mbp presentation revision 1
TRANSCRIPT
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Gas Detection
Terry Marshall [Manufacturing Technical]
Bournville/Birmingham. UK
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Leak Management Strategy
CTB strategy is to identify system components which are about tomalfunction before they do and minimise the loss of hazardous,environmentally damaging substances.
CTB aims to improve the safety, reliability, productivity, andenvironmental impact of our process plants and building services
through predictive maintenance programmes leading to:
Better planned maintenance
Reduced machine downtime
Better use of in-house manpower
Lower overall maintenance costs
Enhanced quality of processed product and reduced waste
Potential lower insurance costs
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Gas Detection Equipment Refrigerant Detectors
Bespoke Design [CFC/HCFC Dependant]
Unsuitable for Air, Nitrogen and other Fluids
Non Quantifiable Detection
Poor Sensitivity Detection Levels
Manual Data Collection
Manual Cost Analysis/Loss Levels
Dated Technology
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SonicMan Leak Detector
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Gas Detection- Instrument Diagnosis
Capability
Refrigeration/Air Conditioning Systems
Steam Compressed Air
Gas
Other Fluids [Ultrasonic Wave Generation Capability].
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Gas Detection- Instrument Diagnosis
Capability
Refrigeration/Air Conditioning Systems
Steam
Compressed Air
Gas
Other Fluids [Ultrasonic Wave Generation Capability].
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Case Studies
U Block [Manufacturing]
Bournville Birmingham.
United Kingdom
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Refrigeration Systems
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U1W No. 8 & 9 Refrigeration System
Isolation Valve [Condenser/Receiver]
Fluid: HFC-134A
Loss Rate 0.3m3/Hr Cost/Annum [2,500]
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U1E Packing Refrigeration System
TEV Inlet Pipework
Fluid: HCFC-69L
Loss Rate 0.3m3/Hr Cost/Annum [2,500]
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U2WChilled Water Refrigeration System
Compressor HP Gauge Line
Fluid: HCFC-22
Loss Rate 0.3m3/Hr Cost/Annum [1,500]
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U2WChilled Water Refrigeration System
TEV Equalisation Pipework
Fluid: HCFC-22
Loss Rate 0.5m3/Hr Cost/Annum [1,800]
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U3WChilled Water Refrigeration System
Air Cooled Condenser
Fluid: HFC-134a
Loss Rate 0.5m3/Hr Cost/Annum [2,800]
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U4W Intense Process Cooling Refrigeration System
Oil Separator Flanged Connection
Fluid: HCFC-22
Loss Rate 0.3m3/Hr Cost/Annum [2,500]
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U5EChilled Water Refrigeration System
Oil SeparatorLeak
Fluid: HFC-134a
Loss Rate 0.3m3/Hr Cost/Annum [2,500]
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Compressed Air Systems
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U3E Refrigeration System
Cooling Water Hydronic Control Valve [PM]
Fluid: Compressed Air
Loss Rate 1.0m3/Hr Cost/Annum [1,000]
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Manufacturing Wrapping Machinery
[Compressed AirLeaks]
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Manufacturing Equipment Services
[Compressed AirLeaks]
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Manufacturing Services [Steam Leaks]
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Operational Cost Savings
35-40,000 PER ANNUM!!!
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Product Literature
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Assistance/Further Information
Contact:
Paul Jobin [Manufacturing Technical]
Linden 1
BournvilleBirmingham
B302LU
Telephone: 0121458 2000Ext.
Facsimile: 01214514375Email: [email protected]