material approval record (gi-091204-03) · material approval record (gi-091204-03) part name...

Material Approval Record (GI-091204-03)

Part Name Coaxial Micro Jack (CMJ-S00-001)

Standard GI-091204-03

Date Dec.04, 2009

Customer

Dec. 04, 2009

Supplier GigaLane Co., Ltd.

Address 1-1, Seokwoo-dong,Hwaseong-si, Gyeonggi-do, KOREA, 445-170

Tel 82-31-233-7325

Fax 82-31-233-7317

Writer Lee, Nam-Sik

Manufacturer GigaLane Co., Ltd.

Supplier

Person in Charge Examine Approve

Duty Manager General Manager Director

Name N.S. Lee J.H.Oh K.S.Yoon

Sign

Date Nov.30,2009 Nov.30,2009 Nov.30,2009

Copyright 2008 GigaLane CO.,LTD. All rights reserved

GigaLane

Date Format Part Name Rev. Page GigaLane CO.,LTD. Dec. 04, 2009 Approval Record CMJ-S00-001 1.0 1/33

HISTORY

Rev. REVISION Date Department Writer

1.0 Registration Dec. 04,2009 Manufacturing Tech.

N.S. Lee


GigaLane


INDEX

1. OUTLINE................................................................................................................................................. 3

2. SPECIFICATIONS ................................................................................................................................. 4

3. DESIGN.................................................................................................................................................... 6

4. TEST PROCESS ..................................................................................................................................... 7

4.1. CONSTRUCTION ............................................................................................................................ 7

4.2. RF TEST............................................................................................................................................ 8

4.3. CONTACT RESISTANCE ................................................................................................................ 9

4.4. INSULATION RESISTANCE......................................................................................................... 10

4.5. VOLTAGE PROOF ..........................................................................................................................11

4.6. MOISTURE RESISTANCE(DAMP HEAT) ................................................................................... 12

4.7. THERMAL SHOCK........................................................................................................................ 13

4.8. CORROSION.................................................................................................................................. 14

5. TEST REPORT ..................................................................................................................................... 15

6. PART LIST............................................................................................................................................. 17

7. ROHS COMPLIANT............................................................................................................................ 18

8. PACKAGING ........................................................................................................................................ 18

9. QUALITY ASSURANCE ..................................................................................................................... 33


GigaLane


1. OUTLINE This is prescribed in the standards of the Coaxial Micro Jack(CMJ).


GigaLane


2. SPECIFICATIONS

2.1. CMJ

2.1.1. Material Specification

No Description Material Finish 1 Shell Phosphor bronze Gold plated 2 Insulator LCP Natural 3 Center Contact Brass Gold plated

2.1.2. Electrical Specification

Impedance 50Ω ± 1 Rated Voltage 60V AC (rms)

Rated Frequency DC to 6GHz Temperature range -40°C~+90°C

Insulation Resistance 500 MΩ min VSWR 1.5 max up to 6GHz

Inner : 20 m ohms max Contact Resistance outer : 10 m ohms max

Dielectric withstanding voltage 200V AC / 1 min. Durability 30 mating cycle

2.1.3. Recommended PCB Pattern standard


GigaLane


2.1.4. Recommended Temperature Profile

100

80

120

140

160

180

200

220

240

260

Within 2 minutes 40 t0 50 Seconds

Heating peak240 degree C 3 Seconds

183 degree C

Preheating(130 to 165 degree C)

Temperature(Degree C)

Time

1) The temperature profile above is for mounting the receptacles

(Part No. CMJ-S00-001) on Printed Circuit Board.

2) This profile is subject to change according to different conditions.

3) The maximum temperature does not exceed 260 degree C.

4) The recommended maximum temperature for manual soldering is 350 degree C for 5

seconds.

260


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3. DESIGN

3.1. DRAWINGS

C H EC K

R E V I S I O N S

SIG ND ATE SIG NR ev.N o. D ESC R IPTIO N

±

D W G N O .

PR O D U C T

PAR T N A M E

A4D R AW NU N IT

C H EC KED

APPR O VED

S C A LE

D ATE

SH EETTolerance

N o. Part N am e M aterial Plating Sub. Etc.

