matweld product catalogue 01 - the welders network...mig welding torches & accessories...
TRANSCRIPT
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Product Catalogue
check out our entire range
MIG Welding Torches & AccessoriesIntroduction
Typical Setup
Types of Joints
MIG Welding Tables
BNZ 15
BNZ 25
BNZ 36
28
29
30
31
32
33
22
23
24
24
25
26
27
BNZ 40
BNZ 501
TWC No.4
TWC No.5
TWC Accessories
Modes of GMAW Transfer
TIG WeldingIntroduction
Typical Setup
Calculation Charts
17 Series
38
39
40-41
34
35
36
37
26 Series
18 Series
AccessoriesTIG
Welding MachinesIntroduction
AC Air Cooled
DC Inverters
Multi Process
TIG Welders
48-49
51-52
52-53
53
53
MIG Welders
Plasma Cutters
Plasma Torches
Water Cooler
Hot Box
42
43
44-45
45-50
46-47
Electrodes & Filler MaterialIntroduction
Electrodes
MIG Wire
TIG Wire
59-60
60
61
54
55-56
57-58
58-59
Brazing Rods
Solders & Flux
Gouging Torches
Quality Welding Products
MATWELD & MATSAFE offer a comprehensive range of
welders, accessories and safety gear permanently in stock.
The extensive range of Matweld and Matsafe products are
guaranteed to stand up to your challenging performance
demands.
From MMA to Gas and MIG to TIG we offer the latest
technology and the most comprehensive technical back-up to
help you with any welding job.
Matweld delivers best on price and performance.
Matweld, a world of welding.GAS Welding Torches & AccessoriesIntroduction
Setup. Oxy/Acetylene Gas Welding & Cutting
Setup. Oxy/LPG Gas Welding & Cutting
Gas , Flashbacks essoriesWelding Kit & Acc
Gas & AttachmentsCutting Torches
Regulators, Flow Meter & ‘Y’ Pieces
Welding, Heating & Cutting Nozzles
LPG Regulator, Torches, Neck Tubes & Burners
Straight Line Cutter, Hose & Accessories
Fittings,Gas Afrox Portapak
4
5
6
7
8
9-10
11-12
13
14
15
Welcome to our latest Product Catalogue1
www.tradecounter.co.zacheck out our entire range
Introduction
Cable Connectors, Machine/Panel Sockets & Cable
Earth Clamps Electrode Holders&
&Gouging Torches Welder's Tools
Accessories Cleaning ProductsMarking &
16-17
18
19
20
21
ARC Welding & Accessories
Concept StandsMatweld Welding Solution 67-68
Common Welding Terms
69-71
72-73
Safety Gear & AccessoriesIntroduction
Welding Helmets
Spare Lens/Goggles
66
66
66
62
63-65
65
Gloves
Welding Curtain
Aprons & Spats
Product Code Listing
INDEX
AAC Welders 43Acetylene Hose 15Acid Resistant Brushes 21Adaptor Block 45V11 39Adaptor Cental BNZ Style 25-29Adaptor Tip BNZ Style 25-29Afrox Portapak 51Aluminium Cleaner 21Alumina Cup 40Alumina Cup Gas Lens 40Anti Spatter Spray 32Apron Welders 66Arrestor Flashback 13Auto Darkening & Grinding Helmet 63-64
BBack Cap 41Brazing Rod 59Brazing Rod Copper to Copper 60Brushes Acid Resistant 21Bull Nose 1Stem 5Bull Nose Nut 15
CCable Connector 18Cable Lugs 18Cable Power MIG BNZ Style 25-31Cable Welding, 18Central Adaptor BNZ Style 25-29Chipping Hammer 20Circle Cutting Attachment 7Clamp Earth 19Clamp Oetiger 41Collet 40Collet Body TIG 40Connector Cables, 18Connector Cable/Hose TIG 41Contact Tip BNZ Style 32Contact Tip TWC Style 32Control Foot, 46Copper to Copper Brazing Rods 60Cup Gasket 37-39Cutter Straight Line 14Curtain Welding 66Cutting & Welding Kit 7Cutting Attachment 8Cutting Nozzles 11-12Cutting Torch 8
DDC Inverter Welders 43-45Diffuser Gas BNZ Style 32Diffuser Gas TWC Style 32Dinse Panel Socket 18
EEarth Clamp 19Electrode 55-56Electrode Holder 19Electrode Hot Box 53
FFlashback Arrestor 7Flip Front Goggle 65Flip Front Helmet 65Flow Meter 10Flux Silver Solder 60Flux Silver Solder Coated 60Foot Control 46
GGas Diffuser BNZ Style 32Gas Diffuser TWC Style 32Gas Hose 15Gas Lens Alumina Cup 40Gas Lens Collet Body 40
2
Gas Pipe BNZ501 29Gloves 66Goggle Gas Welding 65Gouging Torch 61Gun Plug Nut BNZ Style 25-29
HHammer Chipping Slag Remover 20Handles MIG BNZ Style 25-29Handles TIG Torch 40Heating Nozzle 11Heating Torch Lance 8Helmet Auto Darkening 64Helmet Auto Darkening & Grinding 63-64Helmet Lens 65Holder Electrode 19Hose Clamp Parallel 15Hose Nut 3/8" 15Hose O Clamp 15Hose Oxygen & Acetylene 15Hose Tail Piece 15Hot Box 53
IInverter Welders DC Stick / TIG 43-45
LLens Helmet 65Lighter Refill 7Lighter Triple Flint 7Lighter Triple Flint Refill 7Liner BNZ Style 25-29Liner TWC Style 30-31LPG Burners for LPG Torches 31LPG Neck Tubes for LPG Torches 31LPG Regulator Low Pressure 31LPG Torch Handle - No Economiser 31LPG Torch Handle - With Economiser 31Lugs Cable 18
MMIG Gun Plug Body CompleteWith Switch 25-29MIG Torch BNZ Style Matweld 25-29MIG Torch TWC Style Matweld 30-31MIG Trigger Switch Matweld 25-29MIG Welders 48-49MIG Wire 57-58Mig Wire Flux Cored 58Mixer 8Multi Process Welders 45-50
NNozzle BNZ Style 32Nozzle Cleaner Long 7Nozzle Cutting 11-12Nozzle Heating 11Nozzle Insulator TWC Style 30-31Nut And Nipple TIG 37-39Nut Bull Nose 15Nut Gun Plug BNZ Style 25-29Nut Hose 3/8" 15
OO Clamp Hose 15Oetiger Clamp 41Oxygen Hose 15
PPaint Markers 21Panel Socket 18Parallel Hose Clamp 15Passivating Gel 21Pickling Paste 21Pipe Gas BNZ501 29Plasma Cutters 51Plasma Torches 52-53Portapak, Afrox 15
Power Cable MIG 25-29Power Conduit BNZ501 29
RRegulator 9-10Regulator Heater Flow Meter CO2 10Rod Brazing 59-60Rubber Switch Boot 41
SShank 8Shroud BNZ Style 32Shroud TWC Style 32Silver Solders 60Silver Solder Flux 60Silver Solder Flux Coated 60Spats 66Straight Line Cutter 14Surface Cleaner 21Swan Neck BNZ Style 25-29Swan Neck TWC Style 30-31Switch Boot TIG 41Switch TIG 41
TTail Piece 15Teflon Liners BNZ Style 32Temperature Crayons 21TIG Adaptor Block 45V11 39TIG Collet 40TIG Collet Body 40TIG Collet Body Gas Lens 40TIG Handles 40TIG Nut And Nipple 41TIG Torch Head 40TIG Torches 37-39TIG Tungsten 41TIG Valve 37-38TIG Welders 46-47TIG Wire 58-59Tip Adaptor BNZ Style 32Tip Contact BNZ Style 32Tip Contact TWC Style 30-31Tip Nut 15Torch Cutting 8Torch Cutting Attachment 8Torch Gouging 61Torch Handle/Shank 8Torch Heating Lance 8Torch MIG BNZ Style Matweld 25-29Torch MIG TWC Style Matweld 30-31Torch Mixer 8Torch Plasma 52-53Torch TIG 37-39Torch Tip Nut 15Triple Flint Lighter 13Tungsten TIG 41
VValve TIG 37-38
WWater Cooler 53Welder Accessory Kit 15Welder's Apron 66Welding & Cutting Kit 13Welding Cable 18Welding Curtain 66Welding Goggle 65Welding Machines 43-50Welding Nozzles 1(Gas) 1Welding Rods 55-56Wire Brush 20Wire Feeder 48Wire MIG 57-58Wire TIG 58-59
YY Piece 10
Safety First.3
� Matweld products should only be used by suitably qualified and competent personnel
� Electric shock can kill - ensure that all electrical connections are safe and properly insulated
� Always inspect your equipment before use for signs of damage or wear and tear
� Ensure that all gas connections are secure and leak free
� Never operate gas equipment without suitable Flashback Arrestors
� Always adhere to the manufacturers operating instructions
� Be aware of your surroundings, sparks can ignite fires and harm you or those around you
� Arc rays can burn the skin and harm the eyes always wear suitable body and eye protection
� Fumes generated during welding or cutting can be harmful, always use in a well-ventilatedarea and where necessary make use of an adequate respirator
Always follow the necessary safety
procedures when using MATWELD
products. Wear protective clothing
at all times and take note of these
important points.
S 63-66afety gear is available on pages
Quality Welding Products
GAS Welding Torches & Accessories
Often referred to as Oxy Fuel Cutting and Welding this
process utilises the mixing of a fuel gas, most
commonly LPG or Acetylene with Oxygen to produce a
high heat flame.
The Oxy Acetylene process produces a flame of
around 3200° Celsius while the Oxy LPG flame is about
400° cooler and measures approximately 2800°
Celsius.
Acetylene is the hottest fuel gas available to man and is
generally regarded as the most effective cutting fuel.
While LPG is considerably cheaper than Acetylene it
requires almost twice the amount of Oxygen to achieve
its 2800°.
4
Quality Welding Products
ISO 5172:2006
Matweld offers a comprehensive range of Oxy LPG
and Oxy Acetylene equipment and accessories and
where required complies with the relevant
international standards.
SETUP. Oxy/Acetylene Gas Welding & Cutting
Oxy RegulatorMAT3355EN
(page )9
FlashbackArrestor
MAT3025EN(page )7
Nut MAT3061( 15page )
Tail MAT3063(page )15
Hose ClampMAT3064
(page )14
Acet RegulatorMAT3340EN
(page )9
FlashbackArrestorMAT3030EN(page 7)
Nut MAT3061(page )15
Tail MAT3063(page )15
Hose ClampMAT3064(page 14)
FlashbackArrestor
MAT3015EN(page )7
Nut MAT3062(page )15
Tail MAT3063(page )15
Hose ClampMAT3064
(page )14
FlashbackArrestorMAT3020EN(page )7
Nut MAT3062(page )15
Tail MAT3063(page )15
Hose ClampMAT3064(page )14
Nozzles(page )11
ANM ANM A ENM ANME
Shank MAT3003EN(page )8
MixerMAT3004EN(page )8
Swaged NozzleMAT3100(page )11
Cutting AttachmentMAT3002EN(page )8
Tip Nut MAT3504(page )15
5
NOW WITHEXTENDED
STEMNOW WITHEXTENDED
STEM
Tip Nut MAT3504(page )15
Cutting TorchMAT3005EN
(page )8
Quality Welding Products
EN ISO 2503
NO
N
-REMOVEA
BLE
CO
NTROL KN
OB
NO
N
-REMOVEA
BLE
CO
NTROL KN
OB
SETUP. Oxy/LPG Gas Welding & Cutting
Tip Nut MAT3504(page )15
Cutting TorchMAT3005EN
(page )8
PNM PNM P ENM PNME
6
Oxy RegulatorMAT3355EN
(page )9
NOW WITHEXTENDED
STEM
LPG RegulatorMAT3344
(page )10
FlashbackArrestor
MAT3025EN(page )7
Nut MAT3061( 15page )
Tail MAT3063(page )15
Hose ClampMAT3064
(page )14
FlashbackArrestorMAT3030EN(page 7)
Nut MAT3061(page )15
Tail MAT3063(page )15
Hose ClampMAT3064(page 14)
FlashbackArrestor
MAT3015EN(page )7
Nut MAT3062(page )15
Tail MAT3063(page )15
Hose ClampMAT3064
(page )14
FlashbackArrestorMAT3020EN(page )7
Nut MAT3062(page )15
Tail MAT3063(page )15
Hose ClampMAT3064(page )14
Shank MAT3003EN(page )8
MixerMAT3004EN(page )8
Swaged NozzleMAT3100(page )11
Cutting AttachmentMAT3002EN(page )8
Tip Nut MAT3504(page )15
Nozzles(page )11
Quality Welding Products
EN ISO 2503
NO
N
-REMOVEA
BLE
CO
NTROL KN
OB
Matweld PNM Cutting Nozzles (Short)15 Piece� A professional welding and cutting kit presented in a strong polypropylene carry
case� Cutting capacity of up to 200mm and a welding capacity of 9mm this is the ideal
kit for precise welding, soldering, brazing and cutting
� 1- Torch handle� 1 - Cutting attachment� 1 - Mixer� 1 - Single stage oxygen regulator� 1 - Single stage acetylene regulator� 2 - Torch mounted flashback arrestors� 1 - ANM 0.8mm cutting nozzle� 3 - Swaged welding nozzles (3,5,7)� 1 - 6 metre twin hose with 3/8" fittings� 1 - Goggles� 1 - Flint lighter
MAT3015EN
MAT3020EN
MAT3025EN
MAT3030EN
MAT3035EN
MAT3040EN
MAT3045EN
MAT3050EN
Each
Each
Each
Each
Each
Each
Each
Each
Part No. Packing
3/8"
3/8"
3/8"
3/8"
9/16
9/16
9/16
9/16
Size
British
British
British
British
American
American
American
American
Type
Acetylene Reg
Acetylene Torch
Oxygen Reg
Oxygen Torch
Acetylene Reg
Acetylene Torch
Oxygen Reg
Oxygen Torch
Mount
Flashback Arrestors� For the prevention of flashback and gas reverse flow, these arrestors are
available in both regulator and torch 3/8" and 9/16 mount fittings� Fitted with both a spring loaded non-return valve to orevebt gas reverse flow
and a sintered stainless flame arrestor to stop and extinguish a flashback
Matweld Long Type Nozzle Cleaner� Assorted cleaning pins in one convenient case� Supplied with cleaning file
Matweld Triple Flint Lighters and Refills� Convenient one hand operation� Triple flint head for prolonged service life (renewable)
Matweld 300mm Circle Cutting Attachment & Radius Cutter� For use with SNM or PNM nozzles� Cutting radius of 300mm allowing for 600mm cuts
Quality Welding Products
Matweld Gas Welding Kit & Accessories
MAT3000EN
Part No.
REGULATORS CONFORM TO EN ISO 2503CUTTING TORCH CONFORMS TO EN ISO 5172
MAT3503
Part No.
MAT3075
Part No.
FLASHBACK ARRESTORS CONFORM TO EN ISO 730-1:2002
MAT3065
Part No.
MAT3070
Part No.
7
Matweld Gas Cutting Torches & Attachments
Matweld Black Handle Cutting Torch� A streamlined cutting torch designed to ensure operator comfort� Heavy duty cutting up to 300mm� Top cutting lever with hold down button� Stainless steel tubes for greater heat resistance� Die forged 90° brass head for strength and durability� For use with Acetylene or Propane� Uses ANM / ANME / PNM and
12PNME cutting tips (page )� Hose connection BSP 3/8" thread
Matweld Brass Handle Cutting Torch� A streamlined cutting torch designed to ensure operator comfort� Heavy duty cutting up to 300mm� Top cutting lever� Stainless steel tubes for greater heat resistance� Die forged 90° brass head for strength and durability� U 12ses ANM / ANME / PNM and PNME cutting tips (page )� For use with Acetylene or Propane� Hose connection BSP 3/8" thread
CONFORMS TO EN ISO 5172
8
Quality Welding Products
CONFORMS TO EN ISO 5172
Matweld Cutting Attachment� Heavy duty cutting attachment for cuts up to 200mm� Top cutting lever� Stainless steel tubes for greater heat resistance� Die forged 90° brass head for strength and durability� U 11 12ses ANM / ANME / PNM and PNME cutting tips (page & )� For use with Acetylene or Propane
Matweld Handle/Shank� Heavy duty handle for cuts up to 200mm and welds up to 9mm� Extruded aluminium handle� Stainless steel needle valves for fast accurate flame adjustment� Hose connection BSP 3/8"
Matweld Torch Heating Lance� For connection to MAT3010EN high capacity torch mixer� Uses heating nozzles (page 1 )1
Matweld Mixer� For connection to MAT3003EN torch handle� Medium pressure mixer� Uses swaged welding nozzles (page 1 )1
Matweld Torch Mixer - High Capacity� For connection to MAT3003EN torch handle� High pressure mixer� Uses heating lance (below) and heating nozzles (page 11)
CONFORMS TO EN ISO 5172
Typical Heating Lance Setup
For Heating nozzles (see page 1 )1
Matweld Handle/ShankMatweld Torch Heating Lance Matweld Mixer
CONFORMS TO EN ISO 5172
MAT3004EN
Part No.
MAT3005EN
Part No.
MAT3002EN
Part No.
MAT3003EN
Part No.
MAT3006EN
Part No.
MAT3010EN
Part No.
MAT3011EN
Part No.
Quality Welding Products
Matweld Regulators
Matweld Single-Stage Oxygen Regulator� Forged brass body for maximum strength� Chrome bonnet� Non-removalbe adjustment knob� Sintered metal filter to trap impurities� 3/8" right hand thread outlet� Easy to read gauges
CONFORMS TO EN ISO 2503
MAT3340EN
Acetylene
Part No.
Matweld Multi-Stage Acetylene Regulator� Two regulators in one forged brass body for maximum strength� For use in harsh environments where gauges would be damaged� First stage reduces full cylinder capacity by approximately 90%� Second stage accurately controls flow and delivery pressure� Calibrated chrome bonnet� Pressure displayed on piston-type indicator� Sintered metal filter to trap impurities� 3/8" right hand thread outlet
CONFORMS TO EN ISO 2503
Matweld Multi-Stage Oxygen Regulator� Two regulators in one forged brass body for maximum strength� For use in harsh environments where gauges would be damaged� First stage reduces full cylinder capacity by approximately 90%� Second stage accurately controls flow and delivery pressure� Calibrated chrome bonnet� Pressure displayed on piston-type indicator� Sintered metal filter to trap impurities� 3/8" left hand thread outlet
CONFORMS TO EN ISO 2503 CONFORMS TO EN ISO 2503
MAT3350EN
Oxygen
Part No.
NOW WITHEXTENDED
STEM
NOW WITHEXTENDED
STEM
Matweld Single-Stage Acetylene Regulator� Forged brass body for maximum strength� Chrome bonnet� Non-removalbe adjustment knob� Sintered metal filter to trap impurities� 3/8" left hand thread outlet� Easy to read gauges
MAT3355EN
Oxygen
Part No.
MAT3335EN
Acetylene
Part No.
9
NOW WITHEXTENDED
STEM
NOW WITHEXTENDED
STEM
10
Quality Welding Products
Matweld Flow Meter, Regulator & ‘Y’ Pieces
EN ISO 2503
Matweld Argon Flow Meter� Forged brass body and bonnet for maximum strength� Precision engineered pressure compensated design for precise flow� Sintered metal filter to trap impurities� 3/8" right hand thread outlet� Easy to read gauge� Easy to read flow tube with 360° visibility� Suitable for MIG and TIG applications
Matweld LPG Regulator� Forged brass body and bonnet for maximum strength� Precision engineered pressure compensated design for precise flow� Sintered metal filter to trap impurities� 3/8" left hand thread outlet� Easy to read gauge� Suitable for Oxy/LPG applications� Maximum inlet pressure 2715 BAR� Delivery pressure 0.1378 - 1.378 BAR
Matweld 'Y' Piece - Acetylene� For connecting two hoses to the same regulator� Suitable for use on Matweld flow meters when TIG purging� Two needle valves for independent or dual control
MAT3345EN
Part No.
CONFORMS TO EN ISO 2503
MAT3344
Part No.
MAT3502
Acetylene
Part No.
MAT3501
Oxygen/Argon
Part No.
Matweld 'Y' Piece - Oxygen/Argon� For connecting two hoses to the same regulator� Suitable for use on Matweld flow meters when TIG purging� Two needle valves for independent or dual control
NOW WITHEXTENDED
STEM
Quality Welding Products
Matweld Welding, Heating & Cutting Nozzles
Matweld Welding Nozzles� Tips are swaged and are machined from copper� Tip size stamped on each tip� Tips show excellent flame shape� For use with MAT3004EN mixer & MAT3003EN handle (see page 8)
MAT3100
MAT3110
MAT3120
2.0mm
2.6mm
3.2mm
Part No.Material
Thickness
3
5
7
OxygenPressure (Bar)
AcetylenePressure (Bar)
NozzleLength
TipSize
1
1
1
0.15
0.15
0.15
130mm
130mm
175mm
Matweld Heating Nozzles� Specially designed flame release slots prevent flashbacks� For use with oxy propane� For efficient heating of metals prior to welding or bending
MAT3080
MAT3085
MAT3090
MAT3095
Part No.
2H
3H
4H
5H
Type
Matweld ANM Cutting Nozzles (Short)� Oxy acetylene cutting Nozzles� For use with MAT3005EN, MAT3006EN & MAT3002EN cutting attachment (see
page 8)
MAT3130
MAT3131
MAT3132
MAT3133
MAT3134
Part No.Nozzle
Size
0.8mm 1/32" #1
1.2mm 3/64" #2
1.6mm 1/16" #3
2.0mm 5/64" #4
2.4mm 3/32" #5
1 - 5mm
5 - 10mm
10 - 30mm
30 - 60mm
60 - 100mm
CuttingThickness
OxygenPressure (Bar)
AcetylenePressure (Bar)
NozzleLength
1.5
2
2.5
3
3.5
0.5
0.5
1
1
1.5
75mm
75mm
75mm
75mm
75mm
Matweld ANME Cutting Nozzles (Long)� Oxy acetylene cutting nozzles� For use with MAT3005EN, MAT3006EN & MAT3002EN cutting attachment (see
page 8)
MAT3138
MAT3139
MAT3140
MAT3141
MAT3142
Part No.Nozzle
Size
0.8mm 1/32" #1
1.2mm 3/64" #2
1.6mm 1/16" #3
2.0mm 5/64" #4
2.4mm 3/32" #5
1 - 5mm
5 - 10mm
10 - 30mm
30 - 60mm
60 - 100mm
CuttingThickness
OxygenPressure (Bar)
AcetylenePressure (Bar)
NozzleLength
1.5
2
2.5
3
3.5
0.5
0.5
1
1
1.5
88mm
88mm
88mm
88mm
88mm
11
Quality Welding Products
Matweld Cutting Nozzles
Matweld PNM Cutting Nozzles (Short)� Oxy propane cutting nozzles� Two piece cutting nozzles� For use with MAT3005EN, MAT3006EN & MAT3002EN cutting attachment
(see page 8)
Matweld PNME Cutting Nozzles (Long)� Oxy propane cutting nozzles� Two piece cutting nozzles� For use with MAT3005EN, MAT3006EN & MAT3002EN cutting attachment
(see page 8)
Matweld 6290NX Propane Cutting Nozzles� Oxy propane cutting nozzles� Two piece cutting nozzles
Matweld 2890 American Style Cutting Nozzles� Oxy acetylene cutting nozzles� One piece cutting nozzles
MAT3155
MAT3156
MAT3157
MAT3158
MAT3159
MAT3160
Part No. NozzleSize
0.8mm 1/32" #1
1.2mm 3/64" #2
1.6mm 1/16" #3
2.0mm 5/64" #4
2.4mm 3/32" #5
3.2mm 1/8" #6
1 - 5mm
5 - 10mm
10 - 30mm
30 - 60mm
60 - 100mm
100 - 200mm
CuttingThickness
OxygenPressure (Bar)
PropanePressure (Bar) Length
1.5
2
2.5
3
3.5
4
0.5
0.5
1
1
1.5
1.5
75mm
75mm
75mm
75mm
75mm
75mm
MAT3165
MAT3166
MAT3167
MAT3168
MAT3169
MAT3170
Part No. NozzleSize
0.8mm 1/32" #1
1.2mm 3/64" #2
1.6mm 1/16" #3
2.0mm 5/64" #4
2.4mm 3/32" #5
3.2mm 1/8" #6
1 - 5mm
5 - 10mm
10 - 30mm
30 - 60mm
60 - 100mm
100 - 200mm
CuttingThickness
OxygenPressure (Bar)
PropanePressure (Bar) Length
1.5
2
2.5
3
3.5
4
0.5
0.5
1
1
1.5
1.5
92mm
92mm
92mm
92mm
92mm
92mm
MAT3190
MAT3191
MAT3192
MAT3193
MAT3195
MAT3197
Part No. NozzleSize
NX00
NX0
NX1
NX2
NX4
NX6
5 - 10mm
10 - 15mm
15 - 25mm
25 - 50mm
199 - 175mm
250 - 300mm
CuttingThickness
OxygenPressure (Bar)
PropanePressure (Bar) Length
1.5
2
2.5
3
4
6
0.5
1
1
1
1.5
1.5
57mm
57mm
57mm
57mm
57mm
57mm
MAT3200
MAT3201
MAT3202
MAT3203
Part No. NozzleSize
2890-1F
2890-2F
2890-3F
2890-4F
0 - 10mm
10 - 50mm
50 - 100mm
100 - 150mm
CuttingThickness
OxygenPressure (Bar)
AcetylenePressure (Bar) Length
1.0 - 1.5
1.5 - 2.5
3.0 - 4.5
5.0 - 5.5
0.20
0.30
0.50
0.70
78mm
78mm
78mm
78mm
12
Quality Welding Products
LPG Regulator, Torches, Neck Tubes & Burners
Matweld LPG Regulator Low Pressure� The body and bonnet are formed in a sealed unit with aluminium alloy &
zinc alloy� Inlet Diameter: Ø22.35, W14-L� Outlet Diameter: Ø10mm for 8mm I.D. hose� Inlet Pressure (P): 0.7~15.6 kg/cm2� Outlet Pressure (R): 280mmH2O� Flow Capacity (Q): 1.0kg/hr
MAT3250
Part No.
