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Material Handling Solutions

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Page 1: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Material Handling Solutions

Page 2: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Since 1989, North Shore Manufacturing has been providing productive, material handling solutions for a wide variety of industries including scrap recycling, solid waste handling, mining, forestry, foundry, utility and general construction industries. From a wide range of BuiltriteTM heavy duty grapples and other attachments, to our truck mounted material handlers and stationary electric material handlers, we have the tools to get the job done in the safest, quietest and most productive manner possible. Do you have a custom application? No problem. Our company was built on listening to our customers’ needs by providing practical, productive solutions and by back-ing them up with a 1 year, 2000 hour, limited warranty and by providing installation expertise when new handlers are delivered to the customer.

Our 55,000 ft.2 (5,109 M2), state of the art manufacturing facility is nestled in Two Harbors, Minnesota, U.S.A. near the beautiful shores of Lake Superior. Our seasoned workforce is second to none when it comes to heavy steel fabrication techniques while our engineering staff uses state of the art, solid modeling computer software to ensure we get the design done right the first time. While other businesses have been busy out-sourcing their fabrication, our philosophy has always been to keep as much as possible in-house, thereby retaining the fabrica-tion wisdom and being able to respond quickly to customer demand.

We welcome visitors to our premises. Our normal business hours are 8:00 AM to 4:30 PM, Monday-Friday, Central Standard Time. If you would like to arrange a tour of our facility, please call.

Table of Contents:

Stationary Electric Material Handlers Pages 4-5Truck Mounted Material Handlers Pages 6-7Auto Dismantler System Page 86TSG-1000 Self Contained (Ship) Grapple Page 9Scrap Handling Attachments Page 10-11Solid Waste Handling Attachments Page 12-13General Purpose Attachments Page 14Parts and Service Page 15

Northshore Manufacturing, Inc.530 Recycle Center DriveTwo Harbors, Minnesota, U.S.A. 55616Phone: 218-834-5555 Fax: 218-834-5556

Page 3: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built
Page 4: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Stationary Electric Material HandlersDesigned for fast and efficient feeding of shredders, balers, stationary shears and in-feed conveyors, our sta-tionary electric material handlers are designed and built using the finest materials possible to ensure long and reliable use. Key features and benefits include: • Lower Operating Costs - A stationary electric material handler is significantly less expensive to operate as

compared to diesel powered units. On fuel savings alone, a typical payback can be achieved in four years or less. Electricity costs are fixed as opposed to diesel so you can get a better handle on your everyday expenses.

• Lower Maintenance Costs - Less maintenance is achieved as compared to a diesel powered machine due to less moving parts, and the power unit can be separated from the machine to avoid dusty conditions.

• Instant on, instant off - Outside of warming the hydraulic oil (tank heaters are optional), a stationary electric requires no warm up or cool down period to operate.

• Clean and Quiet - A stationary electric material handler gives off no exhaust fumes and is much quieter to operate.

• 10 Models To Choose From - Whatever your material handling needs are, we have the size handler for your operation.

• Variety - A wide variety of boom, attachment, hydraulic controls, magnet rectifier packages, cab features, etc. are available to suit your specific needs. Each model can be designed as a self contained, stationary remote power unit or operator station.

• Design and Installation Expertise - For us and the industries we serve, the “One size fits all.” motto just doesn’t apply. Our engineers meticulously go over each application and design a handler to meet a customer’s need. Upon delivery, we have a factory representative there to assist in the installation to ensure a safe and productive operation.

• Service - We know that in this day and age, it is paramount that your equipment keeps up and running on a regular basis. By fabricating the vast majority of our products in our own plant and stocking those that we do not, we are able to respond to our customers’ needs quicker than most.

Model Maximum Reach Lift Capacity @ Full Reach40-SE 20’4” / 6.2M 1,800# / 818 Kg.80-SE 22’4” / 6.8M 2,600# / 1,182 Kg.1010-SE 25’4” / 7.7M 5,000# / 2,273 Kg.1300-SE 25’0” / 7.6M 5,000# / 2,373 Kg.2100-SE 30’0” / 9.1M 5,000# / 2,273 Kg.2500-SE 40’0” / 12.2M 6,000# / 2,727 Kg.4600-SE 45’0” / 13.7M 5,200# / 2,363 Kg.5100-SE 47’0” / 14.3M 11,000# / 5,000 Kg.5600-SE 57’0” / 17.4M 8,000# / 3,636 Kg. 6500-SE 67’0” / 20.4M 14,500# / 6,590 Kg.

