Product catalogue concrete2012

MBK Maschinenbau GmbH

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As a mid-sized family owned enterprise MBK excels by a fair partnership with customers, employees and business friends. Especially customers are treated with the highest priority. With our long life products we offer you an opti-mal benefit. Additionally our customers enjoy competent and individual consulting, from the first design sketch up to the production and installation, inclusive after sales service.

The quality management according DIN EN ISO 9001 is an important guarantee for the quality assurance and reliabi-lity of our equipment and supports a permanent optimi-zing of all processes.

Since MBK Maschinenbau GmbH was established in 1961 by Georg Pfender, the company has developed to be the leading producer of cage welding machines and equip-ment for the building and concrete industry, by technical know-how, inventive thinking, high quality standards and a close cooperation with customers. On top of that, MBK is a competent partner for machines for the production of paint rollers and brushes. More than 800 welding ma-chines and a total of over 900 machines have meanwhile been sold to over 60 countries worldwide. Content

BSM Page 3Wire cage machine

For the production of wire cages for the manhole and

concrete pipe industry (high capacity)

RPS Page 7 Pipe testing line

For testing, processing and documentation

of concrete pipes

VFM Page 11Vertical grinder

For face parallel and groove grinding of concrete pipes

VSM Page 15Cage welding machine

For the production of round, triangle and square cages for

driven and bored piles, columns and beams

GSM Page 19 Mesh sheets welding machine

For the production of mesh reinforcement for

manhole bases and covers, with and without manhole

DRA Page 22 Straight and cut machine

To straighten and cut rein-forcement wire from coil

ESM Page 5Wire cage machineFor the production of wire cages for the manhole and concrete pipe industry (low capacity)

PSF Page 9Portal grinder and sawFor processing (cutting and milling) of spigot ends of steel reinforced concrete pipes

LSM Page 13Cage welding machineFor the production of round and square reinforcement cages for driven and bored piles, columns and beams

MSM Page 17Mesh welding machineFor the production of rein-forcement mesh for flat ele-ments, box culverts, L and U shaped dry cast concrete pro-ducts (boxes und rectangular pipe)

ASM Page 21Shear off machineFor the shearing off of the welding bur after but welding re-bars

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BSM◆ Very user friendly by the use of Touch Panel and

IPC/PLC-control

◆ Is in conformity with the most updated safety standards / CE

◆ No foundation required

◆ Only one operator required

◆ Back up of all production data and settings

Characteristics:

◆ Extreme reliability and long life span due to stable construction

◆ High productivity and flexibility

◆ Dimensional change over by the push of a button and link programs for inner and outer cages

◆ Strictest production tolerances for exact and straight cages. Compatibility with any standard

◆ Very low maintenance and energy cost

Accessories (optional):

◆ Wire decoiler with and without motorization for any coil geometry and for wire coils up to 3.000 kg

◆ Double winding wire feed

◆ Upgrade packages for high welding and high speed capacity

◆ Wrap wire cutters in different styles (electrical, hy-draulical and automated)

◆ Cage removal carriages and fully automated cage removal robots (incl. nesting)

◆ Automated feed of longitudinals

◆ Production of tapered cages

◆ LAN- / WLAN-connection for trouble shooting, up-dates and production planning

* Type key: M = Manhole (round without bell) / R = Round with bell / O = Round and oval / S = Round, oval and rectangular** LD= Longitudinals, WD= Wrap wire*** RPM: in standard execution / with “speed package 1”**** Up to size 190 available as Type VSM-R for endless cage production of round cages***** Standard with 2 Phase thyristor control, optional with 3 Phase mid frequency 1000 HzFat Standard

Wire cage machineFor the production of wire cages for the manhole

and concrete pipe industry (high capacity)

Dimension 170 190 250 300 360 400 450 520

Type* M/R M/R/O M/R/O M/R/O/S M/R/O/S M/R/O/S M/R/O/S M/R/O/S

Diameter cage (mm) 220-1700 220-1900 330-2500 330-3000 330-3600 560-4000 560-4500 900-5200

Diameter extension (opt.) Not possible

150-2025 280-2630 280-3100 …3695 …4095 …4590 …5290

Nr. LD** 12/18 12/18/24 12/18/24 24/36 24/36/48 36/48 36/48 36/48

max. RPM*** 50/60 37/45 29/35 25/30 21/25 19/24 17/20 14/17

Cage length max.**** 7000 mm 7000 mm 7000 mm 7000 mm 7000 mm 7000 mm 7000 mm 7000 mm

