mcnally industries, llc - northern pumpnorthern-pump.com/pdf/mcnally web presentation.pdflubrication...
TRANSCRIPT
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McNally Industries, LLC
340 West Benson Avenue, Grantsburg, WI 54840|715‐463‐8300
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Business Structure
(Defense) (Aerospace) (MRO)
(Oil & Gas)
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Who We Are
• Certified Small Business; Registered SAM, JCP, DDTC/ITAR, AS9100C• Serving the Department of Defense and DoD Prime Contractors
continuously since 1942
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A Legacy of Serving DoDSince 1942
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What We Do
Capabilities• CNC Machining (Milling & Turning)• Design Engineering• CAD Modeling/CAM Programming• Assembly & Testing• Maintenance, Overhaul & Repair• Welding & Metal finishing• NDT
Facilities (Grantsburg)• 50,000 ft2 Manufacturing
• 5,000 ft2 Administrative• 5,000 ft2 Engineering
• 10,000 ft2 MRO, Assembly & Test• 6,000 ft2 Northern Pump
Robust Quality Control Systems• AS9100 Rev. C• On-site DCMA QAR
Small Business Benefits, Large Business Capabilities
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Who We Serve
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Activity Overview
DESIGN ENGINEERING
PRODUCTSPhalanxPump
HelicopterGSE
L-3 Trans Pump
Northern Pump
Mk-6 Ammo Hoist
OVERHAUL & REPAIR / ASSEMBLY & TEST
PhalanxPumps
Northern Pumps
Mk-6 Ammo Hoists
Naval Pilot Valves
PRECISION MACHINING & FABRICATIONMk-6 Ammo Hoist Components
OATK Medium Caliber Weapon System Components
Mortar Bipods
L-3 Trans Pump Components
Spare parts for many Air, Land, and Sea platforms
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Design Engineering
• New product design and product improvementfor safety, reliability, maintainability and performance Phalanx Pump, L-3 Pump, UH-60 & CH-47 GSE
• Sustainment and upgrade of legacy military equipment facing issues with availability, lead time and priceM-134 Minigun U.S. Air Force L60 40mm CannonGAU-8 Breech Bolt
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Design Engineering Continued...
Engineering Services Include Program Management Concept Development & Requirements Analysis System Engineering & Integration Redesign and Modernization TDP Development and Documentation Solid Modeling Test Development & Evaluation Prototyping
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Design for Manufacturability
Design EngineeringForm, Fit, Function
Product DesignDocumentation
Test Requirements
Manufacturing EngineeringManufacturability
Cost AnalysisProcess Development
Quality Planning
One Service Covering BothIntegrated Design and Manufacturing Review
PrototypesTest Assets
TestingProduction Readiness Review
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MK6 Ammunition Hoistfor MK45 Gun
• OEM supplier for the U.S. Navy since 1987 International Navies since early 1990’s
• Designated Overhaul Point (DOP) Assigned by NAVSEA/U.S. Navy
Complete Assembly, Testing & MRO
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Excalibur N5 Ramming Sheath
• Designed to feed the 5” N5 round through the Mk6 Ammo Hoist
• Concept development, Prototyping, Assembly & Testing
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Phalanx CIWS Coolant Pump
• Designed by McNally as a replacement for legacy pumps
• System Improvements Longer life cycle Better performance
• Complete Assembly, Testing & MRO
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L‐3 Transmission Pump
• Up-armored Bradley 800 hp engine Upgraded transmission by L-3
• McNally designed Transmission Lubrication Pump Engineered for serviceability
• Army plans to upgrade to the new drivetrain for BFVs and Paladins
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Helicopter GSE
• Ground Support Equipment Special application tools Maintenance kits
• Work closely with operators and program management offices UH-60, CH-47, OH-58 Redstone Arsenal
Fielded as part of the U.S. Army’s Black Hawk Deployment Support Kit
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Ground Support Equipment
• Tools for maintenance• UH-60 & CH-47 Blade Clamps
A safer and more efficient way to handle main rotor blades
Protects the Warfighter, Aircraft, and Blades
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Cables & Electrical Assemblies
Capabilities• Electro-mechanical, circuit card,
and cable assembly • Low voltage continuity testing• Hipot testing• J-STD-001 soldering• Inferred transmitted & detector
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OATK Legacy Components
• M242, Mark 44, M230, and Bush III
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7.62 Weapon Systems
• 7.62 Bushmaster Chain Gun Designed and developed in conjunction with ATK 95% of system completed by McNally
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7.62 Weapon Systems
• 7.62 M134 Mini-Gun Designed and developed in a fully manufacturable
Technical Data Package for this system Manufacture, assemble and test 10 systems for testing
at Aberdeen Proving Grounds
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Northern Pump
• Premiere manufacturer of positive displacement custom gear pumps High discharge pressures, accurate flow rates, perform at high
temperatures.
• Oil & Gas/Defense Industries Transport & metering of crude oil & hydrocarbons Refineries, offshore platforms, industrial facilities
Design, Manufacture, MRO & Testing Performed at McNally
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Recent Capital Investments
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• Travel 41.3”/20.9”/20.1”• Spindle 50 Taper/40 hp/15,000 RPM• 1100 in/min Rapid, 1100 in/min Cutting• DDRT (Direct Drive Rotary Table)• High Rigidity- Slideways on all axes
- NVX 5100 VMC
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- NHX 5000 HMC
• Travel 28.7”/28.7”/34.6”• Spindle 40 Taper/30 hp/12,000 RPM• 2300 in/min Rapid, 2300 in/min Cutting• High Rigidity “Step” X-Axis
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‐ VF‐6 Super‐SpeedVMC
• Travel 64”/32”/30”• Spindle 30 hp, 15,000 RPM• 1200 in/min Rapid, 833 in/min Cutting• Full 4th Axis w/Horz. Tombstone
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Major Equipment
• MillsDMG Mori NVX 5100DMG Mori NHX5000Mazak HCN6000Makino A51 (2)Mori-Seki SH-50 (2)Haas HS-1Haas VF-2Haas VF-6 Kitamura Mycenter 4xiMori-Seki SV-500Haas Super Minimill Hurco Hawk 30
Mill/Turn (2) Mazak Nexus 250 MSY
Lathes Mazak 20HP Mazak 350 30NT Mazak 28N Mazak 10N
EDM Mitsubishi FX20 Wire EDM Charmilles Robofil 440cc Wire EDM Sodick AM35 Sinker EDM Hansvedt CS-2 Sinker EDM
Grinders Okamoto O.D. Grinder Okamoto I.D. Grinder Okamoto Surface Grinder (3)
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NEW Fortus 250mc 3D Printer
• Enhanced design capability• Form, Fit and Function tool• Programming acceleration• Quality inspection benefits
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NEW ERP System
• Advanced Planning and Scheduling (APS)• Manufacturing Execution System (MES)• Customer Relationship Management (CRM)• Quality Management• Lean Scheduling• Project Management• Financials• Dashboards