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MATEX, 80 OAK

07648

FAX: www.dfgjmatex.com

1ST AUGUST 1998 2ND OCTOBER 1998 3RD JANUARY 1999 4TH OCTOBER 1999 5TH 6TH

http://www.dfgjmatex.com

DC-190 OPERATING MANUAL SECTION PAGE NUMBER

1.0 GENERAL 2-7

1.1. 2 1.2. Warranty 2 1.3. Appearance 3

1.4. Display Layout 3 1.5. Indicator Lamp Information 4

Key 5

1.7. Message List 6

Character Code List Code) 7

2.0 SPECIFICATIONS 8 2.1 Capacities 8

3.0 INSTALLATION 3.1 9

3.2 9

3.3 Re-packing 9 3.4 Procedure

4.0 OPERATIONAL PROCEDURES 11-20 4 . 1 . Tare

One Tare 11 4.1.2. Tare 11

4.2. Gross 12 Unit 13

Unit Weight by 13 4.3.2. Unit Weight by Key Entry 13

4.4. 14 4.5. Subtraction f 15 4.6. Clearing of Data 16 4.7. Unit Weight 4.8. Scale 1 4 Operation 17 4.9. Recall From Memory:

4.10. Memory 18 To Set New Code Normal Inventory Operation

5.0. PROGRAM MODE 5.1. Data setting Programming Id Code (200 Item 5.2. Set Point Programming

Set Point Programming by Quantity 24 5.1.2. Set Point Programming by % Weight 25

Set Point Programming by Upper & Lower Limit Quantity 5.1.4. Set Point Programming by Upper & Lower Limit Weight 27

Set Point by Weight or by Quantity 5.3. Check item Code in Memory 29 5.4. Item Memory 30 5.5. Time and Date 31

6.0. MAINTENANCE MODE 32-68 Scale Calibration 32-34

6.2. Spec 35 6 3 . Setting - 4 - 2 6.4. internai Count and Count Display 37 6.5. Spec List 6.6. RS - 232 Specification 42-51 6.7. Connector Setting - Platform Pin Outs, & Y Cable 52-64 6.8. AC Battery Operation

Assembly Procedure 6.10. Mounting

Shop Notes 76 6.12. Bar Code 77-78

OPERATION 1

1.0. GENERAL Description

The DC-190 counting scale offers a solution to a full range of precision counting There are a variety of models available ranging from a weight capacity of 0.5 lb. through lb. utilizing an cell and a full range of from 0.5 to lb. utilizing external second and third platform. A console model is also available with 3 external platforms in any of the above capacities in any An ultra-high resolution force may also be used as a scale.

This manual provide the user with information to operate and program the in this manual are descriptions, specifications, operating instructions and service guide.

1. A n d Of

MATEX, INC. expressly to its buyers for ONE YEAR from the date of purchase that the goods sold be free from defects in workmanship and materials normal operating conditions. At option, INC. will repair or without charge, any goods which it finds to be defective in either workmanship or provided that MATEX, INC. has been notified by the buyer of the defect prior to the termination of the warranty period, and the goods are shipped to DIGI MATEX, INC. with its authorization and with all shipping costs paid by buyer, and the goods have been used under normal operating This remedy be

and exclusive remedy any warranty claim. This express warranty is in lieu of any others warranties express or implied, Including the warranties of

and fitness for an intended purpose, with the exception of the implied warranty of title. In no event shall DIGi MATEX, INC. be liable for any

or consequential damages resulting from a warranty claim.

DC-190 OPERATION 2

1.3. Appearance

1.4. Keyboard

5

|

5

|

\ 3

RE-ZERO • -

OPERATION 3

Indicator Lamps

L A M P When the gross weight is zero.

Tare When tare weight is set.

Gross When [Gross/Net] key is pressed.

When the net weight is below a specific percentage of capacity

When unit weight recomputing is possible.

Memory When quantity is being accumulated or when memory overflows.

Prog W h e n in the programming mode with [MODE] key pressed.

Kg When the item is in Kg unit with [Kg/Lb] key pressed.

Lb When the Item is weighed in Lb unit with key pressed.

Batt When power level is Scale 1 When Scale 1 is used. Scale 2 When Scale 2 is used Scale 3 When Scale 3 used. Scale 4 When Scale 4 is used.

IN Inventory In OUT Inventory Out

OPERATION V03. DOC 4

Functions

KEY FUNCTIONS

ON/OFF For turning the ON and OFF.

Numeric

Decimal Point.

REZERO Used to reset the scale to zero. Used to enter the maintenance mode other keys

TARE Used for and clearing tare weight.

Kg/Lb Used to change the weighing unit between Kilogram and Pound. (Used in Weight Mode)

CLEAR Used to the key entries and unit weight. Spc

NET/GROSS Used to change between Gross and Also used as inventory key

UNIT W E I G H T Used to enter the unit weight using numeric keyboard.

MODE Used for entering mode from weighing

SCALE Used to switch between scales

Used for Accumulation and for incrementing SPEC numbers in S P E C setting Also used to program set in programming mode

Used for and for decrementing SPEC numbers in S P E C setting mode. Also use to program Part No in programming item. Programming mode it can be used for viewing or setting date/time.

Used for storing the data and used to print out weight information when printer is connected.

CODE

key, for calling out ITEM memory data. Also used to program commodity name in

P IECES Used for unit weight by sampling.

OPERATION 5

List

ACC Accuracy XX quantity is

ALL All Memory C XX of Items Memory

XXX Checking Item Code ALL Clear Memory

SPC Default Spec EntEr Enter Time from 0000 to 2400 EntEr Year Month and Date Fb Force Balance Error

Friday FULL Memory

Span Out Of Range the low

non Monday 0-6 Tue=1,

not F Not OF

Part P-no Part No PrESS Calibration Mode : Press Code Key to Zero

Mode rtem Set Point

rS232 ConErr RS232 Span Switch is On

Sat Saturday SEt P Set

X Set Number Spec Number

SUn Sunday TArE Tare tArE Tare Is Not Allowed Since Weight >0

XX Teraoka Code | Character Position | Character Code Character THU Thursday

XXXXXXX or Subtracting Operation TUE Tuesday UF Underflow Unft Unit Weight

is Out Of Range (on the high side) VEr Version Number UED Wednesday

DC-190 OPERATION 6

DC190 CHARACTER CODE LIST

CODE CHARACTER CODE CHARACTER CODE CHARACTER

00 SPACE 20 T 40 @

A 2 1 41

02 B 22 V 42

03 C w 43

04 D 24 X 44 $

05 E 25 Y 45

06 F 26 z 46 &

07 G 27 47

H • 48

09 I 29 - 49

10 J 0 50

11 3 1 1

12 L 32 2

13 M 33 3

14 N 34 4

15 35 5

16 P 36 6

17 37 7

18 38 8

19 S 39 9

DC-190 OPERATION 7

2.0. This section includes a of all specifications and parameters for the DC-190 counting scales. The weighing accuracy is 0.02 % All models meet or exceed the requirements of Cfass III, and Handbook, Number 44.

2 .1 . Capacit ies

The following specifications apply to models of counting scales:

Scale

Weight Counting Dimension

lb. Both 0.0000005 lb. Both 0.000001

2.5 lb. Both 0.0002 0.000002 5.0 lb. Both 0.0005 x

10.0 lb. 0.001 0.00001 x lb. Both 0.002 0.00002 x lb. Both 0.005 0.00005

100.0 lb. Both 0.0001

PC-192D Dual Scale

Capacity Scale 1 Scale 2

Platform

Bulk Platform

0.5000 5.0000 x 6" 1.0000 5.0000 1.0000 10.000

1.0000 25.000 x 6" 12" 1.0000 50.000 x 2.5000 2.5000 25.000 x 2.5000 50.000

Remote Platforms

Platform capacity ht Counting Resolution Resolution Dimensions

0.02 0.0002 500.00 0.05 0.0005 1000.0 0.1 0.001 X

0.2 0.002 5000.0 0.5 0.005 X

1.0 0.01 x or x 25000 2.0 0.02 x 72" or x 50000 5.0 0.05 60" x

Other platform are consult factory for more information. * Units are selectable from lb. to kg. and can be programmed to weigh in other primary

Units ; or dwt.

DC-190 DOC 8

This section provides the information required for this counting system for operation. The following steps

1. Unpacking 2. Set-up Procedure

Unpacking Each component of the system is packed in a specially designed

each component from its carton, separate the component from shell assembly and set aside. Inspect the carton to be sure

that all accessories have been removed from the Inspect the carton inner panels for accessories.

NOTE: Be sure to repack all materials the carton set. Store the cartons in A secure area so they can be available whenever future shipment of the scale is required.

3.2. Inspection Immediately after a visual inspection of the should be performed.

If any damage has been incurred during transportation notify the shipper and DIGI MATEX, INC. immediately. Instructions for of damage and further procedures will then be determined.

If, at anytime, the counting scale must be returned for modification, calibration, or repair, be sure that it is properly packed with materials.

Whenever possible, the original carton assembly be retained for this Any damage by improper not be by

warranty.

3.4. Unlocking The unfocking procedure is included on the next page. The DC-190 should be properly locked whenever it is being transported.

DC-190 OPERATION 9

DC-190 OPERATION EV03 DOC

4.0 OPERATION GUIDE IN WEIGHING MODE 4.1 Tare Reduction : 1 ZERO

2: TARE 3: GROSS 4: INSUFFICIENT

4.1.1 One Touch Tare : 5: 6: MEMORY 7: PROG 8: KG

9: LB 10: BATTERY

SCALE 1 12: SCALE 2

13: SCALE 3 14: SCALE 4 15: IN

OUT

S/No OPERATION DISPLAY INDICATORS REMARKS WEIGHT UNIT

QUANTITY 1 2 3 4 5 G 7 S 9 1

0 1 1

1 2

1 3

1 4

1 5

G

1 0.0000 0 0 * • * Display in weighing mode 2 0.5 Lb weight the

platter. 0.5000 0 0 * •

3 0.0000 0 0 • • • Press the [TARE] key to the weight on the platter. Bi 0 and 1 in Spec 27 must

to appropriate tare value.

4 Remove the weight from the platter

-.5000 0 0 • • * • *

tare :

S/No. DISPLAY INDICATORS REMARKS WEIGHT UNIT

WEIGHT QUANTITY 1 2 3 4 S 6 7 8 9 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 • • • Display in the weighing mode.