13
Matweld LPG Torch Handle With Economiser� Equipped with an economiser valve with separate control knob� A suitable pilot flame is adjusted with this knob while the trigger is released� When the trigger is depressed, the burner returns to the� working flame previously adjusted with the standard valve� control knob� The trigger is easily locked in position and can be operated with one hand� The economiser valve saves both time and gas, especially when working a long
operation with frequent breaks using large burners with heavy gas consumption
MAT3255
Part No.
Matweld LPG Torch Handle - No Economiser� These torch handles are ergonomically designed which fits comfortably and
securely into the hand
MAT3260
Part No.
Matweld LPG Neck Tubes For LPG Torches� Use with LPG Torch handles� Designed for use with the range of burners� Longer lengths are available to increase the distance between the burner and the
handle reducing the effect of radiant heat back onto the hand during operation
MAT3270
Short - 70mm
Part No.
MAT3265
Long - 180mm
Part No.
MAT3275
Extra Long - 750mm
Part No.
Matweld LPG Burners For LPG Torches� Burners are designed for high-pressure operation (200kPa)
and all of them can be connected to the universal handles by
means of the neck tubes� The special design ensures that cool primary air forms a
cooling air gap between flame and burner tube, thus ensuring
a very long burner lifetime� Powerful, wind proof flames, suitable for outdoor work
MAT3284
MAT3285
MAT3286
MAT3287
MAT3288
Part No. NozzleSize
19mm
25mm
29mm
32mm
42mm
200kPa
200kPa
200kPa
200kPa
200kPa
OperatingPressure
MAT3284
Part No.
MAT3285
Part No.
MAT3286
Part No.
MAT3287
Part No.
MAT3288
Part No.
Matweld Straight Line Cutter Add-on Track
� 1 8 metre long.� Interlocking� Lightweight aluminium construction
Tracks interlock
for directional stability
60 - 90mm
CuttingThickness
150-800mm/min
CuttingSpeed Power
220V AC
Weight
9.5kg
Size
315 x 140 x 175mm
14
Quality Welding Products
Straight Line Cutter, Hose & Accessories
Matweld Straight Line Cutter
� Portable oxy-fuel cutting machine� Cutting range 6-90mm� For use with oxy/acetylene or oxy/propane� Lightweight aluminium construction� High quality motor with variable speed control� Forward reverse action� Reduces cutting times� Supplied with 2 x 1 8 metre tracks.� Additional tracks are available (see below)
MAT3551
Part No.
MAT3550
Part No.
Matweld Hose Clamp� Used to secure hose to tail pieces
Matweld Parallel Hose Clamps8mm� Used to hold oxygen and acetylene hoses side by side
MAT3064
Part No.
MAT3365
Part No.
MAT3400H
MAT3401H
8mm x 100mm
8mm x 100mm
Part No. Size
Acetylene
Oxygen
Type
Matweld Oxygen and Acetylene Hose� Heavy duty reinforced hose� 8mm internal diameter� Oxygen hose blue� Acetylene hose red
MAT3401H
Part No.
MAT3400H
Part No.
Quality Welding Products
Matweld Gas Fittings, Afrox Portapak
MAT3504
Part No.
MAT3504
MAT3506
Part No.
MAT3004EN - MAT3006EN
MAT3009
Torch
MAT3061
MAT3062
MAT3063
Part No.
3/8" Oxy R/H
3/8" Acet L/H
3/8" Tail Piece
Size/Type
Matweld Tip Nuts� Replacement tip nut for Matweld MAT3005EN, MAT3006EN cutting torches� Used to secure the cutting nozzle to the cutting torch or cutting attachment
Matweld Nuts and Tails� Replacement nut and tails for
oxygen and acetylene hose� 3/8" thread size (British)� 9/16" thread size (American)� Oxygen thread right hand� Acetylene thread left hand
� Tail pieces for use with 8mm ID
hoses� Use MAT3064 hose 'O' clips to
secure hose to tail piece� Care must be taken to ensure that
the correct nuts are affixed to the
correct hose
Matweld Bull Nose Stem and Nuts� MAT3056 Bull Nose Stem universal, can be used with both Bull Nose nuts.� MAT3057 Acetylene Bull nose nut� MAT3058 Oxygen Bull Nose nut can be
used on Argon flowmeters
MAT3506
Part No.
MAT3061
3/8"
Part No.
MAT3062
3/8"
Part No.
MAT3063
3/8"
Part No.
15
MAT3066
MAT3067
MAT3068
Part No.
9/16" Tail Piece
9/16" Oxy R/H
9/16 “Acet L/H
Size/Type
MAT3056
Part No.
MAT3057
Acetylene
Part No.
MAT3058
Oxygen
Part No.
MAT3067
9/16"
Part No.
MAT3068
9/16"
Part No.
MAT3066
9/16"
Part No.
Afrox PortapakAfrox Portapak� The Afrox PortaPak® is the ideal welding and cutting set for those difficult-
to-get-to jobs� Light and robust, yet still having man-sized capabilities, it is easily moved
by one person, and can be lifted through hatches or into service vehicles� Because of its small size and portability, the set is ideal for emergency
vehicles or on maintenance duty in industry where portability is a must� The PortaPak® is ideal for fusion weld, braze weld, silver solder, heating
and cutting� Nozzles provided will fusion weld steel up to 4 mm and cut steel up to 6
mm thick� The cutting capability can be extended to 20 mm by using the AFN 1,2 mm
nozzle or to ± 35 mm using the AFN 1,6 mm
AFRW005772
KITAFRW005772
40AFRW0057
82AFRW0057
Part No. Description
Afrox S E CPortapak et xcluding ylinders
Afrox S In CPortapak et cluding ylinders
Afrox Oxygen Cylinder FullPortapak
Afrox Acetylene Cylinder FullPortapak
MMA Arc Welding Process
Manual Metal Arc or Stick welding refers to the
process of joining metals by striking an electric arc
between a flux coated filler material (electrode) and
the metal that needs to be welded (parent metal).
The Electrode carries the current to provide the
electric arc and also provides the filler material. The
flux coating burns away and provides the shielding
atmosphere to protect the weld pool.
The heat generated by the arc melts both the parent
metal as well as the electrode allowing the two to
merge together to form a solid mass. MA weldingM
remains a very popular and efficient way of joining
metals and is still widely used today.
16ARC Welding & Accessories 16
Quality Welding Products
Alternating Current (AC)
An electrical current that reverses its direction at
regular intervals, such as 60 cycles alternating
current (AC), or 60 hertz.
Amperage
The measurement of the amount of electricity flowing
past a given point in a conductor per second. Current
is another name for amperage.
Arc
The physical gap between the end of the electrode
and the base metal. The physical gap causes heat
due to resistance of current flow and arc rays.
Current
Another name for amperage. The amount of
electricity flowing past a point in a conductor every
second
Direct Current (DC)
Flows in one direction and does not reverse its
direction of flow as does alternating current.
Direct Current Electrode Negativ (DCEN)e
The specific direction of current flow through a
welding circuit when the electrode lead is connected
to the negative terminal and the work lead is
connected to the positive terminal of a DC welding
machine. Also called direct current, straight polarity
(DCSP).
Direct Current Electrode Positive (DCEP)
The specific direction of current flow through a
welding circuit when the electrode lead is connected
to a positive terminal and the work lead is connected
to a negative terminal to a DC welding machine. Also
called direct current, reverse polarity (DCRP).
Duty Cycle
The number of minutes out of a 10-minute time
period an arc welding machine can be operated at
maximum rated output. An example would be 60%
duty cycle at 300 amps. This would mean that at 300
amps the welding machine can be used for 6 minutes
and then must be allowed to cool with the fan motor
running for
4 minutes. (Some manufacturers rate machines on a
5 minute cycle).
Earth Clamp(page 19)
Workpiece
Electrode Holder(page 19)
Electrode(pages 55 - 56)
ElectrodeCable
Earth Cable
PowerSource
(pages 43 - 45)
Arc
17
Quality Welding Products
Arc Welding & Accessories
18
Quality Welding Products
MAT1000
Part No.
Matweld Bayonet Type� Solid brass connectors� Rubber insulation� For joining up to 70 mm² cables� Rated 500 Amp� Not for connecting cables to welding machines
Matweld Dinse Type 50/70� Solid brass connectors� Rubber insulation� For use with 50 and 70 mm² cables� Can be used to connect cables to
pwelding machines using MAT1025 anel socket (see above right)
Matweld Dinse Type 35/50� Solid brass connectors� Rubber insulation� F 3 5or use with 0 and 0 mm² cables� Can be used to connect cables to
welding machines using MAT1025 panel socket (see above right)
Dinse Type 10/25� Solid brass connectors� Rubber insulation� F 1 25or use with 0 and mm² cables� Can be used to connect cables to
welding machines using MAT102 panel socket6 (see )above right
MAT1000
MAT1005
500 Amp
500 Amp
Female
Male
Part No. RatingType
MAT1005
Part No.
MAT1021
MAT1022
500 Amp
500 Amp
50/70 Female
50/70 Male
Part No. RatingType
MAT1021
Part No.
MAT1022
Part No.
MAT1015
MAT1020
300 Amp
300 Amp
30/50 Female
30/50 Male
Part No. RatingType
MAT1015
Part No.
MAT1020
Part No.
MAT1016
Part No.
MAT1017
Part No.
MAT1016
MAT1017
200 Amp
200 Amp
10/25 Female
10/25 Male
Part No. RatingType
Matweld Panel Sockets� Replacement panel sockets for
welding machines and generators� Small size for 10/25 Dinse type
cable connectors� Large size for 35/50 and 50/70
cable connectors
MAT1026
MAT1025
200 Amp
500 Amp
10/25
35/50 & 50/70
Part No. RatingType
MAT1026
Part No.
MAT1025
Part No.
A
B
Matweld Cable Lugs� Manufactured from high conductivity
copper which is tin plated to preventcorrosion� Suitable for use with all welding cables,
provided the correct size is selectedand the relevant crimping methods areused� Available for conductors from 16mm² to
70 mm²� Easy to use in conjunction with mechanical or hydraulic crimping equipment
Part No. Masskg/m
Areamm²
Dia.mm 100% 85% 60% 30% 10%
Current Rating / Duty Cycle (A)Packing/ Coil (M)
Colour
MAT1400
MAT1405
MAT1410
MAT1415
MAT1420
MAT1425
MAT1430
MAT1435
MAT1440
MAT1445
MAT1450
MAT1455
6
30
100
6
30
100
10
30
100
10
30
100
Green
Blue
Grey
Red
0.203
0.283
0.384
0.534
16
25
35
50
9.4
10.7
12.0
14.3
83
105
139
173
90
113
150
188
105
135
180
296
150
191
255
315
184
236
311
386
MAT1300
MAT1305
MAT1310
MAT1315
MAT1320
16mm²
25mm²
35mm²
50mm²
70mm²
12mm
12mm
12mm
12mm
12mm
Part No. Cable Ø (B)Hole Ø (A)
Matweld Welding Cable� SABS Approved� D , 1ouble insulated 000V
16mm² 25mm²
35mm² 50mm²
Cross sections shown at actual size
Matweld Cable Connectors, Machine/Panel Sockets & Cable
19
Quality Welding Products
Matweld Earth Clamps & Electrode Holders
MAT1030
Part No.
Matweld 200A Plated Crocodile Type� Suitable for user up to 200 Amps at 60% duty cycle� Light to medium duty
Matweld 400A Plated Crocodile Type� Suitable for user up to 400 Amps at 60% duty cycle� Medium to heavy duty
MAT1035
Part No.
Matweld 600A Plated Crocodile Type� Suitable for user up to 600 Amps at 60% duty cycle� Heavy duty
MAT1045
Part No.
Matweld Heavy Duty Brass G-Clamp Type� Suitable for use up to 600 Amps� Heavy duty applications
MAT1050
Part No.
Matweld KD Style� Entry level DIY electrode holder� Available in 300 and 500 Amp� Suitable for home and light industrial use
MAT1070
MAT1080
300 Amp
500 Amp
Part No. Rating
Matweld Jaw Type� Fully industrial jaw type electrode holder� Available in 300 and 500 Amp MAT1110
MAT1115
300 Amp
500 Amp
Part No. Rating
Matweld Optimus Style� Fully industrial collect type electric holder� Available in 300, 400 and 600 Amp� Fully insulated jaws� Ribbed handles for better grip and optimal cooling
MAT1085
MAT1090
MAT1095
300 Amp
400 Amp
600 Amp
Part No. Rating
Matweld Twist-lock Type� Heavy industrial screw type electrode holder� Available in 400 and 600 Amp� Knurled handles for better grip and optimal cooling� Screw type clamping mechanism ensures proper
connection with electrode
MAT1100
MAT1105
400 Amp
600 Amp
Part No. Rating
Quality Welding Products
Matweld Gouging Torches & Welder's Tools
MAT1280
Part No.
Matweld 800 Amp K4 Type� General purpose carbon arc air gouging torch� Gouging, cutting, beveling & piercing metal� 15 torch angle� 2 metre swivel cable� Requires compressed air at 80 to 100 psi� Weight 2.4kg
Matweld 1000 Amp K5 Type� Heavy duty carbon arc air gouging torch� Gouging, cutting, beveling & piercing
metal� Heavy duty foundry application� 2 metre swivel cable� Requires compressed air at 80 to 100
psi� Weight 2.4kg
20
MAT1275
Part No.
Selected gouging torch
spares are available
Selected gouging torch
spares are available
Welder's Chipping Hammer� Chisel and point end� Comfortable spring handle
HON2000
Part No.
Welder's Wire Brush 4 Row Brazing� Wooden handle� Heavy duty steel bristles� For cleaning mild steel before and after welding or brazing
SPR2060
Part No.
SPR2070
Part No.
HON0700
Part No.
Welder's Wire Brush 5 Row Stainless Steel� Heavy duty stainless steel bristles� Wooden handle� For cleaning stainless steel & aluminium before and after welding
Welder's Wire Brush 6 Row� Light duty� Wooden handle
PELOX
21
Quality Welding Products
Matweld Marking Accessories & Cleaning Products
Matweld Temperature Crayons� Calibrated at ±1% Accuracy� Lead and Sul ur freeph� Compliance with European RoHS regulations� Simple to use; mark surface of metal with the required crayon� Once the surface reaches the rated temperature of the , the markcrayon
would melt� For use during pre-welding, inter-pass, and post welding� Sold in boxes of 5 per box
MAT1500
MAT1501
MAT1502
MAT1503
MAT1504
MAT1506
MAT1505
MAT1507
MAT1508
38/100
52/125
59/138
66/150
79/175
93/200
101/213
107/225
110/231
Part No. °C/°F
MAT1518
MAT1519
1520MAT
MAT1521
MAT1522
MAT1523
MAT1524
MAT1526
MAT1525
MAT1527
246/475
253/488
260/500
274/525
288/550
302/575
316/600
343/650
371/700
399/750
Part No. °C/°F
MAT1509
1510MAT
MAT1511
MAT1512
MAT1513
MAT1514
MAT1516
MAT1515
MAT1517
Part No. °C/°F
121/250
135/275
149/300
163/325
177/350
191/375
204/400
218/425
232/450
Matweld Paint Markers� Each marker has a high quality reversible nib� Permanent marking, lettering, coding or numbering can be made using
these marker pens� Low Chloride, Fast Drying� Weather Resistan Markst� Suitable for marking on metal, glass, wood, rubber, plastic etc� The mark will withstand up to 400 Ctemperatures °� Sold in boxes of 12 per box
MAT1530
White
Part No.
MAT1531
Yellow
Part No.
Pelox Picking Paste� This top quality paste removes all
annealing colours and welding scale inthe area of the HAZ� Suitable for all grades of Stainless Steel� Shorter Reaction Time� Stronger Pickling Action� Easily rinses off
MAT0855
MAT0860
MAT0861
2kg
1kg
12.5kg
Part No. Size
Pelox Passivating Gel� It is a popular misconception that
Pickling Paste can also perform aPassivating role
� Stainless Steel owes its corrosionresistance to a microscopic PassiveLayer
� This Passive Layer needs to berestored after Pickling
� Pickling paste cannot both Pickleand Passivate
MAT0865
MAT0866
2kg
10kg
Part No. Size
Pelox Aluminium Cleaner� A Highly effective Pickling Agent for
Aluminum surfaces� Also suitable for other metals and
alloys (Brass)� Odorless� Removes Oxides, contaminations
and nnealing coloursa� Produces an evenly brightened
surface
MAT0870
MAT0871
2kg
10kg
Part No. Size
Pelox Surface Cleaner� Removes annealing colours, welding
scale and corrosion, traces of oil andgrease from stainless steel surfaces
� Surfaces are brightened and show abrilliant optical effect
� The indicator achieves controllablespraying and reduction of theemission of poisonous and nitrousgases
� Cleaning of slightly greasy surfaces� Control of reaction (decolorization)
MAT0875
MAT0876
2kg
20kg
Part No. Size
Pelox Acid Resistant Brushes� Special Acid resistant brushes for
applying Pickling & Passivatingproducts
MAT0886
MAT0885
MAT0887
1.0
1.5
Small
Part No. Size
MAT0886 (1,0)
MAT0885 (1,5)
MAT0887 (Small)
MIG Welding Torches & Accessories
Quality Welding Products
22
The MIG process is one of the most common methods
of joining mild steel, stainless steels and aluminium
used in industry today.
Metal Inert Gas or MIG welding gets its name from the
inert shielding gas used instead of flux. It is also often
referred to as CO2 Welding gas of choice. Today
various different mixed gasses are used, these gasses
are predominantly CO2 to which other gasses have
been added to increase the efficiency of the gas.
In the MIG process a roll of continuous wire is fed
through a MIG Torch or Gun to the work piece. On
contact with the parent metal this wire creates the arc
as well as provides the filler material for the weld.
MIG welding is fast and efficient with good quality
welds being achieved on most weldable materials.
23
Workpiece Earth Clamp(see page 1 )9
WorkpieceEarth Clamp
(see page 1 )9
Push Pull MIG Torch(Order Code PARPP4000W-80)
AluminiumSized Tip
Teflon Liner
Earth Cable
Standard Liner
CorrectlySized Tip
Power Source(see page )48
ColdWater Out
WaterCooler
(see page )53
Hot WaterReturn
WorkpieceEarth Clamp
(see page 1 )9
Earth Cable
Earth Cable
MIG Torch(see pages )25 - 31
Water CooledMIG Torch(see page 3 )9
Quality Welding Products
MIG Welding - Typical Setup
TO WELD MILD & STAINLESS STEEL
TO WELD ALUMINIUM
WATER COOLED MIG WELDING
MIG Welding Tables
THICKNESSOF METAL
SHEET(MM)
TYPESOF
JOINTS
R(mm)
SPEEDWIRE
(m/min)
WELDINGCURRENT
(A)
WELDINGSPEED
(m/min)
N°. OFPASSES
TYPESOF
WELDING
WELDINGVOLTAGE
(V)A
ØWIRE(mm)
THICKNESSOF METAL
SHEET(MM)
TYPESOF
JOINTS
R(mm)
SPEEDWIRE
(m/min)
WELDINGCURRENT
(A)
WELDINGSPEED
(m/min)
N°. OFPASSES
TYPESOF
WELDING
WELDINGVOLTAGE
(V)A
ØWIRE(mm)
THICKNESSOF METAL
SHEET(MM)
TYPESOF
JOINTS
R(mm)
SPEEDWIRE
(m/min)
WELDINGCURRENT
(A)
WELDINGSPEED
(m/min)
N°. OFPASSES
TYPESOF
WELDING
WELDINGVOLTAGE
(V)
0,9
1,6
2
2,5
3
6
10
1 & 4
1 & 4
4
4
4
4
4
4
4
4
4
4
4
4
1
1
4
4
4
4
4
4
4
4
4
4
4
4
2
4
4
4
4
4
4
4
2
1
4
4
4
4
4
4
4
4
4
2
2
4
4
4
4
4
P.O.VD.ST
P.VD
P
O
V
ST
P
P
O,V
O,V
V
V
ST
ST
P
VD
P
O,V
V
ST
P
O,V
V
ST
P
O,V
V
ST
P
O,V
V
ST
P
O,V
V
ST
P
VD
P
OV
V
ST
V
ST
P
O,V
V
P
V
O,V
V
ST
V
ST
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0,8
1,6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0,8
1,6
0
0
0
0
0
A
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
60°
-
-
-
-
-
-
-
°60
-
-
-
-
-
-
-
-
-
-
°60
°60
-
-
-
-
-
ØWIRE(mm)
0,8
0,8
0,8
0,8
0,8
0,8
0,8
1
0,8
1
0,8
1
0,8
1
0,8
0,8
0,8
0,8
0,8
0,8
1
1
1
1
1,2
1,2
1,2
1,2
0,8
0,8
0,8
0,8
1
1
1
1
1,2
1,2
1,2
1,2
1,2
1,2
1,6
1,6
0,8
0,8
1
1
1,2
1,2
1,2
1,2
1,2
1,6
1,6
2,6
3,4
2,9
2,3
3,25
3
6,3
4,8
4,1
4,6
5,2
4,8
4,4
4,5
5
5
9,9
5,7
3,5
5,6
6,6
4,6
2,6
6
3
4
2,3
3,2
6,4
6,8
6,5
7
4,8
6,7
3,8
4,5
3,3
3,3
5
5,9
3,9
4,1
1,9
2
9,9
6,5
6,7
5,3
3,3
3,3
4,7
3,9
4,1
1,9
2
16-18
16-19
17-19
16-18
15-18
16-18
18-22
20-24
18-20
20-23
17-21
20-24
18-20
20-23
20
20
19-23
18-21
16-18
18-20
22-26
20-23
18-20
21-25
20
20-23
17-20
19-22
18-22
19-22
17-22
19-22
20-24
22-26
20-22
20-23
20
20
22-26
24-28
19-22
20-23
18-21
19-21
19-23
18-22
22-26
20-25
19-21
19-21
18-21
20-23
20-23
18-21
19-22
50-60
80-90
60
45
65
60
115
140
80
135
100
140
85
135
120
120
155
105
70
105
180
135
90
165
140
150
100
130
115
140
115
150
140
180
120
135
150
150
180
200
150
155
160
160
155
115
180
150
150
150
170
150
135
160
160
0,48-0,6
0,6
0,4
0,4
0,5
0,45
0,7
0,8
0,55
0,8
0,6
0,9
0,5
0,85
0,5
0,5
0,7
0,4
0,3
0,4
0,8
0,5
0,3
0,7
0,6
0,5
0,4
0,4
0,1
0,2
0,2
0,2
0,2
0,1
0,2
0,2
0,3
0,3
0,2
0,3
0,25
0,2
0,2
0,15
0,1
0,07
0,1
0,1
0,2
0,2
0,1
0,1
0,08
0,2
0,15
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
3
3
1
1
2
1
1
12
18
4
4
4
1
4
4
4
2
4
4
2
1
4
4
4
3
4
4
O,V
V
ST
V
O,V
V
ST
V
V
ST
V
P
O,V
V
ST
V
V
ST
0
0
0
1,6
0
0
0
1,6
0
0
1,6
0
0
0
0
1,6
0
0
-
-
-
60°
-
-
-
60°
-
-
60°
-
-
-
-
60°
-
-
1
1
1
1,2
1,2
1,2
1,2
1,6
1,6
1,2
1,2
1,2
1,2
1,2
1,6
1,6
1,6
4,6
3,1
4,5
3,3
4,7
3,9
4,1
2
2,3
2
3,3
4,65
4,7
3,9
4,1
2
2,3
2
20-23
18-20
20-23
20-21
18-21
19-22
20-23
20-22
19-22
19-22
19-21
20-23
18-21
19-22
20-23
20-22
19-22
19-22
135
100
135
150
170
150
155
160
185
160
150
170
170
150
155
160
185
160
0,04
0,05
0,05
0,2
0,1-0,2
0,05
0,06
0,2
0,05
0,05
0,2
0,03
0,03
0,03
0,03
0,2
0,03
0,05
3
1
4
4
3
2
3
4
1
4
4
4
8
4
9
4
2
4
6
10
12
18
25
40
1
4
4
4
2
4
4
4
1
4
4
4
2
4
4
4
2
4
4
4
2
4
4
4
4
4
2
4
4
4
2
P
O,V
P
O,V
P
P
O,V
P
P
P
P
O,V
O
O
O
O,V
P
P
O,V
O,V
P
P
P
P
O,V
O,V
P
P
P
O,V
P
0,8
0
0
0
1,6
0
0
0
0,8
0
0
0
1,6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
-
-
-
30°
-
-
-
-
-
-
-
30°
-
-
-
50°
-
-
-
50°
-
-
-
-
-
50°
-
-
-
50°
1,2
1,2
1,0
1,0
1,6
1,6
1,6
1,0
1,2
1,2
1,2
1,2
1,6
1,6
1,6
1,6
1,2
1,2
1,2
1,6
1,6
1,6
1,6
1,2
1,2
1,2
1,6
1,6
1,6
1,6
1,6
11-12
5,9
9,2
8,8
5
5,2
3,6
9,2
12,5
6
8,5
8,7
5,5
3,6
5,2
3,6
12,5
7,5
8,7
3,6
6,3
3,7
5,3
7,8
6,6
8,7
6,3
3,7
5,3
3,6
6,3
29-32
24-28
24-28
23-27
30-33
31-35
22-26
24-28
30-33
26-35
29-33
28-30
32-35
25-28
31-35
22-26
30-34
38-34
28-32
22-26
32-34
25-28
31-35
32-35
24-28
28-32
33-35
25-28
31-35
22-26
32-35
330
200
230
220
370
250
265
230
330
210
270
270
400
270
350
265
330
300
270
265
400
270
350
300
210
270
430
270
350
265
430
0,5
0,3
0,2
0,15
0,4
0,2
0,5
0,08
0,4
0,08
0,1
0,14
0,5
0,08
0,1
0,08
0,3
0,05
0,06
0,04
0,3
0,04
0,05
0,04
0,02
0,03
0,3
0,02
0,03
0,02
0,3
1
1
2
3
1
1
3
3
2
2
1
3
2
2
21
3
3
3
7
8
3
3
2
6
10
10
5
8
4
14
7
Operational Parameters for " SPRAY-ARC" welding:
Indicative data for welding carbon steel in gas atmosphere (CO )2
R
R
N
A
A
N
R
A
1 2 3 4
24
NOTES: P = Level O = Horizontal V = Vertical VD = Vertical Downwards ST = Overhead, , , ,
Types of Joints
Lap Joint Single Vee Joint Double Vee Joint Tee Joint
25
Quality Welding Products
Matweld BNZ Style MIG Torch BNZ 15
Matweld's BNZ 15 MIG/MAG torch combines quality, design and
performance to ensure optimum hassle-free operation. Quality Italian
designed and manufactured power cables ensure maximum flexibility
and abrasion resistance. Cable design allows for optimal cooling thus
ensuring maximum duty cycles.
