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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    Ex. No.Date of theExperiment

    Name of the ExperimentDate ofSubmission

    StaffSign.

    CAD LAB

    CAM LAB

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 1 #S'9001(200)

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    ME2309 CAD/CAM LAB T P C 0 0 3 2

    3D GEOMETRIC MODELING

    Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD

    Pacages ! CS", #-$e% A%%roaches in Solid Modeling - Feature #ased Modeling

    Technique ! Assem&l' ! Detailing - ()%osure to *ndustrial Com%onents ! A%%lication of

    "D+T

    STL FILE GENERATION REVERSE ENGINEERING

    Manual CC Part Programming

    Manual CC Part Programming Using Standard " and M Codes - Tool Path Simulation

    ! ()%osure to arious Standard Control S'stems- Machining sim%le com%onents &'

    Using CC machines.COMPUTER AIDED PART PROGRAMMING

    C/ Data "eneration &' Using CAM Soft0are! Post Process "eneration for Different

    Control S'stem ! Machining of Com%uter "enerated Part Program &' Using Machining

    Center and Turning Center.

    STUDY OF EXPERIMENTS

    Multi-a)ial Machining in CC Machining Center !(DM ! (DM Wire Cut - $a%id

    Protot'%ing

    TOTAL: 45 PERIODS

    CONTENTS

    SlN! N"#$ !% &'$ E()$*+#$,& P"-$ N!

    1 *ntroduction to CAD

    2 3D Modeling of Scre0 ac

    3 3D Modeling of Plummer #loc

    4 3D Modeling of Flanged Cou%ling

    5 3D Modeling of Uni6ersal Cou%ling

    7 *ntroduction to CAM

    8 Ta%er Turning

    9 Multi%le Turning

    : Turning and Drilling

    1; Multi%le Threading

    11 /inear + Circular *nter%olation

    12 i6a

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    ()%t .o= Date=

    INTRODUCTION TO CADINTRODUCTION TO CAD

    Com%uter-aided design is essentiall' &ased on a 6ersatile and %o0erful technique called

    com%uter gra%hics, 0hich &asicall' means the criterion and mani%ulation of %ictures on a dis%la'

    de6ice 0ith the aid of a com%uter. Com%uter gra%hics originated at the Massachusetts institute of

    technolog' >M*T? in 1:5;0hen the first com%uter-dri6en dis%la', lined to a Whirl0ind 1 com%uter,

    and 0as used to generate some %ictures. The first im%ortant ste% for0ard in com%uter gra%hics came

    in 1:73 0hen a s'stem called S@(TCPAD 0as demonstrated at the /incoln /a&orator' of M*T.This s'stem consists of a cathode ra' tu&e >C$T? dri6en &' TB2 com%uter. The C$T had a e'&oard

    and a light %en. Pictures could &e dra0n on the screen and then mani%ulated interacti6el' &' the user

    6ia the light %en.

    Com%uter Aided Design is the %rocess of de6elo%ing and using com%uter assisted design

    tools in the design %rocess. The ad6ent of com%uters has contri&uted to significant ad6ance in

    calculation, data handling and utiliation a%%lications. The a&ilit' to use the com%uters in these

    a%%lication areas enhances the ca%a&ilit' of the design team significantl'. Drafting and geometric

    modeling %la' significant roles in CAD. The module therefore concentrates on the general design

    %rocess 0ith s%ecific consideration to drafting and geometric modeling. Three different CAD s'stems

    are referred to in the module. The s'lla&us includes= historical de6elo%ment, the design %rocess,

    traditional dra0ing %ractice and the de6elo%ment of the CAD industr', s'stem hard0are, com%uters

    micros to mainframes, out%ut de6ices, storage, 0orstations, net0ored s'stems, e)am%les of CAD

    s'stems sim%le entit' descri%tions= %oints, lines, arcs, made-edge lists, free-form cur6es, free-form

    surfaces transformations= %an, rotate and scale, 3D transformations, o&ser6er angles, %ers%ecti6e,

    de%th cueing geometric modeling= 0ire frame modelers, surface modelers, solid modelers >CS" and

    #- re%?, hidden line remo6al and mass %ro%erties user interface= in%ut de6ices, menus, gra%hics

    interface language, %arametric.