5600-SE with 3 Piece Boom and Magnet Rectifier Package

Note: Lift capacities shown do not include attachment weights.

Page 5: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

80-SE & 2100-SE Handling Railroad Ties 5100-SE Loading Solid Waste Baler

2100-SE’s Waste Transfer 2600-SE (Custom) Handling Castings

2100-SE Remote Operator & Power Unit 6500-SE Loading Shredder

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Truck Mounted Material HandlersOur truck mounted material handlers are designed for incredible versatility, safe operation and unmatched lifting capability. From scrap handling to railway maintenance to picking and hauling various tools and materials to your job site, we are sure to have the proper handler for your application. We have the in-house expertise to build and install the complete package, including the truck bed, hydraulics, electrical and handler itself.Key features and benefits include: • High Lift Capability - Our handlers have one of the highest lift capability to weight ratios in the industry. Using

state of the art computer modeling software and the finest materials available, our handlers are designed to maximize performance with minimal weight.

• 5 Models To Choose From - Whatever your material handling needs are, we have the size handler for your operation.

• Safety - Heavy duty, dual ladders with grip strut treading and solid, round stock handles allow the operator to safely climb to the operator’s platform. Once there, he is surrounded by a heavy duty rail, including a front guard.

• Variety - A wide variety of boom, attachment, hydraulic controls, magnet rectifier packages, etc. are available to suit your specific needs. Three types of stabilizers (Fold-Down/Fold-Away, Out & Down and A-Frame) to suit your specific application.

• Service - We know that in this day and age, it is paramount that your equipment keeps up and running on a regular basis. By fabricating the vast majority of our products in our own plant and stocking those that we do not, we are able to respond to our customers’ needs quicker than most.

Model Maximum Reach Lift Capacity @ Full Reach60-TM 18’4” / 5.6M 2,000# / 909 Kg.80-TM 22’4” / 6.8M 2,600# / 1,181 Kg.1010-TM 25’8” / 7.8M 4,900# / 2,227 Kg.1300-TM 22’6” / 6.85M 6,600# / 3,000 Kg.2200-TM 25’6” / 7.8M 7,634# / 3,470 Kg.

2100-TM Cable Reel Handling 2200-TM Operator’s View

Note: Lift capacities shown do not include attachment weights.

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60-TM Curbside Pick-Up 80-TM Curbside Pick-Up

1010-TM (Tail Mount) RR Track Maintenance 1300-TM Highway Maintenance

2200-TM (Tail Mount) Highway Maintenance 2200-TM Attachment Handling

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Auto DismantlerThe BuiltriteTM, Auto Dismantling System is designed to quickly and efficiently dismantle automobiles, removing valuable alloys from en-gines, transmissions, radiators, heater cores, air conditioning units and wiring harnesses, and then readying them for a car crusher or shredder. This system consists of two attachments, the Auto Dismantling Grapple and the Hold Down Arms. It is recommended for 18-22 metric ton exca-vators with at least a two speed travel circuit. Key features and benefits include:

HOLD DOWN ARMS• Mounted directly to the excavator’s main frame and includes a pair of

large bore, high pressure cylinders, capable of applying enough force to crush and hold cars in place.

• Constructed of high tensile steel, using single pieces of rolled plate on the top and bottom for maximum strength.

AUTO DISMANTLING GRAPPLE• Wide Opening - capable of grabbing and manipulating the cars into

place. • 360°, Heavy Duty Rotation - using a turntable bearing, hydraulic

swivel and high torque motor.• High Tensile Steel - used throughout. Abrasion resistant material

and hard facing used on the tine tips.• Oversized, Hardened Cylinder and Pivot Pins.• High Pressure Cylinders -rods induction hardened, chromed and

polished.• Easily Accessible, yet well protected grease zerks.