Features� High duty cycle� Ergonomic design� Lightweight for maximum operator comfort� Compact design allows for easy access to hard
to reach areas
Matweld BNZ HandleComplete with Switch
010MAT5
A
Matweld BNZ Switch015MAT5
B
Full range of spares are available
Matweld BNZ 15Power Cable
360MAT5
BG
Matweld BNZ LinerMAT5050
MatweldBNZ Central
Adaptor000MAT5
Matweld BNZGun Body
005MAT5
Matweld BNZPlug Nut
006MAT5
BH
BJ
MatweldBNZ 15Shroud
10MAT5 0
Matweld BNZContact Tips
18MAT5 0MAT5185MAT5190
Matweld BNZ 15ip AdaptorT
14MAT5 0
BNZ 15MatweldSwan NeckMAT5250
Pull to Remove
MAT5300
MAT5180
MAT5185
MAT5190
MAT5140
MAT5100
MAT5250
MAT5010
MAT5015
MAT5360
MAT5050
MAT5000
MAT5005
MAT5006
150A x 4m
M6 x 0.8mm
M6 x 0.9mm
M6 x 1.0mm
M6
-
-
-
-
4m
4m 0.9-1.2mm
-
-
-
BNZ 15 Torch Complete
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ 15 Tip Adaptor
BNZ 15 Shroud
BNZ 15 Swan Neck
BNZ Handle + Switch
BNZ Switch Only
BNZ 15 Power Cable
BNZ Liner
BNZ Central Adaptor
BNZ Gun Body
BNZ Plug Nut
Part No. Rating/SizeDescription
Right Hand Thread
B
C BD BE BF
A
HJ
G
C
D
BE
BF
Duty Cycle: 60%Wire Ø: 0.6 - 1.0mmRating: 150 Amp Mixed GasLength: 4 Met sre
I
For MIG welderssee pages 48 - 49
The BNZ 15 is ideally suited for light engineering
applications. Its compact design finds favour with
those in the automotive and panel repair industries
who require ease of access.
Applications� Light engineering� Exhaust shops� Panel beaters� Sheet metal fabricators� Burglar bar & security door manufacturers
Matweld BNZ 15Torch Complete150 Amp x 4 MetreMAT5250
BI
26
Quality Welding Products
Matweld BNZ Style MIG Torch BNZ 25
Full range of spares are available
Matweld BNZ HandleComplete with Switch
010MAT5
A
Matweld BNZ Switch015MAT5
B
Matweld BNZ 25Power Cable
365MAT5
BG
Matweld BNZ LinerMAT5050
Matweld2BNZ 5
Shroud105MAT5
Matweld BNZContact Tips
18MAT5 0MAT5185MAT5190MAT5195
Matweld BNZ 52ip AdaptorT
145MAT5
BNZ 5Matweld 2Swan Neck
5MAT525
C
D
BE
BF
MAT5305
MAT5180
MAT5185
MAT5190
MAT5195
MAT5145
MAT5105
MAT5255
MAT5010
MAT5015
MAT5365
MAT5050
MAT5000
MAT5005
MAT5006
230A x 4m
M6 x 0.8mm
M6 x 0.9mm
M6 x 1.0mm
2M6 x 1. mm
M6
-
-
-
-
4m
4m 0.9-1.2mm
-
-
-
BNZ 5 Torch Complete2
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ 5 Tip Adaptor2
BNZ 5 Shroud2
BNZ 5 Swan Neck2
BNZ Handle + Switch
BNZ Switch Only
BNZ 5 Power Cable2
BNZ Liner
BNZ Central Adaptor
BNZ Gun Body
BNZ Plug Nut
Part No. Rating/SizeDescription
Matweld's BNZ 5 MIG/MAG torch combines quality, design and2
performance to ensure optimum hassle-free operation. Quality
Italian designed and manufactured power cables ensure maximum
flexibility and abrasion resistance. Cable design allows for optimal
cooling thus ensuring maximum duty cycles.
Matweld BNZ 52Torch Complete
0 Amp x 4 Metre23305MAT5
The BNZ 5 is ideally suited for light2 to medium
engineering applications.
Its compact design finds favour with those in the
automotive and panel repair industries who require
ease of access.
Features� High duty cycle� Ergonomic design� Lightweight for maximum operator comfort� Compact design allows for easy access to
hard to reach areas
Applications� Light engineering� Exhaust shops� Panel beaters� Sheet metal fabricators� Burglar bar & security door manufacturers
Duty Cycle: 60%Wire Ø: 0. - 1. mm8 2Rating: 0 Amp Mixed Gas23Length: 4 Meters
Pull to RemoveRight Hand Thread
B
C BD BE BF
A
HJ
G
I
MatweldBNZ Central
Adaptor000MAT5
Matweld BNZGun Body
005MAT5
Matweld BNZPlug Nut
006MAT5
BH
BJ
BI
For MIG welderssee pages 48 - 49
MAT5310
MAT5180
MAT5185
MAT5190
MAT5195
MAT5200
MAT5205
MAT5210
MAT5150
MAT5155
MAT5400
10MAT51
MAT5260
MAT5010
MAT5015
MAT5370
MAT5050
MAT5051
MAT5055
MAT5000
MAT5005
MAT5006
270A x 4m
M6 x 0.8mm
M6 x 0.9mm
M6 x 1.0mm
2M6 x 1. mm
8 .9M x 0 mm
M x 1.0mm8
8 2M x 1. mm
M6
M8
-
-
-
-
-
4m
4m 0.9-1.2mm
Teflon 1.5mm
4m 1.2-2.0mm
-
-
-
BNZ Torch Complete36
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Tip Adaptor36
36BNZ Tip Adaptor
BNZ B360 Gas Diffuser
36BNZ Shroud
BNZ Swan Neck36
BNZ Handle + Switch
BNZ Switch Only
BNZ Power Cable36
BNZ Liner
BNZ Liner
BNZ Liner
BNZ Central Adaptor
BNZ Gun Body
BNZ Plug Nut
Part No. Rating/SizeDescription
Matweld's BNZ 5 MIG/MAG torch combines quality, design and performance to3
ensure optimum hassle-free operation. Quality Italian designed and manufactured
power cables ensure maximum flexibility and abrasion resistance. Cable design
allows for optimal cooling thus ensuring maximum duty cycles.
The BNZ 35 offers the versatility of both M6 and M8 contact tips and is the perfect
intermediate torch for both medium and heavy duty applications.
Features� High duty cycle� Ergonomic design� Lightweight for maximum operator
comfort� Compact design allows for easy access
to hard to reach areas
27
Quality Welding Products
B
Matweld BNZ Style MIG Torch BNZ 36
Applications� Medium to heavy engineering� Truck builders� Ship building� Construction
Duty Cycle: 60%Wire Ø: 0. - 1. mm8 2Rating: 0 Amp Mixed Gas27Length: 4 Meters
C BD BE BF BG
A
J
I
K
Matweld BNZ HandleComplete with Switch
010MAT5
A
Matweld BNZ Switch015MAT5
B
Matweld BNZContact Tips
18MAT5 0MAT5185MAT5190
BF
Matweld36BNZ
Shroud110MAT5
BG
Matweld BNZ 36Power Cable
370MAT5
Matweld BNZ Liner
MAT5050MAT5051MAT5055MAT5056MAT5060
MAT5195MAT5200MAT5205MAT5210
Pull to Remove
Matweld BNZ 36Torch Complete
0 Amp x 4 Metre27310MAT5
H
BH
BI
BK
Right Hand Thread
Full range of spares are available
JMatweld
BNZ CentralAdaptor
000MAT5
Matweld BNZGun Body
005MAT5
Matweld BNZPlug Nut
006MAT5
BNZMatweld 36Swan Neck
60MAT52
C
Matweld BNZB360 GasDiffuser
400MAT5
BD
Matweld BNZ 36ip AdaptorT
150MAT5MAT5155
BE
For MIG welderssee pages 48 - 49
28
Quality Welding Products
Matweld BNZ Style MIG Torch BNZ 40
B
C BD BE BFBG
A
J
I
K
Pull to Remove
H
Right Hand Thread
Matweld BNZ HandleComplete with Switch
010MAT5
A
Matweld BNZ Switch015MAT5
B
Full range of spares are available
Matweld's BNZ MIG/MAG torch combines quality, design and performance to40
ensure optimum hassle-free operation. Quality Italian designed and manufactured
power cables ensure maximum flexibility and abrasion resistance. Cable design
allows for optimal cooling thus ensuring maximum duty cycles.
The BNZ 40 is ideally suited to heavy duty applications in engineering shops.
Features� High duty cycle� Ergonomic design� Lightweight for maximum
operator comfort
Duty Cycle: 60%Wire Ø: . - . mm1 0 2 4Rating: 0 Amp Mixed Gas32Length: 4 Meters
MAT5311
MAT5200
MAT5205
MAT5210
MAT5215
MAT5220
MAT5225
MAT5160
MAT5405
MAT5400
MAT5120
MAT5015
MAT5050
MAT5051
MAT5055
MAT5056
MAT5060
320A x 4m
M8 x 0.9mm
M8 x 1.0mm
8 2M x 1. mm
8 1.6M x mm
8 2M x .0mm
8 2 4M x . mm
M8
-
-
-
4m
4m 0.9-1.2mm
Teflon 1.5mm
4m 1.2-2.0mm
Teflon 2.5mm
4.5m 2.4mm
BNZ Torch Complete40
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
40BNZ Tip Adaptor
BNZ 40 Gas Diffuser
40BNZ Shroud
BNZ Swan Neck36
BNZ Power Cable36
BNZ Liner
BNZ Liner
BNZ Liner
BNZ Liner
BNZ Liner
Part No. Rating/SizeDescription
BNZMatweld 40Swan Neck
61MAT52
Matweld BNZGas Diffuser
405MAT5
BI
BK
JMatweld
BNZ CentralAdaptor
000MAT5
Matweld BNZGun Body
005MAT5
Matweld BNZPlug Nut
006MAT5
Matweld BNZ 40Power Cable
375MAT5
Matweld BNZContact Tips
200MAT5MAT5205
Matweld40BNZ
Shroud120MAT5
Applications� Heavy engineering� Truck builders� Ship building� Construction
Matweld BNZ 40Torch Complete
0 Amp x 4 Metre32311MAT5
C
BD
BE
Matweld BNZ 40ip AdaptorT
160MAT5
BF
BG
BH
MAT5210MAT5215MAT5220MAT5225
050MAT5MAT5051MAT5055MAT5056MAT5060
Matweld BNZ Liner
For MIG welderssee pages 48 - 49
29
Quality Welding Products
Matweld BNZ Style MIG TorchWater Cooled BNZ 501
Full range of spares are available
A
B
MAT5315
MAT5200
MAT5205
MAT5210
MAT5215
MAT5220
MAT5165
MAT5410
MAT5115
MAT5265
MAT5380
MAT5382
MAT5385
MAT5387
MAT5050
MAT5051
MAT5055
MAT5056
MAT5060
500A x 4m
M8 x 0.9mm
M8 x 1.0mm
8 2M x 1. mm
8 1.6M x mm
8 2M x .0mm
M8
-
-
-
4m
4m
4m
4m
4m 0.9-1.2mm
Teflon 1.5mm
4m 1.2-2.0mm
Teflon 2.5mm
4.5m 2.4mm
BNZ 501 Torch Complete
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
BNZ Contact Tip
501BNZ Tip Adaptor
BNZ 501 Gas Diffuser
BNZ 501 Shroud
BNZ 501 Swan Neck
BNZ 501 Power Cable
BNZ 501 Power Conduit
BNZ 501 Power Gas
Power Complete Assy
BNZ Liner
BNZ Liner
BNZ Liner
BNZ Liner
BNZ Liner
Part No. Rating/SizeDescription
Water OUT(Red)
Water IN(Blue)
Duty Cycle: 0%10Wire Ø: . - . mm1 0 2 0Rating: 0 Amp Mixed Gas50Length: 4 Meters
Applications� Heavy engineering� Truck builders� Ship building� Construction
Features� High duty cycle� Ergonomic design� Lightweight for maximum
operator comfort� Optimum cooling extends
torch life
Matweld's BNZ MIG/MAG torch combines quality, design and performance to501
ensure optimum hassle-free operation. Quality Italian designed and manufactured
power cables ensure maximum flexibility and abrasion resistance. Cable design
allows for optimal cooling thus ensuring maximum duty cycles.
The BNZ 501 is ideally suited to heavy duty applications in engineering shops.
Matweld BNZ 501Torch Complete
0 Amp x 4 Metre50Water Cooled
315MAT5
BNZMatweld 501Swan Neck
65MAT52
Matweld BNZGas Diffuser
410MAT5
Matweld BNZContact Tips
200MAT5MAT5205MAT5210MAT5215MAT5220
Matweld501BNZ
Shroud115MAT5
MatweldBNZ Liner
050MAT5MAT5051MAT5055MAT5056MAT5060
Matweld BNZ 501Power Cable(Completeassembly)MAT5387
Matweld BNZ 501Power CableMAT5380
Matweld BNZ 501ConduitPower
MAT5382
Matweld BNZ 501Gas PipePower
MAT5385
B
C BD BE BF BG
A
J
Pull to Remove
I
Right Hand Thread
BH
For water coolersee page 53
Matweld BNZ 501ip AdaptorT
165MAT5
Matweld BNZ HandleComplete with Switch
010MAT5
Matweld BNZ Switch015MAT5
C
D
PlasticWasher
E
F
G
H
BI
K
BK
JMatweld
BNZ CentralAdaptor
000MAT5
Matweld BNZPlug Nut
006MAT5
For MIG welderssee pages 48 - 49
30
Quality Welding Products
Matweld BNZ Style MIG Torch TWC No.4
Full range of spares are available
Matweld TWCSwan Neck
575MAT5
Matweld TWCGas DiffuserMAT5570
MatweldContact TipsMAT5500MAT5501MAT5502MAT5503MAT5504
MatweldTWC Nozzles
117MAT5MAT5545
MatweldTWC NozzleInsulator
543MAT5
MatweldTWC LinerMAT5580
Applications� Heavy engineering� Truck builders� Ship building� Construction
Matweld TWC No.4 EuroTorch Complete
0 Amp x 4 Metre36312MAT5
MAT5312
MAT5500
MAT5501
MAT5502
MAT5503
MAT5504
MAT5570
MAT5517
MAT5540
MAT5543
MAT5545
MAT5575
MAT5580
Euro/360A
0.9mm #4
1 0 #4. mm
1 2 #4. mm
1.4 #4mm
1.6 #4mm
54A #4
24CT75 #4
23.62 #4
34CT #4
24CT62 #4
64A60 #4
4.5m 2.1 #4
TWC No.4 Torch Complete
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
Gas Diffuser
TWC Nozzle
TWC Nozzle
TWC Nozzle Insulator
TWC Nozzle
TWC Swan Neck
TWC Liner
Part No. Rating/SizeDescriptionMatweld's MIG/MAG torch combines quality, designTWC No.4
and performance to ensure optimum hassle-free operation.
Quality Italian designed and manufactured power cables
ensure maximum flexibility and abrasion resistance.
This Heavy Duty torch is based on the original American TWC
MIG gun and all Matweld parts are fully interchangeable. The
TWC No.4 is ideally suited to heavy duty applications in
engineering shops.
Features� High duty cycle� Ergonomic design� Lightweight for maximum
operator comfort
Duty Cycle: 0%6Wire Ø: . - . mm0 8 1 6Rating: 0 Amp Mixed Gas36Length: 4 Meters
BA BB BC BD BE
BA
BB
BC
BD
BE
BF
For MIG welderssee pages 48 - 49
31
Quality Welding Products
Matweld BNZ Style MIG Torch TWC No.5
Full range of spares are available
MAT5314
MAT5520
MAT5521
MAT5522
MAT5523
MAT5524
MAT5525
MAT5557
MAT5558
MAT5550
MAT5552
MAT5555
MAT5559
MAT5565
Euro/420A
1.0mm #5
1 2 #5. mm
1 4 #5. mm
1.6 #5mm
2.0 #5mm
2.4 #5mm
55 #5
55H 5
35CT #5
25CT62 #5
25CT75 #5
65A60 #5
2.6 x 4.5m #5
TWC No.4 Torch Complete
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Contact Tip
TWC Gas Diffuser
TWC Gas Diffuser
TWC Nozzle Insulator
TWC Nozzle
TWC Nozzle
TWC Swan Neck
TWC Liner
Part No. Rating/SizeDescription
Matweld TWC No.5 EuroTorch Complete
0 Amp x 4 Metre42314MAT5
Matweld's MIG/MAG torch combines quality,TWC No.5
design and performance to ensure optimum hassle-free
operation. Quality Italian designed and manufactured power
cables ensure maximum flexibility and abrasion resistance.
This Heavy Duty torch is based on the original American
TWC MIG gun and all Matweld parts are fully
interchangeable. The TWC No.5 is ideally suited to heavy
duty applications in engineering shops.
Features� High duty cycle� Ergonomic design� Lightweight for maximum
operator comfort
Duty Cycle: 0%6Wire Ø: . - . mm1 0 2 4Rating: 0 Amp Mixed Gas42Length: 4 Meters
Applications� Heavy engineering� Truck builders� Ship building� Construction
Matweld TWCGas DiffusersMAT5557MAT5558
MatweldContact TipsMAT5520MAT5521MAT5522MAT5523MAT5524MAT5525
Matweld TWCSwan Neck
559MAT5
MatweldTWC LinerMAT5554
MatweldTWC NozzleInsulator
550MAT5
MatweldTWC Nozzle
552MAT5MAT5555
BA BB BC BD BE
BA
BB
BC
BD
BE
BF
For MIG welderssee pages 48 - 49
32
Quality Welding Products
Matweld TWC Accessories
MAT5500
MAT5501
MAT5502
MAT5503
MAT5504
MAT5505
14H35 0.9 #4
14H40 1.0 #4
14H45 1.2 #4
14H52 1.4 #4
14H116 1.6 #4
14H564 2.0 #4
Part No. Description
TWC Contact Tips
Nozzles / Shrouds
Liners
MAT5565
MAT5580
4,5m 2,6 #5
4,5m 2,1 #4
Part No. Description
MAT5100
MAT5105
MAT5110
BNZ 15
BNZ 25
BNZ 36
Part No. Type
BNZ 15 BNZ 25 BNZ 36
BNZ 40 BNZ 501/38
BNZ 15 M6 BNZ 25 M6 BNZ 36 M6
BNZ 36 M8 BNZ 40 M8 BNZ 501 M8
MAT5140
MAT5145
MAT5150
BNZ 15 M6
BNZ 25 M6
BNZ 36 M6
Part No. Type
MAT5180
MAT5185
MAT5190
MAT5195
MAT5200
M6 x 0.8
M6 x 0.9
M6 x 1.0
M6 x 1.2
M8 x 0.9
Part No. Size
BNZ B36 BNZ B40 BNZ 501/38
MAT5400
MAT5405
MAT5410
BNZ 36
BNZ 40
BNZ 501/38
White
Black
White
Part No. Type Colour
#4 #5
Matweld BNZ Shrouds
Matweld BNZ Tip Adaptors
Matweld BNZ Contact Tips
Matweld BNZ Gas Diffusers
520MAT5
MAT5521
MAT5522
MAT5523
MAT5524
MAT5525
15H40 1.0 #5
15H45 1.2 #5
15H52 1.4 #5
15H116 1.6 #5
15H564 2.0 #5
15H332 2.4 #5
Part No. Description
Gas Diffusers
55h MOD 555 MOD 554A MOD 4
MAT5570
MAT5557
MAT5558
54A MOD 4
55 MOD 5
55H MOD 5
Part No. Type
MAT5517
MAT5540
MAT5543
MAT5545
24CT75 #4
23,62 #4
Insulator 34CT #4
24CT62 #4
Part No. Description
MAT5550
MAT5552
MAT5555
Insulator 35CT #5
25CT62 #5
25CT75 #5
Part No. Description
MAT5120
MAT5115
BNZ 40
BNZ 501/38
Part No. Type
#4 #5
MAT5155
MAT5160
MAT5165
BNZ 36 M8
BNZ 40 M8
BNZ 501 M8
Part No. Type
M6 M8
MAT5210
MAT5205
MAT5215
MAT5220
MAT5225
M8 x 1.0
M8 x 1.2
M8 x 1.6
M8 x 2.0
M8 x 2.4
Part No. Size
Swan Necks / Conductor Tubes
MAT5575
MAT5559
64A60 #4
65A60 #5
Part No. Description
Matweld Anti-Spatter Spray
MAT0800
MAT0805
MAT0810
400ml
400ml
400ml
Non-Silicone
Silicone
Silicone
Part No. Size Type
Globular Transfer
Globular transfer is the state of transfer between short-circuiting and
spray arc transfer. Large globules of wire are ejected off the end of
the wire and enter the weld pool. Globular transfer requires that the
voltage, amperage and wire feed speed are higher than the settings
for short circuit transfer. The limitations of globular transfer are the
presence of spatter. Welding is limited to flat positions and
horizontally fillet welds and only for material thicker than 3mm.
