mcculloch chipper/shredder pro-mac 5000 pro mac …mcculloch.motoruf.de/mipl/pchpm500.pdf ·...

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MMECULLOCH” cHIPPER/sHREDDER Pro-Mac 5000 Pro Mac 5000i , ., (=) OWNER’S MANUAL READ CAREFULLY- 419

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Page 1: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

MMECULLOCH”cHIPPER/sHREDDER

Pro-Mac 5000Pro Mac 5000i

,

.,

(=) OWNER’S MANUAL READ CAREFULLY-

419

Page 2: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

I&WARNING: TO REDUCE THE ?QTENT’fAt- FOR ANY INJURY, COMPLY WITH THE FOLLOWING SAFETYlNSTRUCTfONS. FAILURE TO COMpf-Y WITH THE lNSTRUCllONS MAY RESULT IN PERSONAL INJURY.

TRAININGRead this owrmr”s manual carefully in fis entirey beforeattempting to assemble or operate this machine. Becompletely familiar with the controls and the proper use ofthl.s machine before operai~ it. Keep this manual in asafe pface for future and rqular reference or for orderingreplacement parts.Children must never be allowed to operate thisequipment.

No one shoufd operate this unit while intoxicated or whiletafdng medication that imps.ks the senses or reactions.This equipment shoukf never.be operated in the vicinity ofchildren, pets or other persons.Never run your machine in an enclosed area as the

●exhaust from the engine contains carbon monoxide,

ydich Is an pcfdess, tasteless and deadly poisonous gas.Never place your hands or any part of your bocfy orcbthing inside the”feeding chamber, discharge chute, ornear any moving part while the machine or engine isrunning.

If it’ Is necessary for any reason to irrsp&t or repair thefeeding chambers of any part of the macf&e where amoving part can cqme in co”ntact with your body orcbthirrg, stop the machine, aflow it to COOI,disconnect thespark plug wire from the spark plug and move it away fromthe spark plug before attempting such inspection orrepair.

PREPARATIONWear safety gogglos, work gfoves and shoes whileoperating the chipper/shredder. Do not wear loosecbthing or jowcdry.Operate chippor/shreddcrr only on a level surface.

Do not operate the chipper/shredder on a paved or gravelsurface.

●Before starting the chlpperlshredder, check that all

~screws, nuts, bolts and all other fasteners are properly

sekxrrcrd. Replaco all damaged or unreadable warningand oporaling decals.Check fuel Iovel bolore starting engine. Gasoline is highlyflammable; handle with care. Use only an approvedcOntalnor.Do not fill fuel tank indoors, when engine Is running, oruntil engine is allowed to cool. Do not smoke.Reinstall fuel cap on tank and fuel container. Wipe the unitclqan of any spilled fuel.

OPERATIONBeforo starling IIIC machine, operators shall make certain

that Iho cu[tinq charnbor is empty.When Iectiiflg m[iteriai in!o this equipmenl, be extremely

carolul th;II piocor, of metal, rocks, bottles. cans or other

foroign objoc[z aro not incluctod. Personal injury or

damago to thomxhinc coufd result.

. . . .,ff the cutting mechanism strikes any foreign object or nyour machine should start making an unusual noise orvibration, immediately stop the engine, disconnect thespark plug wire from the spark plug and move it away fromthe spark plug. Aflow the machine to stop and take thefollowing steps:InSped for damage.Repface or repair Wy damaged parts.Check for any hose parts and tghten to assure continuedsafe operat.mn.The engine must be kept clean of debris and otheraccumulations.Do not allow an accumulation of processed materiaf tobuild up in the discharge area as this will prevent properdischarge and can resutt in kick-bad from feed opening. -Never pl~e your hands or any other part of your bbdy orcfothing inside the feeding chamber,” discharge chute ornear any moving part while the engine is running.Keep all guards and deflectors in place and in goodworfdng cxmditiirr to assure c%ntinued safe operatiin.

Always stand clear of the discharge area wheri operatingthis machine.

Keep your face and body back from the feed opening toavo”d accidental bunco bad of any material..

Do not over-reach. Keep proper balance and footing at alltimes.

The engine governor, settings on your machine must notbe altered, changed, or tarripered with. The governorcontrols the maximum safe ‘operating speeds andprotods the engine and all moving parts from damage

caused by over-speed. Authorized service personnelslpuld perform these adjustments if a problem exist.

Do not trans~rt machine while engine is running.Do not operate engine it air cleaner or cover directly overcarburetor air intake is removed, except for adjustment.Removaf of such parts cmufd create a fire hazard. .

If chippkhreddor becomes cfogged the operator must

shut-off .e,ngirre, and discxrnnect spark plug before clearingdebris. . .

MA1tiNANCE AND STORAGEWhen this equipment is stopped for servicing, inspectio~storage or to change an accmssory, make sure the spark

plug wire is discmneded from the spark plug and movedaway from the spark plug. Tho machine should beallowed to c@ down before making such inspection.adjustments, service, elc. Maintain your machine with

caro and keep it clean Ior tho best and continuod safeoperat’km. Authorized sorwco shall be soughl if a problemoxisls.

Do not uso flammablo solutionc 10clwrII the air Iiller.When not in use, your machmo chould t.m stored out oftho roach of chikfron. Keep whoro ga$olino fumes will nof

roach an opon tlamo or spark. For kJIXJpurior.ts of storagoorofcr to Iho ‘Sloraao- section of lhi~ rnanu;d.

● ~NING: This unit is equipped with an Inlomal ccrmbustion engine and should not be used on or near any unimproved lo~osl-covered. bnrsh-red or ~rnss+nmrod fond unfess the ongkwr’s exhaust sys!om Is equippd wih a spark arrosfor meeting apphmbfo local or LIJIC laws (if any),tpark amoster IS used, II should bo maintained in offoctiw working order by the opcrakx.e SIaIc 01California tile above Is required by law (Section 4442 of the CafifornicrPUMCResources Code) Orhcr sratcwmay tmvc similar laws.ml laws apply O(I Irxk, ral lands A spmk wrcskr for the mulllcr is available throw)h your nearest engine mJhoIIzw_I :I:tvIcu deah:f

2

421

Page 3: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

SAFETYRULES ..... .... .. .. . . ... .. .. .. .. .. .. .... . .. .. ... .. .. .. .... ... . .. ....2 STORAGE ............ .. ... .. ... . . .. . ... .. ... .. . .. .. .. .. .. . . . .. ... . .. .. .. .. ....