Page 9: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

6 Tine, Self Contained GrappleThe Builtrite, 6-Tine, Self Contained Orange Peel Grapple is a fully self contained tool, designed for loading and unloading ferrous and non-ferrous scrap and other materials from ships and barges, in various dock side applications. Key features include:

• 10 Cubic Yard (7.5m3) Capacity. • Power Plant - Deutz Diesel, 5 cylinder, air cooled, industrial engine, driving an industrial hydraulic pump to

deliver 3250 PSI (224 Bar). • Radio Remote Controlled with easy to use, belly pack control package. • Hydraulic Oil Coolers to maintain lower oil temperature, especially in warm climates.• High Tensile Steel used throughout. AR 500, wear resistant steel used on all spade tips. • Oversized & Hardened cylinder and pivot pins with bushings.• Wider Body Design for protecting cylinders, without limiting easy access.• High Pressure Cylinders with rod shroud covers.• Easily Accessible, yet well protected grease zerks.• Multiple Access Doors for inspection and maintenance. • Quick Attach Tines for fast and easy removal.• Made in U.S.A.

Page 10: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Scrap Handling Attachments

Key features:

• Low upper head profile allows more vertical reach for higher stacking.

• Wide openings allow for cleaning out corners of truck bodies and rail cars.

• High tensile steel used throughout. AR 500, wear resistant steel used on all spade tips.

• Oversized, hardened cylinder and pivot pins with bushings.

• Feed lines are directed upward in combination with a hose protection shield.

• Bolt-on cylinder shrouds for maximum protection and ease of maintenance.

• 360° continuous rotation, with heavy duty motor(s), bearing and hydraulic collector (swivel). Motor does not require a case drain line.

• Easily accessible, yet well protected grease zerks.• Made in U.S.A.

Options Include:

• Rigid or free spinning rotation.• 3 spade configurations available: Narrow, Mid and

Full Spades.

4 Tine, Orange Peel GrapplesBuiltrite, 4-Tine Orange Peel Grapples are designed with the professional scrap processor in mind to provide maximum durability and low maintenance, reducing your downtime.

Page 11: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Self Contained, 3-Tine Orange Peel Grapple

• Designed for cleaning out debris caught in the feed hop-per of indoor stationary shredders and shears.

• Fully self contained with radio remote control...can be operated by the shredder operator, reducing labor cost.

• Grapple arms constructed of high strength, abrasion re-sistant steel. Tine tips made from hardened bucket teeth that are easy to replace.

Magnet Rotator

• Allows magnet to be rotated 360° continuously.• Excellent for stacking and piling longer items like rail-

road rail, beams, pipe, etc.• Designed to match up to any size magnet.• Electric swivel allows for well protected power cable.

Car/Bale Grapple

• Designed for handling bulky items like car bodies and bales.

• High tensile steel used throughout. AR 500 wear resis-tant plate used for tips.

• 360° Continuous rotation. Oversized, hardened cylin-der and pivot pins.

2/3 Tine Grapple

• Designed for handling bulky items like car bodies, bales, etc. and general scrap handling applications.

• High tensile steel used throughout. AR 500 wear resis-tant plate used for tips.

• 360° Continuous rotation. Oversized, hardened cylin-der and pivot pins.

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Solid Waste Handling Attachments

Trash Handling / Tamping Grapple

• Designed for loading trash into a truck bed/rail car, etc. and in its closed position, tamping and densifying the material to en-sure an even, full load.

• 360°, continuous rotation using bearing and hydraulic motor.

• Grapple arms constructed of high strength, abrasion resistant steel.

• Oversized, hardened cylinder and pivot pins.

• Various sizes available.

Trash Handling / Sorting Grapple

• Designed for loading trash into a truck bed/rail car, etc. and in its closed position, tamping and densifying the material to en-sure an even, full load.

• 360°, continuous rotation using bearing and hydraulic motor.

• Grapple arms constructed of high strength, abrasion resistant steel.

• Oversized, hardened cylinder and pivot pins.

• Various sizes available.• Bolt on tine tips available.

Page 13: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Bale Clamp Grapple

• Dimpled arms allow for a solid grip while preventing the clamp from damaging shrink-wrapped bales.

• 360° continuous rotation, using a heavy duty bearing. Our rotators are designed for the specific carrier they are mounted to, providing long life with minimal maintenance require-ments.

• Cylinders designed for high pres-sure, continuous use. It is well shrouded to prevent material from damaging the cylinder rod or other components.

Municipal Trash/Waste Grapple

• Designed primarily for road side pick-up.

• Curvature of arms prevents grapple from picking up soil when loading roadside debris.