A B C D E F
Spray Arc Transfer
Spray arc transfer “sprays” a stream of tiny molten droplets across
the arc, from the wire to the base metal. Spray arc transfer uses
higher voltage, wire feed speeds and amperage values in relation to
the above mentioned transfer modes. It also requires an Argon rich
shielding gas mixture. The advantage of spray arc transfer is a high
deposition with good fusion and penetration. A good weld bead
appearance with very little spatter. Its limitations are that it can only
be used on thicker materials in the flat and horizontal positions.
33 Modes of GMAW Transfer
Short Circuit Transfer
In this process the wire actually short circuits or touches the base metal usually between 90 - 200 times per second. When in short circuit
transfer the wire feed speeds, voltages and deposition rate is usually lower than with other type of metal transfer. Short circuit transfer is very
versatile process allowing the welder to weld on thin or thick metals in any position. Its limitations are a relatively low deposition rate, lack of
fusion on thicker metals and increased weld spatter
The MIG wire is short circuited to base metal. There is no current and thus no arc.
There is an increase in resistance resulting in the heating of the wire. This results in the wire melting and the bottle neck effect.
The wire separates from weld pool, creating the arc. A small piece of wire is deposited which forms a weld pool.
Arc length and voltage are at their maximum while the resulting heat generated by the arc flattens the pool.
Wire feed speed overcomes the heat of the arc and wire approaches base metal again.
Arc is off and the short circuit cycle starts again.
A
B
C
D
E
F
TIG Welding Torches & Accessories
GTAW or Gas Tungsten Arc Welding is more
commonly referred to as TIG or Tungsten Inert Gas. In
TIG welding a non-consumable Tungsten electrode
(held in a TIG Torch) provides an electric welding arc
with the parent metal.
Shielding Gas, most commonly Argon is delivered via
the same TIG Torch to protect the weld pool. In this
process welds can be made by additionally adding
filler material or in the case of Fusion welding not
require any additional filler.
TIG welding is one of the most precise ways to join
metals and is the hardest of all the processes to
master. Most materials require a DC power source to
facilitate TIG welding and these can be as simple as
the 200 Amp scratch start machines to purpose built
TIG units such as the MAT9051K or MAT9059K.
Aluminium and its alloys however require an AC/DC
High Frequency unit which are generally far more
expensive than their DC counterparts.
34
Quality Welding Products
35
Quality Welding Products
TIG Welding - Typical Setup
Air Cooled TIG Torch
(see page 1 )0
(see page )44
(see pages )37 - 39
(see page )19
(see page 1 )0
(see page )46 - 47
(see page )53
(see page )18
(see page )39
(see page )41
(see page )19
(see pages )37 - 39
(see page )39
Water Cooled TIG Torch
Mild Steel Manual Welding Direct Current - Straight Polarity
1.6mm
MetalThickness
Tungsten ElectrodeDiameter
JointType
Filler RodDiameter
GasType
Amperage
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
1.6mm
1.6mm
1.6mm
1.6mm
2.4mm - 3.25mm
2.4mm - 3.25mm
2.4mm - 3.25mm
2.4mm - 3.25mm
3.25mm - 4.0mm
3.25mm - 4.0mm
3.25mm - 4.0mm
3.25mm - 4.0mm
4.0mm - 6.0mm
4.0mm - 6.0mm
4.0mm - 6.0mm
4.0mm - 6.0mm
1.6mm
1.6mm
1.6mm
1.6mm
2.4mm
2.4mm
2.4mm
2.4mm
3.25mm
3.25mm
3.25mm
3.25mm
5.0mm
5.0mm
5.0mm
5.0mm
60-85
70-90
60-85
75-100
125-150
130-160
120-140
130-160
180-225
190-240
180-225
190-240
240-280
250-320
240-280
250-320
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
3.25mm
5.0mm
6.0mm
Aluminium Manual Welding Alternating Current - High Frequency
1.6mm
MetalThickness
Tungsten ElectrodeDiameter
JointType
Filler RodDiameter
Gas TypeAmperage
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
1.6mm
1.6mm
1.6mm
1.6mm
1.6mm - 2.4mm
1.6mm - 2.4mm
1.6mm - 2.4mm
1.6mm - 2.4mm
2.4mm
2.4mm
2.4mm
2.4mm
3.25mm
3.25mm
3.25mm
3.25mm
1.6mm
1.6mm
1.6mm
1.6mm
2.4mm
2.4mm
2.4mm
2.4mm
3.25mm
3.25mm
3.25mm
3.25mm
4.0mm
4.0mm
4.0mm
4.0mm
60-70
70-90
60-70
70-90
80-100
90-115
80-100
90-115
115-135
140-165
115-135
140-165
160-175
170-200
160-175
170-200
Argon/CO Mix2
Argon/CO2
Mix
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
Argon/CO Mix2
3.25mm
5.0mm
6.0mm
Stainless Steel Manual Welding Direct Current - Straight Polarity
1.6mm
MetalThickness
Tungsten ElectrodeDiameter
JointType
Filler RodDiameter
GasType
Amperage
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
Butt
Lap
Corner
Fillet
1.6mm
1.6mm
1.6mm
1.6mm
2.4mm
2.4mm
2.4mm
2.4mm
2.4mm
2.4mm
2.4mm
2.4mm
3.25mm
3.25mm
3.25mm
3.25mm
1.6mm
1.6mm
1.6mm
1.6mm
2.4mm
2.4mm
2.4mm
2.4mm
3.25mm
3.25mm
3.25mm
3.25mm
4.0mm
4.0mm
4.0mm
4.0mm
40-60
70-90
40-60
50-70
65-85
90-110
65-85
90-110
100-125
125-150
100-125
125-150
135-160
160-180
135-160
160-180
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
Argon
3.25mm
5.0mm
6.0mm
36
TIG Welding Calculation Charts
37
Quality Welding Products
A
B C D E F G
H
I
Left Hand Thread
17 Series torches are supplied with a 1.6mm Collet,
Collet body, tungsten, alumina cup and long back cap.
Power cables are fitted with a 10/25 male Dinse type cable
connector for easy connection to a small panel socket such
as found on the MAT9050K Inverter.
The gas hose is fitted with a 3/8" right hand
thread female nut and tail which connects
to the MAT3345EN Argon Flow Meter
or the MAT3501 "Y" piece
(see page 10)
� Rated 200 AMPS� Available in either
4 or 8 metre lengths
Matweld TIG Torch 150 AMP 17Series
MAT4600
MAT4605
MAT4000
MAT4005
MAT4010
MAT4015
MAT4020
MAT4025
MAT4100
MAT4105
MAT4130
MAT4135
MAT4220
MAT4225
MAT4230
MAT4235
MAT4240
MAT4250
MAT4260
MAT4335
MAT 4336
MAT4337
MAT4355
MAT4360
MAT4361
MAT4280
MAT4400
MAT4405
MAT4415
MAT4420
-
-
10N50
10N49
10N48
10N47
10N46
10N45
10N23
10N24
10N25
10N31
45V27
57Y02
57Y04
-
VS2
17V
17V
SW-1F
13/26
-
-
-
-
WP17V
-
-
-
-
Torch 17V x 4m 2 Piece
Torch 17V x 8m 2 Piece
Alumina Cup No 4
Alumina Cup No 5
Alumina Cup No 6
Alumina Cup No 7
Alumina Cup No 8
Alumina Cup No 10
Collet 1.6
Collet 2.4
Collet Body 1.6
Collet Body 2.4
Back Cap Long
Back Cap Short
Cup Gasket All Torch Back
Cup Gasket All Torch Front
Valve
Handle Ribbed
Handle Smooth
Switch
Boot Rubber
Switch Boot Rubber
Nut & Nipple Female
Clamp Oetiger
Hose and Cable Connector
Torch Body C/W Handle
Tungsten Thoriated 1.6mm Red
Tungsten Thoriated 2.4mm Red
Tungsten Zirconiated 1.6mm White
Tungsten Zirconiated 2.4mm White
Part No. RefDescription Rating/Size
4M
8M
6mm
8mm
9mm
11mm
13mm
16mm
1.6mm
2.4mm
1.6mm
2.4mm
Long
Short
Back
Front
17V
Small
Small
-
Large
Small
R/H 3/8"
9.5mm
2pc
--
1.6mm
2.4mm
1.6mm
2.4 White
Left Hand Thread Left Hand Thread
Matweld Black CapsMAT4220 (Long)MAT4225 (Short)
MatweldCollets
4100/05MAT
Matweld CupGaskets
4230MAT (Back)4235MAT (Front)
C D
MatweldTungstens
4400-20MAT
Matweld Hose &Cable Connector
4361MAT
Matweld Nut Tail& Nipple
4355MAT
I
Matweld Valve4240MAT
H
A
B
E
MatweldTorchHandles
4250/60MAT
MatweldSwitch
4355MAT
MatweldSwitchBoots
4337MAT
MatweldColletsBodies
4130/35MAT
F
Matweld AluminaCup Nozzles
4000-4025MATG
MatweldTorchHandle
4280MAT
J
J
Matweld OetigerClamp
4360MAT
Full range of spares are available
Matweld Black CapsMAT4220 (Long)MAT4225 (Short)
MatweldCollets
4100/10MAT
Matweld CupGaskets
4230MAT (Back)4235MAT (Front)
C D
MatweldTungstens
4400-25MAT
Matweld Hose &Cable Connector
4361MAT
Matweld Nut Tail& Nipple
4355MATMatweld Valve
4240MATH
A
B
E
MatweldTorchHandles
4255/65MAT
MatweldSwitch
4355MAT
MatweldSwitchBoots
4337MAT
MatweldColletsBodies
4130/40MAT
F
Matweld AluminaCup Nozzles
4000-4025MATG
J
MatweldOetigerClamp
4360MAT
38
Quality Welding Products
Matweld TIG Torch 200 AMP 26 Series
MAT4610
MAT4615
MAT4621
MAT4000
MAT4005
MAT4010
MAT4015
MAT4020
MAT4025
MAT4030
MAT4035
MAT4040
MAT4045
MAT4100
MAT4105
MAT4110
MAT4130
MAT4135
MAT4140
MAT4175
MAT4180
MAT4185
MAT4220
MAT4225
MAT4230
MAT4235
MAT4245
MAT4255
MAT4265
MAT4335
MAT 4336
MAT4355
MAT4360
MAT4361
MAT4362
MAT4295
MAT4290
MAT4400
MAT4405
MAT4410
MAT4415
MAT4420
MAT4425
-
-
-
10N50
10N49
10N48
10N47
10N46
10N45
54N17
54N16
54N15
54N14
10N23
10N24
10N25
10N31
10N32
10N28
45V25
45V26
45V27
57Y02
57Y04
-
-
26V
-
18/26
SW-1F
13/26
-
-
-
-
WP26V
-
-
-
-
-
-
-
Torch 26V x 4m 2 Piece
Torch 26V x 8m 2 Piece
Torch 26 x 4m 2 Piece C/W Switch
Alumina Cup No 4
Alumina Cup No 5
Alumina Cup No 6
Alumina Cup No 7
Alumina Cup No 8
Alumina Cup No 10
Alumina Cup Gas Lens No 5
Alumina Cup Gas Lens No 6
Alumina Cup Gas Lens No 7
Alumina Cup Gas Lens No 8
Collet 1.6
Collet 2.4
Collet 3.2
Collet Body 1.6
Collet Body 2.4
Collet Body 3.2
Collet Body Gas Lens 1.6mm
Collet Body Gas Lens 2.4mm
Collet Body Gas Lens 3.2mm
Back Cap Long
Back Cap Short
Cup Gasket All Torch Back
Cup Gasket All Torch Front
Valve
Handle Ribbed
Handle Smooth
Switch
Boot Rubber
Nut & Nipple Female
Clamp Oetiger
Hose and Cable Connector
TIG Connector Cable/Hose 2 Piece
Torch Body 26V C/W Handle
Torch Body 26V C/W Handle
Tungsten Thoriated 1.6mm Red
Tungsten Thoriated 2.4mm Red
Tungsten Thoriated 3.2mm Red
Tungsten Zirconiated 1.6mm White
Tungsten Zirconiated 2.4mm White
Tungsten Zirconiated 3.2mm White
Part No. RefDescription Rating/Size
4M
8M
4M
6mm
8mm
9mm
11mm
13mm
16mm
8mm
10mm
11mm
12mm
1.6mm
2.4mm
3.2mm
1.6mm
2.4mm
3.2mm
1.6mm
2.4mm
3.2mm
Long
Short
Back
Front
-
Large
Large
-
Large
R/H 3/8"
9.5mm
2pc
2pc
-
-
1.6mm
2.4mm
3.2mm
1.6mm
2.4mm
3.2mm
26 Series torches are supplied with a 2.4mm Collet,
Collet body, tungsten, alumina cup and long back cap.
Power cables are fitted with a 35/50 male Dinse type cable
connector for easy connection to a large panel socket.
The gas hose is fitted with a 3/8" right hand
thread female nut and tail which connects
to the MAT3345EN Argon Flow Meter
or the MAT3501 "Y" piece
(see page 10)
Rated 200 AMPS
Available in either
4 or 8 metre lengths
Left Hand Thread Left Hand Thread Left Hand ThreadA
B C D E F
G
H
I
J
MatweldAlumina
Cup Gas Lens4030-4045MAT
I
MatweldTorchHandles
4290MATMAT4295
MatweldAlumina Cup
Gas Lens ColletBody
4175/85MAT
Full range of spares are available
39
Quality Welding Products
A
B C D E F G
J
H
Left Hand Thread
Matweld TIG Torch 350 AMP 18Series
Left Hand Thread Left Hand Thread
K
Matweld Black CapsMAT4220 (Long)MAT4225 (Short)
MatweldCollets
4100/10MAT
Matweld CupGaskets
4230MAT (Back)4235MAT (Front)
C D
MatweldTungstens
4400-20MAT
A
B
E
MatweldTorchHandles
4250/60MAT
MatweldSwitch
4355MAT
MatweldSwitchBoots
4337MAT
MatweldColletsBodies
4130/45MAT
F
Matweld AluminaCup Nozzles
4000-4025MATG
I
MatweldOetigerClamp
4360MAT
MatweldAlumina
Cup Gas Lens4030-4045MAT
MatweldAlumina Cup
Gas Lens ColletBody
4175/85MAT
18 Series torches are supplied with a 2.4 mm Collet, Collet body,
tungsten, alumina cup and long back cap. n this water cooledI
torch the power cable carries not only the current but also
the water for cooling. It is fitted with a large USA Male nut
for connection to a 45v11 adaptor block (MAT4365)
The gas hose is fitted with a 3/8th right
hand thread male nipple and tail while
the water hose has a 3/8th left
hand thread male nipple and tail
Rated 350 Amps Available in
either 4 or 8 metre lengths,
Matweld offers the right
torch for the job
every time.
MAT4630
MAT4635
MAT4631
MAT4636
MAT4000
MAT4005
MAT4010
MAT4015
MAT4020
MAT4025
MAT4030
MAT4035
MAT4040
MAT4045
MAT4100
MAT4105
MAT4110
MAT4115
MAT4130
MAT4135
MAT4140
MAT4145
MAT4175
MAT4180
MAT4185
MAT4190
MAT4220
MAT4225
MAT4230
MAT4235
MAT4255
MAT4265
MAT4335
MAT4336
MAT4350
MAT4365
MAT4360
MAT4365
MAT4385
MAT4320
MAT4325
MAT4400
MAT4405
MAT4410
MAT4415
MAT4420
MAT4425
MAT4430
-
-
-
-
10N50
10N49
10N48
10N47
10N46
10N45
54N17
54N16
54N15
54N14
10N23
10N24
10N25
54N20
10N31
10N32
10N28
406488
45V25
45V26
45V27
45V28
57Y02
57Y04
-
-
-
-
SW-1F
-
-
-
-
45V11
WP26V
PC18
PC18
-
-
-
-
-
-
-
Torch 18V x 4m
Torch 18V x 8m
Torch 18 x 4m C/W Switch
Torch 18 x 4m C/W Switch
Alumina Cup No 4
Alumina Cup No 5
Alumina Cup No 6
Alumina Cup No 7
Alumina Cup No 8
Alumina Cup No 10
Alumina Cup Gas Lens No 5
Alumina Cup Gas Lens No 6
Alumina Cup Gas Lens No 7
Alumina Cup Gas Lens No 8
Collet 1.6
Collet 2.4
Collet 3.2
Collet 4.0
Collet Body 1.6
Collet Body 2.4
Collet Body 3.2
Collet Body 4.0
Collet Body Gas Lens 1.6mm
Collet Body Gas Lens 2.4mm
Collet Body Gas Lens 3.2mm
Collet Body Gas Lens 4.0mm
Back Cap Long
Back Cap Short
Cup Gasket All Torch Back
Cup Gasket All Torch Front
Handle Ribbed
Handle Smooth
Switch
Boot Rubber
Male Nut & Nipple
Male Nut & Nipple
Clamp Oetiger
Adaptor Block
Torch Body 18V C/W Handle
Power/Water Cable 4m
Power/Water Cable 8m
Tungsten Thoriated 1.6mm Red
Tungsten Thoriated 2.4mm Red
Tungsten Thoriated 3.2mm Red
Tungsten Zirconiated 1.6mm White
Tungsten Zirconiated 2.4mm White
Tungsten Zirconiated 3.2mm White
Tungsten Zirconiated 4.0mm White
Part No. RefDescription Rating/Size
4M
8M
4M
8M
6mm
8mm
9mm
11mm
13mm
16mm
8mm
10mm
11mm
12mm
1.6mm
2.4mm
3.2mm
4.0mm
1.6mm
2.4mm
3.2mm
4.0mm
1.6mm
2.4mm
3.2mm
4.0mm
Long
Short
Back
Front
Large
Large
-
Large
3/8" LH
3/8" RH
9.5mm
-
-
-
-
1.6mm
2.4mm
3.2mm
1.6mm
2.4mm
3.2mm
4.0mm
Requires watercooler MAT9010(sold separately)
53see page
H
MatweldTorchHandle
4285MAT
MatweldAdaptor
Block4365MAT
Matweld Nuts& Nipples
4350MATMAT4345
L
I
J
K
L
Full range of spares are available
40
Quality Welding Products
Matweld TIG Accessories
Matweld Alumina Cup Nozzles� Manufactured from high strength
alumina� Displays good electrical insulation
properties� High heat and impact resistance
MAT4000
MAT4005
MAT4010
MAT4015
MAT4020
MAT4025
6mm
8mm
9mm
11mm
13mm
16mm
#4
#5
#6
#7
#8
#10
Part No. Size No. Code
10N50
10N49
10N48
10N47
10N46
10N45
Matweld Alumina Cup Gas Lens� Manufactured from high strength
alumina� Displays good electrical
insulation properties� High heat and impact resistance� Vastly reduces turbulence in the
shield gas stream
MAT4030
MAT4035
MAT4040
MAT4045
8mm
10mm
11mm
12mm
#5
#6
#7
#8
Part No. Size No. Code
54N17
54N16
54N15
54N14
Matweld Alumina Cup Gas LensCollet Body� Vastly reduces turbulence in the
shield gas stream� Used in conjunction with Matweld
alumina cup gas lenses� Allows for electrode to be
extended further for bettervisibility
MAT4175
MAT4180
MAT4185
MAT4190
1.6mm
2.4mm
3.2mm
4.0mm
Part No. Size Code
45V25
45V26
45V27
45V28
Matweld Collets� Used to securely clamp the
tungsten electrode� For use with 17/26 and 18 series
torches
MAT4100
MAT4105
MAT4110
MAT4115
1.6mm
2.4mm
3.2mm
4.0mm
Part No. Size Code
10N23
10N24
10N25
54N20
Matweld Collet Bodies� Used to securely clamp the
tungsten electrode� For use with 17/26 and 18 series
torches
MAT4130
MAT4135
MAT4140
MAT4145
1.6mm
2.4mm
3.2mm
4.0mm
Part No. Size Code
10N31
10N32
10N28
40B488
Matweld Torch Heads� Heavy duty copper construction� High current capabilities and maximum
heat dissipation� Resilient silicone rubber insulation� Replaceable Teflon nozzle and cup gaskets� All torch heads supplied with handles
MAT4280
MAT4295
MAT4290
MAT4285
17 with Valve
26 with Valve
26 no Valve
18 no Valve
Part No. Type Code
WP17V
WP26V
WP26
WP18
Matweld Torch Handles� Available in both smooth and ribbed
handlesMAT4250
MAT4255
MAT4260
MAT4265
17V
18/26/26V
17V
18/26/26V
Part No. Size Handle
Ribbed
Ribbed
Smooth
Smooth
Matweld Torch Head 17V
Matweld Torch Head 26V
Matweld Torch Head 26
Matweld Torch Head 18
Matweld Black Cap� For use with 17/267 and 18 series
torchesLong
Short
Type Code
57Y02
57Y04
MAT4220
MAT4225
Part No.
41
Quality Welding Products
Matweld TIG Accessories
Matweld Switch & Switch Boots� Rubber switch boots available in large
(26/18) and small (17)� Both take same switch MAT4335
Matweld Switch Boot
Matweld Switch
MAT4336
MAT4337
MAT4335
18/26
17
17/18/26
Part No. Size
Matweld 2 Piece Hose & Cable Connectors� Two piece connector connects current cable and gas
hose to torch head� Use Oetiger clampsMAT4360
MAT4361
MAT4362
17
26
Part No. Size
Matweld Oetiger Clamp� One piece clamp crimps hose
securely onto connectors and tails
MAT4360 9.5mm
Part No. Size
Matweld Nuts, Tails & Nipples� Male nipple and tails with left or right hand
threads� Female 3/8" thread nut and tail for
connection onto argon flow meter� Use Oetiger ClampsMAT4360
MAT4345
MAT4350
MAT4355
Male RH
Male LH
Female RH
Part No. Type Code
3/8"
3/8"
3/8"
Matweld Tungsten Electrodes� Highest quality ground finish� 2% thoriated (red tip) for mild & stainless steel� 2% zirconated (white tip) for aluminium� 150mm long
MAT4400
4405MAT
4410MAT
4415MAT
4420MAT
4425MAT
4430MAT
1.6 Red
2.4 Red
3.2 Red
1.6 White
2.4 White
3.2 White
4.0 White
Part No. Size
Matweld Long Back Cap
Matweld Short Back Cap
Switch Boot
Switch Boot
Switch
Description
Welding Machines
Quality Welding Products
Over the last years Matweld has built up a solid reputation for providing quality14
affordable Welding machines. Offering solutions from entry level DIY oil cooled welders
to state of the art Inverter based TIG machines the Matweld range offers the right,
machine for the job at hand. Matweld welding machines are sourced from overseas
suppliers. Matweld Welders carry a one year warranty on parts and workmanship and
are backed up by service departments in the major centres around South Africathree
42
Matweld Single Phase 220V AC, Air Cooled Arc Welder - MMA� Suitable for DIY and light engineering applications� Moveable core transformer type welder� Thermal overload protection� Supplied with welding cables, face shield, chipping hammer/brush
Technical Data ARC1200 MAT9040
Input Power Voltage
No Load Voltage
Output Current Range
Electrode Sizes
Duty Cycle%
Weight
Dimensions (LWH)
Single Phase AC 220V
47 - 50V
60 - 180A
2.0 - 4.0mm
10%
21kg
520 x 220 x 335mm
RatingIndicator
43
Quality Welding Products
Matweld AC Welder & DC Inverter Welders
MAT9040
Part No.
Matweld 200A ARC - TIG Welder� Lightweight & Portable� Digital Display� Advanced IGBT Technology� Suitable for ARC/TIG Welding� 35-50 Dinse Plug� Supplied with welding cables
TECHNOLOGYADVANCED IGBT
MAT9005
Part No.Technical Data ARC200 MAT9005
Single Phase AC220V 10%±
5.3 KVA
56V
20 - 195A
26.2
60%
8kg
371 x 155 x 295mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
MAT9000
Part No.
Matweld 2000 - 200A Inverter Welder� Efficient inverter technology
ideally suited to DIY ormaintenance applications.Its light weight andconvenient carry strap makeit ideal for home use
� Can weld up to a 3.2mmelectrode
� High Duty Cycle� Supplied with welding cables
Technical Data ARC200 MAT9005
Single Phase AC220V 10%±
5.3 KVA
56V
20 - 200A
26.2
60%
8kg
371 x 155 x 295mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
44
Quality Welding Products
Matweld DC Inverter Welders
Matweld 160A Single Phase 220V DCInverter - MMA/TIG� Compact and lightweight� Stable Arc with excellent striking
capabilities� Hot Start MMA� Over Voltage and Over Current
protection� Carry Handle and Convenient
Shoulder strap� Suitable for Scratch Start TIG
welding� Supplied with welding cables
Technical Data ARC160 MAT9050VRD
Single Phase AC220V 10%±
5.3 KVA
9V
20 - 155A
26.2
60%
8kg
371 x 155 x 295mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
MAT9050VRD
Part No.