    ROLE OF COMPUTERS IN DESIGNROLE OF COMPUTERS IN DESIGN

    As manual design %rocess has se6eral ris factors including human fatigue and the e6aluation

    of design &ased on his %re6ious e)%erience. With the ad6ent of com%uter and the de6elo%ment in the

    field of com%uter gra%hics, 6arious design + manufacturing %rocess taes %lace ne0 faster rate 0ith

    minimum or o%timum error. The &elo0 figure sho0n the im%lementation of com%uter in design=

    *m%lementation of com%uter in the design stage &ecomes the su&set of design %rocess. Ence the

    conce%tual design materialies in the designer mind the geometric model starts &' the a%%ro%riate

    CAD soft0are. The choice of geometric model to CAD is analogous to the choice. The 6arious design

    related tass 0hich are %erformed &' a modern com%uter-aided design s'stem can &e grou%ed into

    four functional areas=

    1. "eometric Modelling2. (ngineering Anla'sis

    3. Design re6ie0 and e6aluation

    4. Automated drafting.

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 3 #S'9001(200)

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    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 4 #S'9001(200)

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    INTRODUCTION TO CATIA V5

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& * #S'9001(200)

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    R$.l&:

    V+" 1$.&+!,.:

    1. What do 'ou meant &' CAD

    2. States some of the commonl' used CAD soft0areGs

    3. o0 CAD soft0areGs are classified

    4. What are the ad6antages of CAD soft0areGs

    5. What do 'ou meant &' "U*

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& + #S'9001(200)

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    ()%t .o= Date=

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& , #S'9001(200)

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    SCRE AC

    A+#:

    To create a 3D 6ie0 of the Scre0 ac model using a com%uter %acage.

    S!%&"*$ U.$6:

    CAT*A 5.Pl!&&$*:

    P design et 1;PS.

    C!##",6. U.$6:

    /ine, Circle, Trim, S'mmetr', Pad, Pocet, Shaft, "roo6e, ole, $i&, Slot, /oft,

    Dimension, Print, etc.

    D$.7*+)&+!,:

    Scre0 Hac is a manuall' o%erated de6ice. *t is used to lift automo&ile 6ehicles and an' hea6'

    o&Hects through a small height &' a%%l'ing small effort. The effort is gi6en &' a tumm' &ar. Ene t'%e

    of scre0 Hac is sho0n in the figure. *t consists of a cast iron &od', 0ith a circular &ase 0hich%ro6ides a larger &earing area. A gun metal nut tight fitted at the to% of the &od'.

    A mild steel, square threaded scre0 s%indle is scre0ed through the "M ut. The head of the

    scre0 s%indle has holes to insert the tumm' &ar. A load &earing cu% is mounted at the to% of the scre0

    s%indle.

    The cu% is loosel' held in %osition &' a 0asher and CS@ scre0 so that 0hen the s%indle is

    rotated cu% mo6es onl' u% and do0n &ut 0ill not rotate.

    P*!7$6*$:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& ) #S'9001(200)

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    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1. Differentiate First angle + third angle ProHection

    2. What is meant &' Assem&l' Dra0ing

    3. Differentiate orthogra%hic and isometric %roHections

    4. What is e)%ansion of CAT*A

    5. What is %arametric modeling

    7. *n CAT*A 5, 'ou can a he)agon using R$7&",-l$ &!!l. >TIF?

    8. To scale the setched elements, select them and then choose the T*",.l"&$ T!!lfrom theTransformation tool&ar. >TIF?

    ()%t .o= Date=

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 9 #S'9001(200)

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    PLUMMER BLOC 8PEDESTAL BEARING?

    A+#:

    To create a 3D 6ie0 of the Plummer #locmodel using a com%uter %acage.