ABLE OF CONTENTS10

...... .. .. .. .. . .. ... .. .. . ... . .. .. . . ... . .. .. ... .. .3 SERVtCE& ADJUSTMENTS ....... . . . .. .. . ... . ..- .. . . . .. ..-..11 -13

ASSEMBLY ....... .... .. ... .. .... . ... .. .. .. .. . .. .. .. .... .. ... .. ... .. ....... ..4-5 TROUBLESHOOTING ...... . .. . ... .. .. . . .. .. . .. .. .. . .. .. .. . ... . . ... . ..l4

OPERATION ..... ... ... . .. ... .. ... . .. ... .. .. . .... ... .. .. .. .. .. .. . .. ....... . .6-8 REPAIR PARTS ..... .. ... . .. . .. .. .. ... .. ... ... .. . .. . ... .. . .. .. .. . .....l5.23

Maintenance ...... . ... . . .. . . .. . . ... . .. . .. .. .. .. .. ... . . .. . .. . .. .. .... . ....9 ACCESSORIES ..... .. .. .. .. .. .. . . .. .. . ... .. . .. . .. .. .. .. . .. .. . . ... . . .24-29

CONTENTS OF SHIPPING CARTON: TOOLS REQUIRED FOR JWSEMBLY:1-

i-

1-

1-

1-

Chlppor/Shredder completely assembled oxceptfor chipper I-Regular Screwdriverchute and shredder hopper

Shredder hopper,’ handle and guard assembly1-1 Q- Wrench

Chip@r chute assembly 1- lR. Socket

Deflector 1-Ratchet Wrench W/extens.km

Parts Bag Containing: NOTE: Tools required will depend on unit purchased.1 - Owners’ Manual

1 - Engine Manual

1 - Warranty Card

10 - Patch Loc 114-20x .50 One Way Screws

.8 - Flatwashers ;281x .63x .065

4,. - Nuts 1/4-20 REGHEX Center lock

1 - Safety Goggles

1 - Callector Bag

1 - Debris Tamper[ IiK!i

CONTENTS OF PARTS BAG3

. .i; “423

.:,.. .,. ,:: ,.

Page 4: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.. . .

●A

\DANGER A

There are rotating cutting blades Inside the Chipper/Shredder housing that will cause serious Injury. DONOToperate machlneunless Chipper Chute and Shred-der Hopper are securely installed.

TEP 1: UNPACKING AND CHECKINGONTENTS

Locate and remove Chipper Chute/Shredder Hopperassembfy and debris tarnper from carton..

Locate qnd,remove parts bag.

Cutafl”fourcorners of carton from top to bottom and lay flat.

Remove bracket from support and cut nylon ties from axle.

Pull the ChipperX3tiredder off of the pallet.

Pmpafy &+ose of discarded ””&rton and pallet.

● Compare cxmter$s with the contents of parts bag. If anyparts are missing or damaged, contact your local service

dealer or @l for factory service.

m 2: IIwmu SHREDDER iiOpPERRotate Shredder/Hopper tube upward to Ialched Posilion.

Wfih Shredder Hopper handle (iom B) pointing away fromthe engine and the rectangular opening “facing upward,posltiinthe round opening of the Shredder Hoppor (item A)over the round steel chute tube (item D) (See FIG. 2-ASSY).

AfIgntopholelnthe Shredder Hopper rmck with tho top holeIn the steel chute tube.

● Assemble six (6) l/4-20x .50 screws, provided inpartsbag,through aligned holes. Do not tighten.

. Position Hopper in position level with the unit and tighten all

six (6) screws securely.

STEP 3: INSTALLCHIPPER CHUTE● Remove flatwashors and locking nuts (item B) from the

three (3) threaded studs (See FIG. 3-ASSY). ~~

● Position Chipper Chule assembly (ilem A) in opening in

housing and over the thr~o (3) threaded studs. Place v-shaped bottom fip of Chipper Chuto into oporjng first andraise Chipper Chute unlil remaining two (2) sluds” arethrough the top holes.

● Assombfoflaf washers and locking nuts to three (3) threaded. .studs and faston securely. -

‘4

425

Page 5: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

● STEP 4: “INSTALLDISCHARGE3EFLECTOR● Position discharge deflector (item C) as shown in FIG. 4-

ASSY.

● Attach deflector to shredder housing using the four (4) l/4-

20 x .50 one-way screws (item D), cighf (!3) !Ialwashers(item E), and four (4) locknuts (ilem F). (See FIG. 4-ASSY)

● TQhtcn locknuts securely.

43D’

STEP. 5: ASSEMBLY OF COLLECTOR BAGThe Chipper/Shredder comes equipped with one of two types ofcollector bag to catch the shredded material.. To attach the bag, place the opening of the bag around the

‘discharge opening (on units having a chute deflector, pullthe bag over the deflector) until the drawstring is positionedbehind upper and lower tabs on housing. Depress theplunger on the drawstring fock and pull on the d~awstring

●until the bag is tight around the discharge opening.Tieleaseplunger to retain drawstring and bag in position. See FIG.5-ASSY.

● The Chipper/Shredder may be operated “without coflector

bag installed. When operating without bag, stay clear ofdischarge opening and do not allow materiaf to collect and

restrict discharge of material.

,.’

427

Page 6: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

., .,

,. .-

, . . :,.,.....

f W YOUR CHIPPER-SHREDDERAD THISOWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING” YOUR CHIPPER-SHREDDER.

npare the lllustrat”~ns with your tiipper-shredder to familiarize yourself with the focation of various controls and adjust ments. Savemanual for future reference.

\

MEETS ANSI S FETY STANDARDSChlpper-Shredders conform to the safety stand Qs of the Amerfcan National Standards fnstitute.

}ERATING coN’fRoLs (D) SHREDDER HOPPER -Used for shredding small branchesF~ EIGO 1 OP) and other smafl debris.

,/; (E) SHREDDER HOPPER RELEASE KNOB -Rofoases Shrod-

CHIPPER CHUTE - Used for chipping branches der Hopper to rotat ed 10ground position for easy raking of Ioavos

COLLECTOR BAG - Used to colloct all chipped, shredded and other debris inlo the hopper.

xwumed debris for easy disposaf. (F) STARTER HANDLE - Used to manuaffy start the engino.

ENGINE CONTROLS - Throttfe and Choke controls are

ted here. (see engine manual for individual controls)

‘ORE USING YOUR CHIPPER-SHREDDER, AGAIN REFER TO THE “SAFETY RULES” AS SHOWN ON

_;-E2 OF THIS MA.NUA.L, ALW~~.S. BE C,AREFUL. -.

:Imum noise level measured In a distance of Im from shredder and 1.6m above ground= 97db(A) (as per

45635).

6

429

Page 7: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.,

● ’ ,.BEFORE STARTING1- placethe shredder on a“firm, Ievol surface.

!? Service Ongino with gasolino and oil as instrucfod in the-. —scparale engino manual packed with your shredder.