Matweld ARC200 - 200A Single Phase220V DC Inverter - MMA/TIG� Compact and lightweight� Stable Arc with excellent striking
capabilities� Hot Start MMA
� Over Voltage and Over Currentprotection
� Carry Handle and ConvenientShoulder strap
� Suitable for Scratch Start TIG welding� Supplied with welding cables
Technical Data ARC200 MAT9055K
Single Phase AC220V 10%±
5.3 KVA
63V
20 - 200A
26.2
60%
8kg
371 x 155 x 295mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
MAT9055K
Part No.
Matweld ARC200 - 200A SinglePhase 220V DC Inverter - MMA/TIG� Compact and lightweight� Stable Arc with excellent striking
capabilities� Hot Start MMA� Over Voltage and Over Current
protection� Carry Handle and Convenient
Shoulder strap� Suitable for Scratch Start TIG
welding� Supplied with welding cables
Technical Data ARC200 MAT9055VRD
Single Phase AC220V 10%±
5.3 KVA
9V
20 - 200A
26.2
60%
8kg
371 x 155 x 295mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
� VRD stands for Voltage Reduction Device� A VRD reduces the maximum open circuit voltage across the output terminals to below 15 volts� This is a safety requirement of most mines in South Africa when the unit is to be operated
underground or in damp conditions
� The presence of a VRD can however cause difficulty in the striking and re-striking ofthe arc with less skilled operators. This is because the machine has to rapidly changefrom the reduced open circuit voltage of below 15 volts to the open circuit voltage ofaround 56 volts necessary to strike the arc.
MAT9055VRD
Part No.
45
Quality Welding Products
Matweld Multifunction & DC Inverter Welders
Matweld MAT-ARC 300 ThreePhase 380V DC ProfessionalInverter MMA/TIG - 315A� Advanced IGBT technology� Suitable for use with power
generators� High 60% duty cycle� Digital display� Supplied with welding cables� Suitable for lift Arc TIG welding
Technical Data MAT-ARC400 IGBT MAT9060K
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Dimensions (LWH)
Weight
Welding Rod Diameter
380V 10% Three Phase±
50Hz
27.7 KVA
80V
10 - 400A
80.0V
60%
350 x 140 x 260mm
13.0kg
2.5 - 6.0mm
MAT9059K
Part No.
Technical Data MAT-ARC 300 MAT9059K
380V 10% Three Phase±
27.7 KVA
62V
20 - 300A
80.0
60%
13.0kg
425 x 215 x 380mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
MAT9060K
Part No.
Matweld MAT-ARC 400 ThreePhase 380V DC ProfessionalInverter MMA/TIG - 400A� Advanced IGBT technology� Suitable for use with power
generators� High 60% duty cycle� Digital display� Supplied with welding cables� Suitable for lift Arc TIG welding
MAT9061K
Part No.
Technical Data MAT-ARC500 IGBT MAT9060K
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Dimensions (LWH)
Weight
Welding Rod Diameter
380V 10% Three Phase±
50Hz
25.3 KVA
80V
20 - 500A
80V
60%
350 x 140 x 260mm
7.5kg
2.5 - 6.0mm
Matweld MAT-ARC 500 ThreePhase 380V DC ProfessionalInverter MMA/TIG - 500A� Advanced IGBT technology� Suitable for use with power
generators� High 60% duty cycle� Digital display� Supplied with welding cables� Suitable for lift Arc TIG welding
MAT9059
Part No.
Matweld Welder ProfessionalMultifunction Stick TIG & Plasma� Ideal for maintenance and site
work� Weight 13kgs� Specifications
� Plasma 10 to 40 amps cuts up-
to mm mild steel8� Trafimet torch included� TIG 10 to 160 amps HF start-� T torch includedIG� MMA 10 to 140 amps-
Technical Data MAT-ARC 250 MAT9059
Single Phase AC220V 10%±
4.2 KVA
55V
20 - 155A
26.2
60%
9kg
386 x 185 x 305mm
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH) PLASMATIG
MMA
46
Quality Welding Products
Matweld TIG Welders
Matweld MATTIG 200P Single Phase 220V TIG/MMA Welder� Compact and lightweight� Advanced Inverter based technology� High Frequency start TIG Welding� Pulsed TIG facility� Adjustable ARC Force in MMA welding� Not suitable for Aluminum TIG welding� Supplied with ARC cables and TIG torch
Technical Data MATTIG 200P MAT9051K
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
No-load Consumption
Efficiency
Arc Starting
Welding Thickness
Post-Gas
Down-slope Time
Pulse Frequency
Weight
Dimensions (LWH)
220V 15%±
50/60Hz
4.5 KVA
56V
10 - 200A
18V
60%
40W
85%
HF
0.3 - 8.0mm
2 - 10S
0 - 5 Sec
MF 50 - 200 LF 0.5 - 2
9kg
435 x 205 x 350mm
MAT9051K
Part No.
Stainless/Mild Steel
Matweld MATTIG 200P Single Phase 220V TIG/MMA AC/DC Welder� Compact and lightweight
� Advanced inverter based technology
� High frequency start TIG welding
� Pulsed TIG facility
� Adjustable Arc force in MMA welding
� Suitable for aluminium TIG welding
� Supplied with Arc cable, TIG torch and foot control
� Adjustable gas pre and post-flow
� Adjustable down slope
� 2T - 4T trigger function
� Air cooled TIG torch
Technical Data MATTIG 200P AC/DC MAT9053K
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Arc Starting
Welding Thickness
Post-Gas
Decline Time
Pre-flow Time
Remote Control
Pulse Frequency
220V 15%±
50/60Hz
4.6 KVA
62V
10 - 200A
18V
60%
HF
0.5 - 5.0mm
1 - 10 Sec
1 - 10 Sec
1 - 10 Sec
Yes
0.5 - 300Hz
MAT9053FC3Foot Control
Aluminium
MAT9053K
Part No.
Matweld MATTIG 315P Three Phase 380V TIG/MMA AC/DC Welder� Compact and lightweight� Advanced inverter based technology� High frequency start TIG welding� Pulsed TIG facility� Adjustable Arc force in MMA welding� Suitable for aluminium TIG welding� Supplied with Arc cable, TIG torch and foot control� Adjustable gas pre and post-flow� Adjustable up and down slope� 2T - 4T trigger function� Water cooled TIG torch� R 53equires water cooler MAT9010 (sold separately) see page
Technical Data MATTIG 315P AC/DC MAT9054K
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Arc Starting
Welding Thickness
Post-Gas
Decline Time
Pre-flow Time
Remote Control
Pulse Frequency
380V 10%±
50/60Hz
9.0 KVA
45V
10 - 315A
22.6V
60%
HF
0.5 - 12.0mm
1 - 10 Sec
1 - 10 Sec
1 - 10 Sec
Yes
0.5 - 300Hz
Quality Welding Products
Matweld TIG Welder & Multi-Purpose Welder
47
MAT9053FC3Foot Control
MAT9054K
Part No.
TECHNOLOGYADVANCED IGBT
Matpro Welder 220V Econo 180A MIG/Stick� An entry level multi process welder ideally suited
to the DIY enthusiast or hobbyist� MIG and MMA stick welding� 5 kg MIG wire spool� Can weld with gasless flux cored wire� Includes MIG torch and cable kit
Excludes argonflow meterMAT3345ENsold separately(see page 10)
Aluminium
Technical Data Econo 180A MIG/Stick MAT9003
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Arc Starting
Welding Thickness
220V 10%±
50/60Hz
5.1 KVA
42V
10 - 180A
22.6V
60%
HF
0.5 - 12.0mm
Can use Gasless FluxCored Wire sold separately(see page 58)
MAT9003
Part No.
48
Matweld 60 - 360A ing MachineThree Phase 380V MIG Weld� Fully Industrial Silicon rectifier type welders� Heavy Duty applications� Digital Volt and Current meters� 350 & 500 Amp separate feeder models with 5m interconnecting cable� Available in 380V three phase� 2T - 4T trigger function� Wire inching� Supplied with wire feeder MAT9072WF
Technical Data MATMIG 350 MAT9072
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Duty Cycle%
Wire Feed Speed
Wire Diameters
Weight
Dimensions (LWH)
Three Phase AC 380V 10%±
15.9 KVA
19 - 40V
60 - 360A
60%
1.5 - 15m/min
1.0 - 1.6mm
143kg
725 x 460 x 790mm
Technical Data MATMIG 500 MAT9073
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Duty Cycle%
Wire Feed Speed
Wire Diameters
Weight
Dimensions (LWH)
Three Phase AC 380V 10%±
32.6 KVA
21 - 53V
110 - 540A
60%
1.5 - 15m/min
1.2 - 1.6mm
191kg
790 x 500 x 840mm
Air CooledConfiguration requiresMAT9073K Accessorykit sold separately
Water CooledConfiguration requiresMAT9073KWCAccessory kit
Matweld 110 - 540A ing MachineThree Phase 380V MIG Weld� Fully Industrial Silicon rectifier type welders� Heavy Duty applications� Digital Volt and Current meters� 350 & 500 Amp separate feeder models with 5m interconnecting
cable� Available in 380V three phase� 2T - 4T trigger function� Wire inching� Supplied with wire feeder MAT9072WF� R 53equires water cooler (sold separately) see pageMAT9010
MAT9072
Part No.
MAT9072KAccessory kitsold separately
MAT9072WF
Part No.
MAT9073
Part No.
Also available separately
MAT9073WF
Part No.
Also available separately
Matweld MIG Welding Machines
Quality Welding Products
Matweld Single Phase 220V Inverter 200A & 250A MIG Welders� Compact and lightweight� Inverter based technology� Industrial quality in convenient 220V single phase� For welding carbon and stainless steels as well as aluminium� High 60% Duty Cycle� Wire diameters from 0.8mm to 1.0mm
Technical Data MATMIG 200 MAT9080
Input Power Voltage
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Weight
Dimensions (LWH)
Single Phase AC 220V 15%±
5.1 KVA
42V
50 - 200A
20.0
60%
34kg
655 x 295 x 610mm
MATMIG 250 MAT9081
Single Phase AC 220V 15%±
7.1 KVA
42V
50 - 250A
22.5
60%
35kg
655 x 295 x 610mm
15kg on-board spool capacity Built-in wire feeder with 2 roll driver
MAT9080
Part No.
MAT9081
Part No.
MAT9080K AccessoryKit sold separately
Matweld MIG & Multi-Purpose Welding Machines
Accessory Kitfor MMA & MIG
MAT9082K
MAT9082
Part No.
Matweld MULTIMIG 250 Single Phase 220V Multi-Process MIG/TIG/MMA� Advanced IGBT inverter technology� Constant current, constant voltage CC/CV� Convenient 220V� High 60% duty cycle at 40°C� Three welding processes in one machine
MIG Welding� 250A MIG� 2T - 4T trigger function� Built-in wire feeder with
4 roll driver� Wire inching facility� 15kg spool capacity� 0,8 - 1,0mm wires� Suitable for mild steel,
aluminium and stainless
steel MIG welding
Technical Data MULTIMIG 250 MAT9082
Input Power Voltage
Frequency
Rated Input Power Capacity
No Load Voltage
Output Current Range
Rated Output Voltage
Duty Cycle%
Suitable Welding Wire
Diameter of Coil
Welding thickness
Post-gas
Type of Wire Feeder
220V 15%±
50/60Hz
MMA 8.8 KVA, MIG 8.4 KVA
65V
MMA 10 - 220V, MIG 50 - 250V
MMA 20 - 29V, MIG 16.5 - 26.5V
60%
0.8/1.0mm
270mm
at least 0.8 Sec
1 Sec
Internal
MMA Stick Welding� 22 MMA0A� DC stick welding� Up to 4mm electrode
TIG Welding� 2 TIG50A� Lift Arc TIG function� One piece TIG torch
(sold separately
- see below)� Trigger controlled
gas solenoid� Not suitable for
aluminium
TIG welding
TIG TorchMAT4675
MAT9082K Accessorykit for MMA & MIG sold
.separatelyMAT4675 TIG Torch
.sold separately
15kg on-board spool
capacity
Built-in wire feeder
with 4 roll driver
49
Quality Welding Products
Quality Welding Products
Matweld Multi-Purpose Welding Machines
MAT9086
Part No.
NEW GENERATION DESIGN
MAT9082K Accessory kit for.MMA & MIG sold separately
MAT46 TIG Torch10.sold separately
TIG TorchMAT4610
Technical data MULTIMIG 315 MAT9086
Input Power Voltage 380V ±15%
Frequency 50/60HZ
Rated Input Power Capacity MMA 8.8 KVA, MIG 8.4 KVA
No Load Voltage 65V
Output Current Range MMA 10 - 315A, MIG 50 - 315A
Rated Output Voltage MMA 20 - 29V, MIG 16.5 - 26.5V
Duty Cycle % 60%
Suitable Welding Wire 0.8/1.0mm
Diameter of Coil 270mm
Welding Thickness at least 0.8mm
Post-gas 1 Sec
Type of Wire Feeder Internal
MIG Welding� 315A MIG (50 to 315
Amps)� 2T - 4T trigger function� Built-in wire feeder with
4 roll driver� Wire inching facility� 15kg spool capacity� 0,8 - 1,0mm wires� Suitable for mild steel,
aluminium and stainlesssteel MIG welding
TIG Welding� 220A TIG (10 to 220
Amps)� Lift Arc TIG function� One piece TIG torch
(sold separately - seebelow)
� Trigger controlled gassolenoid
� Not suitable foraluminium TIGwelding
MMA Stick Welding� 220A MMA (10 to
315 Amps)� DC stick welding� Up to 4mm
electrode
� Matweld 315A Single Phase 380VMulti-Process IGBTMIG/TIG/MMA Multimig
� Advanced IGBT inverter technology� Constant current, constant voltage
CC/CV� Convenient 220V� High 60% duty cycle at 40°C� Three welding processes in one
machine
� A fully industrial professional seriesmulti process welder
� Advanced IGBT technology� Constant current cc constant
voltage cv� Excludes MIG torch and flow meter� MIG and MMA stick welding� 15 kg MIG wire spool� High 60% duty cycle� 2T 4T trigger function
50
� Matweld 250A Single Phase 220V Multi-Process IGBT MIG/TIG/MMAMultimig
� Advanced IGBT inverter technology� Constant current, constant voltage CC/CV� Convenient 220V� High 60% duty cycle at 40°C� Three welding processes in one machine
MAT9083
Part No.
NEW GENERATION DESIGN
Technical data MULTIMIG 250 MAT9083
Input Power Voltage 220V ±15%
Frequency 50/60HZ
Rated Input Power Capacity MMA 8.8 KVA, MIG 8.4 KVA
No Load Voltage 65V
Output Current Range MMA 10 - 220A, MIG 50 - 250A
Rated Output Voltage MMA 20 - 29V, MIG 16.5 - 26.5V
Duty Cycle % 60%
Suitable Welding Wire 0.8/1.0mm
Diameter of Coil 270mm
Welding Thickness at least 0.8mm
Post-gas 1 Sec
Type of Wire Feeder Internal
MIG Welding� 250A MIG (60 to 250
Amps)� 2T - 4T trigger function� Built-in wire feeder with
4 roll driver� Wire inching facility� 15kg spool capacity� 0,8 - 1,0mm wires� Suitable for mild steel,
aluminium and stainlesssteel MIG welding
TIG Welding� 220A TIG (10 to 220
Amps)� Lift Arc TIG function� One piece TIG torch
(sold separately - seebelow)
� Trigger controlled gassolenoid
� Not suitable foraluminium TIGwelding
MMA Stick Welding� 220A MMA (10 to
220 Amps)� DC stick welding� Up to 4mm
electrode
MAT9082K Accessory kit for.MMA & MIG sold separately
MAT46 TIG Torch10.sold separately
TIG TorchMAT4610
Matweld MATCUT 40 Single Phase 220V Plasma Cutter� An entry level plasma cutter ideally suited to the DIY enthusiast or for
light industrial use� Includes plasma torch and air regulator� Cuts up to 6mm mild steel� Contact start cutting� Convenient 220 volt� Lightweight
Technical Data
Single Phase 220V 15%±
4.8 KVA
220V
20 - 40A
96V
60%
7mm
40W
HF
PT31
Input Voltage
Rated Input Power
No Load Voltage
Output Current
Output Voltage
Duty Cycle%
Max Cutting Thickness (Steel)
No Load Consumption
Arc Initiation
Torch Model Supplied
MATCUT40 MAT9002
51
Quality Welding Products
Matweld Plasma Cutters
MAT9094
Part No.
Matweld MATCUT 50 Single Phase 220V Plasma CutterIGBT� Compact and lightweight� Industrial inverter type plasma cutter� Cuts most metals� 60% duty cycle� Supplied with A51 Trafimet plasma torch
Technical Data
Single Phase 220V 15%±
6.3 KVA
220V
10 - 50A
100V
60%
6mm
10mm
40W
HF
A81
Input Voltage
Rated Input Power
No Load Voltage
Output Current
Output Voltage
Duty Cycle%
Max Cutting Thickness (Alu)
Max Cutting Thickness (Steel - S/Steel)
No Load Consumption
Arc Initiation
Torch Model Supplied
MATCUT50 MAT9094
MAT9002
Part No.
MAT9095
Part No.
Matweld MATCUT 70 Three 38Phase 0V Plasma CutterIGBT� Three phase 380 volt Industrial Inverter type Plasma cutter� Cuts most metals� 60% duty cycle� Supplied with A81 Plasma torch
Technical Data
Three Phase 380V 15%±
9.5 KVA
380V
20 - 70A
280V
60%
12mm
20mm
40W
HF
A101
Input Voltage
Rated Input Power
No Load Voltage
Output Current
Output Voltage
Duty Cycle%
Max Cutting Thickness (Alu)
Max Cutting Thickness (Steel - S/Steel)
No Load Consumption
Arc Initiation
Torch Model Supplied
MATCUT70 MAT9095
52
Quality Welding Products
Matweld Plasma Cutter, Plasma Torches & Spares
MAT9096
Part No.
Matweld MATCUT 100 Three 38Phase 0V Plasma CutterIGBT� Three phase 380 volt Industrial Inverter type Plasma cutter� Cuts most metals� 60% duty cycle� Supplied with A101 Plasma torch� IGBT Technology
Technical Data
Three Phase 380V 15%±
17 KVA
380V
30 - 100A
300V
60%
18mm
30mm
40W
HF
A101
Input Voltage
Rated Input Power
No Load Voltage
Output Current
Output Voltage
Duty Cycle%
Max Cutting Thickness (Alu)
Max Cutting Thickness (Steel - S/Steel)
No Load Consumption
Arc Initiation
Torch Model Supplied
MATCUT100 MAT9096
Single Phase 220V Plasma Torch & Spares
Part Number DESCRIPTION
MATPA1432
MATPC0150
MATPD0150-08
MATPD0150-10
MATPRO150
A51 Complete Torch
Outer Nozzle
Plasma Tip 0.8mm
Plasma Tip 1.0mm
Plasma Electrode
MATWELD A51Complete Torch
PlasmaTip
PlasmaElectrode
OuterNozzle
MATPA1432
Part No.
MATPT3100
Part No.
OuterNozzle
Part Number DESCRIPTION
MATPT3100
MATPT3101
MATPT3102
MATPT3103
MATPT3104
MATPT3105
MATPT3106
PT31 Complete Torch
Torch Head
Long Electrode
Gas Diffuser
Long Tip
Gas Shield Cup
Torch Switch
GasDiffuser
LongElectrode
MATWELD PT31Complete Torch
Single Phase 220V Plasma Torch & Spares
Single Phase 0V Plasma Torch & Spares38
Part Number DESCRIPTION
MATPA1402
MATCV0028
MATPC0115
MATPD105-10
MATPD105-12
MATPRO0150
MATPE0107
A81 Complete Torch
Stand Off Guide
Outer Nozzle
Plasma Tip 1.0mm
Plasma Tip 1.2mm
Plasma Electrode
Air Diffuser
MATWELD A81Complete Torch
PlasmaElectrode
OuterNozzle
Stand OffGuide
AirDiffuser
MATPA1402
Part No.
MATPA1452
Part No.
MAT9010
Part No.
Matweld Single Phase 220V Water Cooler� 220 Volt Single Phase� Suitable for MIG and TIG applications� Compact Robust Design
Technical Data MAT9010
Input Power Voltage
Volume
Rated Power
Rated Input Current
Maximum Flow in L/Min
220V 10%±
8 Litre
150W
2.4A
1.5 - 5.3
Technical Data MAT9020
Input Voltage
Temperature
Weight
Capacity
Outer Dimensions (LWH)
Inner Dimensions (LWH)
220V
50 - 300°C
14.2kg
8.5kg
190 x 235 x 645mm
110 x 160 x 530mm
Matweld Single Phase 220V Hot Box� Used to keep electrodes dry on site after rebaking in an electrode oven� Manufactured from the highest grade steel and insulation ensures
constant temperature� Incorporates a highly efficient heater and adjustable thermostat� For electrodes up to 450mm in length� With convenient pull out handle and wheels for easy mobility
53
Quality Welding Products
Matweld Plasma Torch & Spares, Water Cooler & Hot Box
Part Number DESCRIPTION
MATPA1452
MATCV001
MATPC0109
MATPD0101-11
MATPD0101-14
MATPD0101-17
MATPD0101-19
MATPRO101
MATPE0101
A101 Complete Torch
Stand Off Guide
Outer Nozzle
Plasma Tip 1.1mm
Plasma Tip 1.4mm
Plasma Tip 1.7mm
Plasma Tip 1.9mm
Plasma Electrode
Air Diffuser
PlasmaElectrode
OuterNozzle
AirDiffuser
MATWELD A 110Complete Torch
MAT9020
Part No.
Electrodes & Filler Materials 54
Quality Welding Products
Matweld offers a comprehensive range of Welding
Electrodes for every application elding electrodes. W
are sourced both locally and abroad and often from
more than one manufacturer depending on their area
of expertise.
Matweld's locally manufactured Mild Steel General
Purpose electrodes are SABS approved and are
manufactured to stringent criteria.
Test Certificates are available for all Matweld
Electrodes on request
Matweld Iron Powder E7024� Matweld E7024 is a high quality heavily coated rutile iron powder electrode
designed for the high speed welding of H-V fillets, flat butt joints and
structural steel� Matweld E7024 has very low spatter and its strike and re-strike
characteristics are excellent� Matweld E7024h as a very good weld appearance and the slag is easily
detachable and in most cases self lifting
Matweld Stainless Steel E309MoL-16� Matweld Stanox E309MoL-16 is a low carbon, high alloy rutile coated
stainless steel electrode� Matweld Stanox E309MoL-16 is suitable for all positions except vertical
down� Matweld Stanox E309MoL-16 is suitable for welding 309 and 309L stainless
steel and the dissimilar welding of 300 series and selected 400 series
stainless steels
Matweld Low Hydrogen E7018-1� Matweld E7018-1 is a basic coated hydrogen controlled electrode designed
for welding in all positions� Matweld E7018-1 has a low spatter and excellent re-strike characteristics� The weld has an excellent bead profile and appearance and the slag is
easily detached� Used to weld C-Mn and low alloy steels requiring X-ray examination� Matweld E7018-1 requires a minimum AC open circuit voltage of 70 Volts
and must be baked at 180°C (350°F) for 2 hours prior to use
MAT6085
MAT6090
MAT6095
100 - 160
160 - 220
190 - 320
3.15mm
4.0mm
5.0mm
Part No.Welding
Current (Amps)Size Weight
5kg
5kg
5kg
MAT6120
MAT6125
MAT6130
60 - 80
90 - 110
110 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
Quality Welding Products
Matweld Electrodes
55
MAT6145
MAT6150
MAT6155
40 - 70
75 - 110
110 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
Matweld Stainless Steel E316-16� Matweld Stanox E316-16 is a low carbon rutile coated stainless steel
electrode suitable for all positions except vertical down� Matweld R316-16 is used for the general purpose welding of 300 austentic
stainless steel series such as 301, 303 as well as 304 and 304L types.