• 280° or 360° continuous rotation with internal vane rotator.

General Purpose Waste Grapple (Standard and Heavy Duty)

• Designed for multi use handling of waste, from garbage, white goods, carcasses, etc.

• High tensile steel used throughout. AR 500 wear resistant plate used for tips.

• 360° Rotation (standard uses inter-nal vane rotator, heavy duty uses bearing and hydraulic motor).

• Oversized, hardened cylinder and pivot pins.

(Heavy Duty Shown)

Page 14: Material Handling Solutions - irp-cdn.multiscreensite.com · Material Handling Solutions. ... construction industries. ... tionary electric material handlers are designed and built

Wood & General Purpose Grapples

Bypass Utility Grapple (Standard and Heavy Duty)

• Designed for handling logs, brush, railroad ties, short sections of rail, etc.• 280° or 360° continuous rotation with internal vane rotator.• Tines bypass, allowing it to pick up large, bulky items to single logs. • Heavy duty version available (rotation bearing, larger pins, heavier plate,

etc.).

Butt Tine Utility Grapple (Standard and Heavy Duty)

• Designed for handling bulky items like white goods, logs, brush, etc.• 360° rotation with internal vane rotator.• Tines stop on each other, allowing precise picking and placing.• Heavy duty version available (rotation bearing, larger pins, heavier plate,

etc.).

Log Grapple

• Designed for handling single and multiple logs.• Heavy duty, 360° continuous rotation with heavy duty bearing and high torque

motor.• Designed for continuous duty in harsh conditions.

Clamshell Bucket

• Designed for handling aggregate, dirt, etc.• Heavy duty, 360° rotation with bearing.• Designed for continuous duty in harsh conditions.

Pulpwood Grapple

• Designed specifically for handling bulk shortwood (8’ - 10’ lengths) at paper mills, pulwood mills, wood pellet facilities, etc.

• Heavy duty, 360° continuous rotation with heavy duty bearing and high torque motor.

• Inner and outer roll plates supported by internal stiffening plates.

(Standard Shown)

(Standard Shown)

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Design and Installation Expertise

Customer Support

A successful installation and happy customer starts with good planning. Our seasoned sales and design staff will gather information from the customer, initially over the phone, and many times in more complicated applications, we will fly out to the customer’s site to gather measurements and find out exactly what ex-pectations he or she has for our equipment.

Prior to building a product, detailed drawings are provided to the customer for sign off. Then, after the product is completed and shipped, we will again go to the job site and aid in installation (for Stationary Elec-tric Material Handlers).

We know that no matter how good a product is, it is only as good as the support it re-ceives after the sale. From repairs to parts support, we will gather the information and respond to you in a professional and timely manner.

Do you own a piece of equipment not manufactured by us? No problem. In many cases, we can track down the necessary part for you. We carry a large inventory of spare parts for all of our equipment as well as for other OEM manufacturer’s loaders and material handlers.

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“We bought our first Builtrite Orange Peel several years ago, after trying another, cheaper, competitive unit. The Builtrite is hands down the tough-est, most durable grapple we have owned. We have since bought several more”

Matt Runde, Runde Metals

“Due to our line of work, we have very specific requirements for our fleet of truck mounted cranes. The folks at Builtrite listened to what our needs were and designed our 1300-TM to our specifications. We liked the first unit so much in fact, we have since purchased several more.”

Tri-State Drilling, Inc.Plymouth, Minnesota

“I have now worked with Builtrite personnel on three different projects. In each case, they flew out to our facilities, evaluated each unique situation and subsequently came up with a proposed solution. They hit the mark and then some for each. More impressively, they follow up to see how the equipment is working on a regular basis. I look forward to working with them again on our next project.”

Mike Buchanan, EnviroSolutions, Inc.Manassas, Virginia

“We handle and process a large volume of rail, beam and skeletal plate. My Builtrite magnet rotator allows me to unload trucks safely and efficiently. It also allows us to stack these materials in a neat fashion, optimizing space. It has increased overall efficiency, in my estimation, by 30-40% with the added benefits of reducing operator fatigue, magnet wear and machine wear. This product is a must have for those handling similar items.”

Steve Kenigsberg, Simko, Inc.Superior, Wisconsin

© October 2012 - Northshore Manufacturing, Inc. - All Rights Reserved.