2 0.5000

3 0 0 • * • • Press the key to tare the weight entered by keyboard. Bit 0 and 1 in 27 must be set to

Bit 2 in Spec 27 must be to

DC-190 OPERATION MANUALREV03.DOC

4.2 Operation :

2: TARE 3: GROSS

INSUFFICIENT

5: RECOMPUTATION 6: MEMORY

PROG 8: KG

9: LB 10: BATTERY LOW

SCALE 1 12: SCALE 2

13: SCALE 3 14: SCALE 4 15: IN 16: OUT

S/No. OPERATION DISPLAY INDICATORS REMARKS WEIGHT UNIT

QUANTITY 1 3 4 5 6 7 9 1

0 1

1 2

1 3

1 4

1 3

1 6

1 0.0000 0 0 * • • * Display in the weighing mode.

2 0.5 Lb. weight on the

0.5000 0 0 • *

3 [TARE] 0.0000 0 0 * • * • Press the [TARE] key to tare the weight on the platter. Bit 0 and 1 in Spec 27 must be set to appropriate value.

4 0.5 the platter.

0.5000 0 0

5 [NET 1.0000 * * Press the [NET GROSS] key. 1.0000 lb is the Gross Weight. Spec 25 0 must be set to

6 [NET GROSS] 0.5000 0 0 • • • Press the [NET GROSS] key. 0.5000 lb is the Net Weight.

OPERATION MANUALREV03.DOC 12

4.3 Unit : 4.3.1 Unit Operation Sampling ;

2; TARE 3: GROSS 4: INSUFFICIENT

6: MEMORY 7: PROG

KG

10: BATTERY LOW 11: 1 12: SCALE 2

SCALE 3 14: SCALE 4

IN OUT

S/No OPERATION DISPLAY INDICATO REMARKS S/No OPERATION WEIGHT UNIT

WEIGHT QUANTITY 1 2 3 4 5 7 8 9 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 • • • Display in the weighing mode 2 Place 10 of the

item to be sampled on the platter.

2.0000 0 0 • * Before the set appropriate values to bit 2 3 of

3 [PIECES] • Press the [PIECES] key. Please wait for a few seconds for the computation.

4

-

2.0000 200.00 10 • The Unit Display shows the of the (200.00/1000 pieces) and the Quantity Display the Quantity of the pieces 10 in this case.

Note : If the insufficient lamp is when the sample pieces are placed on the platter, add a few more pieces Insufficient lamp is Enter the no. of pieces using the keyboard and the [PIECES] key. For example : After putting ten on the scale as a sample, the insufficient lamp is

add a few more pieces (ex. 3) until insufficient lamp is Now using the keyboard, enter and then press the [PIECES] key to compute the unit weight of the samples.

4.3.2 Weight Operation by Key : This following procedure is used if the unit weight is S/No OPERATION DISPLAY

WEIGHT UNIT WEIGHT

QUANTITY INDICATORS

REMARKS

Display in the weighing mode 200.00 Enter the known Unit Weight using

the keyboard. [UNIT WEIGHT] 0 . 0 0 0 0 200.00 Press the [UNIT WEIGHT] key to

enter the unit weight. Place 2 lb weight

on the platter. 2.0000 10 The scale displays the quantity for

the weight placed on the platter.

DC-190 OPERATION MANUALREV03.DOC 13

Accumulation When Spec 32 bit Default Setting, (Auto Exit when Accumulation) is enabled, The Scale will automatically go back to weight mode after the Accumulation.


5: 6: 7: PROG

• 8: KG

LB 10: BATTERY LOW 11: 1 12: SCALE 2


S/No. OPERATION DISPLAY INDICATORS REMARKS S/No. OPERATION WEIGHT UNIT

WEIGHT QUANTITY 1 2 3 4 5 6 7 8 9 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 200.00 10 * • After Unit Weight entry. 4.3)

2 M tOtAL 10 • Press the key. The is displayed in the Quant Display.

2.0000 200.00 10 • • • The memory lamp will glow After a moment the scale resume operation mode.

4 Put on the platter

3.0000 200.00 15 • *

5 25 • • Press the key. The is displayed in the Display.

6 3.0000 200.00 15 • * The memory lamp will glow After a moment the resume operation mode.

7 Total 40 • The previous total 25 ar the present quantity of 15 a added and the Of 40 displayed in the

3.0000 200.00 15 • • The memory lamp will glow

After a moment the scale resume operation mode.

9 totAL 55 • Pressing the key the total 15 40 5 displayed in the Quanti Display.


4.5. Operation : When Spec Auto Exit From Accumulation is enabled. The ZERO Scale will automatically go back to Weight Mode after the .2: TARE Accumulation Mode. GROSS

4: INSUFFICIENT

S/No. OPERATION DISPLAY INDICATORS WEIGHT UNIT

QUANTITY 1 2 3 4 3 6 7 8 9

0 1 1

1 2

1 3

1 4

1 5

1 6

1 200.00 15 • • • Display the weighing mode with memory lamp From previous operation (See 4.4.)

2 • • Press the key. The Total Is in the Quantity Display. ;

3 Remove the 2.0 lb. Weight from platter

1.0000 200.00 5 • • • Leave only the 1 weight on the

4 H totAL 65 • • Pressing the deducts the quantity of 5 in the Quantity Display from the previous Total of 70 to give us à total of

5 1.0000 200.00 5 • • • The memory lamp glow. After a the scale will

operation mode. 6 H totAL 60 • Press key. The total

quantity after subtracting is shown in the Quantity

65 -60 7 1.0000 200.00 5 • • • • memory lamp will glow.

After a moment the scale will resume operation mode.

5: RECOMPUTATION 9: LB 13: SCALE : 6: MEMORY BATTERY LOW 14: SCALE

PROG 11: 1 15: IN KG 12: SCALE 2 OUT

OPERATION

Clearing of Accumulated Data :



0 1 1

1 2

1 3

1 4

1 5

1 6

1 1.0000 200,00 5 • • From previous operations (See 4.4. 4.5.)

2 1.0000 200.00 5 • • Pressing the key, clears the accumulated

4.7. Unit 5: 13:SCALE3 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 3: PROG 11: 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 OUT



0 1 1

1 2

1 3

1 4

1 5

1 6

1 200.00 0 • Remove weight. 2 [CLEAR] 0.0000 0 0 • Pressing the [CLEAR] key,

clears the unit weight.


4.8. Scale Operation :


5: RECOMPUTATION 6: MEMORY 7: PROG

KG

9: LB 10: BATTERY LOW 11: 1 12: SCALE 2

13: SCALE 3 14: SCALE 4 15: 16: OUT


WEIGHT

1 2 3 4 S 6 7 a 9 1

0 1

1

1 3

1 4

1 5

1 G

0.0000 0 0 • • Display in the weighing mode

[Scale] 0.0000 0 0 • Pressing [SCALE] key changes 1 to Scale 2.

[Scale] 0.0000 0 0 * Pressing [SCALE] key changes Scale 2 to Scale 3

[Scale] 0.0000 0 0 • Pressing [SCALE] key changes from Scale 3 to Scale 4.

[Scale] 0.0000 0 0 * * a Pressing the [SCALE] key again changes back to Scale 1

Note: Default Position: The Position for Scale 1 to scale 4 be set in Spec Scale Internal Scale 1 Scale 3: External Scale Scale 2: Internal Scale 2 Scale 4; Force Balance

ONLY SCALES PRESENT WILL BE SELECTED. EX. 2 SCALE SYSTEM SWITCHES BETWEEN SCALE 1 AND 2 ONLY.

4.9. Recall The Item Recall The Item For Normal Operation:

OPERATION DISPLAY INDICATORS REMARKS WEIGHT UNIT

WEIGHT QUANTITY 1 2 4 5 6 7 8 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 Check if the is in normal mode

0 0 0 • •

2 Enter code no [1] [2] [3] 123 • * • * 3 Press [CODE] key to

recall the data for item code

200 0 •

4 Put item on the platter 5 200 25 • • •


4.9.2. Recall The Item (With 16 Digits Teraoka Code) For Normal Operation


5: RECOMPUTATION 6: MEMORY 7: PROG 8: KG


SCALE 1 12: SCALE 2

14: 15: IN 16: OUT

OPERATION DISPLAY INDICATORS REMARKS WEIGHT


0 1 1

1 2

1 3

1 4

1 5

1 6

1 Check if the scale is in normal mode

0 0 0 • • •

2 Depress key for Teraoka Code Entry

00- CODE • • Spec3 bit 2 3 set

3 Input 2 digit Teraoka Code 00 01- A CODE • • Enter 4 Press or to shift

right or left position t-C 01 oo- CODE press key

5 Input 2 digit Teraoka Code 01 03- C CODE • • • Enter 6 Press or to shift to

right or left position t-c 02 00- CODE • • press key

7 Press [CODE] to call the PLU

-50 100 0 * • •

4.10. Unit In Memory:

S/No. OPERATION DISPLAY CATORS REMARKS S/No. OPERATION WEIGHT UNIT

QUANTITY 1 2 3 5 6 7 8 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 Recall the memory and weigh

5 200 25 • • •

2 Press [PIECES] key for recomputing

5 198 • • • •

3 Press [UNIT WEIGHT] key to set the unit weight into the memory

5 25 • •


4.11. To Set New Code In Normal Operation: (Example: During Normal Weighing Mode, New Item Code No. 246 Is Required)

This operation is valid only when the Spec Set New item in 5: RECOMPUTATION 9: LB SCALE 3 Normal Operation Is enabled. 2: TARE 6: MEMORY 10: BATTERY LOW SCALE 4

3: GROSS 7: PROG 11: 1 IN 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT

S/No. OPERAT ION DISPLAY INDICATORS REMARKS S/No. OPERAT ION W E I G H T U N I T

W E I G H T QUANTITY 1 2 3 4 s 6 7 9 1

0 1 1

2

1

3 1

4

1

5

1

6

1 Press new code no.

246 • • If Spec 3 bit 2 & 3 is set, 16 Digit Teraoka Code can be entered by pressing key. Please refer to 4.9.2

2 Press [CODE] key 246 F • • 3 Press [CODE] key to

set the new code no. Into memory

0 0 0 •

4 Enter unit weight See pg. 13 4.3.2.

0 200 0 • • • •

5 Press the [UNIT WEIGHT] key enter into memory

0 200 0 • • • • •

• IT new data is not required to be set in the memory, depress clear key after is disp ayed.