    S!%&"*$ U.$6:

    CAT*A 5.

    Pl!&&$*: P design et 1;PS.

    C!##",6. U.$6:

    /ine, Circle, Trim, S'mmetr', Pad, Pocet, Shaft, "roo6e, ole, $i&, Slot, /oft,

    Dimension, Print, etc.

    D$.7*+)&+!,:

    *t is a s%lit t'%e of Hournal &earing to su%%ort horiontal shafts. *t is used for su%%orting shafts

    0hich run at high s%eed. *t consists of a cast iron &loc, &rasses and a cast iron cu%. The &rasses>&ush? are %ro6ided in &et0een the &loc and cu% and fastened &' using t0o square headed &olts and

    loc nuts.

    The &loc has hole. The &ottom &rass has a snug. *t seats on the snug hole %ro6ided in the

    &loc. This arrangement is to %re6ent the rotation of the &ush. Collars %ro6ided at the &oth end of the

    &rasses %re6ent a)ial mo6ement of the &rasses.

    P*!7$6*$:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 10 #S'9001(200)

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    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 11 #S'9001(200)

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    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1. o0 man' Modules are in CAT*A

    2. What are the t'%es of Assem&l' design in CAT*A

    3. What are the t'%es of drafting techniques in CAT*A

    4. What is 0or &ench in CAT*A

    5. What are the features in the Part Design 0or&ench in CAT*A

    7. Jou can also dra0 an arc, 0hile 0oring 0ith the P*!%+l$tool. >TIF?

    8. Jou can, dra0 the e' %rofile in the S$&7'$* !*$,7'of CAT*A 5. >TIF?

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 12 #S'9001(200)

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    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 13 #S'9001(200)

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    ()%t .o= Date=

    FLANGED COUPLING

    A+#:

    To create a 3D 6ie0 of the Flanged Cou%ling model using a com%uter %acage.

    S!%&"*$ U.$6:

    CAT*A 5.Pl!&&$*:

    P design et 1;PS.

    C!##",6. U.$6:

    /ine, Circle, Trim, S'mmetr', Pad, Pocet, Shaft, "roo6e, ole, $i&, Slot, /oft,

    Dimension, Print, etc.

    D$.7*+)&+!,:

    Shaft cou%lings are used for transmitting rotar' motion directl' from one shaft to another.

    The' ma' &e classified as >1? $igid cou%ling >2? /oose cou%ling and >3? Fle)i&le cou%ling. Flangedcou%ling is a rigid cou%ling. This is a standard form of cou%ling and is e)tensi6el' used.

    *t consist of t0o cast iron flanges, e'ed to the ends of t0o shafts and fastened together &'

    means of a num&er of tight fitting &olts. Sun ta%er e's of rectangular or square cross section are

    commonl' used for the %ur%ose. For ensuring correct alignment one of the shafts is e)tended so that

    its end %artl' enters the flange e'ed to the other shaft. o0 the a)is of the t0o shafts 0ill &e in

    straight li6e.

    P*!7$6*$:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 14 #S'9001(200)

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    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1. What are the tools in the S$&7'$* B".$6 F$"&*$ Tool &ar2. What are the tools in the D*$..;U) F$"&*$ Tool &ar

    3. What are the tools in the T*",.%!*#"&+!, F$"&*$ Tool &ar

    4. o0 'ou can modif' the setting in CAT*A

    5. What are t'%es of Constrains

    7. Jou can in6oe the Pad tool first and then dra0 the setch. >TIF?

    8. Jou can also P",the 6ie0 of the model using CATIA C!#)"... >TIF?

    9. Jou can also R!&"&$the 6ie0 of the model using CATIA C!#)"... >TIF?

    ()%t .o= Date=

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 1* #S'9001(200)

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    UNIVERSAL COUPLING

    A+#:

    To create a 3D 6ie0 of the Uni6ersal Cou%ling model using a com%uter %acage.

    S!%&"*$ U.$6:

    CAT*A 5.