3. Insure spark plug wire is attached to spark plug.

[

A DANGER ABESURE NO ONE OTHER THAN THE OPERATOR ISsTANDING NEAR THE CHIPPER-SHREDDER WHILESTARTING OR OPERATING.

A WARNING ~ ATHE CHIPPEIVSHREDDER IS SHIPPED WITHOUTGASOL!NE IN THE FUEL TANK AND VERY LMLE OILIN -THE ENGINE CRANKCASE DO NOT OPERATEENGINE UNllL CRANKCASE HAS BEEN FILLED WITHOIL AS SPEC!FIED IN THE ENGINE MANUAL PRO-VIDED WITH THE MACHINE.

TO START ENGINE:●

Insure spark plug wire and rubber boot is attached to sparkplug (See Engine Manual).

Turn fuel shut-off valve to “ON” position (if so equipped)(see Engine Manual).

Push stop switch to “ON” pq:ition (if so equipped).

Move choke control lever to “CHOKf3FULL CHOKI?positiin. (See Engine Manual)

Move throttle control lever to ‘FAST/OWRUN” position.

Grasp starter handle (See Engine Manual) and pull ropeout slowly until engine reaches start of compression cycle(rope will pull slightly harder at this point. Let the rope rewindslowly. .

Pull the rope with a rapid, continuous, full arm ~troke. Keepa firm grip on start handle. Let rope rewind slowly. DO NOTlet starter handle snap back against starter. ~~

Repeat preceding two (2) instructions until engine fires;When engine starts, move choke lever on engine halfwaybetween ”CHOKE/FULLCHOKF and”RUN/NO CHOK15.

Move throttle control to idle rm.ition for a few minutes toallow engine to warm-up. When engine is warm movechoke lever to “RUN’* position.

NOTE Inorderto idle srncmthly, a new engine mayrequirethree(3) to five (5) minutes running above slow idle speed. Idle speedhas been adjusted to be correct after this break-in period.

TO STOP ENGINE:. Move throttle ~ntrol lever to”* OFF/STOP/SLOW” position.

(See Engine Manual) .

. Push stop switch to ‘OFF” position (if so equipped).

. Do not choke carburetor to stop engine. Backfire or enginedamage may resuft if choke is used to stop engine.

NOTE: Close fuel shutoff va~e (if so equipp+) when transportingor flOt operating Chipper/Shredder, to prevent fuel leakage.

HOW To USE YOURCHIPPER-SHREDDER:The ChipporC3hrcddor k do:.qned for three (3) difforont moth

ods of operation

‘A DANGER A’THECHIPPER-SHREDDER DISCHARGESMATERIALSWITH CONSIDERABLE VELOCITY. KEEP AWAY FROMTHEAREAAROUNDTHE DISCHARGE ALWAYS STOPTHE ENGINE AND DISCONNECT THE SPARK PLUGW!RE WHEN REMOVING OR AITACHING THE BAGWHEN CHANGING CONTAINERS OR WHEN REMOV-ING THE SHREDDED MATERIAL WEAR SAFETYGIASSES AND GLOVES WHENEVER USING YOUR

CHIPPER-SHREDDER.d

● Leaves and small branches can be fed into the Hewer

assembly when !! is in the raised positiin (See FfG:2-6P).It itbecomes necessary to push material into the Ctipper/Shredder, use the supplied debris tamper - NOT YOURHANDS:

(A DANGER A.

ANY AITEMPTTO PUSH MATERIAL WITH ANYTHINGOTHER THAN THE DEBRIS TAMPER CAN RESULT INPERSONAL INJURY AND/OR MACHINE DAMAGE.

m “i..,.,.,.,.,,.,:.

431

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, “Ai WARNING A“

IDO NOT DEPOSIT MATERIAL LARGER THAN 1/2’” Dl-

AMETER IN THE HOPPER ASSEMBLY. ANY MATERIAL

HEAVfER THAN 1/2”’ SHOULD BE FED INTO THE Cti[P-

PER CHUTE.

D Leaves and small twigs can be raked into thG Hoppeassembly, when the Hopper assembly is rotatod to th,ground: Small branches can also be fed into the Hoppe

zu+crmbfy in this position (See FIG. 3-OP).

‘ To rotate the Hopper assembly, use one (1 ) hand to pullthHopper release knob out until the Hopper assembly is fre

to move (See FIG. 4-OP). Rotate the Hopper assembly tthe right (while holding the Hopper releaso knob) until th

edge contacts the ground.

r

A DANGER A’MAKE CERTAIN THE CHIPPER CHUTE GUARD IS INPLACE. SHOULD THE CHIPPER CHUTE GUARD BE-

COME WORN OR TORN, REPLAcE BEFORE CONTINU-

ING USE.

AI \l /

● Bulky material, such as stalks or heavy branches (anything

over 1/2” diameter, up to 3“ in diameter), should be fed intothe Chipper chute (See FIG 5-OP).

For best performance, itisimportant tokeepthe shredding bladeand the chipper blade sharp. Refer to service and adjustmentsection, pages 12, 13. If the composition of the material beingdischarged changes (becomes stringy, etc.) or il the rate atwhich the material feeds’~n slows down considerably, it is likelythat the shredding blade and/or Chipper blade is dull and needto be sharpened or replaced.

433

Page 9: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

●LA - DANGER A)

ALWAYS STOP ENGINE AND DISCONNECT SPARK

PLUG WIRE BEFORE CLEANING, LUBRICATING ORPERFORMING ANY REPAIRS OR MAINTENANCE.

GENERAL RECOMMENDA’fiONS:. Periodically check all fasteners and be sure they are tight.

● Follow the Service Recommendation Schedule, in SERVICE

AND ADJUSTMENT section of this manual.

CHIPPER/SHREDDER LUBRICATION:Lubricate the transport wheel hubs occasionally, with agood quafii motor oil.

The rotating Hopper assembly requires lubricating 10maintain optimum performance. Approximately every fiie(5) hours of operation, before each use, and before storage,

Iubriite the Hopporassembly rotating plate. Using a handgrease gun, filled with a good quality, all-purpose grease,

lubricate the three (3) zerk fittings found on the Hopper

assembly retainer ring.

Fill each zerk with approximately five (5) shots of grease.

Rotate Hopper assembly to the ground as shown in FIG.!! -OP and apply five (5) more shots of grease to each of the

three (3) zerks. Rotate Hopper assembly several times tospread lubricant around. NOTE: Should Iubr”kati.ng theHopper assembly fail to provide adequate rotat”mn, removethe entire Hopper assembly from unit (See FIG.2-SERV).Clean debris from all rotating parts, repface or repair anydamaged parts, reassemble Hopper assembly securely tounit and lubricate according to procedure above.

