master core technology › wzukusers › user-30336657 › ... · 2019-07-19 · precise cnc brass...

Master core technology

PRECISE CNC BRASS WIRE-CUT EDM AG/AE SERIES

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AG

AE

Build perfect team Create world brand

AG machine perfectly show the high precision,high efficiency and high stability.It also reflects NOVICK's spirit of craftsman.It is the quality choice of the brass wire-cut EDM.

AE machine perfectly show high energy saving,high cost performance and easy operation.It also reflects the convenience of human-computer interface.It is the cost-effective brass wire-cut EDM.

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AE650

AE400 AE1100

AG560-SA

AG360-SA

AG560-SA

Brass wire-cut EDM

AE SERIEScost-effective

AG SERIEShigh precision

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Convenient operation to achieve higher processing efficiency

· Automatic wire alignment systemWith special algorithm software,it can automatically calculate the movement distance of the upper guide.The operating is simple and practical.Automatically modify upper and lower guide position ensures the hign accuracy taper machining.

· Constant wire tension system

Patented technology. The electrode wire running is controlled by the high accuracy magnetic power clutch.The tension is stable and can be controlled by programming.

· Automatic wire threading system (optional)Automatic cut.Automatic threading.Repeat threading.Move to the next hole and automatic threading.

· Centralized automatic lubrication systemCentralized automatic lubrication system enables proper lubrication for ball screw and guide way regularly.

High efficiency

· Machining preparationThe machine can realize axes move,edge find,corner find, center find,wire alignment,spark alignment automatically,the control of wire running,wire speed,wire tension,machining contact movement,water flushing pressure,feeding and drawing off water of water tank,conductivity.

· Machining optimization Realtimely display the machining status,machining voltage,electro-discharge rate,machining speed.Changing the machining parameters realtimely.Checking the machining time realtimely.

· Erosion monitoring Flexible view operation,with two and three dimensional simulation.Support the zoom and shift of the machining status realtimely.Monitor the machining tracing realtimely.

Intelligent Technology

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Perfect intelligent technology is only for your convenience

Energy regulationWith the energy regulation module, the current processing energy can be adjusted on time.

Intelligent short circuit treatmentIn case of short circuit, move the electrode wire to the open position and use the function of "machining to M00 or pause point" to make the hole machining easier.

Collision avoidanceSet the positive and negative limits of X/Y axes to achieve the collision protection of software,hardware and mechanical.

Power off memory In the case of accidental power off, the coordinate can be memorized automatically ,start processing automatically at the processing point when the power is restored.

Wire broken processing When the wire broken, it can return to the broken point and continue processing after threading.

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01 02 03 04

01Consumables: Monitor the status of consumables realtimely.

03File editing: File edit, character edit, including storage, delete, save and butt joint of up and down two shaped NC files.

02Processing database: Powerful database makes it easier to choose processing parameter for the workpiece with the same material and shape.

04Query: You can query the machine operation and maintenance information at any time. Using the help button, query operation and processing application manual, maintenance manual, processing conditions and code manual, etc.

NovickCAD

With corner strategy Without corner strategy

Multifunctional choice, only for easier operation

Completedatabase

Powerful software

Consistent with AutoCAD operation.Using DEG as working document, fully compatible with

AutoCAD 2005-2013 file format.

Automatic programming NC program is generated directly according to the workpiece

material, thickness, diameter, machining times and type,etc.NC program include open-circuit cutting, special-shaped hole, round

hole, coreless cutting, function curve, etc. It has the selection of single and integral machining conditions in porous site machining.

Remote controlConnected to the network through Teamviewerl, users can remotely monitor the machine’s processing status and files

interact. Machining parameters of NC program can be modified during machining.

Corner controlThe system has rich and intelligent corner

strategy.the system will automatically adjust the corner strategy without user's intervention.

The more complex the workpiece shape is and the more corners it has, the more obvious

advantage it has.

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Bit by bit is just to ensure excellent product quality

Processing applications

Processing control

Machine: AE650

Workpiece material: SKD11

Workpiece dimension: 115mm

Cutting times: 1 main cut+2 trim cuts

Machining accuracy: 0.007mm

Machining time: 400min

Machining taper: 10°

Roughness: Ra0.5μm

Machine: AE400






Roughness: Ra0.46μm

Machine: AG360-SA


Workpiece dimension: 24.7mm




Roughness: Ra0.3μm

Machine: AG360-SA

Workpiece material: YG8





Roughness: Ra0.2μm

Machine: AG360-SA







Machine: AG560-SA

Workpiece material: Cr12




Machining time: 78 min


Machine: AE650



Cutting times: 1 main cut +2 trim cuts

Cooperate clearance: 0.005mm




Machine: AG360-SA

Workpiece material: Cr12






Full completion of high-precised detecting instruments at each link during the whole processing secure excellent quality of all NOVICK products !

