Tristar Engineering & Chemical Company

ISO 9001:2008 Certified

W-41 B, MIDC Rabale, Off Thane Belapur Road, Navi Mumbai 400701Phone : +91 22 2769 6865 Fax: +91 22 2769 2586

Email : info@tristarengg.co.in / tirstarengg@gmail.comWeb: www.tristarengg.co.in

Introduction

Reputed manufacturer of Electrical Heaters, Strainers , Floating Suction and otherequipments with vast experience of over 30 years.

Design, Manufacture & Supply of equipments for various industrial applications atour factory in Navi Mumbai

Cater to a variety of industries such as Oil and Gas ,Fuel Handling Systems, Shipping,Power Plants, Textile, Chemicals & Petroleum Retail Outlets

In depth study of customer needs to provide tailor made solutions Continuous Improvement & Innovation Amongst the first to develop Electric Heaters for oil applications in India First to design, supply and erect 500mm dia floating suctions for HPCL at Mumbai

Airport. Only manufacturer of weight loaded single axis PV valves for use on vent lines at

Petrol Pumps / Gas Stations Our strength lies in our access to highly qualified and experienced technocrats and

work force ISO 9001:2008 certified

Product Profile

Strainer (Filters) Others Petrol RO

/Gas stationsElectrical Heaters

Immersion Heater

Circulation (Inline)

Suction (Outflow)

Tubular Cartridge

Basket (Simplex)

Duplex

Y type / T type

Floating Suction

Pre Heating modules

Pressure Vacuum Valve

Silica Gel Breathers

Immersion Heaters ( Floor / Mat Heaters)

• Designed for direct contact heating of fluids including gases.• Used to maintain or raise temperature of fluids in tanks or process

vessels• Element construction - Tubular or Cartridge• Connection type -Threaded screw plug / Flanged / Over the sideAdvantages of Tristar Heaters• Customized to suit your requirements taking into consideration

process parameters.• Optimal watt density for long trouble free life, no charring / coking

of fluid.• Even Heat distribution over the surface of the element avoiding hot

spots• Easily replaceable without dismantling the heater body or emptying

the contents of tank, feature on request.• Various temperature control and measurement devices• Passivated components for use in corrosive solutions, on request.• Approved Weather Proof (IP 55) and Explosion Proof (IP 66)

enclosures, on request.• 1 kW to 200 kW single heater, higher capacities can be designed and

manufactured

Circulation (Inline) Heaters

• Designed to heat flowing fluids including gasses• The heater consists of inlet from where the fluid enters the vessel

chamber and moves over the heating elements picking up heatevenly towards the outlet on the other end of the vessel.

• Element construction - Tubular or Cartridge• Connection type –Flanged / ThreadedAdvantages of Tristar Heaters• Customized to suit your requirements taking into consideration

process parameters.• Optimal watt density for long trouble free life, no charring / coking

of fluid.• Heating elements easily replaceable without dismantling the heater

body, on request.• Various temperature control and measurement devices• Passivated components for use in corrosive solutions, on request.• Approved Weather Proof (IP 55) and Explosion Proof (IP 66)

enclosures, on request.• 1 kW to 500 kW single heater, higher capacities can be designed and

manufactured

Suction (Outflow) Heaters

• Designed to heat viscous fluid as it flows through the heater to bringit to pumpable temperature

• used in large storage tanks to provide for quick flow through heatingof viscous materials

• Element construction - Tubular or Cartridge• Connection type –FlangedAdvantages of Tristar Heaters• Heating elements easily replaceable without dismantling the heater

body• Replacement of heater elements without draining the tank• Customized to suit your requirements taking into consideration

process parameters.• Optimal watt density for long trouble free life, no charring / coking

of fluid.• Approved Weather Proof (IP 55) and Explosion Proof (IP 66)

enclosures, on request.• Two thermostats / RTD one for control one for safety• 1 kW to 200 kW single heater, higher capacities can be designed and

manufactured

Electrical Heater

Design Code - ASME Sec VIII Div I

Material of Construction•Screw Plugs- Brass and SS 1” to 3" BSP or NPT•Flanges - As per ANSI B16.5, CS, SS 304, SS 316•Heating Elements( Casing Pipes / Tubular Elements) -Copper, CS, Passivated SS, SS 304, SS 316, SS321,Incoloy, and Titanium and Teflon / PTFE(Polytetrafluorethylene) coated.•Body Shell - CS, SS 304, SS316, SS321 etc.•Resistance Wire – Kanthal•Temperature Controls and Safety - Thermostats, RTD,Thermocouple and PID•Accessories - Drain Valve, Pressure Gauge, PressureRelief Valve, Flow Switch, Pressure Switch, PumpInterlock Relay, Low Liquid Cutoff.

Electrical Tests - Resistant Test, Insulation Test, HighVoltage Test, kW, Voltage and Amphere Test,Hydrostatic Test(Inprocess)

Applications where tubular elements are used• Water Heating , Process Solutions• Heat Transfer Oil Heating• Fuel Oil / Water Pre Heating• Heavy oils Tank heating• Freeze Protection• Steam, Air and Gas Heating• Boiler equipment, Process air equipment, Food

Processing equipment, Plating Baths, Cleaning and Rinsing tanks, etc.