Caster wheel (optional) approximately every ten (1O)hoursof operation and befo~e storage, lubricate-the ze~ fittingfound above the caster wheel with three (3) shots of a goodquality, all purposo grease.

● ENGINE LUBR1CATION: ‘“Refer to the separate engine manual for engine maintenanceinstructions. Maintain engine oil as instructed in the separateengine manual packed with your unit. Read and follow instruc-

tions carefully.

AIR CLEANER -Service aircleanerevery (25) hours or every season, which eve!comes first. Clean every few hours under extremely dustyconditions. Poor engine performance and flooding usua.fly indi.cates that the air cleaner should be setviced. To service the ailcleaner, refer to the separate engine mairual packed with youlunit.

NOTE Never run your engine without air cleaner completel~assembled.

SPARK PLUGThe. spark plug should be cfoaned and the gap reset once ;season or every (50) hours of operation (See Engine Manuaf)Spark plug roplacomonl is recommended at the starl of eat}

season; check engine manuat for correct pkrg type and ga~specifications.

CLEAN ENGINEClean engino periodically. Remove dirt and debris with a clothor brush. Cleaning with a forceful spray of water is not remm.

mended as water could contaminate the fuel system. Yearfy or

every twenty-five (25) hours, which ever occurs first, re’movetheblower housing and dean the ,@reas shown in your EngineManual to avoid over-speeding, over-heating end engine dama-

ge. Clean more often if necessary. ,,

MUFFLERDo not operate the Chipper/Shredder Withoq a muffler or

tamper with the exhaust system. Damaged mufflers or sparkarresters could geate a fire hazard. Inspect periidk.aily andreplace if necessary. If your engine is equipped with a spark

arrester screen assembly, remove every ffiy (50) hours forcleaning and insp~ion. Replace if damaged.

CLEANING. TheChipper/Shredder may be cleaned by running water

from a hcce through the Shredder Hopper assembly andChipper chute with engine running. Allow the Chipper/Shredder to dry thoroughly.

● Wash !hebag periodicatlywtih water. Allow to dry thoroughly

in the shade. Do Not use heat.

FUEL FILTER (IF SO EQUIPPED)Fuel filter should be rcrplacod once each season. If fuel filtebecomes clogged, obstructing fuel flow to carburetor, replace

● ment is required. To service tho air cleaner, refer to the separate engine manual packed with ‘your unit.

435.

Page 10: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

r

A..

DANGER

NEVERSTOREYOUR CHIPPER-SHREDDER INDOORSOR IN AN ENCLOSED, POORLY VENTffATED AREAIF GASOLfNE R~lNS IN THE TANK. FUMES MAYREACH AN OPEN FLAM~ SPARK OR PILOT UGHTFROM A FURNAC~ WATER HEATER, CLOTHESDRYER, CIGAR- ETC.

“o prevent &gine damage if chfpper-shr&fder is not used fornorethan30 days, followthe steps tx+ow: . .

/OT12 GASOLINE MUST BE REMOVED OR TREATED TO‘REVENT GUM bEPOSfTS FROM FORMING IN-THE TANK,W~R, HOSE AND CARBURETOR DURING ..STORAGE.

d-SODURING STORAGE, ALCOHOL-BLENDED GASOLINEliAT USES. ETHANOL OR METHANOL (SOMETIMESXLED GASOHOL) AITRACTS WA~R. IT ACTS ON THEM.SOLfNE,TO FORM ACIDS WHICH” DAMAGE WE EN-ilNE .“

,.. .To remove gasoline, run engine unt~ tank is empty and enginesfops. If you do not Want to remove gasoline, a gas stabilizesuch =“ STA-BIL may be added to any gasoline left in the tankto minimize gum deposits and acids. If the tank is almost emptymix stabilizer with fresh gasoline in a separate container and adcsome to ttje tank. Atways follow instructions on stabllizelcontainer. Then run enghe at least 10 minutes after stabl.Ilzer Is added to allow ‘mixture to reach carburetor. Storechipper-shredder In safe place. See warning above.

The following steps shbukt be taken to prepare your shredderfolstorage.

@ Clean unit thoroughly, including engine.

. Refer to engine manual for correct engine storag~

instruct”~ns. “

. Carefully inspe~ unit and repla~ any worn, damaged, 01missing parts and tghten any loose fasteners

● If storing in an unventilated or metal storage shed, coal

metal par& with a ~ght oil or siliine to prevent rusting.

. Store Chipper/Shredder in a dry,” clean area out of the

reach of children. .

437

Page 11: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

A DANGER - AALWAYS STOP ENGINE AND DISCONNECT SPARKPLUG WIRE AND MOVE ITAWAY FROM SPARK PLUG

BEFORE PERFORMING ANY ADJUSTMENTS OR RE-

PAIRS.

WHENCLEANING, REPAIRINGORINSPECTfNGYOURCHIPPEWSHREDDER MAKE CERTAIN ALL MOVINGPARTS HAVE STOPPED.

TO REDUCE THE RISK OF INJURY, ALWAYS WEARHEAVY GLOVES WHEN HANDUNG THE CLflllNGBLADES.- THE CUITiNG EDGES ARE SHARP ANDCAN CAUSE SEVERE INJURY.

SHARPENING OR REPLACINGCHIPPER BLADES:Over a period of time, the cutting blade will dull. Sharpen orreplace the blade when the chipper no Iongw cuts as efficiently

as when new.

● Discard a cracked or severely nicked blade because it

could break apart and cause personal injury.

● Sharpen a blade that isdullorthat has only minor nicks; The

blade is made from tempered steel and is extremely hard -do not attempt to sharpen with a hand file. We recommendthat you take the blade to a professional sharpening servicefor proper sharpening. All grinding must be done flat and

uniform along the beveled edge only, being sure to maintainthe orginal 45° cutting angle.

TO REMOVE AND INSTALL THECHIPPER BLADE:

Disconncd spark plug wire and move it away from sparkplug.

Ftemove the Chipper chute by removing three (3) hex nutsand washers (iorns B). A 1/2” sockot with ~xtension isrequired (Soo FIG.-3 ASSY).

Rota! e the Hopper assembly to the ground as shown in FIG.3-OP.

Removo tho three (3) hex locknuts (item A) and flatwashers(iem B) from the housing studserts and carefully separatethe Hopper assembly from the remainder of the unit (SeeFIG. 2-SERV. & ADJ.)

Remove the three (3) bushings (item C) and stationary

plate (item D). (See FIG. 2-SERV. & ADJ) NOTE: Whenreassembling, make certain the opcximg of the stationaryplate is toward the bottom of the unit and the offset, is facingtoward the impeller assembly.

Rotate the impeller assembly by hand until you locate theChipper blade in the Chipper chute opening.