Spacing WD** mm 20-200 20-200 20-200 20-200 20-200 20-200 20-200 20-200

LD Ø mm 4-10/12 4-10/12 4-10/12 4-10/12 4-10/14 4-10/14 4-10/14 4-10/14

WD Ø mm 4-12 4-12 4-12 4-12 4-12/16 4-12/16 4-12/16 4-12/16

Welding capacity***** 80/100 KVA

100 KVA 100/125 KVA

100/125 KVA

100/125 KVA

100/125 KVA

100/125 KVA

100/125 KVA

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ESM

Accessories (optional):

◆ Wire decoilers with and or without motorization for any geometry

◆ Switch off ramp with supervision of decoiler

◆ Wire deflector and wire guiding stands

◆ Machine tools

◆ Safety fence package rear side

◆ Electrical wire cutter

◆ Ethernet connection

◆ Cage removal carriage (standard and electro hydraulical)

Wire cage machineFor the production of wire cages for the manhole

and concrete pipe industry (low capacity)

* Type key: M = Manhole (round without bell) / R = Round with bell** LD= Longitudinal, WD= Wrap wireFat Standard

Dimension 190 250 300

Type* M/R M/R M/R

Diameter cage (mm) 220-1900 330-2500 330-3000

Diameter extension (opt.) 220-2025 280-2630 280-3100

Nr. LD** 12/18/24 12/18/24 24/36

max. RPM 19 15 13

Cage length max. 5000 mm 5000 mm 5000 mm

Spacing WD** mm 20-200 mm 20-200 mm 20-200 mm

LD Ø mm 4-10/12 mm 4-10/12 mm 4-10/12 mm

WD Ø mm 4-12 mm 4-12 mm 4-12 mm

Welding capacity 80 KVA 80/100 KVA 80/100 KVA

◆ Very user friendly by the use of Touch Panel and IPC/PLC-control

◆ Is in conformity with the most update safety stan-dards / CE

◆ No foundation required

◆ Only one operator required

◆ Back up of all production data and settings

Characteristics:

◆ Extreme reliability and long life span due to stable construction

◆ High flexibility

◆ Dimensional change over by the push of a button and link programs for inner and outer cages

◆ Strictest production tolerances for exact and straight cages. Compatibility with any standard

◆ Very low maintenance and energy costs

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RPS◆ Highest flexibility due to fast resetting

◆ Simple operation and programming due to use of PC und IPC/PLC-control

◆ Labeling of pipes with a company’s log is possible

Characteristics:

◆ Extremely stable construction

◆ Automated recognition of pipes central axis by means of laser measurement

◆ Measuring from the in- or outside

◆ Axle control by servomotors and spindle drives Pipe testing lineFor testing, processing and documentation

of concrete pipes

Pipe diameter DN 300 – 1200 (further diameters/executions on request)

Stations Reception and if required centration stationQuadruple carriage for internal transport in between stationsDeburring station for spigot end and bell (with integrated dust extraction)Vacuum-/hydrostatical leak proof testingSpigot end grinder (PFM) for accurate processing and reshaping of spigotsMeasuring and ink jet labeling stationBack up unit for storage of all testing dataSingle carriage with pipe track or chain conveyor for evacuation of pipes from testing line

Composition Each station can be supplied as individual equipment

Application Quality assurance

Production rates The capacity matches any high production pipe machine

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PSF◆ Supervised cooling water unit with inner supply of

cooling media, for an optimized cooling and rinsing of the grinding tool

◆ Round and accurate spigot ends as the pipe is sta-tionary during the milling process

◆ Saw blade 800 / 1200 mm

◆ Safety and protective equipment installed

◆ Simple operation and programming due to the use of a PC und IPC/PLC-control

Characteristics:

◆ Positioning of axles via servo motors and spindle drives, as well as power consumption controlled forward feed

◆ Laser measuring for the automated determination of the central pipe axis, for accurate positioning of the pipes prior to cutting and milling

◆ Transport carriage for accurate positioning, leveling and rotation of pipes

Portal grinder and sawFor processing (cutting and milling) of

spigot ends of steel reinforced concrete pipes

Pipe diameter DN 300 – 2500 (further diameters/executions on request)

