburring

-Tube bending

-Expanding and reducing

-Perforating

-End forming

-Stamping

-Welding

-Assembling

For a biggest optimization of time, we have created working cells with mobile machines.

Composed by:

- 5 automatic cutting machines

- Capacities: from Ø8 to 90mm

- Annual production: 6.000.000 cuts approx.

Tube cuttingTube cutting and deburringand deburring

Composed by:

- 1 Automatic bending machine with a capacity from Ø38 to 60mm

- 1 Automatic bending machine with a capacity from Ø40 to 70mm

- 1 Semi-automatic bending machine with a capacity from Ø20 to 40mm

Tube Tube bendingbending

ExpandingExpanding and and reducingreducing

Composed by:

-2 automatic expanding machines by punch with six heads

-2 automatic expanding machines by punch with two heads

-1 automatic expanding machine by punch and by clamp

-1 automatic expanding machine by clamps with two heads

-1 semi-automatic expanding machine by clamps

-1 automatic expanding machine by clamp

Composed by:

- 5 CNC punching machines- Capacities: from Ø20 to 70mm- Annual production: 2.600.000un approx.

PerforatingPerforating

Composed by:

- 4 hydraulic presses, from 30 to 80tn of capacity

- 13 excentric presses, from 25 to 100tn of capacity

- Feeder for coil works with a capacity of 3mm

End formingEnd formingand and

stampingstamping

End formingEnd formingand and

stampingstamping

Welding Welding sectionsection

Composed by:

- 15 MIG welders

- 2 TIG welders

- 2 spot welders with automatic positioners

- 5 automatic welding boxes with circular plates

- 1 welding robot with 6 axles and rotational table

* Manual welding for little series

AssemblingAssembling sectionsection

Mecàniques Joan, has its own place destinated to make assemblies of different metallic components, insulating material and also makes the assembly of

medium structures.

Our servicesOur servicesMecàniques Joan has a tooling workshop for its tooling construction.

Also, the periodic tooling revisions are made here (own tooling or customer property) and the control gauge revisions.

Composed by:

- 1 Automatic milling machine FEXAC UM

- 1 CNC milling machine LAGUN FTV3

- 1 Wire electroerosion MITSUBISHI

- 1 Treating furnace

- 1 Grinding machine KAIR T-650

- 1 Punch grinding machine Affilatrici 380US

- 1 Punch grinding machine ELITE A.R.5-E

- 1 Disc grinding machine ADIGE AF-36

- 1 Lathe LACFER C-R-1-215

- 1 Column drill FORTEX FTX-42-TEA

QualityQualityMecàniques Joan is since 1994 ISO 9001:2008 certified . That’s how we guarantee our customer’s satisfaction and our pieces conformities.

We are now working to obtain the ISO/TS 16949:2002 certification.

By another hand, we can carry out chemical and mechanical essays of our production, as well as 3D controls.

We are supported by a Technological Center (CTM – Centre Tecnològic de Manresa), providing specialised services and carrying out these services.

Mecàniques Joan has a warehouse of 1.500m2. Thanks to these premises, we can receive and stock our customers’ raw material.

Moreover, we also carry out the deliveries, logistics and warehousing management according to the customers’ programs, normally for automotive request, just in time deliveries.

Logistics management Logistics management serviceservice

Main CustomersMain Customers