Prevent” the impeller ,assembly from turning in acounterclockwise direction by wedging a block of wcodbe[wecn one of the fan blades and the wall of the’housingor, insert a thick, hardwood dowel (item A) through the slotbelow the blade and into the Chipper chute opening in thewall of the housing. (See FIG. 1-SERV & ADJ).

● Remove the blade, using a 3/16- anon wrench (item B) onthe outside of tho bfade and 1/2” wrench (item C) on [heimpeller assembly (inside the housing) (See FIG. 1-SERV

& AD.f).

. Replace 01 sharpen blade. f30assomblo in rowrse orderm;+king certain 10 inslall the blade with the sharp edge

facing away from the impellorassomtiy and pointing toward

the sfot in the impeller assembly. Tghten locknuts securely

(if using a torquo wrench, tighten lo~nuts to 20 ft-lbs). -

● The shredding bfade is reversible and can be reversedbefore any sharpening should need to be performed.

● After both sides of the blade have become dull, nicked, etc.to the point of reducing performance, the blade needs to be

sharpened or replaced.

TO REMOVE AND INSTALLSHREDDJNG BLADE:●

Disconnect spark plug wire and move it away from sparkplug.

Rotate [he Hopper assembly totheground as shown in FIG.3-OP.

Remove the three (3) hex locknuts (iem A) and flatwashers(item B) from the housing studserts and carefully separatethe Hopper assembly from the remainder of the unit (SeeFIG. 2- SERV,& ADJ.).

Remove the three (3) bushings (i[em C) and stationaryplate (item D) (See FIG. 2- SERV & ADJ.) (NOTE: Whenreassembling, make certain the opening of the stationary

plate is toward the bo[~om of the uni[ and the offset, is facingtoward the impeller assembly).

prevent the impeller assembly from turning in acounterclockwise direction by wedging a block of woodbetween one of the tan blades and the wall of the housing.

439

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-. ,,,,,:.

● ✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✎✌✎✌✌✎✌. . . .p!!f

/’

I

} Remove the impeller ass’embfy (See FIG. 3-SERV & ADJ)

by removing the centerboft, bckwasher, and spring washer(NOTE: When reassembling, make certain the raised sideof the spring washer faces the boft head). . .

IOTE Use caution when removing the impeller assembly from

~e housing.

Lay the impeller assembly on a sofid, level service with theshredding blade facing up.

Using two (2) 1/2” wrenches, remove the shredding bladefrom impellerassembfyby removing the blade retainingbofts,flatwashers and locknuts (SEE FIG.3-SERV & ADJ).

When sharpening the blade, follow the original angle ofgrindas a guide. It Is exlremely important that each cutting

\

edge receives an equal amount of grinding to prevenl nunbalanced blade. An unbalanced blade will caus

excessive vibration when rotating al high speeds and maycause damage to the unit.

The blade can be tested for balance by balancing it on a

round shaft screwdriver or nail. Remove metal from theheavy side until it is balanced evenly (SEE FIG. 4-SERV &ADJ).

When reassembling the shredding blade, tghten the bladeretainimg boff nuts to 20 ft-lbs., or lacking torque wrench,tghten securely.

Before reinstalling impeller housing, thoroughly clean thehousing chamber and the engine crankshaft. Apply acoaling of fresh, good quality general purpose grease to thecrankshaft. --

..

Reinstall the key in the crankshaft keyway.

Afgn Ihokoyway in the impeller assembty wilhthecrankshafl

koy and carefully slide tho impeller onto Iho crankshaft.Tiih[en tho irnpollor assembly contorbol! to 45-50 ft-lbs.

(Brlggs Englrws); 55-6o f[-lb~. (Tecumsch Engines); or

kicking [orquo wrench, tighlon SLK:LJrC![~

R~assomblo romaindor of ur]i[

. Start the engine and listen for any unusual noise or vibrationthat could signal improper installation of the shredding

blade or impeller assembfy. If there is an unusual noise orvibrat.bn, stop the engine immediately and cafl the factoryor contact your Iocaf authorized service dealer. Do notattempt to operate the machine until the problem has beencorrected.

FLAILS -

The flails are permanently altached and, under normal ccmdi-

Iions, made to last the life of the unit. Should the flails becmme

damaged, cracked or brokon, contact your noaresl servicedealer for replacement.

.

12

441

Page 13: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

● CARBURETOR ADJUSTMENT

DANGER A

IIF ANY ADJUSTMENTS ARE MADE TO THE ENGINEWHILE THE ENGINE IS RUNNING (E.G. CARBURE-TOR), KEEP CLEAR OF ALL MOVING PARTS. BECAREFUL OF HEATED SURFACES AND MUFFLER.

ENGINE SPEED

Your engine speed has been factory sat. Do not attempt 10

increase engine speed or it may resuk in unil damage or

personal injury. 1{you believe the engine is running 100 fast or

too slow, take your Chipper/Shredder IO the nearesl service

Center for repair and adjustment.

Minor carburetor adjustment may be required to compensate fordifferences in fuel, temperature, altitude or bad.

.NOTE: A dirty air cleaner will cause engine to run rough. Be

certain air cleaner is dean and attached to the carburetor beforeadjusting carburetor. Do not make un-necessary adjustments.Factory settings are satisfactory for most applications andconditions. If”adjustment is needed, refer to the separate enginemanual packed with your unit.

SERVICE RECORD -Fill in datea as you complete

regular service

;heck Fuel

lrain Fuel

IService Air Cleaner

Replace Fuel Filter .

Clean Enaine Cylinder Fins

AfterFirst

5Hours

,/

-

L

SCHEDULE

4 .1 I I

Before

Storage

SERVICE” DATES

The service Recommendations Chart is supplied to assist the operator in proper maintenance of the chipper-shredder. This is only acheck list; instructions will be found in the Maintenance and Service A@4menl sections 01 this manual:

a

443

Page 14: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.,, ,,,

Engine fails to start

Loss of power;operation erratically

Engine overheats

●Too much vlbratlon

Unfts does not dlscharg.

..,.

POSSIBLE CAUSE (S)

1. Fuel tank empty, or stale fuel.2. Spark plug wire disconnected.,3. Faulty spark plug.4. .Dirty fuel filter, (is so equipped)

1. Spark plug wire loose.2. Unit running on CHOKE.3. Bkxked fuel line or stale fuel.4. Water or dirt in fuel system.

5. Carburetor out of adjustment.6. Dirty air cleaner. ,

1. Carburetor not adjusted properlj2. Engine oil level few.3. Engine txoling fins blockd.

1. Loose parts or damaged impelle

1. Discharge chute cfogged.

2. Foreign object lodged in”impellei

CORRECJJVE ACTtON”

1. Fill tank with clean, fresh fuel.,., 2. Connect wire to sparkplug.

3. Clean, adjust gap or replace.

4. Replace fuel filter. (if so equipped)

1. Connect and tighten spark plug wire.2. Move choke lever to OFF position.

3. Clean fuel line; fill tank with clean fresh gasolin4. Disconnect fuel line at carburetor to drain fuel

tank “Refill with fresh fuel.5. Adjust carburetor or contact your Service Cente6; Clean air filter.