OPERATION 19

4.12. RECOMPUTATION 9: LB 13: TARE 6: 10: BATTERY LOW 14: SCALE

3: GROSS 7: PROG 11: SCALE 1 IN 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT

S/No OPERATION DISPLAY IN DICATORS REMARKS S/No OPERATION WEIGHT UNIT

WEIGHT QUANTITY 1 2 3 4 S 6 7 ft 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 * Depress key until IN is lit.

2 1234 • 3 [CODE] 2.0000 0 •

4 Weight on the X.XXXX 2.0000 X.XXXX

5 0 0 * Renew IN by adding the

Quantity 6 Remove Weight and press

key 0.0000 0 0 • * Depress [CODE] key

until Indicator OUT is lit 7 1234 • [CODE] 0 0 • • • 9 Weight on the platter • • 10 0 0 • Renew

by deducting the Quantity

11 Remove weight and press

1234 • •

12 [CODE] 0.0000 0 0 * • • 13 Press [NET Key XXX • * Check Quantity in Stock 14 Press [NET/GROSS] Key 0.0000 0 0 *


5.0. PROGRAMMING MODE:

Data 1 : ZERO 5: RECOMPUTATION

To Set Unit Weight Into The Item Code No. 2: TARE 6: MEMORY 3: GROSS 7: PROG 4: INSUFFICIENT 8: KG

S/No. OPERATION INDICATORS REMARKS S/No. OPERATION UNIT


0 1 1

1 2

1 3

1 4

1 5

1 6

1 Press [MODE] key to change the mode

ProG C 0 • • •

2 Enter code no [1] [2] [3] ProG 123 • * If Spec 3 bit 2 & 3 is set, 16 Digit Teraoka Code can be entered by pressing key. Please refer to 4.9.2

3 Press [CODE] key 0 0 0 • • • • 4 Put sample parts on the

scale platter (e.g. 10 PCs)

0 0 • •

5 Enter sample quantity 10 * *

Press key 2 200 10 • •

7 Press key to

set the unit weight into the memory

ProG C 1 •

LB 13: SCALE 3 10: BATTERY LOW 14: SCALE 4 11: 1 IN 12: SCALE 2 16: OUT


Example 2 : Program Unit Weight, Tare, Part No, Quantity, Commodity Name And Set Points

2: TARE 3: GROSS 4:

5: RECOMPUTATION MEMORY

7: PROG 8: KG


: SCALE 1 12: SCALE 2

13: 14: 15: IN

OUT

S/No OPERATION DISPLAY CATORS REMARKS S/No OPERATION WEIGHT UNIT


1

1 2

1 3

1 4

1 5

1 6

Press [MODE] key to Change the mode

ProG C 0 * •

Enter code no [1] [2] ProG Spec 3 bit 2 & 3 is set, Digit Teraoka Code can entered by pressing key Please refer to 4.9.2

3 Depress [CODE] key 0 0 0 • • • • 4 Enter Unit Weight 100 100 • Program Unit Weight

5 Press [UNIT Key 0 100 0 • •

6 Enter Tare Value 50 Program Tare

7 Press key -50 0 0 • • • * 8 Press [NET/GROSS] key

For Quantity in Stock 0 InVEnt * • Program Quantity in Stock

9 Enter Quantity Number 68 InVEnt • •

10 Press [NET/GROSS] key to Store Quantity in Stock

100 0 * *

11 Depress key for Part No 0 • • Program Part No


Example 3 : Program Unit Weight, Tare, Part No,

Commodity Name And Set Points

12

13

14

15

17

18

20

21



Enter Part No: [4]

Depress key to store Part -No

Depress [CODE] key for Commodity Name Input 2 Digit Teraoka Code

Press or to shift to right or left Depress [CODE] key store Commodity Name

Depress key to check set point 1

Depress key to check set point 2 Depress key to Store the set Point Depress to Store the part setting

00

t-C 00

t-C 01

-50

2

ProG

1234

100

00-

00-

100

200

no

P-nAmE

500

90

8: KG

LB 10: BATTERY LOW

1 12: SCALE 2

13: SCALE 3 14: SCALE 4

16: OUT

Please Note: Part No can be programmed using Teraoka Code selecting by Spec, The programming method Is same with Name Programming expect when storing the Part No, Press key.

Program Commodity Name

Max Six Set Points can programmed (Depend Or Spec)

DC-190 OPERATION 23

5.2 Set Point :

5.2.1 Set Point Programming % Set Point 1 : Quantity (See Note Below) Set Point 2 : % Quantity (See Note Below) Set bit 0 and 1 of Spec 7 to 00



7: PROG 8: KG

LB 10; BATTERY

1 12: SCALE 2


OUT



0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 * * • Display in the weighing mode 2 [MODE] ProG C 0 * • Press the key to go int

the programming mode. 3 M 0 * Press key to go into Set Poir

Programming Mode. 4 [1][0][0][0][0] 10000 • Enter the Quantity for Set Point

using the [Numeric] 5 [CLEAR] 2 0. • Using the [CLEAR] th

key 6 [7][5] 2 75 • Enter the new Set Point 2 valu

using the [Numeric] keys. 7 ProG 0 Pressing the key exits fror

the Set Point Programming but remains in the

8 [MODE] 0.0000 0 0 • • • • Pressing the [MODE] key exit

from Programming mode returns to Weighing mode.

Note Set Point 1 : Must be a quantity velue up to 999999.

Set Point : Percentage value up to but set according to Set Point 1 Ex: Suppose Set Point 1 Set Point 2 cannot be set more than 100%.

DC-190 OPERATION MANUAlREV03.DOC 24

Set % Weight: Set Point 1 : Weight (See Note Below) ZERO 5: RECOMPUTATION LB SCALE 3 Set Point 2 : % Weight (See Note Below) TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Set 0 and 1 of 7 to 01 3: GROSS 7: PROG SCALE 1 IN

4: INSUFFICIENT 12: SCALE 2 OUT

OPERATION DISPLAY ND CATOF REMARKS OPERATION WEIGHT UNIT


0 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 • • • * Display in the weighing mode

[MODE] ProG C 0 • Press the [MODE] key to go into the programming mode.

3 0. * • Press key to go into Set Point Programming Mode.

4 3.0000 Enter Weight value for Set Point 1 using the [Numeric] keys depending on the capacity of the scale. Please see the note below.

5 0. • • Press the key to program Set Point 2.

6 2 50.75 • Enter the value for Set Point 2 using [Numeric] Please see the note below.

7 M ProG Pressing the key exits from the Set Point Programming mode, but remains in the Programming

8 [MODE] 0.0000 0 0 • • * Pressing the key exits from Programming mode and returns to Weighing mode.

Note : Set Point 1 : Must be a weight value depending on the capacity of the scale.

Set Point 2 : Percentage value up to 999%, but set according to Set Point 1 value.

Ex: Suppose Set Point 1=5.0000 (capacity of the scale),

Set Point 2 cannot be set more than


Set Point and Lower of Set Point 1 : Quantity 1 5: RECOMPUTATION Set Point 2 : Quantity 2: TARE 6: MEMORY Set bit 0 and 1 of Spec 7 to 10 3: GROSS 7: PROG

4: 8: KG

9: LB 10: BATTERY LOW 11: 1 12: SCALE 2


S/No. OPERATION DISPLAY INDICATORS REMARKS UNIT

QUANTITY 1 2 3 4 5 6 7 8 9 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 * • Display in the weighing mode

2 [MODE] C 0 * Press the [MODE] key to go into the programming mode.

3 0 Press key to go into Set Point Programming Mode.

4 20000

Enter the Quantity value for Set

Point 1 using the [Numeric] keys. Please see the note below.

5 2 0 Press the key to program Set Point 2.

6 2 10000 Enter the Set Point 2 value using the [Numeric] keys. Please see note below.


5.2.4. Set Point Upper and Limit of Set Point 1 : Weight (See Note Below) 1 ; Set 2 : Weight (See Note Below) 2: TARE Set bit 0 and 1 of Spec 7 to 3: GROSS

4: INSUFFICIENT


9: LB BATTERY LOW

11: 1 12: SCALE 2



WEIGHT QUANTITY 1 2 3 4 5 G 7 8 9 1

0 1 1

1

1 3

1 4

1 5

1

1 0.0000 0 0 • • * Display in the weighing mode

2 [MODE] ProG C 0 • • Press the [MODE] key to go into the mode.

3 0. • • Press key to go into Set Point Programming Mode.

4 raiJ[0][0][0][0] SEt 1 3.0000 Enter the upper weight value for Set 1 using the keys

depending on the capacity the scale. Please see the note

5 2 0. • • Press the key to program Set Point 2.

6 2 2.0000 • • Enter the lower weight value for Set Point 2 using [Numeric] keys. Please see the note below.

7 ProG C 0 • Pressing the key exits from the Set Point Programming mode, but remains in the Programming mode.

8 [MODE] 0.0000 0 0 • • • * Pressing the [MODE] exits from Programming mode and returns to

Note : Set Point 1 : Must be a value depending on the capacity of the scale-Set Point 2 : Weight value up to the capacity of the scale, but Set Point 2 value must be less than Set Point 1 value.

DC-190 OPERATION

5.2.5 Set Point bv or bv Set Point Weight Note Below) 1 : ZERO Set bit 0 and 1 of Spec 7 to 2: TARE Set Point Quantity (See Note Below) 3: GROSS

and 1 10 4: INSUFFICIENT


LB 10: BATTERY LOW 11: 1 12: SCALE 2



WEIGHT QUANTITY 2 3 4 5 6 7 S 1

0 1 1

1 2

1 3

1 4

1 5

1 6

1 0.0000 0 0 * • Display in the weighing mode

2 [MODE] ProG C 0 Press the [MODE] key to go into the programming mode.

3 M • Press key to go into Set Point Programming Mode.

4 2.0000 • Enter the Weight value for Set Point 1 using the [Numeric] keys depending on the capacity of the scale. Please see the note below.

5 M 2 • Press the key to program Set Point 2.

6 2 3.0000 • • Enter the weight value for Point 2 using [Numeric] keys. Please see the note

7 ProG C 0 • • Press the key to program setpoint 3 through 6 or exits from the Set Point Programming

on spec but remains in the Programming mode.