1 CutRa2.4μm

2 CutRa1.4μm

3 CutRa0.5μm

4 CutRa0.4μm

5 CutRa0.25μm

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High-quality parts to create greater value

·Imported lead screw and guide railXYUVZ five axis adopts imported high specification φ32mm ball screw and linear guide rail, with imported AC servo drive system, which enables each axis to move sensitive and enables the accuracy to be durable.

· Electrical componentsUsing internationally renowned electrical components makes the machine performance more stable.

·Imported linear scales

(optional)High level of anti-interference, stable and reliable.

· Lower arm water coolsThe lower arm with water-cooled circulating and temperature control device ensures that the thermal balance of the machine is always in the best state, also ensures the machining accuracy.

AC MOSFET high speed non-electrolytic pulse power

Machine: AG360-SA

Workpiece material: YG8

Thickness: 30mm

Brass wire diameter: 0.25mm

High-quality configuration

· High speed non-electrolytic pulse power with alternating polarity is adopted to make the positive and negative ions generated in the processing basically remain in situ, inhibit the occurrence of electrolytic corrosion, prevent the formation of softening layer, and improve the service life of the mold.

· With unique leading finishing module, the 30mm thickness workpiece’s surface roughness can be quickly machined to Ra0.4μm or less.

· Dedicated mirror finishing power supply, the best surface roughness Ra≤0.25μm.

Item Unit AG360-SA AG560-SASize of machine mm 2700×2300×2250 2850×2400×2250

Weight of machine kg 3000 3300

Travels X/Y/Z mm 360×250×210 500×350×300

Travels U/V mm 100×100( with optional AWF:90×90)

Max.cutting taper ±30°/50mm

Size of work tank mm 910×680×260 1120×800×350

Size of worktable mm 650×485 800×585

Max.size of workpiece mm 900×600×210 1000×600×295

Max.weight of workpiece kg 400 500

Type of machining Submerged/Flushing

Diameter of closed wire guide mm φ0.15~φ0.30

Diameter of electrode wire mm 0.15/0.20/0.25/0.30

Dimensions of wire reel mm Max. outside diameter φ160

Wire tension Automatic constant tension

Wire speed mm/s Up to 200

Threading device Optional automatic wire threading device(AWF)

Generator

Max.cutting speed mm²/min 160(φ0.25 brass wire)/250(optional)

Best roughness μm Ra≤0.45(0.25 optional)

Work type AC MOSFET non-electrolytic power

Standard technics Steel,carbide,copper,graphite

CNC control system

Control system CPU

Operation system Windows

Hardware configuration 64G ssd，17″LCD

Input/output interface Keyboard,USB,LAN

Axes controlled XYUVZ axes(4 axes controlled simultaneously)

Memory function With memory function

Power supply system

Standard power supply 3x380V　50/60Hz

Max.machining current A 25

Power input KVA 7

Enviroment requirement

Dampness Avoid the high dampness,the best is 30%~80%.

Temperature The temperature requirement:insure accuracy20℃ ±3℃ ;insure working15-30℃

Personalized customization

1.Machine configuration; 2.machine performance; 3.special functions; 4.personalized color.

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Item Unit AE400 AE650 AE1100

Size of machine mm 1700×2550×2165 2750×2800×2265 3200×3000×2450

Weight of machine kg 2500 3800 7000

Acreage mm 2200×3100 2900×3500 4300×3100×2500

Travels X/Y/Z mm 400x300x220 650x450x300 1100×700×350

Travels U/V mm 36×36 100x100 120x120

Max.cutting taper ±6°/36mm ±25°/80mm ±25°/50mm

Size of work tank mm 990X910x270 1386X1010x370 1650X1180x350

Size of worktable mm 645X490 920X690 1430X1000

Max.size of workpiece mm 850x700x215 1100x850x295 1300x1000x345

Max.weight of workpiece kg 250 600 2000

Type of machining Flushing

Diameter of closed wire guide mm φ0.15~φ0.30

Diameter of electrode wire mm 0.15/0.20/0.25/0.30

Dimensions of wire reel mm Max. outside diameter φ160

Wire tension Automatic constant tension

Wire speed mm/s Up to 200

Threading device Manual Automatic(optional)