    Pl!&&$*: P design et 1;PS.

    C!##",6 U.$6:

    /ine, Circle, Trim, S'mmetr', Pad, Pocet, Shaft, "roo6e, ole, $i&, Slot, /oft,

    Dimension, Print, etc.

    D$.7*+)&+!,:

    When t0o shafts are at some inclination to one another, uni6ersal cou%ling is used to connect

    these shafts. The angle &et0een the t0o shafts is usuall' less than 3;. The angle &et0een the t0o

    shafts ma' &e 6aried e6en 0hen the' are in motion. *t is used in automo&ile %ro%eller shaft,differential, and milling machine etc.

    *n this cou%ling, there are t0o fors e'ed to the shafts. The fors are connected to a central

    cross %iece &' using %ins. The a)is of %ins 0ill &e at right angle to each other.

    P*!7$6*$:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 1+ #S'9001(200)

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    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 1, #S'9001(200)

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    ()%t .o= Date=

    Assem&led ie0 of Uni6ersal Cou%ling

    Details

    *tem o. Descri%tion

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    ()%t .o= Date=

    INTRODUCTION TO CAM

    A+#:

    To stud' the different o%erations in CAM.

    P"*& )*!-*"##+,- %,6"#$,&"l.

    NC )*!7$6*$The follo0ing are the &asic ste%s in C %rocedure

    Process %lanning

    Part %rogramming

    Part %rogram entr'

    Pro6ing the %art %rograms

    Production

    *n detail,

    P*!7$.. )l",,+,-

    The %art %rogrammer 0ill often carr'out the tas of %rocess %lanning. Process %lanning is the

    %rocedure of deciding 0hat o%erations are to &e done on the com%onent, in 0hat order, and 0ith 0hat

    tooling and 0or holding facilities.

    P*!7$6*$ $ecei6e the %art dra0ing .from the %art dra0ing information, chec suita&ilit' of %art to &e

    machined against the machine ca%acit'.

    Determine a method of dri6ing the com%onent >chuc t'%e, chuc sie, t'%e of Ha0, collet

    sie, face dri6er etc.,? and the method of machining.

    Determine the tooling required to suit the method of machining and utilie as much as

    %ossi&le the tools 0hich are %ermanentl' in the turret set u%on the machine.

    Determine the order of machining and the tooling stations.

    Determine %lanned sto%s >c'cle interru%t %rocedure, incor%orating &loc delete codes? for

    checing dimensional sies 0here required &' o%erator.

    Determine the cutting s%eeds &ased on

    Com%onent material, method of dri6ing, rigidit' of com%onent.

    The tooling selected for roughing and finishing.

    Determine the de%th of cut and feeds for roughing o%erations &ased on !horse%o0er a6aila&le

    for cutting and rigidit' of the %art.

    Determine the surface finish requirements the cutter nose radius most suited for finishing

    o%erations and determine feed rates.

    Allocate tool offsets as required.

    Com%lete %lanning sheet.

    P"*& )*!-*"##+,-

    After com%leting the %lanning sheet, dra0 the com%onent sho0ing the cutter %aths >a sim%le

    setch sufficient for sim%le com%onents?.

    Select a com%onent datum and carr'out the necessar' calculations at slo%es and arcs.

    Pre%are tooling la'out sheet sho0ing tools to &e used in the %rogram and indicate the stationnum&er for each tool.

    *ndicate the ordering code for each tool and the grade and t'%e of inserts to &e used.

    Write the %art %rogram according to the sequence of o%erations.

    M","l )*!-*"##+,-

    *n this method the necessar' %rogram information is taen directl' from the 0or %iece

    dra0ing and set do0n in the form of %rogram &locs 0hich are then in%ut into the control s'stem

    >%ossi&l' &' %unched ta%e?. We s%ea of manual %rogramming, for e)am%le, if %rogramming is

    carried out in the %rogramming language of the CC s'stem >i.e., a control %lane follo0ed

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 19 #S'9001(200)

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    esta&lished standards? ! regardless of 0hether such %rogramming is carried out in the 0orsho% or in

    the %lanning de%artment. Manual %rogramming is suita&le onl' to de6elo% %art %rograms for 2D and

    2-1I1 D surface machining.