8 [MODE] 0.0000 0 0 • • • Pressing the [MODE] key exits from Programming mode and returns to Weighing mode.

of setpoints. The six are TTL Output for Quantity or Weight. These six may be programmed 1 through 6 low to high or 1 through 6 high to low.


5.3. Check Item Code

ZERO RECOMPUTATION 9: LB SCALE 3 2: TARE MEMORY BATTERY 14: SCALE 4 3: GROSS 7: PROG SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT

S/No. OPERATION DISPLAY INDICATORS REMARKS UNIT

Q U A N T I T Y 2 3 4 5 6 7 1

1

2

1

3

1

4 1 5

1 6

1 Press [MODE] key ProG C XX

2 Press [CODE] key 1 123 * • Press key to

check entered

CH 2 246 4 CH 3 345 *

5 Press key to check entered code prior

CH 2 246 *

6 Press [MODE] key to return to the step

ProG C XX

DC-190 OPERATION

5.4. Delete Item



7: PROG 8: KG

9: 10: BATTERY LOW

1 12: SCALE 2

13: SCALE 3 14: SCALE 4 15: 16: OUT

S/No. OPERATION DISPLAY INDICATORS REMARKS S/No. OPERATION WEIGHT UNIT


0 1 1

1 2

1

1 4

1 5

1 6

1 Press [MODE] key ProG C 10 •

2 Enter [0] while pressing [REZERO] key

ALL CLEAr • •

3 Press [CLEAR] key to complete deletion of all memories

ProG C 0 • *

N o t e :

Delete All Quantity In Stock : Press Delete All Item Unit Weight : Press Delete All Item Tare Weight : Press M Delete All Item Part Number ; Press Delete All Item ;Set Point : Press M Delete All Item Name : Press Reset SEQ No : Press (Use for Printer BCP-30) Delete Alt Set Point (Not Item) : Press


Check/Set And Date

ZERO 5: RECOMPUTATION 9: LB 13: SCALE 3 2; TARE 6: MEMORY BATTERY LOW 14: SCALE 4

GROSS PROG 11: SCALE 1 15: IN 4: 8: KG 12: SCALE 2 16: OUT

OPERATION DISPLAY INDICATORS REMARKS OPERATION WEIGHT UNIT

WEIGHT 2 3 4 5 6 7 S 9 1

0 1 1

1 2

1

1 4

1 5

1 6

1 Press key ProG C XX •

2 Press Key 09-12- 98 TUE 12:01 • the date and time

3 Press Key 0 * 4 Enter Day and

Year Enter • • Program the date

5 Press key 0 • Program the day

6 Enter Day Un 0-6 7 Press key EntEr tlmE 0 8 Enter EntEr tlmE 1401 • * Program the time

9 Press key to store the setting. OR press key to bypass the

ProG C XX •

DC-190 OPERATION

J

6.0. MAINTENANCE Scale :

Prior to the calibration of the please note that the SPEC settings to Minimum Display, Weight Decimal Point Position and Load Sensitivity for that particular scale have to be set correctly,

2: TARE 3; GROSS 4: INSUFFICIENT

5: RECOMPUTATION

7: PROG 8: KG


1 12: SCALE 2


S/No.

DISPLAY WEIGHT

1.2364

UNIT WEIGHT

QUANTITY

156141

INDICATORS 8

REMARKS

Enter while pressing the [REZERO] key. The display will show Weight in the Weight and Zero Count in the

The zero count should be

Press the [CODE] key in order to compute the zero point. It takes a few seconds for the zero calibration.

3.6195 93234

0.ÛÛÛ0

After computing the zero point, the Quantity Display shows the Zero Ensure that counts are 100,000 ± 10000. repeat Step 3 until the counts are in the above range. Press the key to zero the weight in the weight column


Calibration ; continued 1 : ZERO

3: GROSS 4: INSUFFICIENT

S/No. OPERATION DISPLAY INDICATORS REMARKS WEIGHT

WEIGHT QUANTITY 2 4 S 6 7 1

0 1 1

2

1 3

1 4

5

6

Place 5lb weight the platter.

5.2715 580397 • Place of or any on

this weiaht is used as an

OR [TARE]

EXAMPL 5.1275

EXAMPLE (2) 5.3985

T D A

S

WE SHOl

GHT TH JLD BE HT THA"

A" \$ N

APPEARS IN THE WEIGHT CLOSE AS POSSIBLE TO THE

S PLACED ON THE OR U K

4.9124 Example (1) 5.1275 is closer than 4.7997 Example 4.9124 is closer than 5.3985

TO ADJUST THE SPAN PRESS [PIECES] OR [TARE] IF THIS PROCEDURE IS NOT DONE PROPERLY, THE SCALE MAY APPEAR

7 AND REPEAT STEPS 2 THROUGH 8 Place 5lb

weight on platter.

5.2715 0 580397 • Place weiaht of 5lb or any weiaht on the In this

is used as an

9 5.2715 5.0000 580387 Enter the weight placed on the platter using the [Numeric] Keys.

10 Press the PROG] key to start span calibration.

5: RECOMPUTATION 9: LB SCALE 3 6: MEMORY LOW SCALE 4

PROG 11: 1 IN KG 12: SCALE 2 16: OUT


J

Scale Calibration : continued

TARE 3: GROSS 4: INSUFFICIENT


KG

9: LB 10: LOW 11: 1 12: SCALE 2


OUT

S/No. OPERATION DISPLAY WEIGHT UNIT

WEIGHT QUANTITY

INDICATORS 8

REMARKS

11 1200000

12 200000

After few the display shows the counts for the weight on the platter in the Weight and the Quantity Display shows the

Count with zero point counts added to it. Removing the weight, the unit weight should indicate zero and the Quantity Display the Zero starting point 1 Internal Count is set to

the count should be around If the zero point is not correct, please carry out the calibration procedure again.

[MODE] ProG C XX

Pushing the [MODE] key once exits calibration mode.

14 [MODE] 0.0000 Pushing [MODE] key once more returns the scale to the weighing mode.

Please Note: Pressing [CODE] key step 2 is for auto finding the zero Customer can manually search for zero number by pressing and keys. Load Cell Sensitivity can be set In SPEC or manually adjusted by and [TARE] The load cell Sensitivity specs may change during the calibration process.


6.2. Spec 141 Spec 141 Spec 141 (Customer Specifications) can be from the weighing mode. Refer to pages 38 & for a list of



9: LB BATTERY LOW 1

12: SCALE 2

SCALE 3 14: SCALE 4 15: IN 16: OUT

No

DISPLAY CAT REMARKS No

UNIT

WEIGHT QUANTITY 1 2 3 4 5 6 7 1

1 1

1 2

1 3

1 4

1 5

1 6

1 [REZERO] 88888 888888 2 SPC00 0000 Enter while depressing the

[REZERO] key. 3 SPC01 0000 key increases to the next SPEC

number and stores temporarily the SPEC data in the RAM location.

4 SPC01 1011 - 0000 Enter 1011 the value for SPEC01 using the [Numeric] keypad

5 [CLEAR] SPC01 0000 [CLEAR] key clears the entry.

6 SPC02 0000 key increases to the next SPEC number.

7 SPC01 1011 decreases to the previous number.

8 H spcoo

0000 decreases from SPEC 01 to 00.

9 SPC19 0000 key decreases the SPEC number from SPEC00 to 19

10 PROG C 00 stores the new SPEC values to the and exits from the SPEC setting mode.

11 0.0000 0 0 * • • • Press [MODE] key escape from maintenance mode to

Advance to the next spec by pressing key to store into temporary register the changes. 2. Press to save the changes. 3. Turn scale off and on to allow the scale to update newly changed specs.

OPERATION MANUALREV03.DOC

Spec 142 5: RECOMPUTATION 9: LB 13: SCALE 3 Spec 142 To access the Spec 142 (W M 2: 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Spec) mode the procedure is similar to Spec 141 3: GROSS 7: PROG : SCALE 1 15: IN Refer to pages 40 & 41 for a list of W &M specs, 4: INSUFFICIENT 8: KG SCALE 2 OUT

DISPLAY RS REMARKS WEIGHT UNIT

QUANTITY 1 2 3 4 5 6 7 8 1

0

1 1

1 2

1 3

1 4

1 5

1 6

1 [REZERO]

SPC20 0000 Enter [1J[4][2J while depressing the [REZERO]

2 SPC21 key increases to the next

SPEC number also stores temporarily SPEC data in the RAM location.

3 SPC21 1011 Enter as the new value for $PEC21 using the [Numeric] keypad

4 [CLEAR] SPC21 0000 [CLEAR] key clears the [Numeric] entry.

5 SPC22 0000 key increases to the next number.

[-3 SPC21 1011 key decreases to the previous SPEC number.

7 H SPC20 0000 decreases from SPEC 21 SPEC 20.

SPC36 key decreases the from SPEC20 to

SPEC36

NOTE; When making any spec changes it is necessary to follow Advance to the next spec by pressing key to store into temporary register the changes.

2. Press [ *ProG] key to save the changes. 3. Turn scale off and on to allow the scale to update all newly changed specs.


6.3. Spec 142

: ZERO 5: RECOMPUTATION LB SCALE 3 TARE 6: MEMORY BATTERY LOW 14: SCALE 4

3: GROSS 7: PROG : SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 OUT

S/No. OPERATION DISPLAY CATORS REMARKS WEIGHT UNIT

QUANTITY 2 3 4 5 7 8 9 1

0 1 1

1 2

1 3

1 4

1 5

1 6

10 ProG C 0 key stores the new SPEC values the NOV-RAM and exits from the SPEC setting mode.

11 0.0000 Press key to return to the weighing mode.

Internal Count And : 5: RECOMPUTATION 9: LB 13: SCALE

2: TARE 6: MEMORY 10: BATTERY LOW SCALE 4 3: GROSS 7: PROG 11: SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT

S/No. DISPLAY CATORS REMARKS - WEIGHT


Û 1 1

1 2

1 3

1 4

1

1 6

1 [REZERO] 88888 888888 2 [REZERO]

0 200000 • • Enter while depressing the [REZERO] Unit Display will display the Count and the Quantity Display will display the

Count. 3 [MODE] ProG C 00 • • Press [MODE] key to exit from

maintenance mode. 4 [MODE] 0.0000 0 0 • • Press the [MODE] key to return

to the weighing mode.