1. Adjust carburetor or contact your Service Cente2, Fill crankcase with proper oif.3. Clear debris from fins.

1. Stop engine immediately and disconnect sparkplug wire. T@hten all botts and nuts. Make allnecessary repairs. If vibration continues, haveunit service by a Service Center.

1. Stop engine immediately and disconnect sparkplug wire. Clean inside of blower housing. SeeService/Adjustments se@on of this manual.

2. Stop engine immediat@y and disconnect spkplug wire. Remove bcfged object.

IT12For repairs beyond the minor adjustments listed above, please contact your nearest Service Center...

14

445

Page 15: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

*

●MUFFLER GUARD ASSEMBLY

,

I CRIMP LOOPS TO CLOSED POSITION I

. .

a

~331123A 331 124A

15

447

Page 16: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

[E SHP “

.

● ✍

++. p

‘?,.

3303730-3282420327 142(X282420

G.“10

12 :,.1214 -141515171818-418-6i 8-818-1018-12

E242628

E323436384042444650515253

PART#

‘18008.3.3312169964073313085684571391305562327225

31966132332812063841407232383931966031965932546356113330517329416319710180085.9964072307568453269861203822483327426-88932838632838750325330567330289

DESCRIPTION

ENG$JE. 5 HP B&S (SEE ENGINE MANUAL)SCREW; 5/16 -18X i.50 IN. (D1705-1 00) “SCREW, 5/1 6-18 X 1.50 IN. (D1705-130)FLATWASHER, .328X .75X .077 (D1705-1 00)

%

FLATWAS R, .328X .75X .077 (D I 705-130)NUT, 5/1 6-18 EGHCTRLK (01 705-1 00)NUT, 5/1 6-18 R .HEXCTRLK (01705-130)KEY, SQUARE .250 SQX2.12LGASSEMBLY, FIAIL BAUNCINGNON-SERVICEABLEBLADE. CHIPPERSCREW, 5/1 6-24 X 1.00WASHER, HVSPTLK .328X .60X .09NUT. 5/1 6-24 REGHCTRLKPIN. FLAIL .50 X 2.81FLA’ILSPACER, SPEC .515X 1.00X .700SPACER, SLEEVE .515 X 1.00X .700WASHER. FLAT .50 X .94X .06FLATWASHER, .515X 1.00X .030RIVET, OVSET .188X 1.094BLADE, ROTARY SHREDDERSCREW, 5/16-18 X 1.75WASHER, FLAT .328 X .75X .077WASHER, FLAT .375 X .88 X.125NUT, 5/1 6-18 REGHCTRLKSCREW, 3/8-20 X 2.25 IN.WASHER, REGSPTLK .393X .68X .10WASHER, .39[DX1 .25 DX.07 BELLVIL

ENGINE MOUNT/AXLE ASSEMBLYTUBE & SEAL ASSY.DIPSTICKSCREW, 10-32 X .38 WAHHTAPOWNER’S MANUAL, ENGOWNER’S MANUAL, FR/GER

16

..449

.. . .

Page 17: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

-.

●/HEEL ASSEMBLY ~

Ir

-..

IKEY # PART#

88 30550890 32686392 323326

DESCRIPTIONI

3272 12A-3288 15A

17

<EY #I

PART#

120 328341125 330205130 325856134 330166136

I

DESCRIPllON

HOPPER, DEBRISSCREW, 1/4-20 X .5o .HANDLE, HOPPERGUARD, WIRE HOPPERRIVET (NON SERVICEABLE)

330216A-330217A

I

451

Page 18: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

. ... . .

AIL HOUSING ASSEMBLYP

/A

mJ39

jOTE: KEY 223 RIVET IS

~~TSRMA, 576;6 FLATWA

<EY #

210212214216218220222223225228232234236237238240242244246

PART#

330108-8891815951206381800779964071498326833

1501330213-85318001612039215029964071498330049-8893302051203921502

DESCRIPTION

FLAIL HOUSING, ASSEMBLYSCREW, 5/1 6-24 X .75WASHER, HVSPTLK .328X .6o X .09SCREW, 5/1 6-18 X .75FLATWASHER, .328X .75X .077NUT, 5/16-1 8 REGHEXCTRLKSHROUD COVER, FLAILRIVET (NON SERVICEABLE)FLATWASHER, .203x.56x.040BAFFLE & STUDS ASSY.SCREW, 1/4-20X ..rdWASHER, FLAT .281X .63X .065NUT, 1/4-20 REGHEXCTRLKWASHER, FLAT .328 X .75X .077NUT, 5/16-1 8 REGHEXCTRLKDEFLECTOR, ASSY (EXPORT)SCREW, l/4-20X .50WASHER, FLAT .281X .63X .065NUT, 1/4-20 REGHEXCTRLK

A NON. SERVICEABLE ITEM. ORDER 55686 SCREW, 1/4-20 X .63

SHER, .281 Xl .25 X.06, 51335 NUT 1/4-20 WDFL WHIZ-LK.33021OC-33O211A

18

453

Page 19: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.-

NOTE: KEY 431, RIVET IsSLTSRMA, 57626 FLATWAIN f?+JSET TO REPLACE THE

(EY # PART# DESCRIPTION

410 319863-889 CHUTE, ASSEMBLY CHIPPER414 71071 WASHER, FIAT .349 X .69X .066416 71391 NUT, 5/1 6-18 REGHEXCTRLK420 323333 GUARD, CHIPPER CHUTE

422 309235 FASTENER, RATCHET

430 326834 HOOD, CHIP CHUTE431 RIVET, POP (NON SERVICEABLE)

(SEE NOTE BELOW)432 1501 WASHER, FIAT .2o3 X .56 X .040

. . . . . . . “n..14 al-

A NON-SERVICEABLE ITEM. ORDER 55686 SCREW, 1/4-20 X .63SHER, . 281 Xl .25 X.06, 51335 NUT 1/4-20 WDFL WHIZ-LK AS SHOMRIVET.

19

455

Page 20: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.

JTETUBE & PLATE ASSEMBLY

‘.

1

.. .