Cutting Straight and diagonal cuts for fi tting lengths and radius pipes

Grinding Grinding of concrete in a circular orbit by means of a spigot end grinderGrinding of spigots on cut pipeReshaping of existing spigotsAny spigot end geometry possible (incl. grooves)

Application Recycling of concrete pipes with damaged spigotsProduction of precise matching lengths and accurate shape of the spigot endProduction of radius pipes

Milling tools Customized and adjustable for any seal

Production rates Cutting at min. 12 mm forward feed per secondMilling at appr. 50 mm/sec. (at max. 3 mm lift off)

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VFM◆ Round and narrow tolerance spigot ends as the

pipe is stationary during the processing

◆ Face parallel grinding for perfect geometry as well as to guarantee the face parallel surface between bell and spigot, due to the vertical pipe position

◆ Safety and protection devices installed

◆ Simple operation and programming by the use of a PC and IPC/PLC-controls

Characteristics:

◆ Extremely rigid construction

◆ Fixation and stabilization device for small diameter pipe

◆ Axle control via servomotors and spindle drives as well as by power consumption controlled forward feed

◆ Laser measuring device to determine the pipes central axle and length

◆ Cooling water unit with supervision of flow and in-ternal cooling water supply, for an optimized coo-ling and rinsing of the milling tool

Vertical grinderFor face parallel and groove grinding

of concrete pipes

Pipe diameters DN 600 – 3600 (further dimensions and executions on demand)

Grinding Grinding of the spigot end face and spigot end shape, (with and without groove for small and large diameter pipeMilling of the material on a circular orbit around the pipe with a shaped grin-ding tool

Application Grinding of jacking pipe

Milling tools As per customer’s requirements adaptable for any seal system

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LSM◆ Highest variability in the wrap wire spacing (pro-

grammable, even for support ring use)

◆ Easy operation and programming by the use of a PC and IPC/PLC-control

◆ Optional tapered cages and cages with varying bar numbers can be produced

◆ Optional even different bar diameters an non symmetrical partitions in one cage are possible

Characteristics:

◆ No consumption of welding gas and electrodes

◆ Ergonomical handling at the wire and cage side

◆ High welding capacity and optimal welding quality due to electronical welding point control (precise power control, pressurization and duration of each welding pulse)

◆ Setting of cages and welding parameters via saved programs

◆ Highest flexibility due to a fast resetting of welding angle positions

* Further diameters on request.** Type key: R = Round / S = Round and square / P = Polygon/multi shape

Cage welding machineFor the production of round and square reinforcement

cages for driven and bored piles, columns and beams

Size* 084 150

Type** R/S/P R/S/P

Cage diameter (mm) 150-840 250-1500

Number of longitudinals Standard partitions:6, 8, 12, 16, 24(on customers request other partitions can be offered)

Standard partitions:6, 8, 12, 16, 24(on customers request other partitions can be offered)

Cage length max. 24.000 mm 24.000 mm

Cage support According requirement According requirement

Spacing of wrap wire 20-250 mm 20-250 mm

Longitudinals Ø 8-50 mm (incl. ribs) 8-50 mm (incl. ribs)

Wrap wire Ø 4-10/16 mm (incl. ribs) 4-10/16 mm (incl. ribs)

Welding capacity 100-220 KVA 100-220 KVA

Production rates In relation to the material diameter and quality up to 200 welding points/min.

In relation to the material diameter and quality up to 200 welding points/min.

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VSM◆ Easy operation by the use of a PC and IPC/PLC-

control

◆ Highest variability of the wrap wire spacing (pro-duction of several short cages in one long cage is fully programmable)

◆ Ergonomical handling on the wire and cage side

Characteristics:

◆ No consumption of welding gas and electrodes

◆ No special foundation required

◆ Very high production rates

◆ Highest flexibility due to fast changeover of the machine

◆ Setting of cages and welding parameters by saved cage programs

Accessories (optional):

◆ Spooling automat for re-spooling standard coils to a machine spool

◆ Integration of a feeding device to allow the welding of a narrow first wrap

◆ Automatisation for the bar supply and the hand-ling of ready cages

* Further sizes on request** Type key: E = simple square execution / V = Square / S = Round, triangle, Square and rectangular