MAT6050
MAT6055
MAT6060
MAT6065
70 - 110
80 - 140
130 - 190
172 - 250
2.5mm
3.15mm
4.0mm
5.0mm
Part No.Welding
Current (Amps)Size Weight
4kg
4kg
4kg
4kg
AWS A5.1. E7018-1DIN 1913 E51 55 B10SABS 455 E5118/-4427H
AWS A5.1.E7024DIN 1913 E51 45RR 11 160
AWS/ ASME SFA 5.4E309MoL-16DIN 8556 E22 14.3 LR 23
AWS/ASME SFA 5.4 E316-168556 19 12 3 LR 26DIN E
56
Quality Welding Products
Matweld Electrodes
Matweld Stainless Steel 308L-16E� Matweld Stanox E308L-16 is a low carbon rutile coated stainless steel
electrode.� Matweld Stanox E308L-16 is suitable for all positions except vertical down.� Matweld R308L-16 is suitable for welding 19Cr10Ni type steels including
201, 202, 301, 302, 304L and 308
Matweld Stainless Steel 312-16E� Matweld Stanox E312-16 is a rutile coated stainless steel electrode ideally
suited to welding dissimilar steel such as stainless to carbon steel.
Matweld Cast Iron ENiFe-CI� Matweld Matcast50 is a graphite type 55% coated electrode with a Fe-Ni
alloy core.� Matweld Matcast50 provides a low expansion coefficient and good
machining properties.� Matweld Matcast50 is suitable for welding ductile and malleable cast iron as
well as grey cast iron material.
Matweld Cast Iron ENi-CI� Matweld Matcast100 is a graphite type 99% coated electrode with a pure
nickel alloy core.� The weld provides excellent machine ability and good tensile strength as
well as good crack resistance.� Matweld Matcast100 is suitable for welding high pressure parts.
MAT6100
MAT6105
MAT6110
40 - 70
75 - 110
110 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
MAT6170
MAT6175
MAT6180
40 - 80
75 - 110
110 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
MAT6200
MAT6205
MAT6210
60 - 80
80 - 120
120 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
MAT6240
MAT6245
MAT6250
60 - 80
70 - 120
120 - 150
2.5mm
3.15mm
4.0mm
Part No.Welding
Current (Amps)Size Weight
1kg
1kg
1kg
AWS/ASME SFA 5.4 E308L-168556 19 19 LR 26DIN E
AWS/ASME SFA 5.4 E312-168556 29 9 LR 23DIN E
AWS A5.15 ENiFe-CI8573 ENiFe-1 G24DIN
AWS A5.15 ENi-CI8573 ENi G24DIN
57
Quality Welding Products
Matweld Aluminium & Stainless Steel MIG Wire
Matweld ER MIG W W4043 Aluminium elding ire� High quality 4043 grade aluminium MIG welding wire� Contains 5% silicon� ER4043 is one of the most widely used welding and brazing alloys and can be
classified as a general-purpose filler alloy� The silicon additions result in improved fluidity (wetting action) to make the alloy
the preferred choice for welders� The alloy is less sensitive to weld cracking and produces brighter, cleaner welds� Can also be used for joining cast to wrought materials� Non-heat treatable� Softer than 5356 and slightly harder to feed, can be used on standard MIG
torches� This product requires Argon Shield Gas
Matweld ER5356 MIG W WAluminium elding ire� High quality 5356 grade aluminium MIG welding wire� Contains 5% magnesium� ER5356 is the most widely used welding alloy and can be classified as a
general-purpose filler alloy� It is typically chosen because of its relatively high shear strength� The 5356 alloy base material has a weld pool chemistry greater than 3% Mg and
servicetemperatures in excess of 6 C°
� ER5356 gives a high strength weld deposit with very good crack resistance� Corrosion resistance is very good especially in a marine environment� Easy feeding wire, can be used on standard MIG torches� This product requires Argon Shield Gas
Matweld ER308LSi Stainless Steel MIG Welding Wire� Designed for welding '18-8' type stainless steels such as 302/304/304L
(wrought) and CF-3/CF-8 (cast)� T ishe deposit highly resistant to oxidation and corrosion� This all-position, quality MIG w d ng wire is ideally suited for joining commonel i
austenitic stainless steel grades� It is specially processed to provide superior feeding and arc stability� This product requires Argon Shield Gas
Matweld ER309LSi Stainless Steel MIG Welding Wire� For welding 304L/309 (wrought) and CF-3/CH-20 (cast) base materials� A high Cr austenitic stainless steel electrode for applications where improved
corrosion and oxidisation resistance are required� Also used for dissimilar metals joining such as stainless steel to carbon/low alloy
steel� This product requires Argon Shield Gas
Matweld ER316LSi Stainless Steel MIG Welding Wire� Optimised arc performance and feedability� This MIG wire is designed for joining low carbon molybdenum bearing austenitic
stainless steels, such as type 316 and 316L� All-position stainless steel MIG welding wire� This product requires Argon Shield Gas
MAT7050
MAT7055
ER4043
ER4043
1.0mm
1.2mm
Part No. Size Weight
6kg
6kg
Grade
MAT7060
MAT7065
ER5356
ER5356
1.0mm
1.2mm
Part No. Size Weight
6kg
6kg
Grade
MAT7000
MAT7010
ER308LSi
ER308LSi
1.0mm
1.2mm
Part No. Size Weight
15kg
15kg
Grade
MAT7015
MAT7020
ER309LSi
ER309LSi
1.0mm
1.2mm
Part No. Size Weight
15kg
15kg
Grade
MAT7025
MAT7030
ER316LSi
ER316LSi
1.0mm
1.2mm
Part No. Size Weight
15kg
15kg
Grade
58
Quality Welding Products
Matweld MIG Wire, Aluminium & Mild Steel TIG Wire
Matweld ER4043 TIG Wire/Rod� High quality 4043 grade aluminium welding wire contains 5% siliconTIG� ER4043 is one of the most widely used welding and brazing alloys and can
be classified as a general-purpose filler alloy� The silicon additions result in improved fluidity (wetting action) to make the
alloy the preferred choice for welders� The alloy is less sensitive to weld cracking and produces brighter, cleaner
welds� Can also be used for joining cast to wrought materials� Non-heat treatable� Grade stamped� This product requires Argon Shield Gas
Matweld ER5356 TIG W WAluminium elding ire� High quality 5356 grade aluminium IG welding wireT� Contains 5% magnesium� ER5356 is the most widely used welding alloy and can be classified as a
general-purpose filler alloy� It is typically chosen because of its relatively high shear strength� The 5356 alloy base material has a weld pool chemistry greater than 3% Mg
and service temperatures in excess of 6 C°� ER5356 gives a high strength weld deposit with very good crack resistance� Corrosion resistance is very good especially in a marine environment� Grade stamped� This product requires Argon Shield Gas
Matweld ER70-S6 Mild Steel TIG Welding Wire� Premium, all position, mild steel welding wire� D Tesigned for general purpose IG welding� Contains higher levels of Manganese and Silicon than other standard
grades of wire to produce high quality welds when used on rusted, dirtyTIGor oily steel
� This product requires a shielding gas, Co2 and/or Argon/Co2 mix� This product requires Argon Shield Gas
MAT6445
MAT6450
MAT6455
ER4043
ER4043
ER4043
1.6mm
2.4mm
3.2mm
Part No. Size Weight
5kg
5kg
5kg
Grade
MAT6460
MAT6465
MAT6475
ER5356
ER5356
ER5356
1.6mm
2.4mm
3.2mm
Part No. Size Weight
5kg
5kg
5kg
Grade
MAT6038
MAT6040
ER70-S6
ER70-S6
1.6mm
2.4mm
Part No. Size Weight
5kg
5kg
Grade
Matweld Flux Cored MIG Wire� With no shielding gas required, flux-cored self-shielded wire brings the
productivity of wire welding to outdoor applications
MAT7080 Mild Steel0.9mm
Part No. Size Weight
5kg
Grade
Matweld ER308LSi Stainless Steel TIG Welding Wire� Designed for welding '18-8' type stainless steels such as 302/304/304L (wrought)
and CF-3/CF-8 (cast)� T ishe deposit highly resistant to oxidation and corrosion� This all-position, quality IG w dng wire is ideally suited for joining commonT el
austenitic stainless steel grades� It is specially processed to provide superior feeding and arc stability� Grade stamped� This product requires Argon Shield Gas
MAT6400
MAT6405
MAT6410
ER308LSi
ER308LSi
ER308LSi
1.6mm
2.4mm
3.2mm
Part No. Size Weight
5kg
5kg
5kg
Grade
Matweld ER309LSi Stainless Steel TIG Welding Wire� For welding 304L/309 (wrought) and CF-3/CH-20 (cast) base materials� A high Cr austenitic stainless steel electrode for applications where improved
corrosion and oxidisation resistance are required� Also used for dissimilar metals joining such as stainless steel to carbon/low alloy
steel� Grade stamped� This product requires Argon Shield Gas
MAT6415
MAT6420
MAT6425
ER309LSi
ER309LSi
ER309LSi
1.6mm
2.4mm
3.2mm
Part No. Size Weight
5kg
5kg
5kg
Grade
Matweld ER316LSi Stainless Steel TIG Welding Wire� Optimised arc performance and feedability� T This IG wire is designed for joining low carbon molybdenum bearing austenitic
stainless steels, such as type 316 and 316L� All-position stainless steel IG welding wire.T� This product requires Argon Shield Gas
MAT6430
MAT6435
MAT6440
ER316LSi
ER316LSi
ER316LSi
1.6mm
2.4mm
3.2mm
Part No. Size Weight
5kg
5kg
5kg
Grade
Matweld Brazing Rods� Matweld brazing rods are widely used when welding sheet metal� They are also suitable for welding galvanized iron and offer a good tensile
strength� Matweld brazing rods are available either bare or with a convenient flux coating
MAT6305
MAT6315
MAT6325
MAT6311
MAT6321
Bare
Bare
Bare
Flux Coated
Flux Coated
1.6mm
2.0mm
3.0mm
2.0mm
3.0mm
Part No.Brazing
Rod TypeSize Weight
10kg
10kg
10kg
5kg
5kg
59
Quality Welding Products
Matweld Stainless Steel TIG Wire & Brazing Rods
MAT6825
MAT6830
MAT6835
20 (White)
30 (Blue)
40 (Yellow)
1.5mm
1.5mm
1.5mm
Part No. % SilverSize Weight
1kg
1kg
1kg
Matweld MatLux SilverSolder Flux� Designed specifically for
use with bare silver solder(above)
� Available in 500g tubs
MTS Brazing Flux� For most soldering
and brazing� Cannot be used for
aluminium� Available in 500g tubs
60
Quality Welding Products
Matweld Brazing Rods, Silver Solder & Flux
Matweld Silver Solder - Bare� CADMIUM FREE� Silver solder suitable for use on all ferrous and non-ferrous metals, except
aluminium� Can be used with a range of heat sources� Melting point 640-800°C� Available in various percentages of silver content� The higher the percentage, the lower the heat range� Use SILVER SOLDER flux
MAT6800
MAT6805
MAT6810
MAT6815
20
30
40
50
1.5mm
1.5mm
1.5mm
1.5mm
Part No. % SilverSize Weight
1kg
1kg
1kg
1kg
Matweld Silver Solder - Flux Coated� Special fast flow flux improves base metal cleansing action� CADMIUM FREE� Silver solder suitable for use on all ferrous and non-ferrous metals, except
aluminium� Can be used with a range of heat sources� Available in various percentages of silver content
Matweld Copper to Copper Brazing Rods� Excellent flow and wetting properties� For use on copper, brass and bronze� Does not require flux� Suitable for joining pipes and tubing and is widely used for electrical work
MAT6850
MAT6855
MAT6860
MAT6865
MAT6870
MAT6875
MAT6880
MAT6885
0
0
2
2
5
5
15
15
2.0mm
3.0mm
2.0mm
3.0mm
2.0mm
3.0mm
2.0mm
3.0mm
Part No. % SilverSize Grade
AWS BCuP-2
AWS BCuP-2
AWS BCuP-6
AWS BCuP-6
AWS BCuP-3
AWS BCuP-3
AWS BCuP-5
AWS BCuP-5
Weight
1kg
1kg
1kg
1kg
1kg
1kg
1kg
1kg
MAT6999
Part No.
ELC0500
Part No.
Selected gouging torch
spares are available61
Quality Welding Products
Matweld Gouging Torches
Matweld K4 Type Gouging Torch� General purpose carbon arc air gouging torch� Gouging, cutting, beveling and piercing metal� 15 torch angle°� 2 metre swivel cable� Requires compressed air at 5.0 to 6.8 bar� Weight 2.4kg
Matweld K5 Type Gouging Torch� Heavy duty carbon arc air gouging torch� Gouging, cutting, beveling and piercing metal� Heavy duty foundry application� 15 torch angle°� 2 metre swivel cable� Requires compressed air at 5.0 to 6.8 bar� Weight 2.4kg
MAT1275 800 AmpK4 Type
Part No. Type Rating
MAT1280 1000 AmpK5 Type
Part No. Type Rating
Gouging
Gouging is used in joint preparation and for the removal of defective welds.
Gouging is similar to gas cutting. An oxyfuel gas flame heats up the piece to be
worked to ignition temperature, and the cutting oxygen jet combusts and carries away
the molten metal. The equipment is the same as in gas cutting; only the nozzle needs
to be changed. In gas cutting, the cutting oxygen beam is directed at the work piece
at a ninety-degree angle, while in gouging the oxygen beam is almost parallel with the
surface of the piece to be worked.
An oxyfuel gas flame can also be used in flame cleaning, to clean surfaces of rust, mill
scale, paint, grease and dust. Examples of processes include the treatment of steel
and concrete surfaces, as well as of offshore constructions
Gouging
A typical setup would require a Matweld
Multifunction welder (MAT9061K page
45 shown) and a Matair compressor
(AIR2200 10HP shown).
62Safety Gear & Accessories
Matweld supply a range of safety clothing and
equipment suitable for safe welding practices.
The range caters for the protection of eye, face, hands
and body.
63
HON3002
Part No.
Welding
Grinding
ANSI APPROVED
Quality Welding Products
Welding Helmets
Matweld Auto-darkeningWelding/grinding Helmet� Suitable for MIG & Stick Welding� Quick Change From Welding to
Grinding Applications� Solar Powered Auto-Darkening
Lens is ANSI Approved� Ideal for abrication shops & constructionf� Lightweight well-balanced design� Fully Adjustable Headgear provides
comfort and reduces fatigue� Light to Dark Time 0.00004 Sec.� Shade State: #9 - #13� Can be adjusted continuously� UV/IR Protection: DIN 16� Sensitivity Adjustable� Delay Time Adjustable� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell and Lithium
Battery� Polycarbonate Construction� Battery Powered with
Solar-assist for Long Life
HON3004
Part No.
ANSI APPROVED
� Two Independent Arc Sensors� Lens Change from Dark to Light: 0.1 -
1.0 Sec.� Working Temperature:
-5°C - 55°C (23°F - 130°F)
Welding
Grinding
Matweld Auto-darkeningWelding/grinding Helmet� Suitable for MIG & Stick Welding� Quick Change From Welding to
Grinding Applications� Solar Powered Auto-Darkening
Lens is ANSI Approved� Ideal for abrication shops & constructionf� Lightweight well-balanced design� Fully Adjustable Headgear provides
comfort and reduces fatigue� Light to Dark Time 0.00004 Sec.� Shade State: #9 - #13� Can be adjusted continuously� UV/IR Protection: DIN 16� Sensitivity Adjustable� Delay Time Adjustable� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell and Lithium
Battery� Polycarbonate Construction� Battery Powered with
Solar-assist for Long Life
� Two Independent Arc Sensors� Lens Change from Dark to Light: 0.1 -
1.0 Sec.� Working Temperature:
-5°C - 55°C (23°F - 130°F)
Welding
Grinding
Matweld Auto-darkeningWelding/grinding Helmet� Suitable for MIG & Stick Welding� Quick Change From Welding to
Grinding Applications� Solar Powered Auto-Darkening
Lens is ANSI Approved� Ideal for abrication shops & constructionf� Lightweight well-balanced design� Fully Adjustable Headgear provides
comfort and reduces fatigue� Light to Dark Time 0.00004 Sec.� Shade State: #9 - #13� Can be adjusted continuously� UV/IR Protection: DIN 16� Sensitivity Adjustable� Delay Time Adjustable� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell and Lithium
Battery� Polycarbonate Construction� Battery Powered with
Solar-assist for Long Life
� Two Independent Arc Sensors� Lens Change from Dark to Light: 0.1 -
1.0 Sec.� Working Temperature:
-5°C - 55°C (23°F - 130°F)
HON3006
Part No.
ANSI APPROVED
64
Quality Welding Products
HON3008
Part No.
ANSI APPROVED
HON3010
Part No.
ANSI APPROVED
Welding
Grinding
Matweld Auto-darkeningWelding/grinding Helmet� Suitable for MIG & Stick Welding� Quick Change From Welding to
Grinding Applications� Solar Powered Auto-Darkening
Lens is ANSI Approved� Ideal for abrication shops & constructionf� Lightweight well-balanced design� Fully Adjustable Headgear provides
comfort and reduces fatigue� Light to Dark Time 0.00004 Sec.� Shade State: #9 - #13� Can be adjusted continuously� UV/IR Protection: DIN 16� Sensitivity Adjustable� Delay Time Adjustable� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell and Lithium
Battery� Polycarbonate Construction� Battery Powered with
Solar-assist for Long Life
� Two Independent Arc Sensors� Lens Change from Dark to Light: 0.1 -
1.0 Sec.� Working Temperature:
-5°C - 55°C (23°F - 130°F)
HON3012
Part No.
ANSI APPROVED
Welding Helmets
Matweld , AdjustableAuto-darkeningWelding Helmet& Grinding� Solar Powered Auto-Darkening Lens is
ANSI Approved� Light to Dark Time 0.000 Sec.2� Polycarbonate Construction� Battery Powered with Solar-assist for Long
Life� Two Independent Arc Sensors� Lens Dark to Lens Light 0.25 - 0.45 Sec.� Working Temperature: -5°C - 55°C (23°F -
130°F)� Lightweight well-balanced design� Fully Adjustable Headgear provides
comfort and reduces fatigue� Shade State: #9 - #13. Can be adjusted
continuously� UV/IR Protection: DIN 16� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell
Welding
Grinding
Matweld Auto-darkening, Non-adjustable Welding Helmet� Solar Powered Auto-Darkening Lens is ANSI Approved� Light to Dark Time 0.000 Sec.2� Polycarbonate Construction� Battery Powered with Solar-assist for Long Life� Two Independent Arc Sensors� Dark to Light: 0.25 - 0.45 Sec.� Working Temperature: -5°C - 55°C (23°F - 130°F)� Lightweight well-balanced design� Fully Adjustable Headgear provides comfort and reduces fatigue� UV/IR Protection: DIN 16� Auto On/Off Power� Includes Replacement Cover Lenses� Power supply: Solar Cell
Quality Welding Products
65
Welding Helmets, Spare Lenses & Goggles
Matweld Flip Front Welding Helmet� Standard flip front welding helmet� Adjustable head strap� S and front lens arepare head strap available
HON3030
HON3032
HON3033
Helmet
Spare Head Strap
Spare Front Lens
Part No. Description
Spare Lenses� Spare lenses are available for selected helmets & goggles
SCO0500
SCO0600
SCO0610
SCO0625
SCO0630
SCO0640
SCO0650
SCO0660
SCO0700
SCO0800
SCO0890
SCO0900
-
-
-
T5
T6
T7
T8
T9
T10
CR39
T11
T12
Clear
Clear
Clear
Shaded
Shaded
Shaded
Shaded
Shaded
Shaded
Clear
Shaded
Shaded
Part No. Colour Shade
Polytec
Proclear
Proclear
Protane
Protane
Protane
Protane
Protane
Protane
Protec
Protane
Protane
Type
108 x 51mm
108 x 51mm
50mmØ
50mmØ
108 x 51mm
108 x 51mm
108 x 51mm
108 x 51mm
108 x 51mm
108 x 51mm
108 x 51mm
108 x 51mm
Size
Matweld COM0700Gas Welding Goggles� Comfortable� Adjustable elasticated strap� S see abovepare lenses are available ( )
Matweld WAN0335Gas Welding Goggles - Flip Front� Comfortable� Adjustable elasticated strap� Spare lenses are available ( )see above
HON3030
Part No.
COM0700
Part No.
WAN0335
Part No.
DOR1192
Part No.
COM0700
WAN0335
DOR1192
Gas Welding Goggles
Gas Welding Goggles - Flip Front
Safety Spectacle Goggle
Part No. Description
Matweld Safety Spectacle Goggle DOR1192� Black Polycarbonate Frame with 5mm SBR� Foam on the Frame� Infra-Red IR5 Hard Coated Lens with 19mm Elastic strap
66
Welder's Safety Accessories
Matsafe Hand & Body Protection/Accessories
WAN0150
Part No.
Matsafe Green Lined LeatherGloves - Heavy Duty� Green leather welding glove� Fully lined
WAN0150
WAN0152
WAN0530
WAN0540
WAN0140PM
204mm
400mm
64mm
204mm
64mm
Part No. Cuff Size
WAN0152
Part No.
WAN0140PM
Part No.
Matweld 50mm Pigskin loveG� Used for argon TIG welding� Also ideal for truck, forklift
and motorcycle drivers
WAN0540
Part No.
WAN0530
Part No.
WAN0170
Part No.
Matsafe Welder's Leather Spats Adjustable� Fully adjustable buckles� Heavy duty construction� One size fits all
Matweld Welder's Apron Chrome Leather� Manufactured from heavy duty 1/16" leather� Heavy duty construction� One size fits all
Welding Curtains� Supplied with eyelets� Special sizes on request MAT0100
MAT0110
2 x 2m
3 x 2m
Part No. Size
GBL0050
Part No.
GBL0080
Part No.
� Glove Welders Cuff Heat Red200mm
� Red cow split apron on palm� Fully cotton liner� Kevlar stitching� Leather thickness 1.1 - 1.3mm
Glove Welders Cuff Red200mm� Fully cotton liner� Leather thickness: 1.1 to
1.3mm
WAN0232
Part No.
WAN0230
Part No.