Applications where cartridge / open bobbin heatingelements can be used.• Large Diameter tank content Heating• Heavy weight Fuel oil / Asphalt• Fuel Oil Preheating / Jacket Water Heating• Plating Baths, Cleaning and Rinsing tanks

Strainer / Filters – Basket (Simplex)

• Effective filtration of suspended impurities or solid particles from fluids• Ensures smooth flow of fluids and protects the equipment on the line from

harmful flow contamination by capturing dirt and debris• Construction deign – Inwell Type & Cross Element• Elements – Single or Multiple elements depending on size.Main Features and Advantages:• Custom designed to suit process parameters of flow rate, pressure drop and

filtration.• Larger Basket Area (Gross Filtration Area) – atleast 25 times the cross

section inlet area, resulting in lesser pressure drop and lesser cleaningfrequency.

• Compact design- Can be mounted on pipelines like a valve.• Positive Filtration- Specially designed basket seating arrangement with

spring ensures no liquid bypass• Degree of Filtration – Coarse filtration down to 5 microns or less can be

achieved from a wide choice of filter media.• Reduced Frequency of Cleaning and maintenance– Higher Gross filtration

area and multiple baskets ensure that the frequency of cleaning is low.• Inline or Offline construction available.• Available in Carbon steel, Stainless steel of various grades. Galvanization

on request.• Standard Sizes – 25 NB to 500 NB, Larger sizes available/

Duplex Strainer / Filters

• Used in continuous processes where the fluid flow cannot be interrupted periodically for cleaning purpose or other maintenance.

• Ensures smooth flow of fluids and protects the equipment on the line fromharmful flow contamination by capturing dirt and debris

• Construction deign – Three Way Valve or Four Isolated Valve design, Inlineor Offline construction

• Elements –Inwell Type or Cross Element, Single or Multiple elementsdepending on size.

Main Features and Advantages:• Custom designed to suit process parameters of flow rate, pressure drop and

filtration.• Larger Basket Area (Gross Filtration Area) – atleast 25 times the cross

section inlet area, resulting in lesser pressure drop and lesser cleaningfrequency.

• Positive Filtration- Specially designed basket seating arrangement withspring ensures no liquid bypass

• Degree of Filtration – Coarse filtration to 5 microns or less can be achievedfrom a wide choice of filter media.

• Reduced Frequency of Cleaning and maintenance– Higher Gross filtrationarea and multiple baskets ensure that the frequency of cleaning is low.

• Available in Carbon steel, Stainless steel of various grades. Galvanizationon request.

• Standard Sizes – 25 NB to 500 NB, Larger sizes available

Floating Suction Pre Heating Modules• These assemblies are designed to float near the top of

the liquid surface and draw liquid which is generally freefrom impurities and water

• Used within storage tanks for petroleum and aviationproducts.

• Available for Horizontal and Vertical Tanks.• Designed and Manufactured for long trouble free lifeMain Features and Advantages:• Custom designed to suit your requirements of size, flow

rate, pressure drop• Available in Carbon steel, Stainless steel and Aluminium• Standard Sizes – 50NB to 500 NB, Larger sizes

available/

• Skid mounted units for jacket water preheating or oilpreheating

Main Features and Advantages:• Custom designed to suit process requirements• Available in Carbon steel, Stainless steel

Tank Cleaning Services

• We use Gamajet Tank Cleaning Machines for cleaning tanks without human entry.

• Rotary impingement tank cleaning systems, the most effective and efficient tank cleaning solution.

• Combine pressure and flow to create high impact cleaning jets.

• Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangentialforce that radiates from that point which blasts contaminants from the surface, scouring the tank interior.

• In conjunction with this impact the Gamajet is engineered to rotate in a precise, repeatable and reliable 360-degreepattern.

• Cleaner tanks with lesser resources and shorter time leading to more batches, increased productivity and higherprofits.

• Lesser Water ( 80% Savings approx) Lesser Time (85% Savings approx) Lesser Chemicals ( 90% Savings approx)

• Effectiveness – Full coverage of tank with consistent impact.• Efficiency –

– Time Saving– Increased Productivity– Reduced Labour Cost– Effluent Saving – Less water and chemicals to dispose– Consistent impact.

• Safety – Eliminates confined space entry.

• Reliability – Follows the cleaning pattern every time all the time, Low Maintenance cost.

Few Of Our Esteemed Clients.

Industry Clients

OEM Wartsila India ,Kirloskar Oil Engines, GEA Westfalia, MAN Diesel & TurboIndia, Alfa Laval, Rolls Royce , Powerica

Pharmaceuticals Glaxo, Pfizer

Cement Ultratech ,Gujarat Ambuja, ACC, JK white, Madras Cements

Shipping Temba Shipyards, ABG Shipyard.

Contracting & Engineering L&T, BHEL, Lloyds Insulation, Xicon International Ltd, TeknokemEngineers, Em-G-em consultants, Shalcot Mechnique, Fuji TechnicalServices, Artson Engineering, Valiant Power Projects, Va Tech Wabag,

LPG Bottling Siraga India , Pam SystemsSteel Jindal Group, Maharashtra SeamlessTextiles Alok Industries Ltd, Garden Silk Mills ltd, Thread India, Anand Fabrica,

Hind Spinner, Spentex, Maharaja Syntex, Reliance Chemo, Nahar SpinningMills Ltd, Prabitha Syntex Ltd, Nitin Spinner.

Oil & Gas Indian Oil Corporation, Hindustan Petroleum Corporation Ltd, Gujarat Gas

Others HEG Ltd, DCW Chemical, HLL, Bitor Industries, Kudremukh Iron OreCompany Ltd, BILT