-

(EY # PART# DESCRIPTION

510 322864-889 PIATE, STATION ROTATE CHUTE

520 322777-889 TUBE & PLATE, ASSEMBLY CHUTE522 323338 SEAL,SHREODER CHUTE

524 322738 BUSHING.ROTATE CHUTE526 313677 WASHER, FL$T .391 X 1.00X .125528 711-11 NUT, 3/8-1 6 REGHCTRLKs36- 322776-889 RETAINER COVER “532 324197 FITTING, IJ.JB-PRESS FIT

534 323932 RETAINER, SPRING

536 46763 RIVET, POP .187 DIAX.450LG

538 414106 FIATWASHER, .188X.38X.040

540 322741 RELEASE, HANDLE

542 322739 SPRING, COMPRESSION544 325083 KNOB. .75 DIA.

-, -,.7.-,, -.-, ””. ,n,-3

20

457

Page 21: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

a

a

)ECALS

/

(EY # PART# DESCRIPTION

600 REFERENCE ONLY

601 REFERENCE ONLY .

602 _ REFERENCE ONLY608 330176 DECAL, EXPORT, CAUTION GER608 330450 DECAL, EXPORT, CAUTION ENG/FR620 330451 DECAL, OPERATOR ENG/FR620 330177 DECAL, OPERATOR GER628 40~261 DECAL, HEARING PROTECTION629 402260 DECAL, EYE PROTECTION630 330178 DECAL, EXPORT, DANGER GER630 330452 DECAL, EXPORT, DANGER ENG/FR

330802A-32M31D :

21

459

Page 22: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

. . .

oOLS ASSEMBLY

.

. . ... . .&...._

KEY #I

PART#I

DESCRIPllON1

710 327243 TAMPER, CHIP/SHRED

712 327789 GOGGLES, VENTED

I s

326090B-328244A

22

461

Page 23: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

.

AG COLLECTOR ASSEMBLY

@:1

,. ..,,

.—

. . .

.-

-’”

~ 326091 A.328248B

I23

463

Page 24: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

( KS&,VACUUM HOSE

w~

:~llowing pag6silluslrale optional equipment lllatcan beadddto your Chipperfihredder. Ilyourunit isakeady equippedthese items, use the informat”nn 10 order serv”~e parts.

5800-00

5800-01.-

5800-02

5800-03

VACUUM HOSE KIT10 foot hose will easily vacuum leaves and debris in hard to reach places.

HITCH BAR K[TTo tow the Chipper/Shredderbehind your tractor. For units equipped wkasterwheels.

CASTER WHEEL KITFor added maneuverability.

TOWING KITComplete kit to tow Chipper/Shredder behind your tractor.

24

Page 25: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

,.

●THIS KiT INCLUDES THE FOLLOWING:Your vacuum hoso attachment comes completelyassembled and ready to use with your Chipper/Shredder.

TOOLS REQUIRED FOR ASSEMBLY:1- Wire Cutlers (or knite)

TO INSTALL VACUUM HOSE:.

● ●

Remove hose attachment from carton and remove the

(2) sIraps holding the handle to the tube.

Lay the hose attachment out straight on the ground toremove any twist in the hose.

With the enctine stopped, insert the hose attachmentadapter (#730) into the hopper assembly tube (SeeFg. 1) and turn approximately 1/6 of a turn counterclock-wise until the adapter locks in place.

The hose attachment can” be used with th’e hopperassembly in the “up- position but performance is in-creased by rotating the hopper assembly to the ground.

The vacuum hose attachment”works best when used ondry leaves, grass, etc. If the mate~al is too wet, or if alarge twig, etc. enters the hose, clogging may o=ur. [fyour vacuum hose becomes clogged, stop the engine,remove the adaptor from the hopper assembly, hold thehose in a vertical position and shake the hose. until thehose is clear.

Periodically, after use, flush the inside of the hose withwater using standard garden hose.

service parts: (See Fig. 2)

TCJ--::ER /ROTATION

.

:;

Key#

730732734736738744746748749750

Part#

3247123990941629-85332817827117241631416323660212038548261

Description

Adapter Hose AttachmentClamp HoseHandle

.

Grip, HandleNut, 1/4-20 REGHEXKEPSClamp, IntakeClamp, IntakeBotl, 114-20x.63 CARR.Washer, flat .31 2x.73xTube. Flex

._

25

467

Page 26: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

. . ..

● OtE:●

,barkif mus~ be used with castor whool kit (See separatezwuctlon shoot suppllod with castor wheel for casterleel Installation). ●

Imovo draw bar kit pivot bracket (# f357). longuo (#862) and

rts bag from Iho carton.

DOLS REQUIRED FOR ASSEMBLY: .1/2 Inch wrench (or adjustable wrench)

0 INSTALL HITCH KIT:●

~.

WARNING: To reducethe potential for any InJury, .comply with the safety instructions found Inyour tractor and chlpperlshredder owners

Locate hitch bar kit pivot bracket (#857). (NOTE: If yourmodel of Chipper/Shredder was equipped from the ●

●factory with”a hitch, the pivot bracket Is already “..atiached ‘to your unit).

Position pivot bracket as shown in Fig. 1, aligning (2)

holes in pivot bracket with (2) bolos In front of the engineplate.

Attach pivot bracket to ongino plato using tho 5/16-

18x.75 inch screws (#t158), .31x.73 flat washc+rs (#859),

and 5/1 6-18 hox locknuts (#860). Tghton locknuts

securely.

Position tongue (#862) with pin facing downward and

away from unit as shown in Fig. 1.

Anadr tongue to pivot bracket using clevispin (#863), Ilat

washers (#864) and hair pin (#865) (See FIG. 1).

Install devis pin (#867) and hairpin (#868) into desired

hole position (See flG. 1).Position #1 1s used whentowing the Chipper/Shredder. Position #2 is used tosupport the tongue, when not towing, for normal opera-tion.

Place pin in tongue through htich on back of tractor and

se$we using flatwasher (#870) and hair pin (#871). ‘

- .

PLATE

26

X!2Y!L857858859860ti62863864865867868870871

Part#

32788918007712038656645327888319675417098826032879636368,222658260 -

Description

Bracket, Hitch Bar Kti PivotScrew, 5/1 6-18x.75 HHCWasher, Flat .312x.73XNut, 5/16-18 REGHCTRLKTongue, Hitch KfiPin, Clevis .500DX4.53LGWasher, Flat .531X1 .06Pin, Hair .091 DiA.Xl .66LPin, Clovis .25 DIA,X4Pin, Hair .072 DIA.X1 .13LWasher, Flat .51 5X1 .38XPin, Hair .091 DIA.X1 .66L

._

.,,. ;,. .