D irection Point updated 09.10.14 N S Lee

<CMJ-S00-001>


GigaLane


4. TEST PROCESS

4.1. CONSTRUCTION

4.1.1. PURPOSE GENERAL EXAMINATION

4.1.2. STANDARD Original Specification : MIL-STD-202, Method 302, Condition B

4.1.3. METHOD & REQUIREMENTS

METHOD A. VISUALLY AND BY CALIPERS

B. MARKING : CONFIRMED VISUALLY


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4.2. RF TEST

4.2.1. PURPOSE The purpose of the RF test is to determine the insertion loss and return loss offered to a

propagation of signal during its passage between the electrical contacting surfaces of

connecting components, such as CMP, CMJ or between the electrical contacts of current

controlling components.

4.2.2. STANDARD Original specification : JIS C5402 4.1 , 4.3


PREPARATION & PRECAUTION A. DUT

① Assembled CMP

② CMJ

B. Instrument: Vector Network Analyzer measured by 2-port procedure.

PROCEDURE A. Connect CMP & CMJ

B. Measure S21 ro S11 as below figure

REQUIREMENTS A. S11 : -14dB MAX


GigaLane


4.3. CONTACT RESISTANCE

4.3.1. PURPOSE The purpose of the contact resistance test is to determine the resistance offered to a flow of

current during its passage between the electrical contacting surfaces of connecting

components, such as plugs, jacks, connectors, and sockets or between the electrical

contacts of current controlling components.

4.3.2. STANDARD Original specification : JIS C5402 4.1 , 4.3



① CMP

② CMJ

B. Instrument: measured by 4-terminal procedure, using a Kelvin bridge, or by voltmeter-

ammeter method.

PROCEDURE A. Connect Plug & Jack

B. Measure Ri as below figure

C. Measure Ro as below figure

REQUIREMENTS

B. Center contact resistance 90mΩ MAX

C. Outer contact resistance 25mΩ MAX


GigaLane


4.4. INSULATION RESISTANCE

4.4.1. PURPOSE This test is to measure the resistance offered by the insulating members of a component

part to an impressed direct voltage tending to produce a leakage of current through or on

the surface of these members.

4.4.2. STANDARD

Original Specification : JIS C5402 5.2



① Assembled CMP

② CMJ

B. Instrument: measured by 4-terminal procedure, using a Kelvin bridge, or by voltmeter-

ammeter method.


B. 100V DC

C. Measure R as below figure

REQUIREMENT

R : 500MΩ min


GigaLane


4.5. VOLTAGE PROOF

4.5.1. PURPOSE The dielectric withstanding voltage test consists of the application of voltage higher than

rated voltage for specific time between mutually insulated portion of a component part or

between insulated portion and ground. This is used to prove that the component part can

operate safely at its rated voltage withstand momentary over potentials due to switching.

4.5.2. STANDARD

Original specification : JIS C5402 5.1

4.5.3. METHOD & REQUIREMENT


① Assembled CMP

② CMJ

B. Instrument: High voltage source(All alternating potentials shall be expressed as root-

mean-square values, unless other-wise specified.


B. 200V AC for 1 min current leakage 2mA MAX

C. Confirmed Visually

REQUIREMENT No flashover or breakdown


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4.6. MOISTURE RESISTANCE(DAMP HEAT)

4.6.1. PURPOSE The moisture resistance test is performed for the purpose of evaluating, in an accelerated

manner, the resistance of component parts and constituent materials to the deteriorative

effects of the high humidity and heat conditions typical of tropical environments.

4.6.2. STANDARD




① Assembled CMP

② CMJ

B. Instrument: A test chamber shall be used which can meet the temperature and humidity

cycling specified. The material used to fabricate the platforms and

standoffs, which support the specimens, shall be non-reactive in high

humidity.


B. Examine as below condition

Temperature 40±2

Humidity 90~95%

Exposed Time 96hr

REQUIREMENT

A. Center contact resistance 100mΩ MAX

B. Outer contact resistance 50mΩ MAX

C. Insulation resistance 500MΩ min


GigaLane


4.7. THERMAL SHOCK

4.7.1. PURPOSE This test is conducted for the purpose of determining the resistance of a part to exposures

at extremes of high and low temperatures, and to the shock of alternate exposures to

these extremes, such would be experienced when equipment or part are transferred to

and from heated shelters in arctic areas. These conditions may also be encountered in

equipment operated non-continuously in low temperature areas or during transportation.

4.7.2. STANDARD Original specification : JIS C5402 7.2



① Assembled CMP

② CMJ

B. Instrument: A systems of sufficient thermal capacity shall be used to change ambient

chamber conditions to meet test requirements and to reach specified

temperature conditions.


