maximum fill heights on culverts maximum fill heights

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30 Definitions Yielding foundation conditions occur when the founding material and the fill material are expected to settle at equal rates (compressible material). The loading is calculated in accordance with TMH7 Part 2 clause 2.3.3.2 (2). Unyielding foundation conditions occur when the founding material is incompressible (soft rock or harder material). The loading is calculated in accordance with TMH7 Part 2 clause 2.3.3.2 (3) and (4). Trench condition occurs when culverts are laid in a narrow excavation and backfilled to ground level. Embankment (untrenched) condition occurs when culverts are laid at ground level and backfilled to final formation level. The combinations of foundation and installation conditions used in TMH7 are defined as: Condition 1: Culverts in trench on unyielding foundation with no projection Condition 2: Culverts in an embankment on yielding foundation Condition 3: Culverts in an embankment on yielding foundation for h>1, 7b Condition 4: Culverts in an embankment on unyielding foundation for h<1, 7b Where h = fill heights in metres b = overall trench width or, if in an embankment, overall culvert width, in metres. Assumptions The following assumptions and clauses of TMH7 Parts 1 and 2 were used to compile the table above: A minimum fill height of 300mm over the culvert units. Where this cannot be achieved, a 100mm reinforced concrete slab must be used Standard traffic loading SNABC Fill material unit weight 20kN/m³ Concrete unit weight 24kN/m³ Horizontal earth pressure 7,8kN/m² per metre depth Ultimate Limit State Load factors. Maximum Fill Heights 29 2100 600 3.3 2.4 2100 900 3.5 2.6 2100 1200 3.7 2.7 2100 1500 75 S 3.9 75 S 2.8 2100 1800 4.1 2.9 2100 2100 4.3 3 2400 600 3.2 2.4 2400 900 3.4 2.5 2400 1200 75 S 3.5 75 S 2.1 2400 1500 3.7 2.9 2400 1800 3.8 2.8 2400 2400 4 3 Culvert Size Foundation conditions Span Height 1 and 2 3 and 4 (mm) (mm) Class Fill (m) Class Fill (m) 3000 600 3.1 2.4 3000 900 3.2 2.5 3000 1200 3.3 2.6 3000 1500 75 S 3.4 75 S 2.7 3000 1800 3.5 2.7 3000 2400 3.7 2.9 3000 3000 3.1 2.7 3600 600 3.1 2.4 3600 900 3.1 2.5 3600 1200 3.2 2.6 3600 1500 75 S 3.3 75 S 2.6 3600 1800 3.3 2.7 3600 2400 3.5 2.8 3600 3000 3.5 2.7 For higher fill heights, products can be specially designed. Culvert Size Foundation conditions Span Height 1 and 2 3 and 4 750 300 8.7 4.9 750 450 9.2 5.2 750 600 10 5.5 750 750 10.5 5.8 (mm) (mm) Class Fill (m) Class Fill (m) 600 300 10.2 5.6 600 450 200 S 11 200 S 6 600 600 12 6.4 900 300 8.6 4.8 900 450 9 5.1 900 600 175 S 9.5 175 S 5.3 900 750 10 5.6 900 950 10.2 5.8 1200 300 7.1 4.1 1200 450 7.4 4.3 1200 600 150 S 7.7 150 S 4.4 1200 900 8.2 4.7 1200 1200 8.8 5 1500 300 4.5 2.9 1500 450 4.7 3 1500 600 4.9 3.1 1500 900 5.3 3.3 1500 1200 5.6 3.5 1500 1500 6 3.7 100 S 100 S 1800 600 3.3 2.4 1800 900 3.6 2.5 1800 1200 3.8 2.7 1800 1500 4 2.8 1800 1800 4.3 2.9 75 S 75 S 175 S 175 S Maximum Fill Heights on Culverts

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Page 1: Maximum Fill Heights on Culverts Maximum Fill Heights

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DefinitionsYielding foundation conditions occur when the foundingmaterial and the fill material are expected to settle at equalrates (compressible material). The loading is calculated inaccordancewithTMH7Part2clause2.3.3.2(2).

Unyielding foundation conditionsoccurwhen the foundingmaterial is incompressible (soft rockor hardermaterial).Theloading iscalculated inaccordancewithTMH7Part2clause2.3.3.2(3)and(4).

Trench condition occurswhen culverts are laid in a narrowexcavationandbackfilledtogroundlevel.

Embankment (untrenched) condition occurs when culvertsarelaidatgroundlevelandbackfilledtofinalformationlevel.

ThecombinationsoffoundationandinstallationconditionsusedinTMH7aredefinedas:

Condition 1:Culverts intrenchonunyieldingfoundationwithnoprojection

Condition 2:Culvertsinanembankmentonyieldingfoundation

Condition 3:Culvertsinanembankmentonyieldingfoundationforh>1,7b

Condition 4: Culvertsinanembankmentonunyieldingfoundationforh<1,7b

Where h=fillheightsinmetres b=overalltrenchwidthor,ifinanembankment, overallculvertwidth,inmetres.

AssumptionsThefollowingassumptionsandclausesofTMH7Parts1and2wereusedtocompilethetableabove:

• Aminimumfillheightof300mmovertheculvertunits. Wherethiscannotbeachieved,a100mmreinforced concreteslabmustbeused• StandardtrafficloadingSNABC• Fillmaterialunitweight20kN/m³• Concreteunitweight24kN/m³• Horizontalearthpressure7,8kN/m²permetredepth• UltimateLimitStateLoadfactors.

Maximum Fill Heights

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2100 600 3.3 2.42100 900 3.5 2.62100 1200 3.7 2.72100 1500 75S 3.9 75S 2.82100 1800 4.1 2.92100 2100 4.3 3

2400 600 3.2 2.42400 900 3.4 2.52400 1200 75S 3.5 75S 2.12400 1500 3.7 2.92400 1800 3.8 2.82400 2400 4 3

Culvert Size Foundation conditionsSpan Height 1 and 2 3 and 4(mm) (mm) Class Fill (m) Class Fill (m)

3000 600 3.1 2.43000 900 3.2 2.53000 1200 3.3 2.63000 1500 75S 3.4 75S 2.73000 1800 3.5 2.73000 2400 3.7 2.9

3000 3000 3.1 2.7

3600 600 3.1 2.43600 900 3.1 2.53600 1200 3.2 2.63600 1500 75S 3.3 75S 2.63600 1800 3.3 2.73600 2400 3.5 2.8

3600 3000 3.5 2.7

Forhigherfillheights,productscanbespeciallydesigned.

Culvert Size Foundation conditionsSpan Height 1 and 2 3 and 4

750 300 8.7 4.9750 450 9.2 5.2750 600 10 5.5750 750 10.5 5.8

(mm) (mm) Class Fill (m) Class Fill (m)600 300 10.2 5.6600 450 200S 11 200S 6600 600 12 6.4

900 300 8.6 4.8900 450 9 5.1900 600 175S 9.5 175S 5.3900 750 10 5.6900 950 10.2 5.8

1200 300 7.1 4.11200 450 7.4 4.31200 600 150S 7.7 150S 4.41200 900 8.2 4.71200 1200 8.8 5

1500 300 4.5 2.91500 450 4.7 31500 600 4.9 3.11500 900 5.3 3.31500 1200 5.6 3.51500 1500 6 3.7

100S 100S

1800 600 3.3 2.41800 900 3.6 2.51800 1200 3.8 2.71800 1500 4 2.81800 1800 4.3 2.9

75S 75S

175S 175S

Maximum Fill Heights on Culverts