,. 469

Page 27: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

● THIS KIT INCLUDES THE FOLLOWING:Your castor whool kit comos complotcly assembled and ready

to attach to your Chipper/Shredder

TOOLS REQUIRED FOR ASSEMBLY:1- 1/2” Wrench

TO INSTALL CASTER WHEEL:

A WARNING: TO REDUCE THE POTENTIAL FOR

ANY INJURY, COMPLY WITH THE SAFETY iN-STRUCTIONS FOUND IN YOUR CHIPPER/SHREDDER OWNERS MANUAL lNSTALLA-TfON OF ATTACHMENTS SHOULD BE DONEONLY WHEN ENGINE IS STOPPED. 1

. REMOVE CASTER WHEEL ASSEMBLY AND PARTS

● BAG FROM CARTON

. With Chipper/Shredder on a level surface, carefully tiltthe unit (o-rWard to access the leg support. -

. Using a 1/2-wrench, remove four 5/1 6-18 Iod(nuts (ItemC), spring washers (Item B), and one existing leg suppo~(Item A) from the unit. (Soo Figurel)

. Align the four slots in the caster wheel with the fourthreaded studs on the Chipper/Shredder housing.

● Attach the caster wheel assembly (Item A) using thespring washers (item C) and 5/16-18 hex iocknuts (ItemB). Do not tghten. (See Figuro2)

. Visually align the’castir wheel frame horizontality.

. Tghien locknuts securely.

● Carefully lower Chippor/Shredder to operating position.

S63EWiCe Pa?fSS (See Fig. 3) ..

; a,,,. .”.

Key# Part# Description

820 327153 Caster Wheel Support Frame822 25840 Washer, Spring824 56845 Nut, 5/1 6-18 REGHCTRLK828 327106 Plug, Tube830 327156 Caster Wheel Yoke831 325892 Washer, Piastic .06X.625X 1.5832 706 Zerk, Grease Fittin833 40677 tWasher, Flat .640 1.25X.06834 53806 Washer, Fiat .632X.1 1X.061836 326863 SpaCar, Sleeve .640X1 .00X.688838 302270 Ring, Retex .58X.0584o 327874 Wheel. Caster LH.842 327875 Wheel, Caster RH844 327157 Pin, Caster Wheel Axle845 120396 Washer, Flat .531 Xl .06 X.095846 328713 Spacer, Sleeve .515X1 .00X.852848 996416 Washer, Fiat .391 Xl .00X.125850 1499 Nut, 3/8-1 6 REGHCTRLK

27

471

Page 28: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

●01S REQUIRED FOR ASSEMBLY: ●

Install clevis pin (#867) and hair pln (W68) intodesiredhole position (See Fig. 1). Positbn #1 is used when

: ‘ranch towing the Chipper/Shredder. Position #2 is used tosupport the tongue, when not towing, for normal opera-

INSTALL TOWING KIT: tion.

~.”

Place pin in tongue through hitch on back Of tractor and

WARNING: To reduce the potential for any in- secure using flatwasher (#870) and hair pin (#871).

& jury, comply with the saf@ty instructions foundin your tractor and chipper/shredder owner’s

Imca\e hitch bar kii pivot bracket (#857). (NOTE. If yourmodel of Chipper/Shredder was equipped from the factory

with a hitch, the pivot bracket is already attached to your

unit).

Position pivot braclmt as shown in Fig. 1,aligning (2)tales in pivot bracket with (2) holes in f rent of the engine

date.

Attach pivot bracket to engine plate using the 5/16-18x

●.75 inch screws (#858), .31x.73 flatwashers (#859), and:‘ 18 hox bcknuts (#860). Tighten bcknuts securely.

:osition tongue (#862) with pin facing downward andaway from unit as shown in Fg. 1.

Attach tongue to pivot bracket using clevis pin (#863),flatwashers (#864) And hak pin (#865) (See Fw. 1).

28

-EY!L857 ,“858859860862863864865867868’870871

Pari# Description

327889 f3racket, Hitch Bar Kii Pivot180077 Screw, 5116-1 8x.75 HHC120386 Washer, Flat .31 2x.73X56845 Nut, 5116-18 REGHCTRLK327888 Tongue, Hitch Kt

319675 Pin, Clevis .500DX4.53LG417098 Washer, Flat .531 Xl .06

8260 Pin, Hair .091 DIA.X1 .66L328796 Pin, Clevis .25DIA.X436368 Pin, Hair .072DIAX1 .13L22265 Washer, Flat .515X1 .38X8260 Pin, Hair .091 DIA.X1 .66L

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Page 29: McCulloch Chipper/Shredder Pro-Mac 5000 Pro Mac …mcculloch.motoruf.de/Mipl/pchpm500.pdf · mmeculloch” chipper/shredder pro-mac 5000 pro mac 5000i,., (=) owner’s manual read

70 lNSTALL CASTER WHEEL:F ●

A

WARNING: TO REDUCE THE POTENTtAL FORANY INJURY, COMPLY WITH THE SAFETY iN-STRUCTIONS FOUND IN YOUR CHIPPER/SHREDDER OWNER’S MANUAL. lNSTALLA-TtON OF ATTACHMENTS SHOULD BE DONEONLY WHEN ENGINE IS STOPPED.

L d

● REMOVE CASTER WHEEL ASSEMBLY AND PARTS

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BAG FROM CARTON

With Chipper/Shredder on a IOW4 surface, carefully tillthe unit forward to access the leg support.

Using a 1/2”wrench, remove four 5/1 6-18 locknuts (ItemC), spring washers (Item B), andone existing leg support(Ilem A) from the unit. (See Figure 2) .

Align the four slots in” the caster wheel with the fourthreaded studs on the Chipper/Shredder housing.

Attach the caster wheel assembly (Item A) using thespring washers (Item C) and 5/16-18 hex locknuts (ItemB). Do not tighten. (See Figure 3)

Visually align the caster wheel frame horizontally.

Tghten Iocknuts,secure$.

Carefully fewer Chipper/Shredder to operating positio”n.

Service Patfs: (See Fig. 4)

Key# Part# Descrlptlon

820 327153 Caster Wheel Support Frame822 25840 Washer, Spring824 56845 Nut. 5/1 6-18 REGHCTRLK828 327106 Plug, Tube830 327156 Caster Wheel Yoke831 325892 Washer, Plastic .06X.625X1.5832 706 Zerk, Grease Fittin833 40677 ?Washer, Flat .640 1.25X~6834 53806 Washer, Flat .632 X.1 lX.061836 326863 Spacer, Sleeve .640X1 .00X.688838 302270 Ring, Retex .58X.05840 327874 Wheel. Caster LH842 327875 Wheel, Caster.RH844 327157 Pin, Caster Wheel Axle845 120396 Washer, Flat .531 Xl .06X.095846 328713 Spacer, Sleeve .51 5X1 .00X.852848 996416 Washer, Flat .391 Xl .00X.125

850 1499 Nut, 3/8-1 6 REGHCTRLK

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