B. Examine as bellow condition

REQUIREMENT



C. Insulation resistance 500MΩ min


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4.8. CORROSION

4.8.1. PURPOSE The salt spray test, in which specimens are subjected to a fine mist of salt solution, has

several more or less useful purposes when utilized with full recognition of its deficiencies

and limitations. Originally proposed as an accelerated laboratory corrosion test simulating

the effects of seacoast atmospheres on metals, with or without protective coatings, this test

has been erroneously considered by many as an all purpose accelerated corrosion test,

which if “withstood successfully” will guarantee that metals or protective coatings will prove

satisfactory under any corrosive condition.

4.8.2. STANDARD




① Assembled CMP

② CMJ

B. Instrument: The chamber and all accessories shall be made of material which will not

affect the corrosiveness of the fog, such as glass, hard rubber, or

plastic. Wood or plywood should not be used because they are resiniferous.

In addition, all parts which come in contact with test specimens shall be

of materials that will not cause electrolytic corrosion.

PROCEDURE A. Prepare Specimen

B. Exposed in 5% salt water spray for 48h (salt water temperature: 35)

REQUIREMENT



C. No Heavy Corrosion


GigaLane


5. Test Report

5.1. Construction Test

Measuring Visually Test

Dimension Measured Plating Crack OPEN/SHORTL 3.0(+0.1) 3.04 OK OK OK W 0.6(±0.1) 0.62 OK OK OK H 1.3(±0.1) 1.33 OK OK OK

5.2. RF Test

S-parameter

-60

-50

-40

-30

-20

-10

0

0 1 2 3 4 5 6

Frequency[GHz]

Mag

nit

ud

e[d

B]

-5

-4

-3

-2

-1

0

S11[dB]

S21[dB]

S21

S11

Frequency : DC~6GHz VSWR : 1.30 @DC to 6GHz


GigaLane


5.3. Contact Resistance Specimens 1 2 3 4 5

Ri [mΩ ] 28.01 30.52 28.23 29.32 30.31 Ro[mΩ ] 11.75 10.92 12.18 11.46 11.44

5.4. Insulation Resistance Specimens 1 2 3 4 5

R [MΩ ] 500 500 500 500 500

5.5. Voltage Proog Specimens 1 2 3 4 5 Before No Breakdown No Breakdown No Breakdown No Breakdown No Breakdown

After No Breakdown No Breakdown No Breakdown No Breakdown No Breakdown

5.6. Damp Heat

Specimens 1 2 3 4 5

Before After Before After Before After Before After Before After

Ri [mΩ ] 28.01 29.43 30.52 28.32 28.23 29.06 29.32 29.00 30.31 30.08Ro[mΩ ] 11.75 11.40 10.92 11.79 12.18 11.67 11.46 11.15 11.44 11.54Insulation

Resistance[MΩ ] 500 500 500 500 500 500 500 500 500 500

5.7. Thermal Shock

Specimens 1 2 3 4 5



Resistance[MΩ ] 500 500 500 500 500 500 500 500 500 500

5.8. Corrosion

Specimens 1 2 3 4 5



Resistance[MΩ ] 500 500 500 500 500 500 500 500 500 500


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6. Part List

No Component Q’ty Material Type No. Color

1 Body 1 Phosphor Bronze C5210 Gold

2 Insulator 1 LCP Natural

3 Contact Pin 1 Brass C2680 Gold


GigaLane


7. RoHS COMPLIANT

7.1. Phosphor Bronze C5210(BODY)


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GigaLane


7.2. BrassC2680 (Center Contact)


GigaLane



GigaLane


7.3. LCP(Insulator)


GigaLane



GigaLane


7.4. Ag Plating


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GigaLane


7.5. Au Plating


GigaLane



GigaLane


7.6. Ni Plating


GigaLane



GigaLane


8. Packaging Description Q'ty Material Method

Reel 1000 pcs Plastic Embossed Carrier Type

Out Box 1 Box Corrugated Cardboard Tape

APPR O VED

C H EC KED

D R A W N

Tolerance

D ATE

SC A LE

U N ITA4

Title

D W G .N O .

SH EET1 of 1

C H EC K

R E V I S I O N S

D ATE SIG NR ev.N o. D ESC R IPTIO N

PART NOPART NameLot NoQTY

RoHS Complicance LEAD-FREE

QC

RoHSCompliant

Em boss Tape Specification

9. Quality Assurance

If product is defective we will repair or change it

material approval record (gi-091204-03) · material approval record (gi-091204-03) part name...

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