OPERATION MANUALREV03.DOC

DC-190 LIST

Customer Specification : To enter this mode, press the following key sequence : [R][1][4][1] keys 4 while holding

No. 2 Bit 1 0 1

0 0 0 0

Power Auto Off F 0000 : Auto Power Off Disable when Net Wt. 0001 1111 : Duration to activate Power Off (in

0

2

Weighing Units

00 : Gram 01 Kg 10 : 11 : used

Kg/Lb Lamp

No 1 : Yes

Inventory Disp by Gross Key 0: Gross Disp 1: of

1

Code Digits Digits Teraoka Code Digits Numeric only

Used

Entry Part No 00: Numeric Number 01: 12 Digits Teraoka Code 11: 16 Digits Teraoka Code

Not used 4

Set New Code during

Mode

Extent of %

lclent samples Counting 1 : Yes

5

1 1

time for it Weight Calculation

times 1 times

Unit Wt. Auto Recomputing

Date Order

00: Year, Date 01: Date, Year 11: Month, Year

1

Accuracy of Unit Weight 0 : No 1 : Yes

Clear All Kay rn One Touch 1 : No

RS232 Continue Sending 1 : Low

Auto Position After Key of Teraoka Code Entry 0 : No 1 : Yes

7

0 0 0 0

Set Point Buzzer

1 : No

Set 0: Latch

No Latch

Set Point Type 00 : % Quantity 10 : Quantity 01 Weight 11 : Weight

8

RS-232C (Connection (Force Balance)

(FB) Data Length (Optional)

bits

RS-232C (FB) Baud Rate (Optional)

00:1200 01:2400

0

RS-232C (FB) Bit

bit

Force Type 0:

RS-232C Parity Bit (Optional)

No Used 01 Odd 11

38

DC-190 Specification

10

1 1 1 1

Connection (PC Printer)

Yes

RS-232C Data Length

bits

(PC/PRN) Baud Rate (Optional)

00 01

11

11

0

Stop

0 bit 1 : 2 bits

PRINTER

0: 1: BCP-30

RS-232C (Optional)

No Not Used 01 11

12

RS-232 Output (Optional)

00 : Not Available 01 : When Counting

Key (DP122)

Communication 0: With

Without

RS232C With Header 0: Yes

13 Header: 0: Code

RS232 CONNECTOR Sub

0 0 0 1

000: Printer Force

100: PC Force Bal

010: : PC

Force

Printer Force

Printer 14

RS-232C Connection

Pen) No 1 : Yes

RS-232C Data Length 0 :7 : 8 bits

RS-232C Baud Rate (Optional)

10:4800 01 : 2400 11

15

RS-232C (BCP) Stop Bit (Optional)

bits

RS232C (BCP) With Header

Bit (Optional)

No Used 11":

16 & 17 SHOULD ONLY BE BY AN AUTHORIZED TECHNICIAN III

Set

0001

1: 00: Scale 1 01: Internal Scale 2 10: External 11: Balance

SCALE 2: Scale 1

01: Scale 2 10: External Scale 11: Force Balance

Set 1011

SCALE 3: 00: Internal Scale 1 01: Internal Scale 2 10: External 11: Balance

SCALE 4: 00: Scale 1 01: Internal Scale 2

External Force Balance

ALL SCALES ARE UNIQUE AND EACH MUST HAVE THEIR OWN CHANNEL LOCATION. 18

0 0 0 0

Set Point TTL Active

1: Active

Number Of Set Point 000: 2 Set Points 001: 3 Set Points

010: 4 Set 011: 5 Set Points 100: 6 Set Points

19

Display F" Message For Items Not Stored Memory 0 : Yes 1 : No

IMS 1 :Yes

Specif ication List (continued)

and Measures : To enter enter the numeric keys the Key. The Span Switch must be to enter this mode.

Spec No. 3 | 2 Bit Minimum Display Scale Display (Scale 2)

00 01 11 01

21 Weight Point Position (Scale 1) 000 : 00000 001 :

22 Decimal Point Position 2)

011 001 010 :

Display Resolution Zero Setting Range 00 : 10:

11 : Not Used FS 0 0 0 0 01 2 % 11 Not

Masked Display at Zero Lamp When No Display at Wt. Lighting Mask Minus Wt. :Minus Method Battery 0 : Gross 0 : Gross Low or No 1 : 1 1 : Net Battery.

0 0 0 0 V 1 : No 25 Type Gross Mode

Method protected by 0 : Single Available 0 : Span Scale Yes 1 Manual 1 : Double 1 : No

i 1 : Scale Zero Tracking Weight Reset Initial Start Range

When Tare when Tare Unlimited 10 : FS Yes

0 0 0 0 1 No 1 01 : 11 Not Avail. Comma Digital Tare Tare Range

Display Setting 0 : No 1 0 : No : Yes 01 Not

Auto Tare clear Automatic Weight Clear Automatic Unit Condition Weight Clear

0 00 : Over Net 5d and Gross 21d 0 : No and Stable 1 : Yes

Net 1d and Weight Stable 10 : Net and >0

and Weight Stable Digital Tare Tare Value Tare Tare

Yes Subtraction 0 : Tare Yes

1 :No 1 1 : to

Nearest 0 0 0 0 Increment

40

6.5. DC-190 List ver.2.14 (continued)

Spec No. 3 | Bit 1 BitO 30 Load Cell Sensitivities Selection 1)

Spc Max 0000 3.46 0001 3.00 3.46 0010 2.59 3.00 0011 2.25

Spc Mln Max 0100 2.25 0101 1.69 1.95 0110 1.46 1.69 0111 1.27 1.46

Min Max 1000 1.09 1.27 1001 1.09 1010 0.82 0.95 1011 0.71 0.82

Spc En Max 1100 0.71 1101 0.91 1110 0.46 0.53 1111 0.40 0.46

31 Load Cell Selection (Scale 2) Spc Max

3.46 4.00 0001 3.00 3.46 0010 2.59 3.00 0011 2.25 2.59

Spc Max 0100 1.95 2.25 0101 1.69 1.95 0110 1.46 1.69 0111 1.46

Min 1000 1,09 1.27 1001 0.95 1.09 1010 0.82 0.95

0.71 0.82

Spc Mln 1100 0.61 0.71 1101 0.53 0.91 1110 0.46

0.40 0.46 32

Calibration Mode protected by Span Switch

: No

Battery Low Lamp 0: Yes

Auto Exit Add Mode

No 1 :

External Load Cell (Scale 3) 0: No 1: Yes

33 Mask at

Weight Decimal Point 000 : 00000 011 001 100

: 000.00

Position (Scale 3) : 00.000 0.0000

•

0 0 0 0

(For Scale 1) Normal Load Cell 1: For abnormal load cell with too

1) 00 : 01 : Prevent from Small

tion/ fast change in display 10 ; Prevent from Medium vibration 11 : Prevent Large in display

35

(For Scale 2) Normal Load Cell 1: For load cell with too large offset.

Board r Scale 2) 00 : Normal 01 : Prevent from Small

: Prevent from : from Large slow change in display

36

0 0

Minimum Display Scale 3)

01

Board (For 00 : Normal 01 : Prevent from Small

fast change En display 10 : Prevent from Medium vibration 11 : from Large change in display

37 Load Cell Sensitivities Selection (Scale 3)

1 0 0 1

Min Max 0000 3.46 4.00 0001 3.00 3.46 0010 2.59 3.00 0011 2.59

Spc Min Max 0100 2.25 0101 1.95 0110 1.46 1.69 0111 1.27 1.46

Spc Min Max 1000 1.09 1.27 1001 0.95 1.09

0.82 0.95 1011 0.71

Spc Max 1100 0.61 0.71 1101 0.91 1110 0.46 0:53 1111 0.40 046

0 0

(For Scale 3) 0 :For Normal Load Cell 1: load cell with

large offset

Digital Tare When Loaded

0: Allow 1:Not Allow

INTERNAL COUNT

0: 1:

Stability Check When Changing Scale 0 : Yes 1

41

DC-190 RS-232 PORT SELECTION CHART

The has two R-232 ports for use with a force and or Only two options are available at one time. When the options to

be used the ports are being in the following There are two primary port options and one secondary port option.

The Force port a primary port option controlled by spec 8 9. The printer port is a primary port option controlled by specs 10 The PC is a secondary port option and is controlled by the port option selected in spec the primary option selected in spec 13 assumes its port and the PC assumes the remaining port.

13 CONNECTOR Header: Sub Din 0: Code 000: Force

001: Force Bal. Printer Title 100: PC Force Bal.

0 0 0 1 101: 010: Printer PC

PC

SPEC 13 SUB CONTROL S P E C S (SUB) CONTROL SPECS (DIN) 000: Printer Force Bal. 1 0 & 11 8 & 9 F.B. 0 0 1 : Force Bal. Printer 8 & 9 Force Bal. 10 & 11 100: Force Bal. 10 8 & 9 Force 1 0 1 : Force Bal. 8 & 9 Force 10 010: Printer 10 & 11 Printer 8 & 9 0 1 1 : Printer 8 & 9 11 Printer

42

DC-190 Specification

PRINTER PC

6.6.1.1 GENERAL SPECIFICATION Baud Rate 1200 4800 9600 bps (Spec

Length 7 bits 8 bits (Spec Bit Parity Odd Even (Spec 11 Bit 0 1) Stop Bit 1 b i t / 2 bits (Spec 11 3)

TO PC OUTPUT DATA FORMAT

A) With Header 12 0 set to 0)

HEADER DATA CR HEADER CR LF

One Data consists of & must be added at the end of the data.

must be added at the end as a termination code of the

There are two type of Headers: Header Code

(ii) Title

43

DC-190 RS-232 specification

S (i) HEADER WITH HEADER CODE (ii) HEADER WITH Code is sent before the data to

indicate type of the data.

Title sent before the data to indicate type of the data. can be used only when RS232 Output is set to Counting With Header

The type of data can be sent: The type of data can be sent:

0 30 Net Weight Net 1 31 Unit Weight UNIT WEIGHT Unit Weight 2 32 QUANTITY Quantity 3 33 Code CODE Code 4 34 Tare Weight TARE Tare A 41 Gross GROSS WEIGHT B 42 Status STATUS Status C 43 Date DATE TIME Date F Set Point 1 [W] Set Point ï G 47 Set Point 1 [Q] Set Point 1 [Q] H 48 Set Point 2 P2 Set Point 2 49 Total Quantity TOTAL QUANTITY Quantity

K 4B Inventory INVENTORY M 4D Part No NO Part

N 4E Part Name PART NAME Part Name V 56 No SCALE NO Scale Q 51 Set 3 SET P3 Set 3 X 58 Set Point 4 SET P4 Set Point 4 U 55 Set Point 5 Set Point 5 4F Set 6 SET Set Point 6

Without Header (SPEC 12 BIT 0 set to 1

DATA CR DATA CR CR LF

One Data Block consists of & must be added at the end of the data.

must be added at the end as a temnination code of the transmission.