    NC )*!-*"# BUILD UP

    *n a C %rogram, the machining ste%s for %roducing a %art on the machine tool are laid do0n

    in a form that the control s'stem can understand. A %rogram is com%osed of se6eral &locs. A &loc isa collection of C 0ords .A C 0ord is a collection of address letter and a sequence of num&ers.

    Address characters as %er D* 77;25

    C'"*"7&$* M$",+,-

    A $otation a&out B-a)is

    # $otation a&out J-a)is

    C $otation a&out K-a)is

    D+( $otation a&out additional a)es

    F Feed

    " Pre%arator' function, identif'ing the action to &e e)ecuted

    Unassigned* *nter%olation %arameter , thread %itch %arallel to

    B-a)is

    Thread %itch %arallel to J-a)is

    @ Thread %itch %arallel to K-a)is

    / Unassigned

    M Au)iliar' function

    #loc num&er

    E ot used

    P,

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    PART PROGRAM FORMATS

    The order in 0hich these 0ords a%%ear in a &loc of instructions is called the format. #asicall' there

    are t0o t'%es of format=

    Fi)ed &loc format

    -Fi)ed Sequential format >fi)ed &loc?

    -Ta& sequential Format >Fi)ed #loc? Word address format>aria&le &loc?

    ?@ F+($6 l!7 %!*#"&

    a? F+($6 S$$,&+"l F!*#"&(6er' instruction contains all the 0ords in the same sequence irres%ecti6e of the 0ords

    &eing the same as in the %re6ious &locs. ence the identif'ing address letter need not &e

    %ro6ided. For e)am%le, if some coordinate 6alues >ie...B, J, K coordinates? remain constant from

    one &loc to ne)t &loc these 6alues ha6e to &e s%ecified in the ne)t &loc also. the data must &e

    in%ut in a s%ecified sequence and characters 0ithin each 0ord must &e of the same length.

    ()am%le= ;1; ";; B1; K; F7; S9;; (E#

    ;2; ";1 B2; K; F7; S9;; (E#

    @ T" S$$,&+"l F!*#"&

    The 0ords in each instructionI&loc are al0a's %ro6ided in the same sequence &uteach 0ord is %receded &' the TA# Character. *f instructions remain unchanged in the succeeding&locs, the instructions need not &e re%eated &ut the TA# character must &e %unched. ere also

    the identif'ing letter address need not &e em%lo'ed.

    ()am%le= ;1; ";; B1; TA# K; TA# F7; TA# S9;; (E#

    ;2; ";1 B2; (E#

    2 !*6 "77$.. %!*#"&

    (ach 0ord is %recedes and identified &' its letter address. This format ena&les

    instructions 0hich remain unchanged from the %receding &loc, to &e omitted from succeeding

    &locs. This s'stem s%eeds %rogramming, and the ta%e lengths are considera&l' reduced. This is

    the format ado%ted &' most CC machine control units. Detailed format classification is

    %ro6ided &' the control s'stem manufacturer.

    M+.7$ll",$!. C!6$. ",6 P*$)"*"&!*< C!6$. %!* CNC L"&'$"@ M+.7$ll",$!. F,7&+!,. 8M 7!6$.@

    M Codes are instructions descri&ing Miscellaneous Functions lie calling of tool,

    s%indle rotation, coolant on, etc.

    M C!6$.

    M;; Program Sto%

    M;2 E%tional Sto%

    M;3 S%indle For0ard >CW?

    M;4 S%indle $e6erse >CCW?