67
Matweld Welding Solution
Matweld Concept
Fast moving
MAT1070P Prepac Electrode Holder 300A L/D 5MAT1110P Prepac Electrode Holder 300A H/D 5MAT1030P Prepac Earth Clamp 200A 5MAT1035P Prepac Earth Clamp 400A 5SPR2060P Prepac Brush Wire Welders M/S 5MAT1027P Prepac Lug Set 5MAT1017P Prepac Cable Con Set 10/25 5HON2000P Prepac Hammer Welders Chipping 5SCO0950P Prepac Lense Kit Helmet 5SCO0955P Prepac Lense Kit Goggle 5COM0720P Prepac Goggle Brazing 3HON3020 Auto Darkening Helmet 3HON3022 Auto Darkening Helmet ECON 3HON3023 Auto Darkening Helmet Welding/Grinding 3MAT4600P TIG Torch 17V 4mtr 3MAT9057P Cable kit 200 amp 3MAT9056P Cable kit 160 amp 3MAT4600PSK TIG Starter kit 3
MAT3020P Prepac F/Back Arrestor set Torch 5MAT3015P Prepac F/Back Arrestor set Reg 5MAT3130P Prepac Nozzle Cut ANM 0.8mm 5MAT3131P Prepac Nozzle Cut ANM 1.2mm 5MAT3155P Prepac Nozzle Cut PNM 0.8mm 5MAT3156P Prepac Nozzle Cut PNM 1.2mm 5MAT3100P Prepac Nozzle Weld No 3 5MAT3110P Prepac Nozzle Weld No 5 5MAT3075P Prepac Nozzle Cleaner 5MAT3065P Prepac Lighter 5MAT3070P Prepac Lighter Flint Set 5MAT3403P Prepac Hose Starter Kit Oxy/Acet 5MAT3340EN Prepac Regulator Acet S/Stage 4MAT3355EN Prepac Regulator Oxy S/Stage 4MAT3056P Prepac Bull Nose Stem 5MAT3057P Prepac Bull Nose Nut LH 5MAT3058P Prepac Bull Nose Nut RH 5MAT3504P Prepac Tip Nut 5MAT3005EN Prepac Cutting Torch 4MAT3003EN Prepac Shank / Handle 4MAT3002EN Prepac Cutting Attachment 4MAT3004P Prepac Mixer 5MAT3000EN Prepac Cut / Weld Kit 4
MAN0200 Prepac Aluminium Arc 2.5mm 10MAN0220 Prepac Aluminium Braze 1.6mm 10MAN0230 Prepac Aluminium Braze 3.2mm 10MAN0240 Prepac Brazing F/C 3mm 10MAN0250 Prepak Brazing Bare 2mm 10MAN0260 Prepak Brazing Bare 3mm 10MAN0270 Prepac Cast Iron 2.5mm 10MAN0280 Prepac Cast Iron 3.2mm 10MAN0290 Prepac Copper Flow 2mm 10MAN0300 Prepac Copper Flow 3mm 10MAN0330 Prepac L/H 2.5mm 10MAN0340 Prepac GP 2.0mm 10MAN0355 Prepac GP 2.5mm 10MAN0370 Prepac GP 3.2mm 10MAN0380 Prepac CCR Gas Rod 3mm 10MAN0400 Prepac Silv Sol F/C 1.5mm 10MAN0410 Prepac Silv Sol Bare 1.5mm 10MAN0415 Prepac SS Steel 2mm 10MAN0425 Prepac SS Steel 2.5mm 10MAN0440 Prepac Toolsteel 2.5mm 10MAN0450 Prepac Toolsteel 3.2mm 10MAT6000 Weld Rod SP 2.5mm 1kg 25MAT6010 Weld Rod GP 3.2mm 1kg 25MAT6015 Weld Rod GP 2.5mm 5kg 10MAT6020 Weld Rod GP 3.2mm 5kg 10
STAND 2 - ARC Welding
STAND 1 - Gas Accessory Stand
STAND 3 - Electrodes
68
for Easy Selling
NEW LOOK MATWELD ELECTRODES & FILLERS PRE-PACKS
FOR FULL PRODUCT DETAILS GO TO WWW.TRADECOUNTER.CO.ZA
69
Product Code Listing
MAT1455 WELDING CABLE BLUE 50MM² 100M COIL 18
MAT1500 TEMPERATURE CRAYONS 38/100 21
M 1AT1501 TEMPERATURE CRAYONS 52/125 2
M 1AT1502 TEMPERATURE CRAYONS 59/138 2
M 1AT1503 TEMPERATURE CRAYONS 66/150 2
M 1AT1504 TEMPERATURE CRAYONS 79/175 2
M 1AT1505 TEMPERATURE CRAYONS 93/200 2
M 1AT1506 TEMPERATURE CRAYONS 101/213 2
M 1AT1507 TEMPERATURE CRAYONS 107/225 2
M 1AT1508 TEMPERATURE CRAYONS 110/231 2
M 1AT1509 TEMPERATURE CRAYONS 121/250 2
M 1AT1510 TEMPERATURE CRAYONS 135/275 2
M 1AT1511 TEMPERATURE CRAYONS 149/300 2
M 1AT1512 TEMPERATURE CRAYONS 163/325 2
M 1AT1513 TEMPERATURE CRAYONS 177/350 2
M 1AT1514 TEMPERATURE CRAYONS 191/375 2
M 1AT1515 TEMPERATURE CRAYONS 204/400 2
M 1AT1516 TEMPERATURE CRAYONS 218/425 2
M 1AT1517 TEMPERATURE CRAYONS 232/450 2
M 1AT1518 TEMPERATURE CRAYONS 246/475 2
M 1AT1519 TEMPERATURE CRAYONS 253/488 2
M 1AT1520 TEMPERATURE CRAYONS 260/500 2
M 1AT1521 TEMPERATURE CRAYONS 274/525 2
M 1AT1522 TEMPERATURE CRAYONS 288/550 2
M 1AT1523 TEMPERATURE CRAYONS 302/575 2
M 1AT1524 TEMPERATURE CRAYONS 316/60 2
M 1AT1525 TEMPERATURE CRAYONS 343/650 2
M 1AT1526 TEMPERATURE CRAYONS 371/700 2
M 1AT1527 TEMPERATURE CRAYONS 399/750 2
M 1AT1530 PAINT MARKERS WHITE 2
M 1AT1531 PAINT MARKERS YELLOW 2
MAT3000EN CUTTING/WELDING KIT 7
MAT3002EN TORCH CUTTING ATTACHMENT 8
MAT3003EN TORCH HANDLE/SHANK 8
MAT3004EN TORCH MIXER 8
MAT3005EN CUTTING TORCH (BLACK HANDLE) 8
MAT3006EN CUTTING TORCH (BRASS HANDLE) 8
MAT30 EN 810 MIXER TORCH HIGH CAPACITY
MAT30 EN 811 TORCH HEATING LANCE
MAT3015EN FLASHBACK ARREST 3/8 ACET REG MOUNT 7
MAT3020EN FLASHBACK ARREST 3/8 ACET TORCH MOUNT 7
MAT3025EN FLASHBACK ARREST 3/8 OXY REG MOUNT 7
MAT3030EN FLASHBACK ARREST 3/8 OXYGEN TORCH MOUNT 7
MAT3035EN FLASHBACK ARREST 9/16 ACET REG MOUNT 7
MAT3040EN FLASHBACK ARREST 9/16 ACET TORCH MOUNT 7
MAT3045EN FLASHBACK ARREST 9/16 OXY REG MOUNT 7
MAT3050EN FLASHBACK ARREST 9/16 OXY TORCH MOUNT 7
MAT3056 BULL NOSE 15
MAT3057 BULL NOSE NUT ACETYLENE 15
MAT3058 BULL NOSE NUT OXYGEN 15
MAT3061 HOSE NUT 3/8' RIGHT HAND OXYGEN 15
MAT3062 HOSE NUT 3/8' LEFT HAND ACETYLENE 15
MAT3063 HOSE TAIL PIECE 15
MAT3064 HOSE O CLAMP 14
MAT3065 LIGHTER TRIPLE FLINT 7
MAT3068 TAIL PIECE 9/16" LEFT HAND ACETYLENE 7
MAT3070 LIGHTER TRIPLE FLINT REFILL 7
MAT3075 NOZZLE CLEANER LONG 7
MAT3080 NOZZLE HEATING NO.2 11
MAT3085 NOZZLE HEATING NO.3 11
MAT3090 NOZZLE HEATING NO.4 11
MAT3095 NOZZLE HEATING NO.5 11
MAT3100 NOZZLE WELDING SWAGED #3 11
MAT3110 NOZZLE WELDING SWAGED #5 11
MAT3120 NOZZLE WELDING SWAGED #7 11
MAT3130 NOZZLE CUTTING ACET ANM #1 0.8MM SHORT 11
MAT3131 NOZZLE CUTTING ACET ANM #2 1.2MM SHORT 11
MAT3132 NOZZLE CUTTING ACET ANM #3 1.6MM SHORT 11
MAT3133 NOZZLE CUTTING ACET ANM #4 2.0MM SHORT 11
MAT3134 NOZZLE CUTTING ACET ANM #5 2.4MM SHORT 11
MAT3138 NOZZLE CUTTING ACET ANME #1 0.8MM EXT. 11
MAT3139 NOZZLE CUTTING ACET ANME #2 1.2MM EXT. 11
MAT3140 NOZZLE CUTTING ACET ANME #3 1.6MM EXT. 11
MAT3141 NOZZLE CUTTING ACET ANME #4 2.0MM EXT. 11
MAT3142 NOZZLE CUTTING ACET ANME #5 2.4MM EXT. 11
MAT3155 NOZZLE CUT PROPANE PNM #1 0.8MM SHORT 12
MAT3156 NOZZLE CUT PROPANE PNM #2 1.2MM SHORT 12
MAT3157 NOZZLE CUT PROPANE PNM #3 1.6MM SHORT 12
AFRW005772 PORTAPAK ET XCLUDING YLINDERSAFROX S E C 15
KIT AFROX S IN C 15AFRW005772 PORTAPAK ET CLUDING YLINDERS
40 AFROX OXYGEN CYLINDER FULL 15AFRW0057 PORTAPAK
82 AFROX OXYGEN CYLINDER FULL 15AFRW0057 PORTAPAK
COM0700 GOGGLE COM GAS WELDING 65
DOR1192 SAFETY SPECTACLE GOGGLE 65
ELC0500 BRAZING FLUX 60
GBL0050 APRON GBL CHROME LEATHER 66
GBL0080 SPAT GBL LEATHER ADJUSTABLE (PER PAIR) 66
HON0700 WIRE BRUSH 6 ROW 20
HON2000 HAMMER CHIPPING SLAG REMOVER 20
HON3002 HELMET AUTO DARKENING WELDING/GRINDING 63
HON3004 HELMET AUTO DARKENING WELDING/GRINDING 63
HON3006 HELMET AUTO DARKENING WELDING/GRINDING 63
HON3008 HELMET AUTO DARKENING WELDING/GRINDING 64
HON3010 HELMET AUTO DARKENING WELDING/GRINDING 64
HON3012 HELMET AUTO DARKENING WELDING NON-ADJUSTABLE 64
HON3030 HELMET MTS WELDING FLIP FRONT 65
HON303 HELMET MTS WELDING FLIP FRONT2 SPARE HEAD STRAP FOR 65
HON303 HELMET MTS WELDING FLIP FRONT3 SPARE FRONT LENS FOR 65
MAT0100 CURTAIN WELDING 2X2M 66
MAT0110 CURTAIN WELDING 3X2M 66
MAT0800 ANTI SPATTER SPRAY 400ML NON-SILICONE 32
MAT0805 ANTI SPATTER SPRAY 400ML SILICONE 32
MAT0810 ANTI SPATTER SPRAY 500ML SILICONE 32
MAT0855 PELOX PICKLING PASTE 2KG 21
M 1AT0860 PELOX PICKLING PASTE 1KG 2
M 1AT0861 PELOX PICKLING PASTE 12.5KG 2
M 1AT0865 PELOX PASSIVATING GEL 2KG 2
M 1AT0866 PELOX PASSIVATING GEL 10KG 2
M 1AT0870 PELOX ALUMINIUM CLEANER 2KG 2
M 1AT0871 PELOX ALUMINIUM CLEANER 10KG 2
M 1AT0875 PELOX SURFACE CLEANER 2KG 2
M 1AT0876 PELOX SURFACE CLEANER 20KG 2
M 1AT0885 PELOX ACID RESISTANT BRUSH 1,5 2
M 1AT0886 PELOX ACID RESISTANT BRUSH 1,0 2
M 1AT0887 PELOX ACID RESISTANT BRUSH SMALL 2
MAT1000 CABLE CONNECTOR BAYONET FEMALE 500A 18
MAT1005 CABLE CONNECTOR BAYONET MALE 500A 18
MAT1015 CABLE CONNECTOR DINSE FEMALE 35/50 18
MAT1016 CABLE CONNECTOR DINSE FEMALE 10/25 18
MAT1017 CABLE CONNECTOR DINSE MALE 10-25 18
MAT1020 CABLE CONNECTOR DINSE MALE 35/50 18
MAT1021 CABLE CONNECTOR DINSE FEMALE 50/70 18
MAT1022 CABLE CONNECTOR DINSE MALE 50/70 18
MAT1025 CABLE CONNECTOR DINSE PANEL SOCKET 35/50 18
MAT1026 CABLE CONNECTOR DINSE PANEL SOCKET 10/25 18
MAT1030 EARTH CLAMP CROCODILE TYPE 200A 19
MAT1035 EARTH CLAMP CROCODILE TYPE 400A 19
MAT1045 EARTH CLAMP CROCODILE TYPE 600A 19
MAT1050 EARTH CLAMP G TYPE BRASS 600A 19
MAT1070 ELECTRODE HOLDER KD 300A 19
MAT1080 ELECTRODE HOLDER KD 500A 19
MAT1085 ELECTRODE HOLDER OPTIMUS 300A 19
MAT1090 ELECTRODE HOLDER OPTIMUS 400A 19
MAT1095 ELECTRODE HOLDER OPTIMUS 600A 19
MAT1100 ELECTRODE HOLDER TWIST LOCK 400A 19
MAT1105 ELECTRODE HOLDER TWIST LOCK 600A 19
MAT1110 ELECTRODE HOLDER JAW TYPE 300A 19
MAT1115 ELECTRODE HOLDER JAW TYPE 500A 19
MAT1275 GOUGING TORCH COMPLETE 20
MAT1280 GOUGING TORCH COMPLETE 20
MAT1300 CABLE LUGS 16MM X 12MM 18
M 18AT1305 CABLE LUGS 25MM X 12MM
M 18AT1310 CABLE LUGS 35MM X 12MM
M 18AT1315 CABLE LUGS 50MM X 12MM
M 18AT1320 CABLE LUGS 70MM X 12MM
MAT1400 WELDING CABLE GREEN 16MM² 6M COIL 18
MAT1405 WELDING CABLE GREEN 16MM² 30M COIL 18
MAT1410 WELDING CABLE GREEN 16MM² 100M COIL 18
MAT1415 WELDING CABLE BLUE 25MM² 6M COIL 18
MAT1420 WELDING CABLE BLUE 25MM² 30M COIL 18
MAT1425 WELDING CABLE BLUE 25MM² 100M COIL 18
MAT1430 WELDING CABLE BLUE 35MM² 10M COIL 18
MAT1435 WELDING CABLE BLUE 35MM² 30M COIL 18
MAT1440 WELDING CABLE BLUE 35MM² 100M COIL 18
MAT1445 WELDING CABLE BLUE 50MM² 10M COIL 18
MAT1450 WELDING CABLE BLUE 50MM² 30M COIL 18
70
MAT3158 NOZZLE CUT PROPANE PNM #4 2.0MM SHORT 12
MAT3159 NOZZLE CUT PROPANE PNM #5 2.4MM SHORT 12
MAT3160 NOZZLE CUT PROPANE PNM #6 3.2MM SHORT 12
MAT3165 NOZZLE CUT PROPANE PNME #1 0.8MM EXT. 12
MAT3166 NOZZLE CUT PROPANE PNME #2 1.2MM EXT. 12
MAT3167 NOZZLE CUT PROPANE PNME #3 1.6MM EXT. 12
MAT3168 NOZZLE CUT PROPANE PNME #4 2.0MM EXT. 12
MAT3169 NOZZLE CUT PROPANE PNME #5 2.4MM EXT. 12
MAT3170 NOZZLE CUT PROPANE PNME #6 3.2MM EXT. 12
MAT3190 NOZZLE CUTTING PROPANE X00 12
MAT3191 NOZZLE CUTTING PROPANE X0 12
MAT3192 NOZZLE CUTTING PROPANE X1 12
MAT3193 NOZZLE CUTTING PROPANE X2 12
MAT3194 NOZZLE CUTTING PROPANE X3 12
MAT3195 NOZZLE CUTTING PROPANE X4 12
MAT3196 NOZZLE CUTTING PROPANE X5 12
MAT3197 NOZZLE CUTTING PROPANE X6 12
MAT3200 NOZZLE CUTTING AMERICAN STYLE #1 12
MAT3201 NOZZLE CUTTING AMERICAN STYLE #2 12
MAT3202 NOZZLE CUTTING AMERICAN STYLE #3 12
MAT3203 NOZZLE CUTTING AMERICAN STYLE #4 12
MAT3250 REGULATOR LPG LOW PRESSURE 31
MAT3255 TORCH HANDLE LPG WITH ECONOMISER 31
MAT3260 TORCH HANDLE LPG NO ECONOMISER 31
MAT3265 NECK TUBE FOR LPG TORCH LONG 31
MAT3270 NECK TUBE FOR LPG TORCH SHORT 31
MAT3275 NECK TUBE FOR LPG TORCH EXTRA LONG 31
MAT3284 BURNER FOR LPG TORCH 19MM 31
MAT3285 BURNER FOR LPG TORCH 25MM 31
MAT3286 BURNER FOR LPG TORCH 29MM 31
MAT3287 BURNER FOR LPG TORCH 32MM 31
MAT3288 BURNER FOR LPG TORCH 42MM 31
MAT3335EN REGULATOR ACETY HEAVY DUTY MULTI STAGE 9LENE
MAT3340EN REGULATOR ACETY HEAVY DUTY SINGLE STAGE 9LENE
MAT3344 REGULATOR LPG 10
MAT3345EN REGULATOR FLOW METER ARGON/CO2 10
MAT3350EN REGULATOR OXY HEAVY DUTY MULTI STAGE 9
MAT3355EN REGULATOR OXY HEAVY DUTY SINGLE STAGE 9
MAT3365 PARALLEL HOSE CLAMPS 14
MAT3400H HOSE RIBBED ACETYLENE 8MM 14
MAT3401H HOSE RIBBED OXYGEN 8MM 14
MAT3501 Y PIECE OXYGEN/ARGON 10
MAT3502 Y PIECE ACETYLENE 10
MAT3503 TORCH CIRCLE CUTTING ATTACHMENT 7
MAT3504 TORCH TIP NUT 15
MAT350 TORCH TIP NUT 16 5
MAT3550 STRAIGHT LINE GAS CUTTER 14
M 4AT3551 STRAIGHT LINE CUTTER ADD-ON TRACK 1
MAT4000 TIG ALUMINA CUP #4 6 MM 40
MAT4005 TIG ALUMINA CUP #5 8 MM 40
MAT4010 TIG ALUMINA CUP #6 9 MM 40
MAT4015 TIG ALUMINA CUP #7 11 MM 40
MAT4020 TIG ALUMINA CUP #8 13 MM 40
MAT4025 TIG ALUMINA CUP #10 16 MM 40
MAT4030 TIG ALUMINA CUP GAS LENS 8 MM #5 40
MAT4035 TIG ALUMINA CUP GAS LENS 10 MM #6 40
MAT4040 TIG ALUMINA CUP GAS LENS 11 MM #7 40
MAT4045 TIG ALUMINA CUP GAS LENS 12 MM #8 40
MAT4100 TIG COLLET 1.6 MM 40
MAT4105 TIG COLLET 2.4 MM 40
MAT4110 TIG COLLET 3.2 MM 40
MAT4115 TIG COLLET 4.0 MM 40
MAT4130 TIG COLLET BODY 1.6 MM 40
MAT4135 TIG COLLET BODY 2.4 MM 40
MAT4140 TIG COLLET BODY 3.2 MM 40
MAT4145 TIG COLLET BODY 4.0 MM 40
MAT4175 TIG COLLET BODY GAS LENS 1.6 MM 40
MAT4180 TIG COLLET BODY GAS LENS 2.4 MM 40
MAT4185 TIG COLLET BODY GAS LENS 3.2 MM 40
MAT4190 TIG COLLET BODY GAS LENS 4.0 MM 40
MAT4220 TIG BACK CAP LONG 41
MAT4225 TIG BACK CAP SHORT 41
MAT4230 TIG CUP GASKET TORCH BACK 39
MAT4235 TIG CUP GASKET TORCH FRONT 39
MAT4240 TIG VALVE 17V 37
MAT4245 TIG VALVE 26V 38
MAT4250 TIG HANDLE RIBBED 17V 37
MAT4255 TIG HANDLE RIBBED 18/26/26V 40
MAT4260 TIG HANDLE SMOOTH 17V 37
MAT4265 TIG HANDLE SMOOTH 18/26/26V 38
MAT4280 TIG TORCH BODY COMPLETE WITH HANDLE 17V 37
MAT4285 TIG TORCH BODY COMPLETE WITH HANDLE 18 39
MAT4290 TIG TORCH BODY COMPLETE WITH HANDLE 26 38
MAT4295 TIG TORCH BODY COMPLETE WITH HANDLE 26V 38
MAT4320 TIG POWER CABLE WATER COOLED 18 X 4M 39
MAT4325 TIG POWER CABLE WATER COOLED 18 X 8M 39
MAT4335 TIG SWITCH 41
MAT4336 TIG SWITCH BOOT RUBBER 18/26 41
MAT4337 TIG SWITCH BOOT RUBBER 17 41
MAT4345 TIG NUT AND NIPPLE MALE RIGHT HAND 3/8 41
MAT4350 TIG NUT AND NIPPLE MALE LEFT HAND 3/8 41
MAT4355 TIG NUT AND NIPPLE FEMALE RIGHT HAND 3/8 41
MAT4360 TIG CLAMP OETIGER 9.5 MM 41
MAT4361 TIG CONNECTOR CABLE/HOSE 17 2PIECE 41
MAT4362 TIG CONNECTOR CABLE/HOSE 26 2PIECE 41
MAT4365 TIG ADAPTOR BLOCK 39
MAT4400 TIG TUNGSTEN 2% THORIATED 1.6 MM RED 41
MAT4405 TIG TUNGSTEN 2% THORIATED 2.4 MM RED 41
MAT4410 TIG TUNGSTEN 2% THORIATED 3.2 MM RED 41
MAT4415 TIG TUNGSTEN ZIRCONIATED 1.6 MM WHITE 41
MAT4420 TIG TUNGSTEN ZIRCONIATED 2.4 MM WHITE 41
MAT4425 TIG TUNGSTEN ZIRCONIATED 3.2 MM WHITE 41
MAT4430 TIG TUNGSTEN ZIRCONIATED 4.0 MM WHITE 41
MAT4600 TIG TORCH 17V X 4M 2 PIECE 37
MAT4605 TIG TORCH 17V X 8M 2 PIECE 37
MAT4610 TIG TORCH 26V X 4M 2 PIECE 38
MAT4615 TIG TORCH 26V X 8M 2 PIECE 38
MAT4621 TIG TORCH 26 X 4M 2PIECE C/W SWITCH 38
MAT4630 TIG TORCH 18 X 4M WATER COOLED 39
MAT4631 TIG TORCH 18 X 4M WATER C/W SWITCH 39
MAT4635 TIG TORCH 18 X 8M WATER COOLED 39
MAT5000 MIG CENTRAL ADAPTOR BNZ15/25/36 25
MAT5005 MIG GUN PLUG BODY COMPLETE WITH SPRING 25
MAT5006 MIG GUN PLUG NUT 25
MAT5010 MIG HANDLE C/W SWITCH & SPRING 25
MAT5015 MIG TRIGGER SWITCH 25
MAT5050 MIG LINER BNZ 4M X 0.9-1.2 MM 25
MAT5051 MIG LINER BNZ TEFLON 1.5 MM 25
MAT5055 MIG LINER BNZ 4M X 1.2-2.0 MM 28
MAT5056 MIG LINER BNZ TEFLON 2.5 MM 28
MAT5060 MIG LINER BNZ 4M X 2.4 MM 28
MAT5100 MIG NOZZLE/SHROUD BNZ150 23
MAT5105 MIG NOZZLE/SHROUD BNZ250 23
MAT5110 MIG NOZZLE/SHROUD BNZ360 23
MAT5115 MIG NOZZLE/SHROUD BNZ380/501 23
MAT5120 MIG NOZZLE/SHROUD BNZ400 23
MAT5140 MIG TIP ADAPTOR BNZ15RH X M6 25
MAT5145 MIG TIP ADAPTOR BNZ250 X M6 26
MAT5150 MIG TIP ADAPTOR BNZ360 X M6 27
MAT5155 MIG TIP ADAPTOR BNZ360 X M8 27
MAT5160 MIG TIP ADAPTOR BNZ400 X M8 28
MAT5165 MIG TIP ADAPTOR BNZ501 X M8 29
MAT5180 MIG TIP CONTACT BNZ M6 X 0.8 MM 23
MAT5185 MIG TIP CONTACT BNZ M6 X 0.9 MM 23
MAT5190 MIG TIP CONTACT BNZ M6 X 1.0 MM 23
MAT5195 MIG TIP CONTACT BNZ M6 X 1.2 MM 23
MAT5200 MIG TIP CONTACT BNZ M8 X 0.9 MM 23
MAT5205 MIG TIP CONTACT BNZ M8 X 1.0 MM 23
MAT5210 MIG TIP CONTACT BNZ M8 X 1.2 MM 23
MAT5215 MIG TIP CONTACT BNZ M8 X 1.6 MM 23
MAT5220 MIG TIP CONTACT BNZ M8 X 2.0 MM 23
MAT5225 MIG TIP CONTACT BNZ M8 X 2.4 MM 23
MAT5230 MIG TIP CONTACT BNZ 61 M10 X 1.6 MM 23
MAT5231 MIG TIP CONTACT BNZ 61 M10 X 2.0 MM 23
MAT5232 MIG TIP CONTACT BNZ 61 M10 X 2.4 MM 23
MAT5233 MIG TIP CONTACT BNZ 61 M10 X 2.8 MM 23
MAT5234 MIG TIP CONTACT BNZ 61 M10 X 3.2 MM 23
MAT5250 MIG SWAN NECK BNZ150 25
MAT5255 MIG SWAN NECK BNZ250 26
MAT5260 MIG SWAN NECK BNZ360 27
MAT5261 MIG SWAN NECK BNZ40 28
MAT5265 MIG SWAN NECK BNZ501 29
MAT5300 MIG TORCH BNZ 150 X 4M 25
MAT5305 MIG TORCH BNZ 250 X 4M 26
MAT5310 MIG TORCH BNZ 360 X 4M 27
MAT5311 MIG TORCH BNZ 400 X 4M 28
MAT5312 MIG TORCH TWC NO.4 EURO END 30
MAT5313 MIG TORCH TWC NO.4 TWC END 30
MAT5314 MIG TORCH TWC NO.5 EURO END 31
MAT5315 MIG TORCH BNZ 501 X 4M 29
MAT5316 MIG TORCH TWC NO.5 TWC END 31
MAT5360 MIG POWER CABLE BNZ150 4M 25
MAT5365 MIG POWER CABLE BNZ250 4M 26
MAT5370 MIG POWER CABLE BNZ360 4M 27
MAT5375 MIG POWER CABLE BNZ400 4M 28
MAT5380 MIG POWER CABLE 4M BNZ501 29
71
MAT5382 MIG POWER CONDUIT 4M BNZ501 29
MAT5385 MIG POWER GAS 4M BNZ501 29
MAT5387 MIG POWER CABLE COMPLETE ASS. BNZ 501X4 29
MAT5400 MIG GAS DIFFUSER BNZ360 WHITE 32
MAT5405 MIG GAS DIFFUSER BNZ400 BLACK 32
MAT5410 MIG GAS DIFFUSER BNZ501/38 32
MAT5500 MIG TIP CONTACT TWC 14H35 0.9 MM #4 32
MAT5501 MIG TIP CONTACT TWC 14H40 1.0 MM #4 32
MAT5502 MIG TIP CONTACT TWC 14H45 1.2 MM #4 32
MAT5503 MIG TIP CONTACT TWC 14H52 1.4 MM #4 32
MAT5504 MIG TIP CONTACT TWC 14H116 1.6 MM #4 32
MAT5505 MIG TIP CONTACT TWC 14H564 2.0 MM #4 32
MAT5517 MIG NOZZLE TWC 24CT75 #4 32
MAT5520 MIG TIP CONTACT TWC 15H40 1.0 MM #5 32
MAT5521 MIG TIP CONTACT TWC 15H45 1.2 MM #5 32
MAT5522 MIG TIP CONTACT TWC 15H52 1.4 MM #5 32
MAT5523 MIG TIP CONTACT TWC 15H116 1.6 MM #5 32
MAT5524 MIG TIP CONTACT TWC 15H564 2.0 MM #5 32
MAT5525 MIG TIP CONTACT TWC 15H332 2.4 MM #5 32
MAT5540 MIG NOZZLE TWC 23.62 #4 32
MAT5543 MIG NOZZLE INSULATOR TWC 34CT #4 32
MAT5545 MIG NOZZLE TWC 24CT62 #4 32
MAT5550 MIG NOZZLE TWC 35CT #5 32
MAT5552 MIG NOZZLE TWC 25CT62 #5 32
MAT5555 MIG NOZZLE TWC 25CT75 #5 32
MAT5557 MIG GAS DIFFUSER TWC 55 #5 32
MAT5558 MIG GAS DIFFUSER TWC 55H #5 32
MAT5559 MIG SWAN NECK TWC 65A60 #5 32
MAT5565 MIG LINER TWC 4.5M X 2.6 MM #5 32
MAT5570 MIG GAS DIFFUSER TWC 54A #4 32
MAT5575 MIG SWAN NECK TWC 64A60 #4 32
MAT5580 MIG LINER TWC 4.5M X 2.1 MM #4 32
MAT6038 ER70-S6 MILD STEEL TIG WELDING WIRE 58
MAT6040 ER70-S6 MILD STEEL TIG WELDING WIRE 58
MAT6050 ELECTRODE LOW HYDROGEN 2.5 MM 55
MAT6055 ELECTRODE LOW HYDROGEN 3.2 MM 55
MAT6060 ELECTRODE LOW HYDROGEN 4.0 MM 55
MAT6065 ELECTRODE LOW HYDROGEN 5.0 MM 55
MAT6085 ELECTRODE IRON POWDER 3.2 MM 55
MAT6090 ELECTRODE IRON POWDER 4.0 MM 55
MAT6095 ELECTRODE IRON POWDER 5.0 MM 55
MAT6100 ELECTRODE STAINLESS STEEL 308L 2.5 MM 56
MAT6105 ELECTRODE STAINLESS STEEL 308L 3.2 MM 56
MAT6110 ELECTRODE STAINLESS STEEL 308L 4.0 MM 56
MAT6120 ELECTRODE STAINLESS STEEL 309L 2.5 MM 55
MAT6125 ELECTRODE STAINLESS STEEL 309L 3.2 MM 55
MAT6130 ELECTRODE STAINLESS STEEL 309L 4.0 MM 55
MAT6145 ELECTRODE STAINLESS STEEL 316L 2.5 MM 55
M 55AT6150 ELECTRODE STAINLESS STEEL 316L 3.2 MM
M 55AT6155 ELECTRODE STAINLESS STEEL 316L 4.0 MM
MAT6170 ELECTRODE STAINLESS STEEL 312 2.5 MM 56
MAT6175 ELECTRODE STAINLESS STEEL 312 3.2 MM 56
MAT6180 ELECTRODE STAINLESS STEEL 312 4.0 MM 56
MAT6200 ELECTRODE CAST IRON 55% 2.5 MM 56
MAT6205 ELECTRODE CAST IRON 55% 3.2 MM 56
MAT6210 ELECTRODE CAST IRON 55% 4.0 MM 56
MAT6240 ELECTRODE CAST IRON 99% 2.5 MM 56
MAT6245 ELECTRODE CAST IRON 99% 3.2 MM 56
MAT6250 ELECTRODE CAST IRON 99% 4.0 MM 56
MAT6305 BRAZING ROD 1.6MM 10KG 59
MAT6311 BRAZING ROD 2.0MM FLUX COATED 59
MAT6315 BRAZING ROD 2.0MM 10KG 59