44

DC-190 RS-232 specification (continued)

(C) DATA

Code: Parts code is only when a Code is called during the counting mode. The maximum is If the code is less than 16 then the rest of the data wilt be filled space

Ex. Parts code 12

DATA 1 2 SP SP SP SP SP SP SP SP SP CR

Set : Set Point data is sent when a Code is during There are 6 set point data to be sent : Set Point 1 or Set Point 2 Set Point Set Point 4(b), Set Point 5( c) and Set 6 (d). Set Point 1 Weight : Variable length, Max 5 digits and 1 decimal point. or (G) Quantity : Variable Max 6 digits. (Note : one of (set 1 or (set 1 quantity) is sent.) Set Point a, b, d) Percentage : Variable length, Max 5 digits and 1 decimal or Lower Weight : Variable length, Max 5 digits and 1 decimal point. or Lower Quantity : length, Max 7 digits.

4 set point 1 and set point 2 can be sent as

SET 1 SET * Quantity & Percentage * * Weight & Percentage Upper Weight & Lower

Please Note: Set Point 2 to 6 must either increase or decrease The decimal point for weight must be correct.

Gross : Variable Max 5 digits and 1 point.

Net Weight : length, Max 5 digits and 1 decimal point.

Unit Weight : Variable length, Max 5 digits and 1 decimal point.

Tare Weight : Variable length, Max 5 digits and 1 decimal point.

Quantity : tength, Max 7 digits.

Total Quantity : Variable tength, Max 7 sent when PRINT key depressed.

Note ; Only one of (Quantity) or (Total Quantity) is sent at a time.

45


Positive weight Negative weight Bit 1 Lb mode kg, g mode

Weight stable Weight unstable 3 Output entered data Others 4 Output by key Others 5 Output by - key Others Always setto

7 set to

When bit 3 (Output entered data) is " 1 " , bit 2 (weight stable) should be ignored. Part No : 12 digits.

: Part Name : 16 digits Scale No : digits Date &

Header YEAR MONTH DATE HOUR MINUTE SEC CR (2 DIGIT) (2 (2 DIGIT) (2 (2 (2 DIGIT)

46

Status : The status data byte is as follows:


Connect To

DC190 can connect to BCP-30 Set the following Baud Rate 9600 bps (Spec 10 0 1) Data Length bits (Spec Bit 2) Parity None (Spec 11 Sit 0 1) Stop Bit 1 bit (Spec 11 3)

BCP-30 Bit 2) RS232 Output B y + (Spec 12 Bit 3 & 2)

6.6.3.2. RS232C Related Spec List

The following spec must be set correctly in order for to with the

10 RS-232C

0 : No 1 : Yes

RS-232C Data Length

0 bits 1 bits


10 11

11 RS-232C Stop Bit (Optional) 0 bit 1 : 2 bits

PRINTER:

0: LP2622 BCP-30

Parity Bit (Optional)

00 :No Used 01 : Odd 11 :

12 RS-232 Output

00 : Not Available 01 : When Courting Condition

Key 11 : In Both Cases

0: With

Handshaking Without

Header

1 No

13 Header:

Code

Title

RS232 OR Sub Din

000: Printer Force Bal. Force Printer

100: Force Bal. 101: Force Bal. 010: Printer 011: Printer

USA Default 10: 0111 0100

SPEC12: 0011

Note: SPEC10 for Connection is disable in Default Spec. *1 The Baud Data Length, Stop & Parity Setting for PC based on & Also, when pressing vafid print key, the scale will send data to PC.

47

RS-232 (continued)

General Baud Rate 1200 4800 bps (Spec 14 bits 0 1) Data Length 7 (Spec 14 2) Parity Odd Even (Spec 15 Stop Bit 1 b i t / 2 (Spec Bit 3)

Output Data Format

There are also two ways to data: i ) Header.

Header Data CR

2) Without Header as code)

Data CR

6.6,4.3. Three Bar Code

190 can read Three lines bar code (Ver. D2.14 must be with header):

Line 1 :

Header Space Datai CR Line

Space Data2 CR Line 3:

Data3 CR

Communica t ion in OPERATION mode: UNIT TARE PART C O D E , QUANTITY

Communica t ion available is P R O G R A M mode PART C O D E , PART PART NAME, INVENTORY, WEIGHT, TARE SET P O I N T S .

Bar Code Scanner

DC190 can support:

RS232: Pen ZB800- Can Support Up to 16 digits Laser Scanner

DC-190 RS-232 (continued)

HEADER

The following type of header can be

1 31 Unit Weight 49 Total Quantity

32 Quantity K 4B Inventory

33 Code M 4D Part No 34 Tare Weight N 4E Part Name 41 Gross Weight Q 51 Set Point 3

46 Set Point 1 X 58 Set Point 4

47 Set Point 1 [Q] U 55 Set 5

H 48 Set Point 2 4F Set 6

6.6.4.4. Z Command

Z Command Functions as

REZERO Z6 CLEAR Z1 PRINT SCALE 1 Z2 UNIT WEIGHT CLEAR ZS2 SCALE 2 Z3 PLUS ZS3 SCALE 3 Z4 ZS4 SCALE 4 Z5 TARE

6.6.4.5. R S 2 3 2 C Related List

The following spec must be set correctly in order for DC-190 to communicate the Scanner:

14 RS-232C RS-232C Baud Rate Data Length (Optional)

No bits 1 : Yes 1 bits 01 9600

15 With Header Bit (Optional)

bit 1 No Used bits Odd Even

USA Default Spec 14: 0010 15: 0011

Note: SpecA

49

DC-190 (continued)

6.6.5. FORCE BALANCE

can support: EXPLORER

Specif icat ion Baud Rate bps (Spec 8 bits 0 & 1} Data Length 7 8 (Spec 2}

Parity Odd Even Stop Bit 1 2 bits (Spec 9 Bit 3)

F. Balance Type OHAUS EXPLORER (Spec 2)

6.6.5.2. Calibration

6.6.5.2. O H A U S E X P L O R E R

Preparation For EXPLORER Perform Initial Setup For EXPLORER to its Service Manual

2. Set the RS232 setting in EXPLORER 3. Set Auto Print with Continuously option. 4. Set Numeric to 5. or G

to DC190 Connect two scales with cable.

2. Select Scale 4 by pressing Scale key several Calibration is not needed

Please Note: Re-zero zero when

Weight Display in Dc190 will T h e negative start range for oz mode can up to around of the

3. The max tare range for oz mode can up to 7oz.

50

6.6.5.3. RS232C Related Spec List

The spec must be set order for to communicate with the

Force Balance

8 RS-232C

Balance) 0 : No 1 : Yes

RS-232C Data Length (Optional) 0 : 7 bits 1 : 8 bits


1200 2400

10 11

RS-232C

0 bit 1 : 2 bits

Force Type

No 01 : Odd

RS-232C Parity Bit (Optional)

Used :

13 Header:

0: Code

R5232 CONNECTOR Sub Din

000: Printer Force Bal. Force Bal. Printer

100: Force 101: Force Bal. 010: Printer 011: Printer

USA Default Spec: 0010

SPEC09: 0111 13: 0001

Note: bit 3 for RS232 is disable in Default Spec. SPEC13 bit 1 need to be changed before using the force balance.

V 51

DC-190 Connector Matrix

Remote #2 Set

o

Remote

Platforms Bar Code

#2 Set Point SX

Any Remote 2 n d

Laser/Pen Force Balance Spec 13

3

SX Platform

Any Remote Platform

BCP-30 Spec

BCP-30 Spec 13

Single Any

Any Remote 3 r d

Spec 8 9

Force Balance Spec 13

SX Provides AC or Battery Power

Single SX P/F

Any Remote 2 n d Requires Adapter

Two Non SX Platforms

Any Remote Requires PS-100 Adapter And Cable

NOTE: WHEN THE DC-190 CONSOLE IS BENG USED WITH A PLATFORM OTHER THAN AN SX PLATFORM THE PS-100 ADAPTER fS REQUIRED

P IN] & # 2 9 Female DTR DTR pin 1 DCD

pin 2 S. G N D S. G N D 2 RD pin 3 D S R DSR pin 3 SD pin 4 RXD RXD pin 4 DTR pin 5 T X D TXD 5 SG

6 CTS CTS pin 6 DSR pin 7 RTS RTS pin 7 RTS

8 n/c pin 8 CTS 9 Ri

Remote Platform

Setpoint Output MINI DIN 8 PIN

prn 1 pin 2

pin 3

pin 4

5

pin 6

pin + 24V

pin 8 G N D

R E M O T E FORM WIRING PIN 3 PIN 4 5 6 7

S IGNAL GROUND E X C I T A T I O N SHIELD SIGNAL

7

S IGNAL GROUND

5 2

SETTING UP DC - 190

When up a DC - 190 or a second channel, third channel or even a force balance, it is necessary to a different location for each scale whether it is present or not.

Specs 16 17 only set up the location for each of the four scales. These specs do not turn on the additional Scales 2 and 3 are turned on and off in the Weights Measures specs (see spec 25 bit 1 spec 32 bit 0). The Force Balance is turned on and off in spec 8 bit 3 and the connector type is selected in spec 13 bits 2-1-0.

& SHOULD BE CHANGED BY AN AUTHORIZED SERVICE TECHNICIAN f

Set

00 0 1

SCALE

00: Internal Scale 1 01: Internal Scale 2 10: External

Force Balance

SCALE 2: 00: Internal Scale 1

01: Internal Scale 2 External Scale

11: Bafance

Set

SCALE 00: Internal Scale 1 01: Internal Scale 2

10: External Scale 11: Force Balance

SCALE 4: 00: Internal Scale 1 01: Internal Scale 2

Externa! Scale 11: Force Balance

ALL SCALES ARE AND EACH MUST HAVE THEIR OWN CHANNEL LOCATION.