Cage welding machineFor the production of round, triangle and square cages

for driven and bored piles, columns and beams

Size* 057 120

Type** E/V/S E/V/S

Cage diameter (mm) 110-575 125-1200

Flank lengths (mm) 80x80 - 405x405 90x90 - 845x845

Number of longitudinals 4-12 4-12/24

Max. RPM 30-50 30-50

Cage length max. 18.000 mm 18.000 mm

Cage support As per requirement As per requirement

Wrap wire spacing 50-350 50-350

Longitudinals Ø 8-40 mm 8-40 mm

Wrap wire Ø 5-8 mm 5-8 mm

Welding capacity 160 KVA 160 KVA

Production rates Up to 1300 m / 8 hours Up to 1300 m / 8 hours

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MSM◆ Highest flexibility due to short change over time

◆ Easy operation due to the use on a PC and IPC/PLC-control

◆ Maintenance friendly and low maintenance cost

Characteristics:

◆ Low rated power supply

◆ No consumption of welding gas and electrodes

◆ No special foundation required

◆ Setting of mesh and welding parameters via saved programs

* Type key: B = Boxes / S = narrow execution for mesh strips

Mesh welding machineFor the production of reinforcement mesh for

flat elements, box culverts, L and U shaped dry cast concrete products (boxes und rectangular pipe)

Type* B/S

Width up to 4.000 mm

Length up to 13.000mm (larger lengths on request)

Longitudinals Ø 5-22 mm (larger diameters on request)diverse bar diameters inside one mat possible

Cross wires Ø 5-12 mm (from coil / straightened and cut from bundle)

Number of longitudinal bars as per customer’s requirements

Center to center spacing of bars min. 50 mm

Spacing of wrap wire freely programmable

Welding capacity 125 KVA

Production rates appr. 1.200 m² / 8 hours (at cross wire spacing of 150 mm)

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GSM◆ No special foundation required

◆ Registration of mesh coordinates by means of a teach in function at the PC

◆ Setting of welding and coordinate parameters by means of saved programs

◆ Maintenance friendly and low maintenance cost

Characteristics:

◆ Fully automated production of wire mesh sheets, after manual positioning of precut longitudinal and cross bars, as well as with rings

◆ Interchangeable templates for simultaneous in-sertion of bars and production

◆ Production of changing geometries possible (for stations 1 and 2)

◆ No consumption of welding gas and electrodes

Mesh sheets welding machineFor the production of mesh reinforcement for manhole

bases and covers, with and without manhole

Diameter of product max. 1.800 mm (larger dimensions on request)

Wire diameters 8-12 mm (larger diameters on request)

Welding capacity 100 KVA

Production rate appr. 30 welding points / minute

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DRAASM

Accessories (optional):

◆ Installation table

Accessories (optional):

◆ Motorised decoiler

Characteristics:

◆ Standard-wire diameters up to 32mm (other sizes on request)

◆ High hydraulic capacity for hol-ding and compressing the wires and shear blades for shearing of the bur

◆ Interchangeable shear blades for the different wire diameters

◆ Simple operation and main-tenance

◆ Low maintenance

Characteristics:

◆ Production of straightened and cut longitudinals up to a max. length of 3000 mm

◆ Wire diameters 6 and 8 mm wire coils (other diameters on demand)

◆ Coil weights up to 2000 kg

◆ Straightening by means of hyperbolical rollers

◆ Simple operation and main-tenance

◆ Maintenance friendly

Straight and cut machineTo straighten and cut reinforcement

wire from coil

Shear off machineFor the shearing off of the welding bur after but welding re-bars

Service

MBK Maschinenbau GmbHFriedrich-List-Str. 19 | 88353 Kisslegg / GermanyTelefon +49 (0)7563 9131-0 | Telefax +49 (0)7563 2566www.mbk-kisslegg.de | info@mbk-kisslegg.de

◆ A team of highly motivated and well trained ser-vice engineers is at your disposal in Kisslegg (D), Burlington (USA), Jeddah (SA), Melbourne (AUS) und Delhi (India) for the installation and startup of your machines, as well as for maintenance and trouble shooting

◆ Trainings of customers in the use, adjustment and handling of machines

◆ Wear and spare parts are available in Kisslegg (D), Burlington (USA), Jeddah (SA), Melbourne (AUS) und Samara (RU)

◆ Good coverage of all time zones

◆ Service airplane for emergencies

◆ LAN- / WLAN-connections at the machines for trou-ble shooting (remote maintenance / and service), Updates and production planning are possible

◆ Retrofits and updating of elder generations of MBK machines

◆ Cost saving because of exchange parts program

Product catalogue concrete2012