MAT6321 BRAZING ROD 3.0MM FLUX COATED 59
MAT6325 BRAZING ROD 3.0MM 59
MAT6400 S/STEEL TIG WIRE 1.6MM 5KG ER308LSi 59
M 59AT6405 S/STEEL TIG WIRE 2.4MM 5KG ER308LSi
M 59AT6410 S/STEEL TIG WIRE 3.2MM 5KG ER308LSi
M 59AT6415 S/STEEL TIG WIRE 1.6MM 5KG ER309LSi
M 59AT6420 S/STEEL TIG WIRE 2.4MM 5KG ER309LSi
M 59AT6425 S/STEEL TIG WIRE 3.2MM 5KG ER309LSi
M 59AT6430 S/STEEL TIG WIRE 1.6MM 5KG ER316LSi
M 59AT6435 S/STEEL TIG WIRE 2.4MM 5KG ER316LSi
M 59AT6440 S/STEEL TIG WIRE 3.2MM 5KG ER316LSi
M 58AT6445 ALUMINIUM TIG WIRE 1.6MM 5KG ER4043
M 58AT6450 ALUMINIUM TIG WIRE 2.4MM 5KG ER4044
M 58AT6455 ALUMINIUM TIG WIRE 3.2MM 5KG ER4045
M 58AT6460 ALUMINIUM TIG WIRE 1.6MM 5KG ER5356
M 58AT6465 ALUMINIUM TIG WIRE 2.4MM 5KG ER5356
M 58AT6475 ALUMINIUM TIG WIRE 3.2MM 5KG ER5356
M 60AT6800 SILVER SOLDER & FLUX 1.5MM 20% SILVER 1KG
M 60AT6805 SILVER SOLDER & FLUX 1.5MM 30% SILVER 1KG
M 60AT6810 SILVER SOLDER & FLUX 1.5MM 40% SILVER 1KG
M 60AT6815 SILVER SOLDER & FLUX 1.5MM 50% SILVER 1KG
M 60AT6825 FLUX COATED 1.5MM 20% SILVER WHITE
M 60AT6830 FLUX COATED 1.5MM 30% SILVER BLUE
M 60AT6835 FLUX COATED 1.5MM 40% SILVER YELLOW
M 60AT6850 BRAZING RODS 2.0MM 0% SILVER
M 60AT6855 BRAZING RODS 3.0MM 0% SILVER
M 60AT6860 BRAZING RODS 2.0MM 2% SILVER
M 60AT6865 BRAZING RODS 3.0MM 2% SILVER
M 60AT6870 BRAZING RODS 2.0MM 5% SILVER
M 60AT6875 BRAZING RODS 3.0MM 5% SILVER
M 60AT6880 BRAZING RODS 2.0MM 15% SILVER
M 60AT6885 BRAZING RODS 3.0MM 25% SILVER
M 60AT6999 MATLUX SILVER SOLDER FLUX 500G
M 57AT7000 S/STEEL MIG WIRE 1.0MM ER308LSi15KG
M 57AT7010 S/STEEL MIG WIRE 1.2MM ER308LSi 15KG
M 57AT7015 S/STEEL MIG WIRE 1.0MM ER309LSi 15KG
M 57AT7020 S/STEEL MIG WIRE 1.2MM ER309LSi 15KG
M 57AT7025 S/STEEL MIG WIRE 1.0MM ER316LSi 15KG
M 57AT7030 S/STEEL MIG WIRE 1.2MM ER316LSi 15KG
M 57AT7050 ALUMINIUM MIG WIRE 1.0MM ER4043 6KG
M 57AT7055 ALUMINIUM MIG WIRE 1.2MM ER4043 6KG
M 57AT7060 ALUMINIUM MIG WIRE 1.0MM ER5356 6KG
M 57AT7065 ALUMINIUM MIG WIRE 1.2MM ER5356 6KG
MAT7080 FLUX CORED MIG WIRE 58
MAT9000 MATWELD WELDER INVERT W/KIT 200A 220V 43
MAT9002 MATPRO WELDER ECONO PLASMA 51
MAT9003 MATPRO WELDER ECONO MIG/STICK 180A 47
MAT9005 MATWELD WELDER INVERT W/KIT 200A 220V SB 43
MAT9010 MATWELD WELDER WATER COOLER 220V 53
MAT9020 MATWELD WELDER HOT BOX 220V 8.5KG 53
MAT9040 MATWELD WELDER AC 220V 180A C/W ACC (H) 43
MAT9050VRD MATWELD WELDER INVERT 160A 220V VRD 44
MAT9051K MATWELD WELDER TIG INV W/KIT 220V 200A 46
MAT9053FC3 MATWELD WELDER FOOT CONTROL AC/DC 46-47
MAT9053K MATWELD WELDER TIG INVER AC/DC 200A 200V 46
MAT9054K MATWELD WELDER TIG INVER AC/DC 315A 380V 47
MAT9055K MATWELD WELDER INVERT W/KIT 200A 220 IND 44
MAT9055VRD MATWELD WELDER INVERT 200A 220V VRD 44
MAT9059 MATWELD WELD PROF TIG/MMA/CUT220V 45
MAT9059K MATWELD WELDER PROF INVERT 315A 380V 45
MAT9060K MATWELD WELDER PROF INVERT 400A 380V 45
MAT9061K MATWELD WELDER PROF INVERT 500A 380V 45
MAT9072 MATWELD WELDER MIG 350A 380V SEP FEED 48
MAT9072K MATWELD WELDER.ACC KIT FOR 9072 48
MAT9072WF MATWELD WELDER WIRE FEEDER FOR MAT9072 48
MAT9073 MATWELD WELDER MIG 500A 380V SEP FEED(H) 48
MAT9073K MATWELD WELDER.ACC KIT FOR 9073 48
MAT9073WF MATWELD WELDER WIRE FEEDER FOR MAT9073 48
MAT9080 MATWELD WELDER MIG 200A 220V INVERTER 49
MAT9080K MATWELD WELDER.ACC KIT FOR 9070/71/80/81 49
MAT9081 MATWELD WELDER MIG 250A 220V INVERTER 49
MAT9082 MATWELD WELDER MIG/TIG/STICK 250A 220V 49
MAT9082K MATWELD WELDER.ACC KIT FOR MAT9082 49
MAT9083 MATWELD WELD PROF IGBT 250A MIG/TIG/MMA 50
MAT9086 MATWELD WELDER PROF MIG/MMA 315A 380V 50
MAT9094 MATWELD WELDER PLASMA PROF CUT50 220V 51
MAT9095 MATWELD WELDER PLASMA PROF CUT70 380V 51
MAT9096 MATWELD WELDER PLASMA PROF CUT100H 380V 52
MATPA1402 PLASMA TORCH A81 53
MATPA1432 PLASMA TORCH A51 52
MATPA1452 PLASMA TORCH A101 53
MATPT3100 PLASMA TORCH PT31 52
SCO0500 LENS CLEAR POLYTEC PLAST 108X51 65
SCO0600 LENS CLEAR PROCLEAR GLASS 108X51 65
SCO0610 LENS CLEAR PROCLEAR RD 50 P/2 65
SCO0625 LENS SHADED PROTANE ROUND 65
SCO0630 LENS SHADED PROTANE T6 108X51 65
SCO0640 LENS SHADED PROTANE T7 108X51 65
SCO0650 LENS SHADED PROTANE T8 108X51 65
SCO0660 LENS SHADED PROTANE T9 108X51 65
SCO0700 LENS SHADED PROTANE.T10 108X51 65
SCO0800 LENS CLEAR PROTEC CR39 108X51 65
SCO0890 LENS SHADED PROTANE.T11 108X51 65
SCO0900 LENS SHADED PROTANE.T12 108X51 65
SPR2060 WIRE BRUSH 4 ROW BRAZING 20
SPR2070 WIRE BRUSH 5 ROW STAINLESS STEEL 20
WAN0140PM GLOVE WAN GREEN LINED STD 64MM 66
WAN0150 GLOVE WAN GREEN/YEL H/D.204MM 66
WAN0152 GLOVE WAN GREEN LINED H/D.400MM 66
WAN0170 GLOVE WAN PIG SKIN COMPLETE 66
WAN0230 GLOVE WELDER’S CUFF HEAT RED 200MM 66
WAN0232 GLOVE WELDER’S CUFF RED 66
WAN0335 GAS WELDING GOGGLES - FLIP FRONT 65
WAN0530 6 66GLOVE WAN GREEN H/D. 4MM
WAN0540 66GLOVE WAN GREEN H/D.204MM
Alternating Current (AC):
An electrical current that reverses direction of current flow at regular
intervals, e.g. 50 times per second (50 cycles, or 50 Hz).
Amperage:
The measurement of the amount of electricity flowing past a given
point in a conductor per second. Measured in amperes (amps).
Arc:
The electric current across the physical gap between the end of the
electrode and the grounded base metal. This gap causes the arc to
have tremendous heat (10,000 deg F) due to resistance of current
flow across the gap.
Arc Length:
The distance of the gap between the tip of the electrode and the
grounded work piece when welding.
Arc Voltage:
The electrical voltage present when welding, measured across the
welding arc between the electrode tip and the surface of the weld
pool.
Backfire:
When an oxy-fuel flame burns back into the tip of the torch, and is
usually accompanied by a loud popping sound. Can be caused by
having the tip too close to the work piece, obstructed gas flow
through the tip due to dirt or slag, or an overheated tip.
Base Metal:
The metal being welded, brazed, soldered, or cut.
Bevel:
A weld preparation where the plate edge is tapered.
Bevel Angle:
An angle made at the edge of a plate to taper the edge in preparation
for welding. This angle refers to the metal removed.
Brazing:
A joining process using a filler metal with a melting temperature
above 850 degrees F, but below the melting temperature of the base
material.
Butt Joint:
Welded joint design where the joining edges are in the same plane.
Circuit:
The complete path or route traveled by the electrical current. A
normal welding circuit travels through the machine, electrode cable
and holder, work piece, earth clamp and earth cable in a direction
depending on mode and polarity.
Conductor:
A material that is a good electrical path for current to flow with the
least amount of resistance. Most metals are good electrical
conductors.
Constant Current (CC):
A welding power source where the operator sets the amperage and
the voltage delivered is proportional to a negative volt-amp curve. The
voltage will change with different arc lengths while only slightly
varying the amperage, thus the name constant current. Stick welding
and TIG welding use CC power sources.
Constant Voltage (CV):
A welding power source where the operator sets the voltage and the
machine delivers a relatively stable, consistent voltage regardless of
the amperage output. The result is a relatively flat volt-amp curve (as
opposed to the drooping volt-amp curve of a constant current (CC)
machine. MIG and Flux-cored welding use CV power sources.
Contact Tip:
The guide tube at the end of a MIG gun where the wire picks up the
welding current and comes out of the gun.
Contactor:
An electrical “switch” that is used to energise/de-energise the output
of a welding machine to the terminals. Can be mechanical or solid
state design with no moving parts and thus no arcing of contact
points.
Current:
The amount of electricity flowing past a point in a conductor every
second, measured in amps.
Cycle:
In electricity, a cycle equals 360 electrical degrees. For alternating
current (AC), current flow is in one direction through a circuit for 180
degrees and then in the opposite direction for the other 180 degrees.
For 50-cycle power, a cycle is repeated 50 times per second and is
called the Frequency, which is expressed in Hertz (Hz).
Direct Current:
Current that flows in one direction (negative-to-positive) and does not
reverse its direction of flow in the electrical cycle, as it does with
alternating current (AC).
Direct Current Electrode Negative (DCEN):
The direction of current flow through the welding circuit is from the
electrode lead connected to the negative terminal to the work lead is
connected to the positive terminal of a DC welding machine. Also
know as straight polarity.
Direct Current Electrode Positive (DCEP):
The direction of current flow through a welding circuit is from the work
lead connected to the negative terminal to the electrode lead
connected to the positive terminal of a DC welding machine. Also
known as reverse polarity.
Duty Cycle:
The number of minutes out of a 10-minute time period an arc welding
machine can be operated (actually welding) at maximum rated output
to avoid overheating. For example, a welder with a 60% duty cycle
rated at 250 amps can have actual arc time at 250 amps of 6 minutes
out of a 10-minute period; the other 4 minutes must be off-arc time to
cool the components. Duty cycle is a proportional, so as the welding
amperage decreases, the effective duty cycle increases.
Ferrous:
Refers to any metal that contains primarily iron, e.g. steel, stainless
steel and cast iron.
Filler Metal:
Metal that is added into a welded, brazed, or soldered joint.
Fillet Weld:
A weld that is used to join base metal surfaces that are approximately
90 degrees to each other, as used on T-joint, inside corner joint or lap
joint and has a cross- sectional shape that is generally triangular.
Flashback:
The ignition of mixed gases (oxygen and a fuel gas) inside a piece of
torch equipment, resulting from a reverse flow of gases in the torch
equipment. Can be controlled with the use of flashback arrestors.
Flat Position:
When welding is done from the top side of a joint, it is in the flat
position if the face of the weld is approximately horizontal.
Flux Cored Arc Welding (FCAW):
An arc welding process which melts and joins metals by heating them
with an arc between a continuous, consumable tubular electrode wire
(consumable) and the work piece. Shielding is obtained from a flux
contained within the electrode's tubular core. Depending upon the
type of flux-cored wire, added shielding may or may not be provided
from externally supplied gas or gas mixture.
Frequency:
The number of electrical cycle changes made by an alternating
current in one second. Usually referred to as “hertz per second” or
“cycles per second”.
Gas Metal Arc Welding (GMAW):
An arc welding process which joins metals with an electric arc that is
created between a continuously fed solid filler wire (consumable)
electrode and the work piece. Externally supplied gas or gas mixtures
provide shielding for GMAW. Sometimes called MIG welding (Metal
Inert Gas).
Gas Nozzle:
That part of a MIG or TIG torch that directs the shielding gas flow over
the weld area. In MIG it is often referred to as a Shroud while in TIG a
Ceramic
Gas Tungsten Arc Welding (GTAW):
Also called TIG welding (Tungsten Inert Gas); a welding process which
joins metals by heating them with a tungsten electrode which does not
become part of the completed weld. Filler metal is sometimes
manually added and argon inert gas or inert gas mixtures are used for
shielding.
Heat Affected Zone (HAZ):
The portion of a weld that has not melted, but has changed due to the
heat of adjacent welding. The Head Affected Zone is between the
weld deposit and the unaffected base metal, and the physical makeup
and/or mechanical properties of this zone may be different after
welding.
Common Welding Terms
72
High Frequency:
An electrical current with a cycle above 50,000 Hz; it is used in TIG
welding to initiate arc transfer without touching the base metal and to
stabilize AC TIG arc welding when welding aluminum
Horizontal Position:
Weld position where the weld orientation is horizontal to the ground
and the face of the weld is 90 degrees to the ground (perpendicular
to the line of travel.
Inductance:
A electrical “slowing down” of the changes in current, as if the
electrons were sluggish, by an electrical device (inductor).
Inert Gas:
A gas that will not chemically combine with any known element-
argon, helium, xenon, radon, neon, and krypton. Argon and helium
are used as shielding gases for welding because of this non-
reactivity.
Inverter:
A welding power source which increases the frequency of the
incoming primary power, usually AC and converts it to DC by means
of electronic components. This allows for a much smaller and lighter
unit with improved electrical characteristics for welding, including
faster response time and more control for wave-shaping and pulse
welding.
Kerf:
The space that is left in the base material after it has been cut with an
oxy-fuel or plasma cutting process.
Lap Joint:
A joint that is produced when two or more members of the weld
overlap one another.
Lift Arc:
An arc starting method built into a TIG power source to allow contact-
type starts. Although tungsten electrode contact is made to the work
piece, the reduced amperage of this circuit eliminates any tungsten
contamination. The Tungsten electrode is brought into contact with
the work piece and the arc is initiated upon lifting the Tungsten away.
Load Voltage:
The voltage measured between the output terminals of a welding
machine while a welder is welding. It includes the actual arc welding
voltage, as well as any voltage drop through connections and weld
cables.
Microprocessor:
One or more integrated circuits that can be programmed with stored
instructions to perform a variety of functions.
Nonferrous:
A metal that contains no iron, e.g. aluminum, copper, bronze, brass,
tin, lead, gold, silver, etc.
Open Circuit Voltage (OCV):
The voltage present between the output terminals of a welding
machine while the welder is not welding and no current is flowing in
the circuit because the circuit is open. The voltage is impressed
upon the circuit, however, so that when the circuit is completed, the
current will flow immediately.
Output Control:
An electrical switch that is used to energise/de-energise output
terminals of a welding machine.
Overhead Position:
Welding joint position where the weld joint is above the operator and
the joint face is substantially facing the down.
Parameters:
The welding settings on a welding machine such as voltage and
amperage, normally read on a voltmeter and an ammeter. It may also
include things as travel speed, electrode size, torch angle, electrode
extension, as well as weld joint position and preparation.
Pass:
The progression of welding along a weld joint as the weld bead is
laid down.
Porosity:
Voids or holes in a weld bead formed by entrapment of gas and
impurities.
Preheat:
In oxy-fuel cutting, bringing the base material to kindling temperature
before introducing the cutting oxygen stream.
In arc welding the work piece can be manually pre-heated to
eliminate residual stresses from building up due to the rapid
temperature input of the welding process.
Pulse Welding:
Varying the parameters of a welding process (peak current,
background current, time, etc) in a controlled way to limit heat input
into the base material.
Reverse Flow:
The flow of gases in torch equipment from the high-pressure side to
the low-pressure side, due to a blocked tip, excessive pressures, or
lack of pressure on one side. This results in a dangerous mixture of
gases within the torch equipment that may result in a flashback. Can
be prevented with the use of reverse-flow check valves.
Reverse Polarity:
See Direct Current Electrode Negative (DCEN).
Rheostat:
A variable resistor to electrically control welding machine output.
Root Gap:
The opening between the two sides of a joint to be welded.
Semi-automatic:
Term used for MIG welding when it is done without automation, i.e. is
done manually by a welder manipulating the MIG gun.
Short Circuit Welding:
In MIG welding, a lower voltage process where the filler wire is
transferred by actually touching and “short-circuiting” on the work
piece many times a second, each time welding a small quantity of
filler material onto the base material.
Slag:
In oxy-fuel cutting, the molten material that is removed from the cut. In
welding, the non-metallic material that floats to the top of the weld
puddle.
Soldering:
A joining process where the filler metal melts at a temperature below
850 degrees F, and below the melting temperature of the base
material.
Spatter:
The metal particles that are expelled during the welding process and
do not become part of the weld bead.
Spray Welding:
In MIG welding, a higher voltage process where the filler wire is
actually vaporized and transferred across the arc gap as tiny particles
to the weld bead.
Straight Polarity:
See Direct Current Electrode Positive (DCEP).
Stringer Bead:
A weld bead made without any weaving motion to increase the width.
Tack Weld:
A short weld made to hold weld pieces in proper alignment until the
final weld is made.
Tensile Strength:
The maximum load a material can endure per cross-sectional area
before failing, measured in kg per square cm.
.
Underbead Cracking:
A crack in the heat-affected zone adjacent to a weld that doesn't
extend into the weld itself
Undercut:
A groove melted into the base material adjacent to the toe or root of
the weld that is unfilled with weld material.
Vertical Position:
The welding position where the weld axis is essentially vertical, i.e.
perpendicular to the ground.
Weaving:
A welding technique where the bead is widened by depositing the
weld metal in an oscillating motion.
Welding:
A joining process where the base materials are melted and coalesced
together into one piece, with or without the addition of like filler
material.
73
74
Notes
All reasonable care has been taken to ensure that the information contained in this publication is accurate as at the date of printing.
Such information is nevertheless liable to variation in the event of changes occurring subsequent to the date of printing in the products, services or statements referred to in this publication.
© 201 -5 Matweld
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