IF YOU THE REMOTE PLATFORM CONNECTOR FOR SCALE 2, IT NECESSARY TO CHANGE THE SCALE 3 SPEC

EXAMPLE : USING SINGLE SX PLATFORM SCALE: It is necessary to a different location for each scale whether it is present or

16 SCALE 1 =00: INTERNAL SCALE 1 SCALE 2 10 EXTERNAL SPEC 17 SCALE INTERNAL SCALE 2 SCALE 4 11 FORCE

V

53

The Spec Is Not Acceptable As It Will Cause Scale To Lock In All When This Condition Has Occurred Access To The Spec Codes And Calibration Will Also Be Locked Out.

Should the become locked in all 888888's as a result of spec setting, AN A U T H O R I Z E D SERVICE TECHNICIAN perform the procedure:

AC from 2. Press and hold the [3] and keys plugging in AC to outlet.

The show the and [9] 4. Press and hold [REZERO] key while pressing [1] [4] press key to advance to

spec change specs 17 to assign a for each scale whether it is present not.

o SX-1 Platforms

Remote

Platforms Bar Code

DIN # 1 #2 | | Set Point

NOTE: THE FOLLOWING PAGES PROVIDE A MORE DETAILED EXPLANATION OF SPEC SETTINGS FOR SPEC 16 & 17.

54

IF YOU ARE SETTING UP SINGLE PLATFORM SCALE

© DIGI SX-L PLATFORM SEE PAGE 58

OTHER PLATFORM- SEE PAGE 58 YOU NEED POWER SUPPLY)

© OTHER MANUFACTURERS PAGE 58 YOU NEED A POWER SUPPLY)

D U A L PLATFORM SCALE

© SX-DUAL SEE PAGE 59

T W O PLATFORM SCALE

© SX-L AND ONE OTHER PLATFORM DIGI OR OTHER PLATFORM SEE 60

© DIGI OR OTHER NON L PLATFORM AND ONE PAGE 60

YOU WILL NEED A POWER SUPPLY)

55

THREE PLATFORM SCALE USING

SX-DUAL AND ONE OTHER 61

T H R E E PLATFORM SCALE USING

© DIGI SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER SEE PAGE 62 YOU NEED A <JT CABLE)

© DIGI OR OTHER NON SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER PAGE 62

NEED A CABLE) YOU NEED A PS-100 POWER SUPPLY)

56

SCALE

SCALE CALIBRATION SEE PAGES 32-34

© VIEW INTERNAL SEE PAGE 37

PLATFORM WIRING

© REMOTE PLATFORM WIRING SEE PAGES 52& 63

© CABLE SEE PAGE 64

Unlocking

57

SETTING - UP SINGLE CHANNEL SCALE

Set 0001

SCALE 1: 00: Scale 1 01: Internal Scale 2 10: External Scale 11: Force Balance

2: 00: Scale 1 01: Internal Scale 2 10: External Scale 11:

Set

SCALE 3: 00: Internal Scale 1

Scale 2 10: Externat Scale 11: Balance

SCALE 4: 00: Scale 1 01: 2

Scale Force

The Load Would Plugged Into The Load Cell Connector. (See for

If You Are Using The Load Cell Platform No Power Supply Be Necessary As Power Will Be Supplied By The Platform.

If You Are Using Any Other Type Of Platform It Will Be Necessary To Use A PS-100 Power Supply.

In This Case Other Specs That Will Need To Be Set Are As Follows:

Weight and Measures Specification: To enter this enter the numeric keys pressing the Re-zero The Switch must be "ON" to enter this mode.

Spec | 2 BiM 20 Minimum Display Scale 1)

01 : 1 11 : 10

Minimum Display 2) 10 :5

21 Weight Decimal Point (Scale 1)

001 100 : 0.0000

010 23

Set

0 Ooo

Display

Used

on

Zero Setting Range

- FS

01 11

25

0 o

Scale Starting Method 0 : 1 : Manual

Mode protected by Span Switch 0 : 1 :Yes

Scale Type

Single Scare

Gross Mode Available 0 : Yes 1 : No

32

1 0 1

Calibration Mode protected by Span Switch 0 : Yes 1 : No

Battery Low Lamp 0: Yes 1: No

Auto Ex Add Mot

No 1 : Yes

ie

External Load Cell (Scale

To Select The Minimum Display And Decimal Location vide Capacity By The Display Resolution Selected 23.

In This Case Only Scale 1 Will Be On,

58

Y O U A R E SETTING UP A S I N G L E CHANNEL S C A L E ONE LOAD CELL THIS IS T H E WAY THE SPECS 16 17 SHOULD BE SET.

SETTING TWO SX-D PLATFORM

SCALE 1: SCALE 2:

NormaUv 00: 1 00: Internal Scale 1 Set 01: Internal 2 Internal Scale 2

0001 External Scale External Scale 11: Force Balance 11: Force Balance

SCALE 3: SCALE 4: Normatfv 00: Internal 1 1

Set Scale 2 01: Scale 2 10: External Scale 10: Scale

Force Balance 11: Force Balance

The SX-D Would Be Plugged Into The SX-1 Load Cell

Using SX-D Platform In Scale 1 Connector No Power Supply Will Be Necessary As Power Will Be Supplied By The Platform.


and Measures To enter this mode, enter the numeric keys while pressing the Re-zero Key. The Span Switch must to enter this

Spec No. 3 2 Bit 1 Display Scale 1)

00 : 2 10 :5 11 .10

Display 2) 00 : 2 10 :5

11 21 Decimal (Scale

: 00000 010 : 100 : 001 :

22 Weight Decimal Point Position (Scale 2} 000 : 00000 010 : 000 00 100 : 0.0000

011 23

Set

0 0 1 1

Display Resolution 1/10.000

01 11 Used

Zero Setting Range 00 : Unlimited 10 : FS

01 FS 11 : Not Avail.

ooOo

Scale Starting Method 0 : Automatic 1 : Manual

Mode protected by Span Switch 0 : No 1 : Yes

Scale Type

1 : Double Scale

Gross Mode Available 0 : Yes 1

32

1 01 1

Calibration Mode protected by Span Switch 0 : Yes 1 : No

Battery Low Lamp

Auto from Add Mode

External Load Cell (Scare 3)

0: No

33

0

Over Weight Mask at 1 :+9d

Weight Decimal Point Position (Scale 3) 000 : 00000 010 : 000.00 100 : 0.0000 001 0000.0 011 00.000

36

0 0

Minimum 10 11

Scale 5 10

Board (For 3) 00 : Normal 01 : Prevent from Small vibration fast change display 10 : Prevent from Medium vibration

: Prevent from Large slow change in display es 1 To Select The Minimum Display And Decimal Divide Capacity 8y The Display Resolution Selected In Spec23. 2 In This Case Scale 1 2 Will Be Turned On.

59

IF YOU ARE SETTING UP A TWO CHANNEL SCALE WITH PLATFORM CONTAINING TWO LOAD CELLS BUILT-IN, THIS IS THE SPECS 17 SHOULD BE SET.

TWO CHANNEL SCALE IF YOU ARE SETTING UP A TWO SCALE ONLY TWO PLATFORMS AND NO CABLE THIS IS THE WAYTHE SPECS 16 17 SHOULD BE SET.

SCALE 1: SCALE 2: 00: Scale 1 00: Scale 1

Set Internal Scale 2 01: Internal 0010 10: External Scale 10: External

11: Force 11: Force Balance SCALE 3: SCALE 4:

00: Internal Scale 1 Scale 2

00: Internal Scale 1 Set

00: Internal Scale 1 Scale 2 01: Internal Scale 2

10: External Scale External Scale 11: Force 11: Force Balance

One Load Cell Would Be Plugged Into The Load Cell The Second Load Cell Would Be Plugged Into The Remote Platform 12 for remote platform connector)

If You Are Using The SX-L Platform In Scale I Connector No Power Supply Will Be Necessary As Power Will Be Supplied By The

If You Are Using Any Other Type Of Platform It Will Be Necessary To Use A Power Supply.


and Measures Specification: To enter mode, enter the keys while the Re-zero The Span Switch must be to enter this mode.

Spec Bit Bit 2 1 Bit 0 20 Minimum Display Scale 1)

11

Minimum Display (Scale 2) 00 : 2 10 : 5 01

21 Weig 001

Point Position (Scale 1 010 : 1 00 : 011

23

Set

0 0 11

Display Resolution

01 11 Used

Zero Setting Range

FS 1 1 : Not

25

ooOo

Scale Method 0 : Automatic 1 ; Manual

protected by Span Switch

1

Scale

0 : Sinale Scale

Gross Mode Available

32

1 01 1 Calibration Mode protected by Span Switch 0 Yes 1 : No

Battery Low Lamp

Ad 0 :

to Exit d Mode No 1 : Yes

External Load Cell 3)

1: Yes

33

0

Mask at 0 :+1d 1 :

Weig 01C

001 011

ht Decimal Point Position (Scale 3)

: 36

0 0

Minimum Display 10

01 1

Scale 3} 1

Board (For 3) 00 : Normal 01 : Prevent from Small vibration fast change in display 10 : Prevent from Medium vibration

: Prevent from Large slow change

1 To Select The Minimum Display And Decimal Location Divide Capacity By The Display Resolution Selected

2 This Case Scale 1 & 2 Will Be Turned On.

60

THREE CHANNEL SCALE ARE SETTING UP A THREE USING AN SX-D AS SCALE 1 2 AND A

REMOTE PLATFORM WITH NO CABLE THIS IS THE WAY THE SPECS & SHOULD BE SET.

Set

1: 00: Internal Scale 1

Scale 2 10: External Scale 11: Force Balance

SCALE 2: 00: Internal Scale 1 01: 2 10: External Scale

: Force

Normaltv

SCALE 3: 00: Scale 1

Internal Scale 2 10: External Scale 11: Force Balance

SCALE 4: 00: Internal Scale 1 01: Internal Scale 2 10: External Scale 11: Force Balance

The SX-D Dual Platform Would Be Plugged Into The Load Cell The Other Load Cell Would Be Plugged Into The Remote Platform Connector. (See pg. 12 for remote platform connector)

Using The SX-D Platform In Scale SX-1 Connector No Power Supply Will Be Necessary As Power Will Be Supplied By The


Measures Specification: To enter this mode, enter the numeric keys while pressing the Key. The Span Switch must be to enter this mode.