    M;5 S%indle Sto%

    M;7 Tool Change

    M;9 Coolant En

    M;: Coolant EffM1; ice E%en

    M11 ice Close

    M72 Eut%ut 1 En

    M73 Eut%ut 2 En

    M74 Eut%ut 1 Eff

    M78 Wait *n%ut 1 En

    M87 Wait *n%ut 1 Eff

    M88 Wait *n%ut 2 Eff

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 21 #S'9001(200)

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    M:9 Su& Program Call

    M:: Su& Program ()it

    @ P*$)"*"&!*< F,7&+!,. 8G C!6$.@

    A 2-Digit um&er follo0ing address " determines the meaning of the command of the

    &loc concerned. The " codes are di6ided into the follo0ing t0o t'%es=T

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    R$.l&:

    V+" 1$.&+!,.:

    1.Define CAM.

    2.Define C %rogram.

    3.o0 do the com%osition of a &loc is assem&led

    4. What is a format

    5.What are the t'%es of %art %rogram format

    ()%t .o= Date=

    TAPER TURNING

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 23 #S'9001(200)

    G C!6$.

    G C!6$. G*!) F,7&+!,

    ";;

    ";1

    ";2";3

    1

    1

    11

    Positioning >$a%id Tra6erse?

    /inear inter%olation>Feed?

    Circular *nter%olation>CW?Circular *nter%olation>CCW?

    ";4 ; D0ell

    "2;

    "21

    7

    7

    *nch Data *n%ut

    Metric Data *n%ut

    "29 : $eference Point return

    "32 1 Thread Cutting

    "4;

    "41"42

    8

    88

    Tool ose $adius Com%ensation cancel

    Tool ose $adius Com%ensation leftTool ose $adius Com%ensation right

    "5; ; Wor Co-ord. ChangeIMa).S%indle s%eed setting

    "8;"81

    44

    Finishing c'cleStoc remo6al in turning

    "82

    "83

    "84

    "85

    "87

    ;

    ;

    ;

    ;

    ;

    Stoc remo6al in Facing

    Pattern re%eating

    Pec drilling in K a)is

    "roo6ing in B a)is

    Thread cutting c'cle

    ":;

    ":2

    ":4

    1

    1

    1

    Cutting c'cle A

    Thread cutting c'cle

    Cutting c'cle #

    ":7

    ":8

    2

    2

    Constant surface s%eed control

    Constant surface s%eed control cancel

    ":9

    "::

    11

    11

    Feed %er minute

    Feed %er re6olution

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    A+#:

    To 0rite manual %art %rogramming using " + M codes, simulate + machining the gi6en

    com%onent as sho0n in the figure in a CC lathe trainer.

    M"&$*+"l. R$+*$6:Aluminium &illet 32mm diameter and 8;mm length.

    T!!l. U.$6:

    Single %oint cutting tool of radius 2mm, Allen e', chuc e'.

    M"7'+,$ D$&"+l.:

    CC Machine = B/ TU$

    CET$E//($ = FAUC

    T!!l S$&&+,- P*!7$6*$:

    *n order to guide the tool to e)actl' 0here the 0or%iece, is %resent 0e need to do a toll

    setting %rocedure.

    *n tool setting, 0e control the mo6ement of tool &' the 4 a)is mo6ement %resent in the

    controller %ad of the CC machine.

    Tool can made to mo6e &' also o%erating the 4 0a' mo6ement cursor if a)is mo6ement is not

    desired.

    P*!-*"#:

    #*//(T B32 K8;

    "21 ":9

    "29 U; W;

    M;7 T;1

    M;3 S15;;

    ";; B33 K1

    ":; B32 K-7; F5;

    B31

    B3;

    ";; B31 K1":; B3; K-7 F5;

    B2:

    B29

    B28

    B27

    B25

    B24

    B23

    B22

    B21

    B2;

    ";; B31 K-5

    ":; B3; K-21 $; F3;

    B3; $-;.5 B3; $-1

    B3; $-1.5

    ()%t .o= Date=

    TAPER TURNING

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 24 #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    B3; $-2 B3; $-2.5

    B3; $-3

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 2* #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    B3; $-3.5

    B3; $-4

    B3; $-4.5

    B3; $-5

    ";; B31 K1

    ";1 B3;";1 K-3:

    ":; B3; K-54 $; F3;

    B2: $;.5

    B29 $1

    B28 $1.5

    B27 $2

    B25 $2.5

    B24 $3

    B23 $3.5B22 $4

    B21 $4.5

    B2; $5

    ";; B31 K-54

    ":; B3; K-7; F5;

    B28

    B27

    B25

    B24

    B23

    B22

    B21

    B2;

    "29 U; W;

    M;5

    M3;

    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1.What is a fi)ed sequential format

    2.0hat is Ta& sequential format

    3.What are M codes

    4.What is 0ord access format

    5.What does CC stand for

    ()%t .o= Date=

    MULTIPLE TURNING

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 2+ #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    ()%t .o= Date=

    MULTIPLE TURNING

    A+#:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 2, #S'9001(200)

  • 8/9/2019 ME2309 CAD CAM Lab Manual

    28/36

    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    To 0rite manual %art %rogramming using " + M codes, simulate + machining the gi6en

    com%onent as sho0n in the figure in a CC lathe trainer.

    M"&$*+"l. R$+*$6:

    Aluminium &illet 32mm diameter and 8;mm length.

    T!!l. U.$6:

    Single %oint cutting tool of radius 2mm, Allen e', chuc e'.M"7'+,$ D$&"+l.:

    CC Machine = B/ TU$

    CET$E//($ = FAUC

    T!!l S$&&+,- P*!7$6*$:

    *n order to guide the tool to e)actl' 0here the 0or%iece, is %resent 0e need to do a toll

    setting %rocedure. *n tool setting, 0e control the mo6ement of tool &' the 4 a)is mo6ement %resent in

    the controller %ad of the CC machine. Tool can made to mo6e &' also o%erating the 4 0a'

    mo6ement cursor if a)is mo6ement is not desired.

    P*!-*"#:

    #*//(T B32 K8;

    "21 ":9

    M;7 T;8

    "29U; W;

    M;3 S15;;

    ";; B33 K1

    "81 U; $1

    "81 P1

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    TURNING DRILLING

    ()%t .o= Date=

    TURNING DRILLING

    A+#:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 29 #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    To 0rite manual %art %rogramming using " + M codes, simulate + machining the gi6en

    com%onent as sho0n in the figure in a CC lathe trainer.

    M"&$*+"l. R$+*$6:

    Aluminium &illet 32mm diameter and 8;mm length.

    T!!l. U.$6:

    Single %oint cutting tool of radius 2mm, Allen e', chuc e'.

    M"7'+,$ D$&"+l.:

    CC Machine = B/ TU$

    CET$E//($ = FAUC

    T!!l S$&&+,- P*!7$6*$:

    *n order to guide the tool to e)actl' 0here the 0or%iece, is %resent 0e need to do a tollsetting %rocedure.

    *n tool setting, 0e control the mo6ement of tool &' the 4 a)is mo6ement %resent in the

    controller %ad of the CC machine.

    Tool can made to mo6e &' also o%erating the 4 0a' mo6ement cursor if a)is mo6ement is not

    desired.

    P*!-*"#:

    #*//(T B32 K8;

    "21 ":9

    "29 U; W;

    M;7 T;1

    M;3 S15;;

    ";; B33 K1

    ":4 B; K-.5 F5;

    K-1

    ":; B32 K-5; F5;

    B31

    B3;B2:

    B29

    B28

    B27

    B25

    ":; B24 K-25

    B23

    B22

    B21

    B2;

    "29 U; W;

    M;7 T;4

    M;3 S1;;;

    ";; B; K1"84 $1

    "84 B; K-2;

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    M;:

    M3;

    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1. What are %re%arator' functions

    2.What isone short " codes

    3.What are Model " codes

    4.What does ";; s%ecif'

    5.What does "84 s%ecif'

    ()%t .o= Date=

    MULTIPLE T=READING

    A+#:

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 31 #S'9001(200)

  • 8/9/2019 ME2309 CAD CAM Lab Manual

    32/36

    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    To 0rite manual %art %rogramming using " + M codes, simulate + machining the gi6en

    com%onent as sho0n in the figure in a CC lathe trainer.