Wire alignment Automatic vertical alignment device

Generator

Max.cutting speed mm²/min 160(φ0.25 brass wire)/210(optional)

Best roughness μm Ra≤0.6

CNC control system

Control system CPU

Operation system Windows

Hardware configuration 64G ssd，17″LCD

Input/output interface Keyboard,USB,LAN

Axes controlled XYUVZ axes(4 axes controlled simultaneously)

Memory function With memory function

Power supply system

Standard power supply 3×380V　50/60Hz

Max.machining current A 25

Power input KVA 7

Enviroment requirement

Dampness Avoid the high dampness,the best is 30%~80%.

Temperature The temperature requirement:insure accuracy20℃ ±3℃ ;insure working15-30℃

Personalized customization

1.Machine configuration; 2.machine performance; 3.special functions; 4.personalized color.

Technical specifications

AG series AE series

About NOVICK

NOVICK(BEIJING) research and development

NOVICK(LANGFANG) production base

2002 Beijing Novick Digital Equipment Co.,Ltd. is established.

2003 Launched "Precise CNC Die-sinking EDM AF series" machines and

"Precise CNC reciprocal wire-cut EDM AR series " machines.

2004 Passed ISO-9000 quality control system.

Launched the internal first set of "Precise CNC Diamond Tools EDM

AT100 machine",and got two patents of invention.

2005 Got the honor of "Beijing high and new tech enterprises".　

2007 Build production plant at Gu'an industrial development zone,set up

Langfang Novick Digital Equipment Co.,Ltd.

Launched "Precise CNC Brass wire-cut EDM AW series" machines.

2009 "Precise CNC Brass wire-cut EDM AW series" machines are selected

as the "major national science and technology" project.

"NOVICK" brand is authorized and registered by Chinese SAIC

Trademark Office.

2010 "NOVICK" trademark obtained the registration approved by

intellectual property office in Korea, Thailand, Malaysia, Vietnam,

India,Argentina .

Novick group became the largest export domestic funded enterprise.

2012 Precise CNC Brass wire-cut EDM machine type AW310T gain the "the

second prize of the progress of science and technology of Beijing".

2013 Precise CNC Brass wire-cut EDM machine type AE1100 gain the project

of "precision machine project".

Precise CNC Brass wire-cut EDM machine type AW310T gain the

certificate of the national key new product.

2014 Kunshan Novick Digital Equipment Co.,Ltd.

was set up.Get more than twenty national patents.

2015 Launched "Precise CNC Brass wire-cut EDM AG series" machines.

2016 Launched "Precise CNC reciprocal wire-cut EDM AR-MA series"

machines.

Beijing Novick Digital Equipment Co.,Ltd. Was listed on the New OTC

Market,stock code is 838209.

2018 Precise CNC Brass wire-cut EDM machine type AG360T won

the CHUNYAN award in the 10th China CNC machine tool exhibition

(CCMT2018) .

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Perfect sales and service network

Adhering to the concept of high-end and efficient,we design high-precision and high-efficiency EDM equipment for you.

· We are professional designers

Adhering to the spirit of craftsmanship,we create high-quality EDM equipment for you.

· We are professional manufacturer

We are professional technical consultants·Adhering to the concept of customer first,we provide you with comprehensive solutions.

We are a professional service team·Adhering to the concept of customer's interests first,we give maintenance services in 24 hours.

Quality service guarantee

Strict quality management system, effective process control, advanced testing methods, sales and service network around the world, with

thoughtful and comprehensive technical services,our machine can create greater benefits for you.

AR-2019-03-14

Novick Intelligent Equipment Manufacturing Co., Ltd.

HQ add : A206, 4#, The kingdee software park, No.3 building, Renaissance 4th street, Mapo, Shunyi, Beijing 101300

FTY add : The South District of Gu'an Development Zone, Langfang,Hebei,China.065500

Tel. : +(86)-316-5922666 +(86)-177 3165 1382Fax : +(86)-316-5922112Email : [email protected] : http://novickglobal.com/

(The catalog is subject to change without announcement in advance.)

master core technology › wzukusers › user-30336657 › ... · 2019-07-19 · precise cnc brass...

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