Spec No. 3 2 Bit 1 Bit 0 20 Minimum Scale 1)

Minimum Display (Scale 2) 00 : 2

11:10 21 Weig

001

Point Position 1) 010 : 100 : 0.0000

4*1 22 Weight Decimal Point Position (Scale 2)

000 : 00000 010 : 000.00 100 :

23 Normaltv

Set

0 0 1 1

Display Resolution

11 Used

Zero Setting 00 10 :+-10%FS

01 11

0 0 1 0

Scale Starting Method 0 : Automatic 1 :


Scale Type

1 : Double Scale

Gross Mode 0 : Yes 1 : No

32

1 1 Calibration Mode protected by Span Switch 0 : Yes 1 : No

Battery Low Lamp

1: No

Auto Exit from Add Mode 0 : No 1 : Yes

External Load Cell (Scale 3)

1 : Yes

33

0

Over Weight Mask at

1 : +9d

Weight Decimal Point Position 3} 000 : 00000 010 : 000.00 100 001 : 0000.0 011 : 00.000

36

0 0

Minimum Display Scale 00 : 2 10 : 5 0 1 : 1

Board Scale 3) 00 : Normal 01 : Prevent Small vibration fast change in display 10 : Prevent from Medium vibration 11 : Prevent from slow In display

To Select The Minimum Display And Decimal Location Divide Capacity By The Display Resolution Selected In In This Case Scale & 3 Will Be Turned On.

61

- UP THREE CHANNEL SCALE

Normaltv Set

0001

SCALE 00: Internal Scale 1

Internal Scale 2 10: External Scale 11: Force Balance

SCALE 2: 00: Internal Scale 1 01: 2 10: External Scale 11: Force Balance

Normaltv

Set

SCALE 3: 00: 1 01: Internal Scale 2 10: External Scale 11: Force Balance

SCALE 4: 00: Internal Scale 1 01: Internal Scale 2 10: External Scale 11: Force

Load Cells 2 Would Be Plugged Into The Load Cell Connector, A Cable. The Other Load Cell Would Be Plugged Into The Remote Platform Connector. (See pg. for remote platform connector)

If You Are Using The Platform As Scale 1 No Power Supply Be As Power Will Be Supplied By That

If Are Using Any Other Type Of Platform It Will Be Necessary To Use A Power Supply

In This Case Other Specs That Need To Be Set Are As Follows :

and Measures Specification: To enter this enter the keys while pressing the zero Key. The Span Switch must be to enter mode.

Spec No. 3 | 2 | 20 Minimum Display Scale

00 : 2 10 : 5 01 11

Display (Scale 2) 00 : 2 10 : 5 01

21 Decimal Point Position 1) 000 : 00000 010 : 000.00 100 : 0.0000

011 22 Weight Decimal Point Position (Scale 2)

001 011

23

Set

0 0 1 1

Display

01 11 : Not Used

Zero Setting Range

FS 01 11 Not Avail.

25

00 1 0

Scale Starting Method 0 : Automatic 1 : Manual


Scale Type

1 : Double Scale

Gross Mode Available

0 : Yes 1 :No

32

1 0 1 0 Mode

protected by 0 : Yes 1 : No

Battery Low Lamp 0: Yes

Auto Exit from Add Mode 0 : No 1 : Yes

External Load Cell 3)

1 : Yes 33

0

Mask at 1

Weight Decimal Point Position (Scale 3} 010

001 36

0 0

Minimum Display Scale 3) 0 0 : 2

Board 3) 00 : Normal 01 : Prevent from Small vibration fast change In 10 : Prevent from Medium vibration

: Prevent from slow To Select The Minimum Display And Decimal Location Divide Capacity The

Resolution Selected Spec23. In This Case Scale 3 Be Turned On.

62

IF YOU ARE SETTING UP A THREE CHANNEL SCALE WITH THREE PLATFORMS USING A CABLE THIS THE WAY THE SPECS 16 17 SHOULD BE SET.

5

6

8

9

11

12 13

14

4 5

10 11

12

13

14

Signal

Excitation

- Excitation

Shield

- Signal

Excitation

- Excitation Shield

V pac

GND V+

Chg Bat

S X

N L Y

6.8. Battery Installation

1. Unplug Scale from power source. 2. Remove platter. 3. Remove platter support screws and platter support.

65

WARNING! Do Turn Scale Upside Down Battery Installation Instructions

TOP

Remove case screws located on bottom of scale. 5. Remove top cover. 6. Place battery in battery compartment. 7. Attach red lead to positive side of battery. 8. Attach black lead to negative side of battery. 9. Re-assemble scale.

66

AC Operation

The can be operated with AC power or the internal battery. The battery will automatically charge whenever the scale is plugged into AC The charging current is regulated by a battery monitor so that the battery can not be overcharged.

The DC-190 system is powered internally at a low power level whenever the scale is plugged into the AC line or the battery switch in the position. The battery power switch is located on the bottom of the scale directly under the serial number on the side panel. The front panel switch enables the display and primary power.

When the battery switch is and the AC is not a low level flow if the is To prevent

discharge when stored turn the battery switch to "OFF" whenever unit is not used.

Do not store the without turning the battery power

67

DC-190 CONSOLE

MOUNTING

MOUNTING PLATE PIN

Procedure : Step Attach mounting plate to bottom of SX

with chrome screws provided.

Step 2 Place SX Platform on leveling feet. Note: The (2) Pins at the ends of the mounting plate should be pointing upward.

Step Place Console on mounting bracket as shown

Step 4. With pins of mounting plate inserted in the holes at the rear of secure

(2) remaining chrome screws

W A R N I N G Do not turn ups ide

68

6.10. Pole

1. Unplug Scale from power source. Remove platter.

3. Remove platter support screws and platter

figure 1

screws

Supports

W A R N I N G ! D o Not Scale

Ups ide D o w n

Place scale side. Remove

case screws located on bottom of scale.

Remove top cover

figure 2

Bottom case

69

There are two styles of

STYLE 1 below uses a side access port with an inside mounting plate and the underside bracket along with a foot for leveling.

STYLE 2 uses the underside bracket and leveling With STYLE it is not necessary to disassemble the

figure 3

Remove pole mount access port #1 (figure 3 8. Run the load cell cable through the pole.

Set pole into position (see photo 1 above & next page for more

70

6.10. DC-190 Pole Mounting Instructions

photo 2

Using (4) supplied with pole to mounting bracket as shown in photos 2 & 3.

photo 3

71

Turn scale on side. Using (3) screws attach pole to bottom of base as shown in photo below.

photo 4

72

Place on feet and adjust leveling foot of the pole as shown in photo

When pole is re-assemble scale.

73

Remove (6) chrome screws from plastic shroud port

15. Using (6) screws supplied attach console to the mounting plate of the pole.

16. Plug load cell cable into DC-190. Using (6) chrome screws from step 14 re-attach plastic shroud & port access cover.

74

Shop Notes:

75

Shop Notes:

76

A

K

1

77

B

G

L

Q

U V

7

H

M

R

W

8

I

N

X

E

T

Y

SPACE

0

START

START ALT.

NO.

START MEMO

PRINT

ZERO SCALE

TARE SCALE

SCALE ONE

TWO

THREE

SCALE FOUR

PLUS +

MINUS -

CODE BOARD DATA ENTRY PROCEDURE

SCAN START CODE THE FIELD. 2. SCAN UP TO 16 CHARACTERS.

SCAN ENTER BAR CODE.

DIGI DC-190 Operating Instructions a Bar Code

Sampling

Clear Scale Platform

-SCAN

Place Empty Container Onto Platform

Place Piece Sample Into Container

PRESS

Fill Container to Quantity Desired.

To Print a Label

Tare & Unit Weight

Place Empty Container Onto Platform

-SCAN

To Enter a Digital Tare

-SCAN Tare Bar Code

From Label

To Enter a Unit Weight Unit Weight

Bar Code From Label

On Platform

After sample is made,

add parts to platform

Total QUANTITY is displayed.

To Print a Label

-SCAN

Counting On Second or Third

Switch to Desired Scale

-SCAN Place Empty Container Onto Platform

-SCAN

Place Parts Into

Total QUANTITY is

To Print a Label

Kitting

Place Full Container Onto Platform;

-SCAN

Remove 10 Piece Sample;

PRESS

Remove Quantity Desired Read Display

To Print a Label

-SCAN

&

After Quantity is Displayed

-SCAN

To Print a Grand Total Label

Remove Container & Pieces.

78

t A ,

SO OAK STREET Tele: 201-784-3400 NORWOOD NJ 07648

OPERATION QUICK GUIDE

Sample & Count

Sampling Procedure (To develop the Unit with Negative

Press [REZERO] & [TARE] keys to set up the

2. Press [CLEAR] key to clear unit weight

Place full container onto scale platform; press (The weight display will zero)

4. Remove 10 piece sample from container; press The unit weight will be shown in the unit weight window.

5. For increased sampling you can unit weight by removing pieces (about at a time) from the the indicator is then pressing [PIECES] key will recalculate the unit weight It is not to hand count the additional pieces. may again and again if the parts are not very uniform;

Place the sample pieces back into the container.

Counting Procedure To count the in parts container)

7. Key the known tare weight. Press the [TARE] key.

The net weight of the container will be displayed, and the total Quantity the will be shown in the quantity window.

•DIG!

That Counts

mailto:[email protected]

QUICK GUIDE

(operation mode)

OPERATION PROCEDURE

Tare out an empty Place an empty container on the press [TARE] key

Enter a known tare Enter the tare weight as it would appear in the window, press (TARE]

Change to gross weight display Change back to net

Press [NET/GROSS] key Press key again

Compute a weight Place pieces on press [PIECES] key or

Place an arbitrary number of on the scale, enter the number of pieces and press the

Re-compute a unit weight as long as the light is on after are added)

Add a number of pieces to the sample and press the key.

Enter a known unit weight Enter the weight press WEIGHT] key.

Accumulate a quantity memory)

With first quantity on the scale, press key. When display returns to normal, remove parts from the scale and count second quantity. Repeat until all items have been counted. Press a mistake is made during accumulation, press key to delete that quantity.

Clear a unit weight in the display Press [CLEAR] key. or Enter then press the WEIGHT] key.

Clear a tare weight in the display Press [TARE] key. or

Press the [REZERO] 1 (See note 1 below.)

til Tare clear automatically when changing scales

the [SCALE]

Note: For DC-190 See spec28 Bit 3, for See spec 14 Bit 3

Applies to only.

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