    M"&$*+"l. R$+*$6:

    Aluminium &illet 32mm diameter and 8;mm length.

    T!!l. U.$6:

    Single %oint cutting tool of radius 2mm, Allen e', chuc e'.M"7'+,$ D$&"+l.:

    CC Machine = B/ TU$

    CET$E//($ = FAUC

    T!!l S$&&+,- P*!7$6*$:

    *n order to guide the tool to e)actl' 0here the 0or%iece, is %resent 0e need to do a toll

    setting %rocedure.

    *n tool setting, 0e control the mo6ement of tool &' the 4 a)is mo6ement %resent in the

    controller %ad of the CC machine.

    Tool can made to mo6e &' also o%erating the 4 0a' mo6ement cursor if a)is mo6ement is notdesired.

    P*!-*"#:

    #*//(T B32 K8;

    "21 ":9

    "29 U; W;

    M;7 T;1

    M;3 S15;;

    ";; B33 K1

    ":; B33 K-4; F5;

    B32

    B31

    B3;

    B2:

    B29

    B28

    B27

    B25

    ":; B25 K-2; F5;B24

    B23

    B22

    B21

    B2;

    B1:

    B19

    B18

    B17

    B15

    B14

    B13

    B12

    ";1 B11 K;";1 B12 K-1

    ()%t .o= Date=

    MULTIPLE T=READING

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 32 #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    "29 U; W;

    M;7 T;9

    M;3 S15;;

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 33 #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    ";1 B13 K1

    "87 P;3157;

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    LINEAR CIRCULAR INTERPOLATION

    ()%t .o= Date=

    LINEAR CIRCULAR INTERPOLATION

    A+#:

    To 0rite manual %art %rogramming using " + M codes, simulate + machining the gi6en

    com%onent as sho0n in figure in the CC milling trainer.

    St.Joseh!s College o" Engineering/St.Joseh!s #nstit$te o" %echnolog& 3* #S'9001(200)

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    ME2309 CAD / CAM Lab Mechanical Engineering 2013-2014

    M"&$*+"l. R$+*$6:

    Aluminium &illet 1;;1;;1;mm.

    T!!l. U.$6:

    Milling cutter 7mm diameter.

    M"7'+,$ D$&"+l.:

    CC Machine = B/ M*//CET$E//($ = FAUC

    T!!l S$&&+,- P*!7$6*$:

    *n order to guide the tool to e)actl' 0here the 0or%iece, is %resent 0e need to do a toll

    setting %rocedure.

    *n tool setting, 0e control the mo6ement of tool &' the 4 a)is mo6ement %resent in the

    controller %ad of the CC machine.

    Tool can made to mo6e &' also o%erating the 4 0a' mo6ement cursor if a)is mo6ement is notdesired.

    P*!-*"#:

    #*//(T B1;; J1;; K1;

    TEE/ D(F T;1 D;7

    (D"( ME( B-5; J-5;"21 ":4

    ":1 "29 K;

    "29 B; J;

    M;7 T;1

    M;3 S15;;

    ":; ";; B-22.5 J-38.5 K5

    ";1 K-1 F5;

    ";1 B22.5 J-38.5

    ";2 B38.5 J-22.5 $15

    ";1 B38.5 J22.5

    ";3 B22.5 J38.5 $15

    ";1 B-22.5 J38.5 ";2 B-38.5 J22.5 $15 ";1 B-38.5 J-22.5

    ";2 B-22.5 J-38.5 $15

    ";; K5

    ":1 "29 K; M;5

    M3;

    R$.l&:

    I,%$*$,7$:

    V+" 1$.&+!,.:

    1.What is linear inter%olation

    2.0hat is circular inter%olation

    3.What does M;5 s%ecif'

    4.What does M3; s%ecif'